Manual of The VFDs Danffos
Manual of The VFDs Danffos
vlt-drives.danfoss.com
VLT® Micro Drive FC 51
Contents
1 Introduction 5
1.1 Purpose of this Operating Guide 5
1.4 IT Mains 5
1.5 Disposal 5
1.6 CE Declaration 6
2 Safety 7
2.1 Safety Symbols 7
3 Installation 10
3.1 Before Commencing Repair Work 10
3.5 Fuses 11
4 Programming 18
4.1 Local Control Panel (LCP) 18
4.2.1 Mode 1 19
4.2.2 Mode 2 19
5 Parameter Overview 20
5.1 Parameter List 20
6 Troubleshooting 25
6.1 Warnings and Alarms 25
7 Specifications 27
7.1 Mains Supply 1x200–240 V AC 27
8.12 Surroundings 33
9 Special Conditions 34
9.1 Derating for Ambient Temperature 34
1 Introduction
1.1 Purpose of this Operating Guide
This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified
personnel.
Read and follow the instructions to use the drive safely and professionally.
Pay particular attention to the safety instructions and general warnings. Always keep this Operating Guide with the drive.
VLT® is a registered trademark for Danfoss A/S.
089
For more information on UL 508C thermal memory retention requirements, refer to the section Motor Thermal Protection in the
product-specific Design Guide.
1.4 IT Mains
N O T I C E
IT MAINS
Installation on isolated mains source, that is IT mains. Maximum supply voltage allowed when connected to mains: 440 V.
As an option, Danfoss offers recommended line filters for improved harmonics performance. See chapter Options and Spare Parts.
1.5 Disposal
Do not dispose of equipment containing electrical components together with domestic waste.
Collect it separately in accordance with local and currently valid legislation.
1.6 CE Declaration
2 Safety
2.1 Safety Symbols
The following symbols are used in this manual:
D A N G E R
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
W A R N I N G
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
C A U T I O N
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
N O T I C E
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
W A R N I N G
HIGH VOLTAGE
AC drives contain high voltage when connected to AC mains input, DC supply, or load sharing. Failure to perform installation,
start-up, and maintenance by qualified personnel can result in death or serious injury.
- Only qualified personnel must perform installation, start-up, and maintenance.
W A R N I N G
UNINTENDED START
When the drive is connected to the AC mains, DC supply, or load sharing, the motor may start at any time, causing risk of death,
serious injury, and equipment or property damage. The motor may start by activation of an external switch, a fieldbus command,
an input reference signal from the LCP or LOP, via remote operation using MCT 10 Set-up software, or after a cleared fault condi-
tion.
- Press [Off] on the LCP before programming parameters.
- Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor
start.
- Check that the drive, motor, and any driven equipment are in operational readiness.
N O T I C E
The [Off/Reset] key is not a safety switch. It does not disconnect the drive from mains.
W A R N I N G
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are off.
Failure to wait the specified time after power has been removed before performing service or repair work could result in death or
serious injury.
- Stop the motor.
- Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
DC-link connections to other drives.
- Wait for the capacitors to discharge fully. The minimum waiting time is specified in the table Discharge time and is also visible
on the nameplate on top of the drive.
- Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
are fully discharged.
M4 and M5 15
3 Installation
3.1 Before Commencing Repair Work
Procedure
1. Disconnect the drive from mains (and external DC supply, if present).
2. Wait for 4 minutes (M1, M2, and M3) and 15 minutes (M4 and M5) for discharge of the DC-link.
3. Disconnect the DC bus terminals and the brake terminals (if present).
4. Remove the motor cable.
B B B B B
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Ø 7mm Ø 7mm Ø 5.5mm Ø 4.5mm Ø 4.5mm
b b b b b
C C C C C
a A
a A
a A
a A
a A
M1
M2
M3
M4
M5
Enclo- Power [kW (hp)] Height [mm (in)] Width [mm (in)] Depth Maximum
sure [mm weight [kg
(in)](1) (lb)]
M1 0.18–0.75 0.25–0.75 0.37–0.75 150 205 (8.1) 140.4 70 55 148 (5.8) 1.1 (2.4)
(0.24–1.0) (0.34–1.0) (0.5–1.0) (5.9) (5.5) (2.8) (2.2)
M2 1.5 (2.0) 1.5 (2.0) 1.5–2.2 (2.0– 176 230 (9.1) 166.4 75 59 168 (6.6) 1.6 (3.5)
3.0) (6.9) (6.6) (3.0) (2.3)
Enclo- Power [kW (hp)] Height [mm (in)] Width [mm (in)] Depth Maximum
sure [mm weight [kg
(in)](1) (lb)]
M3 2.2 (3.0) 2.2–3.7 3.0–7.5 (4.0– 239 294 (11.6) 226 90 69 194 (7.6) 3.0 (6.6)
(3.0–5.0) 10) (9.4) (8.9) (3.5) (2.7)
M5 – – 18.5–22.0 335 387.5 315 165 140 248 (9.8) 9.5 (20.9)
(25–30) (13.2) (15.3) (12.4) (6.5) (5.5)
N O T I C E
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conduc-
tors required, 60–75 °C (140–167 °F) recommended.
