Preface, Contents

Introduction 1
SIMATIC HMI
Installation 2
SICALIS PMC 7
Operator Panel Device Description 3

A
Equipment Manual Appendix

Index

6AV7691-1AA00-0AB0

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 Safety Guidelines
This manual contains notices which you should observe to ensure your own personal safety, as well as to
protect the product and connected equipment. These notices are highlighted in the manual by a warning
triangle and are marked as follows according to the level of danger:

Warning
! indicates that death, severe personal injury or substantial property damage can result if proper precau-
tions are not taken.

Caution
! indicates that minor personal injury or property damage can result if proper precautions are not taken.

Note
draws your attention to particularly important information on the product, handling the product, or to a
particular part of the documentation.

Qualified Personnel
Equipment may be commissioned and operated only by qualified personnel. Qualified personnel within
the meaning of the safety notices in this manual are persons who are authorized to commission, ground
and identify equipment, systems and circuits in accordance with safety engineering standards.

Correct Usage
Note the following:

Warning
! The equipment may be used only for the applications stipulated in the catalog and in the technical
description and only in conjunction with other equipment and components recommended or approved by
Siemens.
Startup must not take place until it is established that the machine, which is to accommodate this compo-
nent, is in conformity with the guideline 89/392/EEC.
Faultless and safe operation of the product presupposes proper transportation, proper storage, erection
and installation as well as careful operation and maintenance.

Trademarks
SIMATICR, ProTool/LiteR, ProToolR and ProTool/ProR are registered trademarks of Siemens AG.
Some of the other designations used in these documents are also registered trademarks; the owner’s
rights may be violated if they are used be third parties for their own purposes.

Impressum
Editor and Publisher: A&D PT1.

Copyright Siemens AG 1999 All rights reserved Disclaimer of Liability

The reproduction, transmission or use of this document or its contents is not We have checked the contents of this manual for agreement with the hard-
permitted without express written authority. Offenders will be liable for ware and software described. Since deviations cannot be precluded entirely,
damages. All rights, including rights created by patent grant or registration of we cannot guarantee full agreement. However, the data in this manual are
an utility model or design, are reserved. reviewed regularly and any necessary corrections included in subsequent
editions. Suggestions for improvement are welcomed.
Siemens AG
Automation & Drives
SIMATIC Human Machine Interface
A&D PT1 E Siemens AG 1999
Postfach 4848, D-90327 Nuernberg Technical data subject
SICALIS PMC to 7change.
Operator Panel Equipment Manual
Index-2 Release 07/99
Siemens Aktiengesellschaft Order no. 6AV7691-1AA00-0AB0
Preface

This Manual
The SICALIS PMC 7 Operator Panel manual is part of the SIMATIC HMI
documentation. It provides information for operators, mechanics, project engineers
and maintenance personnel about the operator panel’s installation, functionality,
operation and technical structure.

Where to find what

This manual is subdivided into the following chapters:

Chapter Content
1 Application areas, installation options and controls
2 Installation, electrical installation, software installation, system
configuration
3 Device dimensions, connections.
Appendix S Technical data
S Interface and terminal assignment
S Developer version
S Key layout, key codes
S ESD guidelines
S Project engineering documents

History
Release Comments
07/99 First issue of the equipment manual

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Preface

Abbreviations
The abbreviations used in this manual are explained below:
AC Alternating Current
CPI Control Panel Interface
CPU Central Processing Unit
DC Direct Current
EMC Electromagnetic Compatibility
LCD Liquid Crystal Display
MOP Main Operator Panel
MPI Multipoint Interface
MTBF Mean Time Between Failures
PC Personal computer
PLC Programmable Logic Control
PU Programming unit
RAM Random Access Memory
SELV Safety Extra Low Voltage
Taco Keyboard controller
TFT Thin-film transistor
UOP Unit Operator Panel
WinAC Windows Automation Center

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 Preface

SIMATIC Customer Support Hotline

Available worldwide around the clock:

Nuernberg

Johnson City

Singapore

SIMATIC BASIC Hotline

Nuernberg Johnson City Singapore

SIMATIC BASIC Hotline SIMATIC BASIC Hotline SIMATIC BASIC Hotline
Local time: Mo - Fr 8:00 to 18:00 Local time: Mo - Fr 8:00 to 17:00 Local time: Mo - Fr 8:30 to 17:30
Tel.: +49 (911) 895-7000 Tel.: +1 423 461-2522 Tel.: +65 740-7000
Fax: +49 (911) 895-7002 Fax: +1 423 461-2231 Fax: +65 740-7001
E-mail: simatic.support@ E-mail: simatic.hotline@ E-mail: simatic@
nbgm.siemens.de sea.siemens.com singnet.com.sg

SIMATIC Premium Hotline

(chargeable, SIMATIC Card required)
Times: Mo - Fr 0:00 to 24:00
Tel.: +49 (911) 895-7777
Fax: +49 (911) 895-7001

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Preface

SIMATIC Customer Online Services

SIMATIC Customer Support offers you comprehensive additional information about
SIMATIC products through its Online Services as follows:
S Up-to-date general information is provided
– on the internet at http://www.ad.siemens.de/simatic
– via Fax-Polling under 08765-93 02 77 95 00
S Up-to-date product information and downloads for practical use can be found
– on the internet at http://www.ad.siemens.de/support/html -00/
– on the Bulletin Board System (BBS) in Nuernberg (SIMATIC Customer
Support Mailbox) under +49 (911) 895-7100
To access the Mailbox, use a modem with up to 28.8 kBaud (V.34). Set the
parameters as follows: 8, N, 1, ANSI, or dial in via ISDN (x.75, 64 kBit).

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Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.1 Connecting the Voltage Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2.2 Connecting the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.3 Connecting Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.3 Installing SICALIS PMC 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.3.1 Installing Windows NT 4.0 Service Pack 3 . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.3.2 Installing The SICALIS PMC 7 Runtime Software . . . . . . . . . . . . . . . . . . . . 2-11
2.3.3 Installing the IM 182 and driver software . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.3.4 Installing the User Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
3 Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 The Controls and Connections on the Front Panel . . . . . . . . . . . . . . . . . . . 3-3
3.3 Rear View with Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Appendix
A Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
B Interfaces and Terminals – Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.1 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.2 Terminal Strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
B.3 Control Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5
C Developer Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.1 Change Keyboard Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.2 Key Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
D Key Layout and Key Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
E ESD-Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1

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F Project Planning Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

F.1 Partial List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
F.1.1 Partial List of Parts for Main Operator Panel (MOP) . . . . . . . . . . . . . . . . . . F-2
F.1.2 Partial List of Parts for Unit Operator Panel (UOP) . . . . . . . . . . . . . . . . . . . F-3
F.2 Layout – Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
F.2.1 Layout for Main Operator Panel (MOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
F.2.2 Layout for Unit Operator Panel (UOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
F.3 Layout for Terminal Strips (MOP and UOP) . . . . . . . . . . . . . . . . . . . . . . . . . F-6
F.4 Cabling Overview (MOP and UOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
F.5 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
F.5.1 Wiring Diagram for Main Operator Panel (MOP) . . . . . . . . . . . . . . . . . . . . . F-8
F.5.2 Wiring Diagram for Unit Operator Panel (UOP) . . . . . . . . . . . . . . . . . . . . . . F-10

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Introduction 1
Application Area
The SICALIS PMC 7 Operator Panel is a universal operator panel, which can be
used for controlling and monitoring production and transport systems, in particular
in the automobile industry. Typical uses are applications in the chassis,
body-in-white and transfer areas plus applications for single machines.
The operator panel is designed to provide ergonomic support for operation,
monitoring and diagnosis. With its 12’’ TFT display, it enables a detailed and thus
particularly meaningful diagnosis of the system.
With its high safety standard (front IP65) and the robustness of the SIMATIC PC
BI45, the SICALIS PMC 7 Operator Panel is particularly well suited for extreme
industrial environments and use on location direct at the machine.
Thanks to its compact design and high-performance hardware, the operator panel
satisfies all the requirements for operation direct at the machine.
Utilizing a PC with its associated interfaces (e.g. 5 slots) enables the user to bring
the so-called PC world into this difficult environment.

Installation Options
The SICALIS PMC 7 Operator Panel can be utilized as a separate unit or built into
a switchgear cabinet. No additional fastener holes are required to mount it with the
screw-type clamps.

Device Variants
The SICALIS PMC 7 Operator Panel is available in two versions. Both versions
have the same hardware and software. They only differ in which additional controls
are included:
R MOP (Main Operator Panel)
R UOP (Unit Operator Panel)
Information regarding which controls are included with each variant can be found in
the table 3-1 on page 3-4.

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Connection Possibilities
The SICALIS PMC 7 Operator Panel can be connected to an external PLC via the
PROFIBUS-DP. Optionally, you can also integrate WinAC in the operator panel.
With the WinAC (Windows Automation Center) software, you can use the operator
panel as a programmable logic control for your process control application.
Using PROFIBUS-DP, the following PLCs can be linked to the SICALIS PMC 7
Operator Panel:
R SIMATIC S7
R SIMATIC WinAC
R SINUMERIK NC 840D

Operational Design
The operator panel’s keyboard controller passes the data for all the pressed keys
to the integrated PC. The key code can be parameterized (see page C-2).
When a movement or function key is depressed, the event will be passed as a key
code to the application. Additionally, when a movement or operation key is
depressed this will be sent to the connected PLC in accord with the key’s
definition. Output bits, which the PLC sends, will be passed on to the controls.
To use the operator panel, a customer-specific application SICALIS PMC 7 is
necessary. This application is not included in the scope of the delivered package.