Enclo- 1x200– 3x200– 3x380–480 V Line Motor DC connec- Control Ground Relay
sure 240 V 240 V tion/brake terminals
M1 0.18–0.75 0.25–0.75 0.37–0.75 (0.5– 0.8 (7.1) 0.7 (6.2) Spade(1) 0.15 (1.3) 3 (26.6) 0.5 (4.4)
(0.24–1.0) (0.34–1.0) 1.0)
M2 1.5 (2.0) 1.5 (2.0) 1.5–2.2 (2.0– 0.8 (7.1) 0.7 (6.2) Spade(1) 0.15 (1.3) 3 (26.6) 0.5 (4.4)
3.0)
M3 2.2 (3.0) 2.2–3.7 (3.0– 3.0–7.5 (4.0– 0.8 (7.1) 0.7 (6.2) Spade(1) 0.15 (1.3) 3 (26.6) 0.5 (4.4)
5.0) 10)
M4 – – 11.0–15.0 (15– 1.3 (11.5) 1.3 (11.5) 1.3 (11.5) 0.15 (1.3) 3 (26.6) 0.5 (4.4)
20)
M5 – – 18.5–22.0 (25– 1.3 (11.5) 1.3 (11.5) 1.3 (11.5) 0.15 (1.3) 3 (26.6) 0.5 (4.4)
30)
1
Spade connectors (6.3 mm (0.25 in) Faston plugs).
3.5 Fuses
kW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG
1x200–240 V
3x200–240 V
3x380–480 V
e30ba477.11
N O T I C E
See the back of the terminal cover for outlines of control terminals and switches.
N O T I C E
Do not operate switches with power on the drive.
N O T I C E
Set parameter 6-19 Terminal 53 Mode according to Switch 4 position.
On=NPN terminals 29
Switch 3 No function
On=Terminal 53 0/4-20 mA
1
This is the default setting.
PNP/NPN
PNP/NPN
e30ba474.10
U/I
ON
OFF
1 2 3 4
The following illustration shows all control terminals of the drive. Applying start (terminal 18) and an analog reference (terminal 53
or 60) make the drive run.
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PNU 5 - 10
PNU 5 - 11
PNU 5 - 12
PNU 5 - 13
PNU 5 - 15
PNU 6 - 9*
PNU 6 - 1*
PNU 6 - 2*
+10 V DC
+24 V
GND
GND
61 68 69 12 18 19 20 27 29 33 42 50 53 55 60
+24 V OUT
+10 V OUT
0 -10 V A IN
Com RS 485
P RS 485
N RS 485
D IN
D IN
GND
D IN
D IN
D IN
GND
A OUT
A IN
0/4 - 20 mA Output
0/4 - 20 mA Input
Preset bit 0
Reverse
Jog
Reset
Start
1K Ohm
e30ba242.18
L1/L U
3 phase L2 V
power L3/N W
input
PE PE
Motor
UDC- DC bus
Switch mode
power supply
UDC+/BR+ Brake 1)
10 V DC 24 V DC resistor
50 (+10 V OUT) BR-
+ 10 V DC
S200
0-10 V DC - 53 (A IN) ON/I=0-20 mA
ON
OFF/U=0-10 V
4
0/4-20 mA
Relay 1
60 (A IN)
0/4-20 mA 03
55 (COM A IN/OUT)
240 V AC, 2 A
02
Analog output 42 (A OUT)
0/4-20 mA 01
S200 S640
ON (NPN) ON = Terminated
1 2
ON
1 2
ON
1) Brakes (BR+ and BR-) are not applicable for enclosure size M1.
For information about brake resistors, see VLT® Brake Resistor MCE 101 Design Guide.
Improved power factor and EMC performance can be achieved by installing optional Danfoss line filters.
Danfoss power filters can also be used for load sharing. For more information about load sharing, see VLT® Micro Drive FC 51 Load
Sharing application note.
N O T I C E
Voltage levels of up to 850 V DC may occur between terminals +UDC/+BR and -UDC. Not short-circuit protected.
4 Programming
4.1 Local Control Panel (LCP)
For detailed information on programming, see VLT® Micro Drive FC 51 Programming Guide.
N O T I C E
The drive can also be programmed from a PC via RS485 com-port by installing the MCT 10 Set-up Software.
- This software can either be ordered using code number 130B1000 or downloaded from the Danfoss web site: www.dan-
foss.com.
12
e30ba605.13
1 11
Setup 1
2 10
Status Quick Main
Menu Menu
3 Menu 9
k
4
Bac
On OK 8
Warn
5 Alarm
Pressing [OK] for more than 1 s enters Adjust mode. In Adjust mode, it is possible to make fast adjustment by pressing [▵] [▿] com-
bined with [OK].
Press [▵] [▿] to change value. Press [OK] to shift between digits quickly.
To exit Adjust mode, press [OK] more than 1 s again with changes saving or press [Back] without changes saving.
Operation keys
A yellow indicator light above the operation keys indicates the active key.
[Hand On]: Starts the motor and enables control of the drive via the LCP.
[Off/Reset]: The motor stops. If in alarm mode, the motor resets.
[Auto On]: The drive is controlled either via control terminals or serial communication.
[Potentiometer] (LCP12): The potentiometer works in 2 ways depending on the mode in which the drive is running.
In auto-on mode, the potentiometer acts as an extra programmable analog input.
In hand-on mode, the potentiometer controls local reference.
N O T I C E
In mode 2, the rotor rotates during the AMT progress.
- Do not add any load on the motor in this AMT progress.
4.2.1 Mode 1
Procedure
1. Enter the main menu.
2. Go to parameter group 1-** Load and Motor.
3. Press [OK].
4. Set motor parameters using nameplate data for parameter group 1-2* Motor Data.
5. Go to parameter 1-29 Automatic Motor Tuning (AMT).
6. Press [OK].
7. Select [2] Enable AMT.
8. Press [OK].
9. The test runs automatically and indicates when it is complete.
4.2.2 Mode 2
Procedure
1. Enter the main menu.
2. Go to parameter group 1-** Load and Motor.
3. Press [OK].
4. Set motor parameters using nameplate data for parameter group 1-2* Motor Data.
5. Go to parameter 1-29 Automatic Motor Tuning (AMT).
6. Press [OK].
7. Select [3] Complete AMT with Rotating motor.
8. Press [OK].
9. The test runs automatically and indicates when it is complete.
5 Parameter Overview
5.1 Parameter List
Table 6: Parameter List
Min/Max/default: Powersize [21] LCP Potentiometer 4-14 Motor Speed High Limit [5] DC-brake inverse
dep. 3-17 Reference Resource 3 [Hz] [6] Stop inverse
2-14 Brake Voltage reduce [0] No function 0.1–400.0 Hz *65.0 Hz *[8] Start
0-100 *0 [1] Analog Input 53 4-16 Torque Limit Motor [9] Latched start
2-16 AC Brake, Max current Mode
[2] Analog input 60 [10] Reversing
0-150% *100% 0–400% *150%
[8] Pulse input 33 [11] Start reversing
2-17 Overvoltage Control 4-17 Torque Limit Generator
*[11] Local bus reference [12] Enable start forward
Mode
*[0] Disabled [21] LCP Potentiometer [13] Enable start reverse
0–400% *100%
[1] Enabled (not at stop) 3-18 Relative Scaling Refer- [14] Jog
4-4* Adj. Warnings 2
[2] Enabled ence Resource [16-18] Preset ref bit 0-2
4-40 Warning Freq. Low
2-2* Mechanical Brake *[0] No function [19] Freeze reference
0.00–Value of 4-41 Hz *0.0 Hz
2-20 Release Brake Current [1] Analog in 53 [20] Freeze output
4-41 Warning Freq. High
0.00–100.0 A *0.00 A [2] Analog in 60 [21] Speed up
Value of 4-40–400.0 Hz
2-22 Activate Brake Speed [8] Pulse input 33 [22] Speed down
*400.00 Hz
[Hz] [11] Local bus reference
4-5* Adj. Warnings [23] Set-up select bit 0
0.0–400.0 Hz *0.0 Hz [21] Lcp Potentiometer
4-50 Warning Current Low [28] Catch up
3-** Reference / Ramps 3-4* Ramp 1
0.00–100.00 A *0.00 A [29] Slow down
3-0* Reference Limits 3-40 Ramp 1 Type
4-51 Warning Current High [34] Ramp bit 0
3-00 Reference Range *[0] Linear
0.0–100.00 A *100.00 A [60] Counter A (up)
*[0] Min - Max [2] Sine2 ramp