Caution
! Never press more than two keys at the same time!
If more than two keys (movement keys) are pressed simultaneously, the so-called
“ghost key effect” will result. Since the membrane keyboard cannot be decoupled
by individual diodes, the system will, in this case, detect virtual keys and set the
corresponding bits in the PLC.

Further Information
R You will find the technical data for the operator panel in this manual’s
appendix A.
R For information regarding the integrated SIMATIC PC BI45, see the Technical
Description PC BI45/FI45 PII, Order No. C79000-G7000-C794.
R Information regarding the PROFIBUS Interface Module IM 182 can be found in
the IM 182 User Description, Order No. 6ES7182-0AA00-8AA0.

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An Overview of the SICALIS PMC 7 Operator Panel

The table provides an overview of the performance characteristics of the operator
panel.

HBF Variant EBF Variant

Characteristic Description
Processor Type Pentium II
Clock frequency 333 MHz
Memoryy and disk Main memory 64 MByte RAM
storage
Hard disk 3.2 GB
Floppy disk drive 3.5’’ (1.44 MByte)
CD-ROM 20x EIDE, 650 MByte
Software Operating system MicrosoftR WindowsR NT 4.0 (English)
with Service Pack 3
Connections1) PLC PROFIBUS DP standard slave
based on IM 182 3)
MPI:
R On front panel 2)
R On rear panel
Enabling switch Connection on front panel
Keyboard 2) 4) PS/2
Mouse 2) PS/2
Printer LPT1, parallel interface

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Characteristic Description
Display
p y Type SVGA TFT-LCD (active matrix display)
Active screen diagonal 12.1’’
Resolution (pixels) 800 × 600
Service life (MTBF) approx. 50,000 h
Backlighting 2 CCFL tubes
Service life (MTBF) approx. 30,000 h
Sealed membrane Movement keys 16
keyboard
Function keys 16
Control elements 30 mm elements,
recessed design MOP UOP
R Rotary switch, 10steps 1 1
R Key-operated switch/button 1/1 1/1
R Illuminated pushbutton 6 5
R Pushbuttons 2 1
R Emergency Stop 1 1
Compatible PLCs R SIMATIC S7 4
R SINUMERIK NC 840D 4
R SIMATIC WinAC 4
Data transfer Max. baud rate 12 MBaud
Integrated PC SIMATIC Industrial PC BI45
Control Panel Digital inputs / outputs 32/32
Interface
Options 3) SIMATIC WinAC 4
1) More related information can be found, beginning on page 3-3.
2) Only for commissioning and service
3) Not included in the scope of the delivered package
4) Do not use the connection on the side of the SIMATIC PC BI45, rather the connection on the back of the
operator panel, since otherwise system malfunctions may occur.

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In This Chapter
This chapter provides information about
S the installation of the operator panel (page 2-2)
S the electrical connections with
– the voltage supply (page 2-5)
– the PLC (page 2-6)
– peripherals (page 2-7)
S the installation of the SICALIS PMC 7 device (page 2-9)

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2.1 Mechanical Installation

Installation Site and Conditions

The SICALIS PMC 7 Operator Panel is suitable for installation in racks and in the
front panels of cabinets and control desks. Before installing the operator panel, a
suitable opening must be cut in the front panel. Additional fastener holes are not
required.
Information regarding the mounting depth and the cutout can be found on
page 3-2.

Safety Standard
The IP65 safety standard can only be ensured for the front panel, when the gasket
for the front plate of the operator panel sits flawlessly.

Caution
! S Whenever the device is not installed, make certain that is only layed on its
back.
S Before startup, let the device first reach room temperature. In case of
condensation, the device must first be absolutely dry before the device is
switched on.
S To prevent the operator panel from overheating during operation,
– the inclination from perpendicular should not exceed max. $25R,
– the device may not be exposed to direct sunlight,
– the ventilation slits in the case may not be blocked when the unit is installed.
S After the cabinet is open, parts of the system will be accessible, which could be
under power and thus present a risk of electrical shock.
S The device was tested before shipping. If it, nonetheless, malfunctions, please
include a precise description of the fault when you return the device.

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Installation in a Front Panel

Step Procedure
1 From the front, place the operator panel into the prepared opening.
Take suitable measures to prevent the operator panel from falling out of the front
panel while it has not been firmly fixed in position.
2 Insert the 8 screw clamps into the corresponding slots in the operator panel
case.
The position of the clamps is shown in the illustration (item 1).
1

1
1

1 1

3 From the back of the front panel, use an Allen key to tighten the screw clamps to
fix the operator panel firmly.
Make certain that the gasket is properly seated to seal the operator panel to the
front panel.
Stud screws
Screw clamp

Rear of OP

Allen key

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2.2 Electrical Installation

Configuration Possibilities
Figure 2-1 shows the main possibilities for configuring the SICALIS PMC 7
Operator Panel. Standard cables are available for making the connections (see
catalogs ST70 and ST80).

PC/PG 2)
SICALIS PMC 7
Printer

Keyboard 2) 4)

MPI
IM182 1)
Mouse 2)

Enabling switch
PROFIBUS DP

3) 3)

SIMATIC WinAC Pro SIMATIC S7

CPU 416-2 DP/ISA

1) Not included in the scope of the delivered package

2) Only for commissioning and service
3) Selection depending on the machine requirements
4) Do not use the connection on the side of the SIMATIC PC BI45, rather the connection
on the back of the operator panel, since otherwise system malfunctions may occur.

Figure 2-1 Configuration Overview

You will find the pin assignment of the interface connectors in Appendix B of this
manual.

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An EMC Compatible Assembly

To provide immunity to interference and thus ensure trouble-free operation, the
design and assembly of the PLC’s hardware must satisfy EMC considerations.
Furthermore, both it and the connecting cables must be properly shielded. The
installation guidelines for achieving interference-free operation of your PLC also
apply when installing the operator panel.

Caution
! S All signal links must use shielded wiring only.
S All connectors must be secured by screws or catches.
S Signal cables may not share a cable duct with power cables.
S Siemens AG assumes no liability for malfunctions or damages that result from
cables assembled by the customer or made by other companies!

2.2.1 Connecting the Voltage Supply

The wires with the supply voltages for the operator panel are connected to the
terminal strip on the back of the device. Information regarding the assignment of
the terminals can be found in Appendix B.
The SICALIS PMC 7 Operator Panel requires the following supply voltages:
S Mains voltage: 230 V AC (for SIMATIC PC BI45)
S Low voltage: 24 V DC (not electrically isolated, see page 2-6)
For information regarding the required supply voltage, please see the Technical
Data in Appendix A.

Mains Voltage
The mains voltage (230 V AC) must be connected in compliance with the relevant
recommendations ( e.g. EN 60950 3.2 and 3.3) and/or local rules and regulations.
Please observe the following safety instructions:

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Warning
! S It is mandatory that the system is connected to ground.
S The electrical installation must include a fuse and an easily accessible, all-pole
switch to fully disconnect the device from all power.
S Before beginning the installation or performing maintenance work, the device
must be switched off and secured against an accidental power on.
S When connecting the device, make certain that the mains leads in the device
are appropriately clamped to prevent short-circuits caused by torn wires.
S The wires used to connect the device must have a cross-sectional area of at
least 1.5 mm2.

Low Voltage

Caution
! S With the external 24 V supply, make certain that the low voltage is electrically
isolated from the mains. Only use power supplies that are manufactured in
accordance with IEC 364-4-41 or HD 384.04.41 (VDE 0100, Part 410)!
S The supply voltage may only lie within the specified voltage range. If it is not,
the possibility of functional failure on the part of the unit can not be excluded.

Note
S The external 24 V supply is not electrically isolated. The 0 V line is connected
to the protective earth (PE).
S After the 24 V supply is switched off, the device must be booted again.

2.2.2 Connecting the PLC

Connection Possibilities
Using PROFIBUS-DP, the following PLCs can be linked to the SICALIS PMC 7
Operator Panel:
S SIMATIC S7
S SIMATIC WinAC
S SINUMERIK NC 840D

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Prerequisites
For the operator panel to support communication with the PLC, you must first
retrofit the PROFIBUS Interface Module, IM 182. This module is not a standard
part of the operator panel package. With the IM 182 interface module, you can
connect the operator panel as a standard slave on a PROFIBUS-DP network. You
must also install the associated driver software.
You will also need the IM 182 interface module for the internal communication
between the operator panel and SIMATIC WinAC.

2.2.3 Connecting Peripherals

Front Panel: MPI Connection

On the front of the operator panel there is an MPI connection (X14, see page B-1)
for commissioning and service purposes. With this connector, you can temporarily
connect e.g. a programming device without needing to open the cabinet.
The MPI jack is protected by a hinged plastic cover, which guarantees that the
front panel satisfies the requirements of the IP65 safety standard.
Prerequisites for usage:
The MPI connection on the front of the operator panel is wired 1:1 with the 9-pin
Sub-D connector on the back of operator panel (item 3 in the table on page 3-6).
This must be connected to the PLC to enable use of the MPI connection on the
front.

Enabling Switch
You can connect an enabling switch to the 17-pin front connector (X13, see
page B-2). The signal lines are fed to the terminal strip on the back of the operator
panel.
An enabling switch ist a hand operated remote control, with which you can operate
the operator panel e.g. when working in the hazardous areas on machines and in
plants.

Note
When connecting devices to the 17-pin connector on the front, their cables must
be shielded and these shields must be electrically connected to the plug.

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Connecting to a SIMATIC PC BI45

You can also connect other peripherals to the integrated SIMATIC PC BI45 (for the
connections see page 3-5), e.g.
S Printer
S Keyboard 1) 2)
S Mouse 1)
S Screen
1) Only for commissioning and service
2) Do not use the connection on the side of the SIMATIC PC BI45, rather the connection on the
back of the operator panel, since otherwise system malfunctions may occur.