4-54 Warning Reference Low [61] Counter A (down)
[1] -Max - +Max 3-41 Ramp 1 Ramp up Time
-4999.000–Value of 4-55 * [62] Reset counter A
3-02 Minimum Reference 0.05–3600 s *3.00 s (10.00 s)(1) -4999.000 [63] Counter B (up)
-4999–4999 *0.000 3-42 Ramp 1 Ramp Down 4-55 Warning Reference High [64] Counter B (down)
3-03 Maximum Reference Time
Value of 4-54–4999.000 [65] Reset counter B
-4999–4999 *50.00 0.05–3600 s *3.00s (10.00s)(1) *4999.000 5-11 Terminal 19 Digital Input
3-1* References 3-5* Ramp 2 4-56 Warning Feedback Low See par. 5-10. * [10] Reversing
3-10 Preset Reference 3-50 Ramp 2 Type -4999.000–Value of 4-57 * 5-12 Terminal 27 Digital Input
-100.0–100.0% *0.00% *[0] Linear -4999.000 See par. 5-10. * [1] Reset
3-11 Jog Speed [Hz] [2] Sine2 ramp 4-57 Warning Feedback High 5-13 Terminal 29 Digital Input
0.0–400.0 Hz *5.0 Hz 3-51 Ramp 2 Ramp up Time Value of 4-56–4999.000 See par. 5-10. * [14] Jog
3-12 Catch up/slow Down Val- 0.05–3600 s *3.00s (10.00s)(1) *4999.000
5-15 Terminal 33 Digital Input
ue 3-52 Ramp 2 Ramp down 4-58 Missing Motor Phase
See par. 5-10. * [16] Preset ref
0.00–100.0% * 0.00% Time Function
bit 0
3-14 Preset Relative Reference 0.05–3600 s *3.00s (10.00s)(1) [0] Off
[26] Precise Stop Inverse
-100.0–100.0% *0.00% 3-8* Other Ramps *[1] On
[27] Start, Precise Stop inverse
3-15 Reference Resource 1 3-80 Jog Ramp Time 4-6* Speed Bypass
[32] Pulse Input
[0] No function 0.05–3600 s *3.00s (10.00s)(1) 4-61 Bypass Speed From [Hz]
5-3* Digital Outputs
*[1] Analog Input 53 3-81 Quick Stop Ramp Time 0.0–400.0 Hz *0.0 Hz
5-34 On Delay, Terminal 42
[2] Analog input 60 0.05–3600 s *3.00 s (10.00s)(1) 4-63 Bypass Speed To [Hz] Digital Output
[8] Pulse input 33 4-** Limits/Warnings 0.0–400.0 Hz *0.0 Hz 0.00–600.00 s * 0.01 s
[11] Local bus reference 4-1* Motor Limits 5-** Digital In/Out 5-35 Off Delay, Terminal 42
[21] LCP Potentiometer 4-10 Motor Speed Direction 5-1* Digital Inputs Digital Output
3-16 Reference Resource 2 [0] Clockwise 5-10 Terminal 18 Digital Input 0.00–600.00 s * 0.01 s
[0] No function [1] Counter clockwise [0] No function 5-4* Relays
[1] Analog in 53 *[2] Both directions [1] Reset 5-40 Function Relay
*[2] Analog in 60 4-12 Motor Speed Low Limit [2] Coast inverse *[0] No operation
[8] Pulse input 33 [Hz] [3] Coast and reset inverse [1] Control ready
[11] Local bus reference 0.0–400.0 Hz *0.0 Hz [4] Quick stop inverse [2] Drive ready
1
M4 and M5 only.
[3] Drive ready/remote con- 21–5000 Hz *5000 Hz 6-25 Terminal 60 High Ref./ 7-30 Process PI Normal/
trol 5-57 Terminal 33 Low Ref./ Feedb. Value Inverse Control
[4] Enable/no warning Feedb. Value -4999–4999 *50.00 *[0] Normal
[5] VLT running -4999–4999 *0.000 6-26 Terminal 60 Filter Time [1] Inverse
[6] Running/no warning 5-58 Terminal 33 High Ref./ Constant 7-31 Process PI Anti Windup
[7] Run in range/no warning Feedb. Value 0.01–10.00 s *0.01 s [0] Disable
[8] Run on ref/no warning -4999–4999 *50.000 6-8* LCP potmeter *[1] Enable
[9] Alarm 6-** Analog In/Out 6-80 LCP Potmeter Enable 7-32 Process PI Start Speed
[10] Alarm or warning 6-0* Analog I/O Mode [0] Disabled 0.0–200.0 Hz *0.0 Hz
[12] Out of current range 6-00 Live Zero Timeout Time *[1] Enable 7-33 Process PI Proportional
[13] Below current, low 1-99 s *10 s 6-81 LCP potmeter Low Ref. Gain
[14] Above current, high 6-01 Live Zero TimeoutFunc- -4999–4999 *0.000 0.00–10.00 *0.01
tion 6-82 LCP potmeter High Ref. 7-34 Process PI Integral Time
[16] Below frequency, low
*[0] Off -4999–4999 *50.00 0.10–9999.00 s *9999.00 s
[17] Above frequency, high
[1] Freeze output 6-9* Analog Output xx 7-38 Process PI Feed Forward
[19] Below feedback, low
[2] Stop 6-90 Terminal 42 Mode Factor
[20] Above feedback, high
[3] Jogging *[0] 0-20 mA 0–400% *0%
[21] Thermal warning
[4] Max. speed [1] 4-20 mA 7-39 On Reference Bandwidth
[22] Ready, no thermal warn-
ing [5] Stop and trip [2] Digital Output 0–200% *5%
[23] Remote ready, no ther- 6-1* Analog Input 1 6-91 Terminal 42 Analog Out- 8-** Comm. and Options
mal warning 6-10 Terminal 53 Low Voltage put 8-0* Comm. General Settings
[24] Ready, Voltage OK 0.00–10.00 V *0.07 V *[0] No operation 8-01 Control Site
[25] Reverse 6-11 Terminal 53 High Volt- [10] Output Frequency *[0] Digital and ctrl.word
[26] Bus OK age [11] Reference [1] Digital only
[28] Brake, no brake warning 0.01–10.00 V *10.00 V [12] Feedback [2] Controlword only
[29] Brake ready, no fault 6-12 Terminal 53 Low Current [13] Motor Current 8-02 Control Word Source
[30] BrakeFault (IGBT) 0.00-20.00 *0.14 [16] Power [0] None
[32] Mech brake control 6-13 Terminal 53 High Current [19] DC Link Voltage *[1] FC RS485
[36] Control word bit 11 0.01–20.00 mA *20.00 mA [20] Bus Reference 8-03 Control Word Timeout
[41] Below reference, low 6-14 Terminal 53 Low Ref./ 6-92 Terminal 42 Digital Out- Time
Feedb. Value put 0.1–6500.0 s *1.0 s
[42] Above reference, high
-4999-4999 *0.000 See parameter 5-40 8-04 Control Word Timeout
[51] Local ref. active
6-15 Terminal 53 High Ref./ *[0] No Operation Function
[52] Remote ref. active
Feedb. Value *[0] Off
[53] No alarm [80] SL Digital Output A
-4999-4999 *50.000 [1] Freeze Output
[54] Start command activ 6-93 Terminal 42 Output Min
6-16 Terminal 53 Filter Time Scale [2] Stop
[55] Running reverse Constant 0.00-200.0% *0.00% [3] Jogging
[56] Drive in hand mode 0.01–10.00 s *0.01 s 6-94 Terminal 42 Output Max [4] Max. Speed
[57] Drive in auto mode 6-19 Terminal 53 mode Scale [5] Stop and trip
[60-63] Comparator 0-3 *[0] Voltage mode 0.00-200.0% *100.0% 8-06 Reset Control Word
[70-73] Logic rule 0-3 [1] Current mode 4 6-98 Drive Type Timeout
[81] SL digital output B 6-2* Analog Input 2 9-9 *9 *[0] No Function
5-41 On Delay, Relay 6-21 Reserved for testing 7-** Controllers [1] Do reset
0.00–600.00 s *0.01 s 0-1 *0 7-2* Process Ctrl. Feedb 8-3* FC Port Settings
5-42 Off Delay, Relay 6-22 Terminal 60 Low Current 7-20 Process CL Feedback 1 8-30 Protocol
0.00–600.00 s *0.01 s 0.00–20.00 mA *0.14 mA Resource *[0] FC
5-5* Pulse Input 6-23 Terminal 60 High Current *[0] No function [2] Modbus RTU
5-55 Terminal 33 Low Fre- 0.00–20.00 mA *20.00 mA [1] Analog in 53 8-31 Address
quency
6-24 Terminal 60 Low Ref./ [2] Analog in 60 1-247 *1
20–4999 Hz *20 Hz Feedb. Value [8] Pulse input 33 8-32 FC Port Baud Rate
5-56 Terminal 33 High Fre- -4999-4999 *0.000 [11] Local bus [0] 2400 Baud
quency
7-3* Process PI Ctrl. [1] 4800 Baud
*[2] 9600 Baud [9] [1609] Custom Readout 8-8* FC Port Diagnostics [2] Feedback
[3] 19200 Baud [10] [1610] Power [kW] 8-80 Bus Message Count [3] Motor speed
[4] 38400 Baud [11] [1611] Power [hp] 0-65535 *0 [4] Motor current
8-33 FC Port Parity [12] [1612] Motor Voltage 8-81 Bus Error Count [6] Motor power
*[0] Even Parity, 1 Stop Bit [13] [1613] Frequency 0-65535 *0 [7] Motor voltage
[1] Odd Parity, 1 Stop Bit [14] [1614] Motor Current 8-82 Slave Messages Rcvd [8] DC-link voltage
[2] No Parity, 1 Stop Bit [15] [1615] Frequency [%] 0-65535 *0 [12] Analog in 53
[3] No Parity, 2 Stop Bits [16] [1618] Motor Thermal 8-83 Slave Error Count [13] Analog in 60
8-35 Minimum Response De- [17] [1630] DC Link Voltage 0-65535 *0 [18] Pulse input 33