The drivers for the printer and separate screen are not installed in the standard
version of the operator panel and must be installed later when required.

For Further Information

Information regarding the connection of peripherals to the SIMATIC PC BI45 can
be found in the Technical Description PC BI45/FI45 PII, Order No.
C79000-G7000-C794.

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2.3 Installing SICALIS PMC 7

Installation Steps
The installation of the operator panel is comprised of the following steps:
1. Install Windows NT 4.0 Service Pack 3 (page 2-9)
2. Install the SICALIS PMC 7 runtime software (page 2-11)
3. Install the PROFIBUS IM 182 interface module and driver software (page 2-14)
4. Install user application (page 2-15)

Note
Before the installation, connect a PS/2-compatible keyboard and mouse to the
operator panel.
The description of the dialogs assumes a working knowledge of Windows.

2.3.1 Installing Windows NT 4.0 Service Pack 3

Setup
When the device switched on the first time, it runs Windows NT with Service
Pack 1 and guides you through the setup. The following dialogs are displayed in
VGA mode.
1. The window with Software License Agreement appears. Click on the I Agree
button to indicate your acceptance of the conditions.
2. Click on Next to close the Windows NT Workstation Setup welcome window.
3. In the Registration dialog, enter the Product ID from the Certificate of
Authenticity. Click on Next. You will find the certificate with the Product ID in the
included Windows NT software package.
4. In the Administrator Account field, login as Administrator with the password
simatico and then confirm this. Click on Next. In the later operation, you will
only need to enter the password once. After the installation is completed, the
system will perform the logon automatically during startup.
5. Acknowledge the Ready messageby clicking on Next. Windows NT Workstation
with Service Pack 3 will now be automatically configured on your computer.
Afterwards, start the system again with Restart Computer.

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Windows NT Settings
When starting up the second time, the system will identify itself as Windows NT
Workstation 4.0 with Service Pack 3.
1. In the Logon Information dialog logon as Administrator with the password
simatico and confirm with OK.
2. Read the README.TXT file. The file contains the most up-to-date information
about SIMATIC PC. Afterwards, close the MS-DOS window.
3. Close the Welcome dialog by clicking on Close.
4. Next the display driver will be automatically installed. In the Control Panel under
Adapter Type select: Chips Video Accelerator from Chips and Technologies.
You can also make these changes manually (see point 8.)

Note
Please do not interrupt the process while the display driver is automatically
installed.

5. The system will automatically restart.

6. After the third startup in VGA mode, the system will report at logon that The
system could not log you on ... Acknowledge with OK and logon as
described in point 1. with the password simatico.
7. Watch the further automatic configuration of the display. At the end confirm with
Yes that the test image has been displayed properly.
8. Under Display Properties, check that the Display Type is set correctly. To do so,
open the Control Panel via the Start menu.
Manual Installation of the Display Driver:
Under Adapter Type select: Chips Video Accelerator from Chips and
Technologies.. Select Change and then in the directory C:\Display the file
oemsetup.inf. Further information can be found in the Windows NT
documentation.
9. Once the correct display type has been selected and the associated driver
installed, you can now select a resolution of 800 x 600 pixels (SVGA) with
65535 colors. Test the new settings and confirm with OK. If necessary, restart
the system.

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Additional Settings
We recommend that you also make the following settings in the Control Panel
under System:
S Shorten the time for automatically starting the system
In System Properties under Startup/Shutdown set the field Show List for
30 s to 3 s. This accelerates the startup of the system.
S Recovery
You can save memory space by making the following settings:
– activate the function Write an event to the system log
– deactivate the function Write debugging information to ...
Now start the system again.

2.3.2 Installing The SICALIS PMC 7 Runtime Software

Driver Versions
Two versions of the keyboard driver are available:
S Runtime Version
The Runtime version is the standard package that is included with the operator
panel. It contains all the drivers that are necessary to ensure the smooth
operation of the program.
S Developer Version
The Developer Version contains additional tools that permit modifying the
factory default key assignment to suit the user’s specific needs. This version is
not included in the standard package with the operator panel. Information
regarding the Developer Version can be found in Appendix C.
Figure 2-2 shows the structure of the software.

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PROFIBUS DP SICALIS PMC 7

IM182 1)
SIMATIC S7

PLC Interface

Init (User Watchdog)

Bit Set / Bit Test
User Watchdog Retrigger
Communication Status Test
Direct CPI 1 CPI 2
Memory
Access

TACO (8031)

Make/Break
Code Table Init: Load Code Table
Operation: Set LED ON
PS2 Keyboard2)

TASTDRV.SYS 8042
simatico.pad Code Conversion: Make code
MF2CodeSet 2 -> Break code PS2
MF2CodeSet 1 Mouse2)
MF2 Code Set 1
I8042.SYS
TACO life check

KBDCLASS.SYS
Set LED ON
IM18x.SYS
Key to Bit Table
tacok2b.tbl

SIKEY.SYS Bit to LED Table

tacob2l.tbl

KEYBxx.DLL
Windows NT countryspecific

IM18x.DLL WM_CHAR
WM_KEYDOWN

Application Scan code -> virtual key code

Vkey code -> character

1) Not included in the scope of the delivered package

2) Only for commissioning and service

Figure 2-2 Software Structure

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The Runtime Version Installation Files

The installation diskette contains the following files:
Table 2-1 The Runtime Version Installation Files

File Function
Install.bat Batch file to install the required drivers and tables
KbdTaco.dll Mapping table for key codes, which are not used by the standard
keyboards
KbdTaco.reg Registry file for the mapping table KbdTaco.dll
readme.txt Text file with general information
SiKey.reg Registry entry for the driver software SiKey.sys
SiKey.sys Driver software
Simatico.pad Key assignment file
TacoB2l.tbl Binary table: Assignment of Bit –> LED (LED = lamp control)
TacoK2b.tbl Binary table: Assignment of Key –> Bit
TastDrv.reg Registry entry for the keyboard driver TastDrv.sys
TastDrv.sys Keyboard driver

Procedure
Place the Runtime Installation diskette in drive A and start the Install.bat
batch file. The required files will be copied into the following directory:
C:\winnt\system32\drivers\....

Runtime Version Configuration

The default entries in the registry file will be used to configure the driver
SiKey.sys during the installation. Table 2-2 shows the standard default settings.
If you want to change the entries in the registry file, run the Windows NT utility
regedit.exe. Further information can be found in the Windows NT online Help.

Note
Do not modify these entries unless your are well acquainted with the structure of
the registry file. Faulty entries will cause problems with the operating system.

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Table 2-2 Entries in the Registry

Parameter Explanation Registry Path Default

SPC3BusPollTime The PROFIBUS polling HKEY_LOCAL_MACHINE\SYSTEM\ 100 1)
time and monitoring the CurrentControlSet\Services\Sikey\
IM182 operational status Parameters
[ms]
PLC3UserWatchdogTime Poll time Taco-Lifecheck HKEY_LOCAL_MACHINE\SYSTEM\ 100 2)
and triggering the PLC3 CurrentControlSet\Services\Sikey\
users watchdog timers Parameters
[ms]
PLC3UserWatchdogValue The default preset value HKEY_LOCAL_MACHINE\SYSTEM\ 1000 3)
assigned to user CurrentControlSet\Services\Sikey\
watchdog timer by driver. Parameters
Can be overwritten by
user’s application.
BaseMemoryAddr Address of the IM182 HKEY_LOCAL_MACHINE\SYSTEM\ D8000h
card. CurrentControlSet\Services\IM18X\
Entry made during the Parameters
installation of the
IM18x.SYS driver.
1) Values less than 10 ms are unsuitable for the system.
2) This preset value corresponds to the parameter “PLC3UserWatchdogValue” and is dependent on the
system configuration.
3) The value is dependent on the bus configuration.

2.3.3 Installing the IM 182 and driver software

Installation
Shut Windows NT down and switch the device off. When installing the IM182 card,
follow the instructions in the equipment manual BI45. Select the IM182 settings in
accordance with the application’s requirements.
For further information please see the IM182 user description
(Order No. 6ES7 182-0AA00-8AA0).

Installation
Install the IM182 driver after the system has restarted. Place the diskette in drive A
and start the Install.cmd file. Follow the instructions in the read.me file. For
further information, please see the user description
(Order No. 6ES7 195-2AC00-0XA0).
Afterwards, restart the computer.

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Note
S There is a bug-fix for the IM182 driver. Please use the fixed version of
IM18x.sys – Version 1.1 from April 08, 1999.
The contact person at A&D SE E is Mr. Mittelberger, Tel. +49 911 750 2072,
Fax: +49 911 750 2100.
S Use only cards that have been released for SICALIS PMC7. After installing the
card and hardware driver reinstall Windows NT Service Pack 3. You will find
this in the directory ”NT4_SP3” on drive C: of your system.

After this the device is ready for the installation of the user application.

2.3.4 Installing the User Application

Install the application software in accordance with the installation instructions.

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Device Description 3
In This Chapter
This chapter provides information about:
S The dimensions (page 3-2),
S The controls and connections on the front panel (page 3-3),
S Connections on the back (page 3-5),

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Device Description

3.1 Dimensions

Device Dimensions

Front view Side View

430 205 5

38

520

Figure 3-1 The Dimensions of the Operator Panel

Cutout
To install the operator panel in a front panel, you must cutout an opening (WxH) of
408+0,8 mm x 498+0,8 mm.

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 Device Description

3.2 The Controls and Connections on the Front Panel

The Layout
On the operator panel screen, you can observe the operational state of the
monitored machine or unit and, via the keyboard, directly intervene in the process.
Figure 3-2 shows the layout of the controls and connections on the front of the
Main Operator Panel.

Figure 3-2 Layout of the Controls and Connections (Example: Main Operator Panel)

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Table 3-1 The Controls and Connections

No. Meaning
12’’ color screen
2 × 8 movement keys (membrane keyboard) to execute defined
movements in the application’s “movement pictures”.
Two softkey strips (membrane keyboard). The keys F1 to F16
correspond to the function keys on a PC keyboard.
Controls to operate the machine. When a key is depressed, the
connected PLC will be informed immediately via the PROFIBUS-DP.
Automatic operation

Manual operation

Single-Step operation

Stop at end of clock

Initial state

Immediate Stop

Plant OFF (not for UOP variant)

Plant ON (not for UOP variant)

Key-operated pushbutton: Start

Key-operated switch: Special Functions

Rotary switch, 10 steps

– MOP: Zone selection (1 – 10)
– UOP: Override (10 % – 100 %)

EMERGENCY STOP

MPI connector with hinged cover

(for commissioning and service) 1)
Connection for enabling switch
1) Required for usage:
The 9-pin Sub-D connector on the back of the operator panel (item 3, Table 3-3) must be
connected to the PLC.

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3.3 Rear View with Connections

Table 3-2 Rear View of the SIMATIC PC BI45 with Connections

No. Usage/Description
VGA monitor connector, 15-pin Sub-D connector 3 rows (female)

COM2, serial interface (RS232), 9-pin Sub-D connector (male)

COM1, serial interface (RS232), 25-pin Sub-D connector (female)

MPI/PROFIBUS-DP interface, 9-pin Sub-D connector (female)

LPT1, parallel printer interface, 25-pin Sub-D connector (female)

Connector for PS/2 mouse (only for start up and service)

Connector for external keyboard

Do not use this connection together with the operator panel, otherwise the system will
malfunction. Instead, use the connector on the back of the operator panel (item 2,
! Table 3-3).

PROFIBUS-DP interface (IM182), 9-pin Sub-D connector (female).

Not included in the scope of the standard package
CD-ROM drive

Floppy disk drive 3,5’’ (1,44 MByte)

Reset switch

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Table 3-3 Connections on the Back of the Operator Panel

No. Usage/Description
Terminal strip (for the assignment see Table B-4)

Connector for PS/2 keyboard (only for start up and service)

MPI/PROFIBUS-DP, 9-pin Sub-D connector (female)

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Technical Data A
In This Chapter
In this chapter you will find the following technical data for the SICALIS PMC 7
Operator Panel:
R Casing
R Processor
R Memory
R Interfaces
R Software
R Display
R Keyboard
R Power supply
R Ambient conditions
R Interference immunity
R Interference emission

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Technical Data

Housing
External dimensions (W x H x D) 430 mm x 520 mm x 210 mm
Installation cutout (W x H) 408+0.8 mm x 498+0.8 mm
Installation depth 205 mm
Protection class Protection Class 1
in accord with VDE 0106 T1: 1982
(IEC 536)
Safety rules IEC 950/09.91 corresponds to EN 60950
Safety standard
R Front IP65
R Back IP20
Weight Approx. 22 kg

Processor
Type Pentium II
Clock frequency 333 MHz

Memory and disk storage

DRAM 64 MByte, upgradeable
Mass storage
R Hard disk y 3.2 GB
R Floppy disk drive 3.5’’ (1.44 MByte)
R CD-ROM 20x EIDE, 650 MByte

Interfaces
PLC R PROFIBUS DP standard slave
based on IM 182 1)
R MPI:
– On front panel 2)
– On rear panel
Enabling switch, front 17-pin
Peripherals R Keyboard 2) 3) (PS/2)
R Mouse 2) (PS/2)
R Printer (LPT1)
1) Not included in the scope of the delivered package
2) Only for commissioning and service
3) See the notes regarding connection on page 3-5 (Table 3-2, item 7)

Software
Operating system MS WindowsR NT 4.0 (English) with
Service Pack 3
Keyboard driver R Runtime version (standard)
R Developer version (upon request)

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Display
LCD type TFT (active matrix display)
Active screen diagonal 12.1’’
Resolution (pixels) horizontal x vertical 800 x 600
Graphic Mode Super VGA
Service life (MTBF) Approx. 50,000 h
Backlighting 2 CCFL tubes
Service life (MTBF) 4) Approx. 30,000 h
4) The tubes used for the backlighting of the display are parts subject to wear and are therefore
not covered by the terms of the guarantee. Depending on the operating temperature, they
have a service life of around 30,000 hours. In unfavorable operating conditions, we
recommend that the tubes are replaced after that period. The tubes are available as spare
parts. If one tube fails it is advisable to replace both at the same time in order to ensure even
illumination.

Control elements
Sealed Membrane Keyboard
R Movement keys 16 (2 x 8)
R Function keys with programmable 16
functions
30 mm elements, recessed design MOP UOP
R Rotary switch, 10steps 1 1
R Key-operated switch/button 1/1 1/1
R Illuminated pushbutton 6 5
R Pushbuttons 2 1
R Emergency Stop 1 1

Power Supply
R Alternating Current switchable between
(for SIMATIC PC BI45) R 115 V AC (93...132 V AC)
R 230 V AC (187..264 V AC)
– Frequency 50 Hz (47...63 Hz)
– Maximum power consumption 220 W
R Direct Current 5)
– Rate Voltage +24 V DC
– Permissible range +18.0...+30.0 V DC
– Max. permissible transients 35 V (500 ms)
– Time between two transients 50 s min.
– Current consumption
Typically Approx. 1 A
Maximum continuous current Approx. 1.5 A
– Switch-on surge I2t Approx. 0.7 A2s
– Circuit breaker, internal electronic
5) Not electrically isolated (see notes on page 2-6).

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Technical Data

Ambient Conditions
Installation position with FDD Max. 25° inclination to front or rear
Max. permissible ambient temperature
R During operation +4...+45 °C
R Transport, storage –20...+60 °C
Relative humidity
During operation 20... 80%, no condensation
Transport, storage 10%...90%, no condensation
Exposure to shock
During operation 5 g/ 11 ms
Transport, storage 25 g/ 6 ms
Vibration
During operation 0.035 mm (10 – 58 Hz)
0.5 g (58 – 500 Hz)
Transport, storage 3.5 mm (5 – 8.5 Hz)
1 g (8.5 – 500 Hz)
max. differential pressure (front, rear) 2 hPa
Air pressure
During operation 706...1030 hPa
Transport, storage 581...1030 hPa

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Conformity of the product described with the requirements of Directive 89/336 EEC
is certified by compliance with the following standards:

Immunity to Interference
Static discharge EN 61000-4-2
(contact discharge/air discharge) 6 kV/8 kV
HF radiation EN 61000-4-3
10 V/m, 80% AM,
1 kHz
Pulse modulation ENV 50204
900 MHz "5 MHz
10 V/meff., 50% ED, 200 Hz
HF current EN 61000-4-6
150 kHz – 80 MHz
10 V, 80% AM, 1 kHz
Burst interference EN 61000-4-4
Mains supply lines 2 kV
Supply lines 2 kV
Process data lines 2 kV
Signal lines 1 kV

Interference Emission
Radio interference suppression in accord Class A
with EN 55011

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Interfaces and Terminals – Assignments B
In this chapter
This chapter provides information about the interface pin assignments and the
terminal strip connections for the SICALIS PMC 7 Operator Panel.
Information regarding the interface pin assignments of the integrated SIMATIC PC
can be found in the Technical Description PC BI45/FI45 PII, Order No.
C79000-G7000-C794.

B.1 Connectors

MPI/PROFIBUS-DP (X14 and X15)

Table B-1 shows the pin assignment of the two 9-pin Sub-D connectors used for
the MPI connections X14 (front) and X15 (back).
Table B-1 Pin Assignment of the 9-pin Sub-D Connector (Female)
5 1
Pin Name
1 –
9 6 2 –
3 Data B
4 –
5 GND (voltage-free)
6 +5 V (electrically isolated)
7 –
8 Data A
9 –

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PS2 Keyboard (X16)

Table B-2 shows the pin assignment of the 6-pin PS/2 connector for an external
keyboard. The connector is located on the back above the MPI connection.
Table B-2 Pin Assignment of the 6-pin PS/2 Keyboard Connector (Female)

Pin Name Input/Output

6 5
1 Keyboard data Input/Output
4 3 2 Mouse data Input/Output
2 1 3 0V –
4 5 V power supply Output
5 Keyboard clock Input/Output
6 Mouse clock Input/Output

Enabling Switch (X13)

Table B-3 shows the pin assignment of the 17-pin connector used for the enabling
switch on the front of the operator panel.
Table B-3 Pin Assignment of the 17-pin Connector (female) for the Enabling
Switch

Pin Name
1 +24 V
2 0V
3 CPI 2, Input 2
4 CPI 2, Input 3
5 CPI 1, Output 10
6 CPI 1, Output 11
7 –
8 CPI 2, Input 4
9 –
10 Terminal Strip X4, Terminal 7
11 Terminal Strip X4, Terminal 8
12 Terminal Strip X4, Terminal 9
13 Terminal Strip X4, Terminal 10
14 Terminal Strip X4, Terminal 11
15 Terminal Strip X4, Terminal 12
16 –
17 GND

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B.2 Terminal Strips

Table B-4 shows the assignment of the terminal strips on the back of the operator
panel.