lay [18] [1634] Heatsink Temp. 8-9* Bus Jog / Feedback [20] Alarm number
0.001–0.500 *0.010 s [19] [1635] Inverter Thermal 8-94 Bus feedback 1 [30] Counter A
8-36 Max Response Delay [20] [1638] SL Controller State -32768-32767 *0 [31] Counter B
0.100–10.000 s *5.000 s [21] [1650] External Reference 13-** Smart Logic 13-11 Comparator Operator
8-4* FC MC protocol set [22] [1651] Pulse Reference 13-0* SLC Settings [0] Less Than
8-42 FC Port PCD Write Con- [23] [1652] Feedback [Unit] 13-00 SL Controller Mode *[1] Approx. Equal
figuration [24] [1660] Digital Input 18, *[0] Off [2] Greater Than
*[0] None 19, 27, 33 [1] On 13-12 Comparator Value
[1] [302] Minimum Reference [25] [1661] Digtial Input 29 13-01 Start Event -9999–9999 *0.0
[2] [303] Maximum Reference [26] [1662] Analog Input 53 [0] False 13-2* Timers
[3] [312] Catch up/Slow Down (V) [1] True 13-20 SL Controller Timer
Value [27] [1663] Analog Input 53 [2] Running 0.0–3600 s *0.0 s
[4] [341] Ramp 1 Ramp up (mA)
time [3] In range 13-4* Logic Rules
[28] [1664] Analog Input 60
[5] [342] Ramp 1 Ramp down [4] On reference 13-40 Logic Rule Boolean 1
[29] [1665] Analog Output 42
time [mA] [7] Out of current range See par. 13-01 *[0] False
[6] [351] Ramp 2 Ramp up [30] [1668] Freq. Input 33 [Hz] [8] Below I low [30] - [32] SL Time-out 0-2
time [9] Above I high 13-41 Logic Rule Operator 1
[31] [1671] Relay Output [bin]
[7] [352] Ramp 2 Ramp down [16] Thermal warning *[0] Disabled
[32] [1672] Counter A
time [17] Mains out of range [1] AND
[33] [1673] Counter B
[8] [380] Jog Ramp Time [18] Reversing [2] OR
[34] [1690] Alarm Word
[9] [381] Quick Stop Time [19] Warning [3] AND NOT
[35] [1692] Warning Word
[10] [412] Motor Speed Low [20] Alarm (trip) [4] OR NOT
Limit [Hz] [36] [1694] Ext. Status Word
8-5* Digital/Bus [21] Alarm (triplock) [5] NOT AND
[11] [414] Motor Speed High
8-50 Coasting Select [22-25] Comparator 0-3 [6] NOT OR
Limit [Hz]
[0] DigitalInput [26-29] Logic rule 0-3 [7] NOT AND NOT
[12] [416] Torque Limit Motor
Mode [1] Bus [33] Digital input 18 [8] NOT OR NOT
[13] [417] Torque Limit Gener- [2] Logic AND [34] Digital input 19 13-42 Logic Rule Boolean 2
ator Mode *[3] Logic OR [35] Digital input 27 See par. 13-40 * [0] False
[14] FC Port CTW 8-51 Quick Stop Select [36] Digital input 29 13-43 Logic Rule Operator 2
[15] FC Port REF See par. 8-50 * [3] Logic OR [38] Digital input 33 See par. 13-41 *[0] Disabled
8-43 FC Port PCD Read Con- 8-52 DC Brake Select *[39] Start command 13-44 Logic Rule Boolean 3
figuration [40] Drive stopped See par. 13-40 * [0] False
See par. 8-50 *[3] Logic OR
*[0] None 13-02 Stop Event 13-5* States
8-53 Start Select
[1] [1500] Operation Hours See parameter 13-01 13-51 SL Controller Event
See par. 8-50 *[3] Logic OR
[2] [1501] Running Hours * [40] Drive stopped See par. 13-40 *[0] False
8-54 Reversing Select
[3] [1502] kWh Counter 13-03 Reset SLC 13-52 SL Controller Action
See par. 8-50 *[3] Logic OR
[4] [1600] Control Word *[0] Do not reset *[0] Disabled
8-55 Set-up Select
[5] [1601] Reference [Unit] [1] Reset SLC [1] No action
See par. 8-50 *[3] Logic OR
[6] [1602] Reference % 13-1* Comparators [2] Select set-up 1
8-56 Preset Reference Select
[7] [1603] Status Word 13-10 Comparator Operand [3] Select set-up 2
See parameter 8-50 * [3] Logic
[8] [1605] Main Actual Value OR *[0] Disabled [10-17] Select preset ref 0-7
[%] [1] Reference [18] Select ramp 1
6 Troubleshooting
6.1 Warnings and Alarms
Table 11: Warnings and Alarms
2 Live zero error X X – – Signal on terminal 53 or 54 is less than 50% of the val-
ue set in:
• Parameter 6-10 Terminal 53 Low Voltage.