Table B-4 Assignment of the Terminal Strips

No. Usage/Description
Terminal Strip XL/M
1 +24 V DC external supply –> CPI 1, input 1
2 +24 V DC –> CPI 1, output 1
3 +24 V DC –> CPI 2, input 1
4 +24 V DC –> CPI 2, output 1
5 +24 V DC –> Illuminated pushbutton “Automatic Operation”, terminal 13
6 +24 V DC –> Enabling switch, pin 1
7 +24 V DC
8 +24 V DC
10 0 V DC external supply –> CPI 1, input 18
11 0 V DC –> CPI 1, output 18
12 0 V DC –> CPI 2, input 18
13 0 V DC –> CPI 2, output 18
14 0 V DC –> Indicator lamp “Automatic Operation”, terminal x1
15 0 V DC –> Terminal Strip X4, terminal 6
16 0 V DC –> Enabling switch, pin 2
17 0 V DC
PE 0 V DC –> PE

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Table B-4 Assignment of the Terminal Strips, continued

No. Usage/Description
Terminal Strip X4
1 “EMERGENCY STOP” switch, terminal 22
2 “EMERGENCY STOP” switch, terminal 21
3 “EMERGENCY STOP” switch, terminal 32
4 “EMERGENCY STOP” switch, terminal 31
5 –
6 Terminal Strip XL/M, terminal 15
7 Enabling switch, pin 10
8 Enabling switch, pin 11
9 Enabling switch, pin 12
10 Enabling switch, pin 13
11 Enabling switch, pin 14
12 Enabling switch, pin 15
13 –
14 –
15 –
16 –
17 –
18 –
19 –
20 –
Terminal Strip X2
L1 230 V AC external supply (hot) –> SIMATIC PC BI45, mains connection
L2 230 V AC (hot)
N1 230 V AC external supply (neutral) –> SIMATIC PC BI45, mains connection
N2 230 V AC (neutral)
PE1 Protective earth external supply –> SIMATIC PC BI45, mains connection
PE2 Protective earth –> enabling switch, Pin 17 (1.5 mm2)
PE3 Protective earth –> ground for terminal strip rail (1.5 mm2)
PE4 Protective earth –> ground for the hinged plate (1.5 mm2)
PE5 Protective earth –> ground for front of housing (1.5 mm2)
PE6 External functional ground –> ground for SIMATIC PC BI45 (6 mm2)

Caution
! S On the terminal strips XL/M and X4, connect only SELV voltages (safety
extra-low voltage).
S To connect lines with a cross-section of up to 0.74 mm2, use wire end ferrules.

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B.3 Control Panel Interface

Purpose
The standard SICALIS PMC 7 Operator Panel is equipped with two CPI modules
(CPI = Control Panel Interface). Together the two modules provide 32 digital
inputs/outputs. Fundamentally, a CPI module permits rapid key operation without
communication-related delays (key delay < 100 ms).
However, the digital inputs and outputs are not electrically isolated from the
operator panel.

The Bus Terminal Strip Assignment

Each CPI module is equipped with a bus terminal strip with 36 terminals to connect
the I/O leads and the external voltage supply. By default, the voltage supply is
already connected.
Figure B-1 shows the position of the bus terminals.

Figure B-1 CPI Bus Terminals

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Developer Version C
Purpose
The Developer Version of the keyboard driver contains – in comparison to the
Runtime Version included in the standard package (see page 2-13) – some
additional tools, which enable you to modify the standard key assignment to suit
customer-specific requirements.
The Developer Version is included in the standard operator panel package.

Installation Files for the Developer Version

The installation files for the Developer Version are delivered on a separate
diskette. This is not a standard part of the operator panel package. The diskette
contains the files listed in Table C-1.
Table C-1 Installation Files for the Developer Version

File Function
Bit2Led.def Source file for the converter Bit2Led.exe
Bit2Led.exe Converter: Assignment of Bit –> LED (LED = lamp control)
BitLed.bat Batch file to start the converter Bit2Led.exe
DefPad.EXE Converter for key codes
Install.bat Batch file to install the required drivers and tables
KbdTaco.dll Mapping table for key codes, which are not used by the standard
keyboards
KbdTaco.reg Registry file for the mapping table KbdTaco.dll
Key2Bit.def Source file for the converter Key2Bit.exe
Key2Bit.exe Converter: Assignment of Key –> Bit
KeyBit.bat Batch file to start the converter Key2Bit.exe
readme.txt Text file with general information
SiKey.reg Registry entry for the driver software SiKey.sys
SiKey.sys Driver software
Simatico.def Source file for the converter DefPad.exe
simatico.pad Key assignment file
tacoB2l.tbl Binary table: Assignment of Bit –> LED (LED = lamp control)
tacoK2b.tbl Binary table: Assignment of Key –> Bit
TastDrv.reg Registry entry for the keyboard driver TastDrv.sys
TASTDRV.SYS Keyboard driver

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C.1 Change Keyboard Layout

Prerequisites
You can change the standard keyboard layout – the assignment of one or more of
the operator panel’s keys and switches – to suit the specific requirements for the
machine. To do so, you must first install the Developer Version, which is not part of
the standard operator panel package.
In Appendix D, you will find tables with the standard (default) key codes for all the
control elements.

Assigning Key Codes

To generate the Simatico.pad definition file for the key codes, use the converter
DefPad.exe. This program takes the ASCII source file, Simatico.def, and
compiles the definition file, Simatico.pad.
The illustration below presents the flow of the compilation process.

Simatico.def DefPad.exe Simatico.pad

Binary Tables
The keyboard driver requires binary tables to allocate the key codes to a bit action
(Table TacoK2B.tbl) and from a bit to a lamp driver (Table TacoB2L.tbl).
These tables must be in the Windows NT directory, \System32\Drivers, so that
the keyboard driver can read them at system startup.

Assignment Key –> Bit

The batch file, KeyBit.bat, is used to create the binary table for assigning a PLC
bit to the activation of a key (movement key). This batch file converts a source file
in ASCII format into the binary table, TacoK2B.tbl.

Call: KeyBit.bat source file

Action: SET: The bit will be set
RESET: The bit will be reset

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The illustration below presents the flow of the compilation process.

KeyBit.bat [source file]

*.def Key2Bit.exe TacoK2B.tbl

The batch file, KeyBit.bat, calls the converter program, Key2Bit.exe, and
passes the name of the source file (*.def) to it. The converter program,
Key2Bit.exe, compiles the binary table, TacoK2B.tbl, from this source.

Source File Format:

Below, you will find three lines from the sample source file, Key2Bit.def. This file
is included a sample in the Developer Version (see page C-1).

KEY 3: 6C / F0 6C, MAKE BREAK; ## 00.SET / 00.RESET ## Bit 0 will be set when the key is
depressed and when the key is
released the bit will be reset
KEY 3: 6C / F0 6C, MAKE BREAK; ## 01.SET ## Bit 1 will be set when the key is
depressed but when the key is
released the bit will remain unchanged
KEY 3: 6C / F0 6C, MAKE BREAK; ## / 02.SET ## Bit 2 will not change when the key
is depressed but when the key is
released the bit will be set

MAKE: Key code, which is valid when the key is depressed

BREAK: Key code, which is valid when the key is released

If pressing or releasing a key should trigger an action in the PLC, the line for the
respective key, as shown in the example above, must be extended with the
following character string:

; ## bit number.action [/ bit number.action] ##

The bit number must be given in hexadecimal.

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Assignment of Bit –> LED (LED = lamp control)

The batch file, BitLed.bat, is used to create the binary table for assigning a PLC
bit to the control of a lamp (LED). This batch file takes the ASCII source file,
2Bit2Led.def, and compiles the binary table, 2TacoB2L.tbl.

Call: BitLed.bat source file

Action: ON: The lamp lights when the bit is set

The illustration below presents the flow of the compilation process.

BitLed.bat [source file]

Bit2Led.def Bit2Led.exe TacoB2L.tbl

The batch file, BitLed.bat, calls the converter program, Bit2Led.exe, and
passes the name of the source file (Bit2Led.def) to it.2 The converter program,
Bit2Led.exe, compiles the binary table, TacoB2L.tbl, from this source.

Source File Format:

Below, you will find a line from the source file. The source file may only have one
assignment per line:

Bit number LED number Action when bit is set

(lamp number)
01 0A ON

Bit number and LED number (= lamp number) are to be given in hexadecimal.
When the bit is cleared, the action will be set to OFF (Lamp OFF).

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 Developer Version

Restrictions in the selection of the code

S The 8042 keyboard controller and the Windows NT keyboard driver:
In the selection of the MAKE and BREAK codes, the following restrictions must
be noted:
– The key codes must lie between 1h and 7Fh.
– The prefix F0h causes the keyboard controller to set Bit No. 7 when handling
the next Byte. Windows NT interprets this as the release of a key.
– The prefixes E0h and E1h are also permissible.
S Key Code Recognition by the Driver File, SiKey.sys:
The following restrict only applies when the codes used should also trigger a bit
action:
If a code consists of both a key ( e.g. F1) and a combination code ( e.g. ALT),
the combination code may not begin with the same sequence as the short
code. In this case, the key codes should be extended with codes, which
Windows NT does not recognize.
Example:
The key code for releasing key F1 is BBh, for releasing the Shift key AAh.
Releasing the key combination Shift-F1 thus send the combination code BBh
AAh.
The keyboard driver interprets the code BBh as indicating that the key F1 has
been released. Thus the system will never recognize that the key combination
Shift-F1 was released.
Solution: Extend the code for the F1 key e.g. by the code E1h 01h.

Compiling a Keyboard Mapping Table

The keyboard mapping table is required, when keyboard controller does not use
standard MAKE/BREAK codes and an application expects virtual key codes from
these keys.
The keyboard mapping table is a 32-bit Windows DLL. The table is created by
compiling and linking a C file. To do so, you will need a MS C 32-Bit compiler and
Windows NT DDK for Windows NT 4.0.

Keyboard Mapping Table Installation

After compiling, copy the file, KbdTaco.dll, into the Windows NT directory
\System32.
In the Start menu, activate the keyboard mapping table from
\Settings\Control Panel\Keyboard. On the Input Locales panel, click on
the Properties button and select the Keyboard Layout, TacoKeyboard.

SICALIS PMC 7 Operator Panel Equipment Manual

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Developer Version

C.2 Key Numbers

Figure C-1 shows the key numbers for the MOP variant of the operator panel.

25 33
26 34
27 35
28 36
29 37
30 38
31 39
32 40

17 18 19 20 21 22 23 24

41 42 43 44 45 46 47 48

65 67 66 70 69

76

77..80 73 71 74 68 72

81..83

Figure C-1 Numbering of the Keys (MOP Variant)

SICALIS PMC 7 Operator Panel Equipment Manual

C-6 Release 07/99
Key Layout and Key Codes D
In this chapter
In this chapter, you will find the factory settings for the key layout and key codes in
tabular form for the standard operator panel. The empty tables at the end can be
used to make a record of your own individual key assignments.
Information regarding the numbering of the keys can be found on page C-6.

Make Code and Break Code

Make The key code that is transmitted when the key is pressed.
Break The key code that is transmitted when the key is released.

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Key Layout and Key Codes

Key Make Code Break Code Comments

Movement keys, left
14 05 F0 05 F0 14 (Key 25)

14 06 F0 06 F0 14 (Key 26)

14 04 F0 04 F0 14 (Key 27)

14 0C F0 0C F0 14 (Key 28)

14 03 F0 03 F0 14 (Key 29)

14 0B F0 0B F0 14 (Key 30)

14 02 F0 02 F0 14 (Key 31)

14 0 A F0 0A F0 14 (Key 32)

Movement keys, right

12 05 F0 05 F0 12 (Key 33)

12 06 F0 06 F0 12 (Key 34)

12 04 F0 04 F0 12 (Key 35)

12 0C F0 0C F0 12 (Key 36)

12 03 F0 03 F0 12 (Key 37)

12 0B F0 0B F0 12 (Key 38)

12 02 F0 02 F0 12 (Key 39)

12 0 A F0 0A F0 12 (Key 40)

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 Key Layout and Key Codes

Key Make Code Break Code Comments

Function keys
05 F0 05 (Key 17)

06 F0 06 (Key 18)

04 F0 04 (Key 19)

0C F0 0C (Key 20)

03 F0 03 (Key 21)

0B F0 0B (Key 22)

02 F0 02 (Key 23)

0A F0 0A (Key 24)

01 F0 01 (Key 41)

12 09 F0 09 F0 12 (Key 42)

14 01 F0 01 F0 14 (Key 43)

14 09 F0 09 F0 14 (Key 44)

14 78 F0 78 F0 14 (Key 45)

14 07 F0 07 F0 14 (Key 46)

09 F0 09 (Key 47)

12 01 F0 01 F0 12 (Key 48)

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Key Layout and Key Codes

Key Make Code Break Code Comments

Controls to operate the machine
E1 30 E1 F0 30 Automatic Operation
(Key 65)

E1 32 E1 F0 32 Manual Operation
(Key 67)

E1 31 E1 F0 31 Single-Step Operation
(Key 66)

E1 35 E1 F0 35 Stop at end of clock

(Key 70)

E1 34 E1 F0 34 Initial state
(Key 69)

E1 36 E1 F0 36 Stop Immediately
(Key 71)

E1 33 E1 F0 33 Plant OFF (not for UOP variant)

(Key 68)

E1 37 E1 F0 37 Plant ON (not for UOP variant)

(Key 72)

E1 3C E1 F0 3C Zone selection weight 1

(Key 77)
E1 3D E1 F0 3D Zone selection weight 2
(Key 78)
E1 3E E1 F0 3E Zone selection weight 4
(Key 79)
E1 3F E1 F0 3F Zone selection weight 8
(Key 80)
E1 38 E1 F0 38 Key-operated switch
(Key 73)

11 5D F0 5D F0 11 Key-operated switch
(Key 74)

E1 3B E1 F0 3B EMERGENCY STOP
(Key 76)

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D-4 Release 07/99
 Key Layout and Key Codes

Empty Tables for Individual Key Assigments

Key Make Code Break Code Comments

Movement keys, left

Movement keys, right

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Release 07/99 D-5
Key Layout and Key Codes

Key Make Code Break Code Comments

Function keys

SICALIS PMC 7 Operator Panel Equipment Manual

D-6 Release 07/99
 Key Layout and Key Codes

Key Make Code Break Code Comments

Controls to operate the machine
Automatic operation

Manual operation

Single-step operation

Stop at end of clock

Initial state

Immediate stop

Plant OFF (not for UOP variant)

Plant ON (not for UOP variant)

Zone selection weight 1

Zone selection weight 2

Zone selection weight 4

Zone selection weight 8

Key-operated switch

Key-operated switch

Emergency Stop

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Key Layout and Key Codes

SICALIS PMC 7 Operator Panel Equipment Manual

D-8 Release 07/99
ESD-Guidelines E
What does ESD mean?
Virtually all present-day modules incorporate highly integrated MOS devices or
components. For technological reasons, these electronic components are very
sensitive to overvoltages and consequently therefore to electrostatic discharge:
These devices are referred to in German as Elektrostatisch Gefährdeten
Bauelemente/ Baugruppen: ”EGB”
The more frequent international name is:
”ESD” (Electrostatic Sensitive Device)
The following symbol on plates on cabinets, mounting racks or packages draws
attention to the use of electrostatic sensitive devices and thus to the contact
sensitivity of the assemblies concerned:

ESDs may be destroyed by voltages and energies well below the perception
threshold of persons. Voltages of this kind occur as soon as a device or an
assembly is touched by a person who is not electrostatically discharged . Devices
exposed to such overvoltages cannot immediately be detected as defective in the
majority of cases since faulty behavior may occur only after a long period of
operation.

Precautions against electrostatic discharge

Most plastics are capable of carrying high charges and it is therefore imperative
that they be kept away from sensitive components.
When handling electrostatic sensitive devices, make sure that persons, workplaces
and packages are properly grounded.

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ESD-Guidelines

Handling ESD assemblies

A general rule is that assemblies should be touched only when this cannot be
avoided owing to the work that has to performed on them. Under no circumstances
should you handle printed-circuit boards by touching device pins or circuitry.
You should touch devices only if
S you are grounded by permanently wearing an ESD wrist strap or
S you are wearing ESD shoes or ESD shoe-grounding protection straps in
conjunction with an ESD floor.
Before you touch an electronic assembly, your body must be discharged. The
simplest way of doing this is to touch a conductive, grounded object immediately
beforehand – for example, bare metal parts of a cabinet, water pipe etc.
Assemblies should not be brought into contact with charge-susceptible and highly
insulating materials such as plastic films, insulating table tops and items of clothing
etc. containing synthetic fibers.
Assemblies should be deposited only on conductive surfaces (tables with an ESD
coating, conductive ESD cellular material, ESD bags, ESD shipping containers).
Do not place assemblies near visual display units, monitors or television sets
(minimum distance to screen > 10 cm).

Measuring and modifying ESD assemblies

Perform measurements on ESD assemblies only when
S the measuring instrument is grounded – for example, by means of a protective
conductor – or
S the measuring head has been briefly discharged before measurements are
made with a potential-free measuring instrument – for example, by touching a
bare metal control cabinet.
When soldering, use only grounded soldering irons.

Shipping ESD assemblies

Always store and ship assemblies and devices in conductive packing – for
example, metallized plastic boxes and tin cans.
If packing is not conductive, assemblies must be conductively wrapped before they
are packed. You can use, for example, conductive foam rubber, ESD bags,
domestic aluminum foil or paper (never use plastic bags or foils).
With assemblies containing fitted batteries, make sure that the conductive packing
does not come into contact with or short-circuit battery connectors. If necessary,
cover the connectors beforehand with insulating tape or insulating material.

SICALIS PMC 7 Operator Panel Equipment Manual

E-2 Release 07/99
Project Planning Documents F
In this chapter
In this chapter, you will find the following project planning documents for the both
types of operator panel (MOP and UOP):
S Partial lists of parts (page F-2)
S Layout for the front panel (page F-4)
S Layout for the terminal strips (page F-6)
S Cabling overview for MOP and UOP (page F-7)
S Wiring diagrams (page F-8)