• Parameter 6-12 Terminal 53 Low Current.
• Parameter 6-22 Terminal 54 Low Current.
4 Mains phase loss(1) X X X – Missing phase on the supply side or too high voltage
imbalance. Check the supply voltage.
10 Motor ETR overtemper- X X – – Motor is too hot due to more than 100% load for a
ature long time.
25 Brake resistor short- – X X – Brake resistor is short-circuited, thus the brake func-
circuited tion is disconnected.
29 Power board over X X X – Heat sink cutout temperature has been reached.
temp
51 AMA check Unom and – X – – Wrong setting for motor voltage and/or motor cur-
Inom rent.
52 AMA low Inom – X – – The motor current is too low. Check the settings.
63 Mechanical brake low – X – – Actual motor current has not exceeded the release
brake current within the start delay time window.
80 Drive initialized to de- – X – – All parameter settings are initialized to default set-
fault value tings.
87 LCP data invalid – – – X Occurs when copying from LCP if the LCP contains er-
roneous data - or if no data was uploaded to the LCP.
88 LCP data not compati- – – – X Occurs when copying from LCP if data are moved be-
ble tween drives with major differences in software ver-
sions.
90 Parameter database – – – X LCP and RS485 connection are trying to update pa-
busy rameters simultaneously.
91 Parameter value is not – – – X Occurs when trying to write an illegal value to a pa-
valid in this mode rameter.
92 Parameter value ex- – – – X Occurs when trying to set a value outside the range.
ceeds the minimum/
maximum limits
nw run Not while running – – – X Parameters can only be changed when the motor is
stopped.
Err. A wrong password was – – – X Occurs when using a wrong password for changing a
entered password-protected parameter.
1
These faults are caused by mains distortions. Install a Danfoss line filter to rectify this problem.
7 Specifications
7.1 Mains Supply 1x200–240 V AC
Table 12: Mains Supply 1x200–240 V AC
Output current
Environment
1 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and
typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive® ecoSmart
2
Efficiency measured at nominal current. For energy efficiency class, see 8.12 Surroundings. For part load losses, see Danfoss MyDrive® ecoSmart.
Typical shaft output [kW] 0.25 0.37 0.75 1.5 2.2 3.7
Output current
Continuous (3x200–240 V AC) [A] 1.5 2.2 4.2 6.8 9.6 15.2
Intermittent (3x200–240 V AC) [A] 2.3 3.3 6.3 10.2 14.4 22.8
Environment
Estimated power loss [W], 14/ 19/ 31.5/ 51/ 72/ 115/
Best case/typical(1) 20 24 39.5 57 77.1 122.8
Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0 3.0
1 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and
typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive® ecoSmart.
2 Efficiency measured at nominal current. For energy efficiency class, see 8.12 Surroundings. For part load losses, see Danfoss MyDrive® ecoSmart.
Typical shaft output [kW] 0.37 0.75 1.5 2.2 3.0 4.0
Output current
Environment
Estimated power loss [W], 18.5/ 28.5/ 41.5/ 57.5/ 75/ 98.5/
Best case/typical(1) 25.5 43.5 56.5 81.5 101.6 133.5
Weight enclosure IP20 [kg] 1.1 1.1 1.6 1.6 3.0 3.0
1 Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and
typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive® ecoSmart.
2 Efficiency measured at nominal current. For energy efficiency class, see 8.12 Surroundings. For part load losses, see Danfoss MyDrive® ecoSmart.
Output current
Environment
Estimated power loss [W], 131/ 175/ 290/ 387/ 395/ 467/
1
Applies for dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses may increase. LCP and
typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to Danfoss MyDrive® ecoSmart.
2
Efficiency measured at nominal current. For energy efficiency class, see 8.12 Surroundings. For part load losses, see Danfoss MyDrive® ecoSmart.
The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 240/480 V maximum.
N O T I C E
All inputs, outputs, circuits, DC supplies, and relay contacts are galvanically isolated from the supply voltage (PELV) and other
high-voltage terminals.