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Project Planning Documents

F.1 Partial List of Parts

F.1.1 Partial List of Parts for Main Operator Panel (MOP)
Pos. Mat. No. Order Number Quantity Name Description
1 1 Rail for terminal strip, l = 320 mm
310 704.032.718 1 S1 Illuminated pushbutton “AUTOMATIC”, clear lens,
1 make contact
310 H1 Indicator lamp “AUTOMATIC”
310 704.032.718 S2 Illuminated pushbutton “Single-Step”, clear lens,
1 make contact
310 H2 Indicator lamp “Single-Step”
310 704.032.718 S3 Illuminated pushbutton “MANUAL”, clear lens,
1 make contact
310 H3 Indicator lamp “MANUAL”
370 14–141.022.K S4 Key-operated pushbutton “START OPERATING
MODE”, 1 make contact
390 14–235.022.K S5 Key-operated switch “SPECIAL FUNCTIONS”,
1 make contact
320 704.032.518 S6 Illuminated pushbutton “INITIAL STATE”, green
lens, 1 make contact
320 H6 Indicator lamp “INITIAL STATE”
310 704.032.718 S7 Illuminated pushbutton “STOP AT END OF
CLOCK”, clear lens, 1 make contact
310 H7 Indicator lamp “STOP AT END OF CLOCK”
310 704.032.718 S8 Illuminated pushbutton “PLANT ON”, clear lens,
1 make contact
310 H8 Indicator lamp “PLANT ON”
460 704.012.218 S9 Pushbutton “PLANT OFF”, red lens, 1 make
contact
350 704.012.418 S10 Pushbutton “STOP IMMEDIATELY”, yellow
lens, 1 make contact
420 704.8A.550 S11 Cam switch “UNITS / FEED”
430 704.064.2 S12 Mushroom-head pushbutton switch
“EMERGENCY STOP”, 3 break contacts
070 X13 Connector “ENABLING SWITCH”
X14 Connector “MPI-SS”
250 38 XL/M, 2, 4 Terminals
270 402 09 547 2 X2.N N terminals
260 402 09 523 5 X2.PE PE terminals, 2.6 mm2
7 402 09 465 1 X2.PE PE terminal, 6 mm2
280 402 14 809 4 Terminal separators
290 402 00 124 5 Terminal end pieces
500 1 W1 Cable BI box – Display data
490 1 W2 Cable BI box – Inverter / TACO
510 1 W3 Ribbon cable for MPI interface
530 1 W4 Cable CPI – TACO
1 W5 Cable CPI – CPI
520 1 W6 Cable TACO – external PS2 interface
250 7 982 Wire H05V-K 0.5, blue
403 81 050 Ferrules 0.5/14 or.
2 6ES7647–1AC00– 1 BI45 BI45 box
0CX1

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F-2 Release 07/99
 Project Planning Documents

F.1.2 Partial List of Parts for Unit Operator Panel (UOP)

Pos. Mat. No. Order Number Quan- Name Description

tity
1 1 Rail for terminal strip, l = 320 mm
310 704.032.718 1 S1 Illuminated pushbutton “AUTOMATIC”, clear lens,
1 make contact
310 H1 Indicator lamp “AUTOMATIC”
310 704.032.718 S2 Illuminated pushbutton “Single-Step”, clear lens,
1 make contact
310 H2 Indicator lamp “Single-Step”
310 704.032.718 S3 Illuminated pushbutton “MANUAL”, clear lens, 1 make
contact
310 H3 Indicator lamp “MANUAL”
370 14–141.022.K S4 Key-operated pushbutton “START OPERATING
MODE”, 1 make contact
390 14–235.022.K S5 Key-operated switch “SPECIAL FUNCTIONS”,
1 make contact
320 704.032.518 S6 Illuminated pushbutton “INITIAL STATE”, green lens,
1 make contact
320 H6 Indicator lamp “INITIAL STATE”
310 704.032.718 S7 Illuminated pushbutton “STOP AT END OF CLOCK”,
clear lens, 1 make contact
310 H7 Indicator lamp “STOP AT END OF CLOCK”
350 704.012.418 S10 Pushbutton “STOP IMMEDIATELY”, yellow lens,
1 make contact
420 704.8A.550 S11 Cam switch “UNITS / FEED”
430 704.064.2 S12 Mushroom-head pushbutton switch “EMERGENCY
STOP”, 3 break contacts
070 X13 Connector “ENABLING SWITCH”
X14 Connector “MPI-SS”
250 38 XL/M, 2, 4 Terminals
270 402 09 547 2 X2.N N terminals
260 402 09 523 5 X2.PE PE terminals, 2.5 mm2
7 402 09 465 1 X2.PE PE terminal, 6 mm2
280 402 14809 4 Terminal separators
290 402 00 124 5 Terminal end pieces
500 1 W1 Cable BI box – Display data
490 1 W2 Cable BI box – Inverter / TACO
510 1 W3 Ribbon cable for MPI interface
530 1 W4 Cable CPI – TACO
1 W5 Cable CPI – CPI
520 1 W6 Cable TACO – external PS2 interface
250 7 982 Wire H05V-K 0.5, blue
403 81 050 Ferrules 0.5/14 or.
2 6ES7647-1AC00- 1 BI45 BI45 box
0CX1

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Project Planning Documents

F.2 Layout – Front Panel

F.2.1 Layout for Main Operator Panel (MOP)

X14 S1 S3 S2 S7 S6
H1 H3 H2 H7 H6

S12
S8
X13 S11 S4 S10 S5 S9
H8

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 Project Planning Documents

F.2.2 Layout for Unit Operator Panel (UOP)

X14 S1 S3 S2 S7 S6
H1 H3 H2 H7 H6

S12

X13 S11 S4 S10 S5

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Project Planning Documents

F.3 Layout for Terminal Strips (MOP and UOP)

Item 7

Item 260

Item 270

Switch setting CPI 1:

1 = OFF
2 = OFF
3 = OFF
4 = OFF

Scwitch setting CPI 2:

1 = ON
2 = ON
3 = ON
4 = ON
Item 260
CPI-Module
PE Terminal to
connect external View of Component Side
0 V to PE

Item 280

Item 250

Top Side XDI.xx

Item 290 Bottom Side XDO.xx
PIN
Item 1 1 2.... ....17 18

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F-6 Release 07/99
 Project Planning Documents

F.4 Cabling Overview (MOP and UOP)

Front panel Back of OP

MPI connector MPI connector
X14 X15
Display

PS2 W3 cable,
for MPI interface
keyboard cable

Adapter Inverter
W4 ribbon cable
(34 wires)

X16
External PS2
Taco connector

X10
W6 cable ext. PS2
W1 display cable,
X7 X5 X6 X12 X8
soldered to adapter

Switches
Indicator lamps

X401
X8 combi-terminal strip

.11–.16 X13

.1–.10 CPI 1 1)

W2 keyboard/
inverter cable

W5 ribbon cable
(34 wires)
XL/M
BI45-Box

CPI 2 1)
X4
Single strand H05V-K,
0.5 mm2, blue
Mains supply

X1 X2
Wires 3 x 1.5 mm2,
Mains supply cable with power inlet connector

1) For pin assignment and switch settings, see the layout plan on page F-6

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Project Planning Documents

F.5 Wiring Diagrams

F.5.1 Wiring Diagram for Main Operator Panel (MOP)

H05VK, 62 yellow/green All wires, which are not otherwise identified, are H05VK, 0.52, blue

H05VK, 1,52 yellow/green

X2
BI45 Housings PE6 Ext. funct. ground

Front of housing PE5

Hinged plate PE4
Terminal strip rail PE3
X13.17 PE2
BI45.X1PE PE1 Ext. PE
Res. N2
BI45.X1N N1 Ext. ~230 V
Res. L2
BI45.X1L L1 Ext. ~230 V

X4
Res. 20
Res. 19
Res. 18
Res. 17
S11.7. 16
CPI 1
S11.5. 15 XL/M.10 18 XL/M.11
S11.3 14 Res. 17 Res.
S11.1 13 Res. 16 Res.
X13.15 12 Res. 15 Res.
X13.14 11 Res. 14 Res.
X13.13 10 S12.12 13 Res.
X13.12 9 Res. 12 Res.
X13.11 8 S5.4 11 X13.6
X13.10 7 S4.4 10 X13.5
XL/M.15 6 Res. 9 Res.
Res. 5 S10.14 8 Res.
S12.31 4 S7.14 7 H7.x2
S12.32 3 S6.14 6 H6.x2
S12.21 2 Res. 5 Res.
S12.22 1 S3.14 4 H3.x2
S2.14 3 H2.x2
S1.14 2 H1.x2
XL/M.1 1 XL/M.2
XDI1.

XDO1.

XL/M
CPI 2
Ext. 0 V - to PE via XL/M.12 18 XL/M.13
PE terminal PE Res. 17 Res.
Res. 17 Res. 16 Res.
X13.2 16 Res. 15 Res.
X4.6 15 Res. 14 Res.
H1.x1 14 Res. 13 Res.
XDO2.18 13 Res. 12 Res.
XDI2.18 12 Res. 11 Res.
XDO1.18 11 Res. 10 Res.
XDI1.18 10 Ext. 0 V Res. 9 Res.
Res. 8 Res.
Res. Res. 7 Res.
8
Res. 7 Res. 6 Res.
X13.1 6 Res. 5 Res.
S1.13 5 X13.8 4 Res.
XDO2.1 4 X13.4 3 Res.
XDI2.1 3 X13.3 2 Res.
XDO1.1 2 XL/M.3 1 XL/M.4
XDI1.1 Ext. P 24
XDI2.

XDO2.

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 Project Planning Documents

Cover the soldered pins on

the conncectors with insolating tubing
H05VK, 1,52 yellow/green
X13
X2.6 17
16
X4.12 15
X4.11 14
X4.10 13
X4.9 12
X4.8 11
X4.7 10
9
XDI2.4 8
x1 x2 7
XDO1.9
XDO1.11 6
H8 XDO1.10 5
P24 XDI2.3 4
XDI1.9
13 14 XDI2.2 3
S8 XL/M.16 2
XL/M.6 1

x1 x2
XDO1.7
XL/M.15 X4.6
H7
XDI1.7 31 32
13 14 X4.4 X4.3
S7
21 22
X4.2 X4.1

x1 x2
XDO1.6 11 12
XDI1.13
H6
S12
XDI1.6
13 14
S6 3 4
XDI1.10

S4
x1 x2
XDO1.4

H3 7 XDI1.17
BCD–Code

8 5 XDI1.16
XDI1.4
13 14 3 XDI1.15
S3
1 XDI1.14

S11
x1 x2
XDO1.3
13 14
H2 XDI1.8
XDI1.3
13 14 S10
S2
11 12
XDI1.5

x1 x2 S9
XL/M.14 XDO1.2

H1
3 4
XL/M.5 XDI1.2 P24 XDI1.11
13 14
S1 S5

Wiring Diagram for Main Operator Panel (MOP), continued

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Project Planning Documents

F.5.2 Wiring Diagram for Unit Operator Panel (UOP)

H05VK, 62 yellow/green All wires, which are not otherwise identified, are H05VK, 0.52, blue

H05VK, 1,52 yellow/green

X2
BI45 Housing PE6 Ext. funct. ground

Front of housing PE5

Hinged plate PE4
Terminal strip rail PE3
X13.17 PE2
BI45.X1PE PE1 Ext. PE
Res. N2
BI45.X1N N1 Ext. ~230 V
Res. L2
BI45.X1L L1 Ext. ~230 V

X4
Res. 20
Res. 19
Res. 18
Res. 17
S11.7. 16
CPI 1
S11.5. 15 XL/M.10 18 XL/M.11
S11.3 14 Res. 17 Res.
S11.1 13 Res. 16 Res.
X13.15 12 Res. 15 Res.
X13.14 11 Res. 14 Res.
X13.13 10 S12.12 13 Res.
X13.12 9 Res. 12 Res.
X13.11 8 S5.4 11 X13.6
X13.10 7 S4.4 10 X13.5
XL/M.15 6 Res. 9 Res.
Res. 5 S10.14 8 Res.
S12.31 4 S7.14 7 H7.x2
S12.32 3 S6.14 6 H6.x2
S12.21 2 Res. 5 Res.
S12.22 1 S3.14 4 H3.x2
S2.14 3 H2.x2
S1.14 2 H1.x2
XL/M.1 1 XL/M.2
XDI1.

XDO1.

XL/M
CPI 2
Ext. 0 V - to PE XL/M.12 18 XL/M.13
via PE terminal PE Res. 17 Res.
Res. 17 Res. 16 Res.
X13.2 16 Res. 15 Res.
X4.6 15 Res. 14 Res.
H1.x1 14 Res. 13 Res.
XDO2.18 13 Res. 12 Res.
XDI2.18 12 Res. 11 Res.
XDO1.18 11 Res. 10 Res.
XDI1.18 10 Ext. 0 V Res. 9 Res.
Res. 8 Res.
Res. Res. 7 Res.
8
Res. 7 Res. 6 Res.
X13.1 6 Res. 5 Res.
S1.13 5 X13.8 4 Res.
XDO2.1 4 X13.4 3 Res.
XDI2.1 3 X13.3 2 Res.
XDO1.1 2 XL/M.3 1 XL/M.4
XDI1.1 Ext. P 24
XDI2.

XDO2.

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 Project Planning Documents

Cover the soldered pins on

the conncectors with insolating tubing
H05VK, 1,52 yellow/green
X13
X2.6 17
16
X4.12 15
X4.11 14
X4.10 13
X4.9 12
X4.8 11
X4.7 10
9
XDI2.4 8
x1 x2 7
XDO1.7
XDO1.11 6
H8 XDO1.10 5
P24 XDI2.3 4
XDI1.7
13 14 XDI2.2 3
S8 XL/M.16 2
XL/M.6 1

x1 x2
XDO1.6
XL/M.15 X4.6
H7
XDI1.6 31 32
13 14 X4.4 X4.3
S7
21 22
X4.2 X4.1

x1 x2
XDO1.4 11 12
XDI1.13
H6
S12
XDI1.4
13 14
S6 3 4
XDI1.10

S4
x1 x2
XDO1.3

H3 7 X4.16
BCD–Code

8 5 X4.15
XDI1.3
13 14 3 X4.14
S3
1 X4.13

S11
x1 x2
XDO1.2
13 14
H2 XDI1.8
XDI1.2
13 14 S10
S2

x1 x2
XL/M.14 XDO1.2

H1
3 4
XL/M.5 XDI1.2 P24 XDI1.11
13 14
S1 S5

Wiring Diagram for Unit Operator Panel (UOP), continued

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Project Planning Documents

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F-12 Release 07/99
Index
A Current consumption, A-3
Cutout, 3-2
Air discharge, A-5
installation, A-2
Air pressure, A-4
Ambient conditions, A-4
Angle of inclination, 2-2
Application area, 1-1 D
Assignment, interfaces and terminals, B-1 Data, technical, A-1
Data transfer, 1-4
Depth, installation, A-2
B Description, device, 3-1
Developer Version, 2-11, C-1
Backlighting, screen, 1-4, A-3
Device description, 3-1
Baud rate, 1-4
Device dimensions, 3-2
Binary tables, C-2
Device variants, 1-1
Break code, D-1
Dimensions, 3-2, A-2
Burst interference, A-5
Direct current, A-3
Bus terminal strip, CPI module, B-5
Directives, EEC, A-5
Discharge, static, A-5
Display, 1-4, A-3
C Documentation, 1-2, 2-8
Cable, 2-5 Driver versions, 2-11
Cables, 2-5
Cabling overview, F-7
CD-ROM, 1-3, A-2 E
Circuit breaker, A-3
Electrical installation, 2-4
Clock frequency, 1-3, A-2
EMC compatible assembly, 2-5
Condensation, 2-2
Enabling switch, 2-7, A-2, B-2
Configuration, runtime version, 2-13
ESD Guidelines, E-1
Configuration overview, 2-4
External dimensions, A-2
Configuration possibilities, 2-4
Connecting
operator panel, 2-4
PLC, 2-6 F
voltage supply, 2-5 Fastening, 2-3
Connection possibilities, 1-2, 2-6 Floppy disk drive, 1-3, A-2
Connections, 1-3, 3-3, 3-5 Front panel, thickness, 2-2
Connectors, 2-5, B-1 Front view, 3-2
Contact discharge, A-5 Function keys, 1-4
Control elements, 1-4, A-3
Control Panel Interface, 1-4, B-5
Controls, 3-3 G
CPI module, B-5
Gasket, 2-2, 2-3
Cross-section, supply wires, 2-6
Graphic mode, A-3
Current, HF, A-5

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Index

Guidelines, ESD, E-1 L

Lamp control, C-4
Layout
H connections, 3-6
Hard disk, 1-3, A-2 front panel
HF current, A-5 MOP, F-4
HF radiation, A-5 UOP, F-5
Housing, A-2 terminal strip, F-6
Humidity, A-4 LCD type, 1-4, A-3
Low voltage, 2-6

I
Illuminated pushbutton, 1-4, A-3 M
IM 182, installation, 2-14 Main memory, 1-3
Installation, 2-1 Mains voltage, 2-5
display driver, 2-10 Make code, D-1
electrical, 2-4 Mass storage, A-2
IM 182, 2-14 Mechanical Installation, 2-2
in front panel, 2-3 Memory, A-2
mechanical, 2-2 Memory and disk storage, 1-3, A-2
PLC, 2-6 Movement keys, 1-4
Service Pack, 2-9 MPI connection, 2-7
SICALIS PMC 7, 2-9
Installation conditions, 2-2
Installation cutout, A-2 O
Installation depth, A-2
Opening, 2-3
Installation files, 2-13
Operating system, 1-3, A-2
Installation options, 1-1
Operational design, 1-2
Installation site, 2-2
Options, 1-4
Interfaces, A-2
Overheating, 2-2
Interference emission, A-5
Interference immunity, 2-5
Interference, immunity, A-5
Isolation, electrical, 2-6 P
Partial list of parts
HBF, F-2
K UOP, F-3
Peripherals, 2-7, 2-8, A-2
Key codes, D-1
PLC, A-2
assigning, C-2
connecting, 2-6
Key layout, D-1
PLCs, 1-4
Key numbers, C-6
Power cables, 2-5
Key-operated pushbutton, 1-4, 3-4, A-3
Power supply, 2-6
Key-operated switch, 1-4, 3-4, A-3
Pressure, A-4
Keyboard, 1-4
Processor, 1-3
Keyboard layout, changing, C-2
Processor type, 1-3, A-2
Keyboard mapping table, C-5

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 Index

Project planning documents, F-1 SIMATIC S7, 1-2

Protection class, A-2 SIMATIC WinAC, 1-2, 2-7
PS2 keyboard, B-2 SINUMERIK NC 840D, 1-2
Pulse modulation, A-5 Size, A-2
Pushbuttons, 1-4, 3-4, A-3 Software, 1-3, A-2
Software structure, 2-12
Standards, A-5
R Startup, accelerate, 2-11
Static discharge, A-5
Radiation, HF, A-5
Sunlight, 2-2
Radio interference suppression, A-5
Rate voltage, A-3
Registry, 2-13
Relative humidity , A-4 T
Reset switch, 3-5 Technical data, A-1
Resolution, display, 1-4, A-3 Terminal strip, B-3
Rotary switch, 1-4, 3-4, A-3 Thickness, front panel, 2-2
Runtime Version, 2-11 Transients, A-3

S V
Safety rules, A-2 Ventilation slits, 2-2
Safety standard, 1-1, 2-2, A-2 Vibration, A-4
Screen, A-3 Voltage supply, 2-5, A-3
Screen diagonal, 1-4, A-3
Screw clamp, 2-3
Sealed membrane keyboard, 1-4, A-3 W
Service life
Weight, A-2
backlighting, 1-4, A-3
WinAC, 1-2, 2-7
display, 1-4, A-3
Windows NT, A-2
Service Pack installation, 2-9
settings, 2-10
Settings for Windows NT, 2-10
Wire cross-section, 2-6
Setup, Service Pack, 2-9
Wiring diagram
Shock, exposure to, A-4
HBF, F-8
SICALIS PMC 7, installing, 2-9
UOP, F-10
Side view, 3-2
Signal cables, 2-5

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Index

SICALIS PMC 7 Operator Panel Equipment Manual

Index-4 Release 07/99