8.12 Surroundings
Enclosure protection rating IP20
Enclosure kit available IP21, TYPE 1
Vibration test 1.0 g
Maximum relative humidity 5–95% (IEC 60721-3-3; Class 3K3 (non-condensing) during opera-
tion)
Aggressive environment (IEC 60721-3-3), coated Class 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature(1) Maximum 40 °C (104 °F)
Minimum ambient temperature during full-scale operation 0 °C (32 °F)
Minimum ambient temperature at reduced performance -10 °C (14 °F)
Temperature during storage/transport -25 to +65/70 °C (-13 to +149/158 °F)
Maximum altitude above sea level without derating (1)
1000 m (3280 ft)
Maximum altitude above sea level with derating(1) 3000 m (9842 ft)
Safety standards EN/IEC 61800-5-1, UL 508C
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EMC standards, Immunity EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3, EN
61000-4-4, EN 61000-4-5, EN 61000-4-6
Energy efficiency class(2) IE2
1
Refer to chapter Special Conditions for:
• Derating for high ambient temperature.
• Derating for high altitude.
2
Determined according to EN 50598-2 at:
• Rated load.
• 90% rated frequency.
• Switching frequency factory setting.
• Switching pattern factory setting.
9 Special Conditions
9.1 Derating for Ambient Temperature
The ambient temperature measured over 24 hours should be at least 5 °C (9 °F) lower than the maximum ambient temperature.
If the drive is operated at high ambient temperature, decrease the continuous output current.
The drive has been designed for operation at maximum 50 °C (122 °F) ambient temperature with 1 motor size smaller than nominal.
Continuous operation at full load at 50 °C (122 °F) ambient temperature reduces the lifetime of the drive.
C A U T I O N
INSTALLATION AT HIGH ALTITUDE
For altitudes above 2000 m (6560 ft), contact Danfoss regarding PELV.
Below 1000 m (3280 ft) altitude, no derating is necessary, but above 1000 m (3280 ft), decrease the ambient temperature or the
maximum output current.
Decrease the output by 1% per 100 m (328 ft) altitude above 1000 m (3280 ft), or reduce the maximum ambient temperature by 1 °C
(1.8 °F) per 200 m (656 ft).
132B0102 LCP Remote Mounting Kit , w/3 m (10 ft) cable, IP55 with LCP 11, IP21 with LCP 12
Danfoss line filters and brake resistors are available upon request.
Index
+ Mains supply 3x200–240 V AC.................................................................27
+10 V DC output........................................................................................... 33 Mains supply 3x380–480 V AC..........................................................28, 29
Mechanical dimensions............................................................................. 10
Motor output (U, V, W)................................................................................31
2 Motor thermal protection............................................................................8
24 V DC output..............................................................................................32
N
A Navigation keys.............................................................................................18
Additional resources......................................................................................5 Non-UL compliance.....................................................................................12
Ambient temperature.................................................................................33
Analog input.................................................................................................. 32 O
Operation keys.............................................................................................. 19
B Options and Spare Parts............................................................................ 35
Brake................................................................................................................. 16 Overcurrent protection.............................................................................. 12
Branch circuit protection...........................................................................11 Overload protection....................................................................................31
C P
Cable length and cross-section...............................................................31 Power circuit.................................................................................................. 16
Control card.............................................................................................32, 33
Q
D Qualified personnel................................................................................... 5, 7
Derating for ambient temperature........................................................34 Quick Menu.................................................................................................... 18
Derating for low air pressure....................................................................34
Derating for running at low speed.........................................................34 R
Digital input....................................................................................................31
Discharge time.................................................................................................8 Relay output...................................................................................................32
Residual current devices.............................................................................. 8
RS485................................................................................................................ 32
E
Energy efficiency..................................................................... 27, 28, 29, 30 S
Energy efficiency class................................................................................33
Short-circuit protection..............................................................................11
Side-by-side installation............................................................................ 10
F Status................................................................................................................ 18
Fuse................................................................................................................... 11 Surroundings................................................................................................. 33
Switches
I Disconnect............................................................................................... 7
Symbols..............................................................................................................7
Installation
Qualified personnel.............................................................................. 7
IT mains.............................................................................................................. 5 T
Thermal protection........................................................................................ 5
L
Leakage current...............................................................................................8 U
Load sharing...................................................................................................16 Unintended start.............................................................................................7
M V
Main Menu......................................................................................................18 Voltage
Mains supply (L1/L, L2, L3/N)................................................................... 31 Safety warning........................................................................................7
Mains supply 1x200–240 V AC.................................................................27 level.......................................................................................................... 31
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also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All
trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
*132R0029*
Danfoss A/S © 2021.05 AQ276736419659en-000101 / 132R0029
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