Operations Manual
Operations Manual
Operator's Manual
ANSIJCSA
GR-12 North America
South America
GR-15 Asia
AUS
GR 20 Australia
with
Maintenance
Information
Fourth Edition
First Printing
Part No. 133069
Operator's Manual Fourth Edition • First Printing
Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, call Genie Industries.
Contents
Page
Introduction 1
Symbol and Hazard Pictorials Definitions 3
General Safety 5
Personal Safety 9
Work Area Safety 10
Legend 17
Controls 18
Inspections 21
Operating Instructions 36
Transport and Lifting Instructions 41
Maintenance 44
Specifications 46
Printed in U.S.A.
Gorge.
GR-12 • GR-15 • GR-20 Part No. 133069
Fourth Edition • First Printing Qp_erator's Manual
Introduction
Gant&
Part No. 133069 GR-12-GR-15•GR-20 1
L
Operator's Manual Fourth Edition • First Printing
Introduction
-
+
A
II 44it!?
(( Use a piece of
- )) » cardboard or
paper to search Electrocution
Collision hazard Tip-over hazard Tip-over hazard for leaks hazard
,1 .:
I EIJI
v us
V
L...■1.
4
--- ■.
4.62101
1Iiiiho
•
=I la.. AI a
Only trained
maintenance Grounded AC
personnel should Chock the wheels Release brakes
3-wire only
access
Maintain required compartments
clearance
Genie
Part No. 133069 GR-12-GR-15•GR-20 3
Operator's Manual Fourth Edition • First Printing
0 •
41411
. .,. „
Replace damaged
". n Lanyard Voltage rating for
wires and cords Wheel load Side force attachment point power to platform
.
Sr
I ill
1 II ill
! till +
+
1 ,....., 22 kg
Maximum capacity including occupant,
Maximum capacity including occupant tools and tray
Garlick.
4 GR-12•GR-15•GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
General Safety
Failure to read, understand and obey the operators manual and the following safety rules will
result in death or serious injury.
Improper Use Hazard lip-over Hazards Crushing Hazards
The operator is r.pona.Mr mare mach. operation Do not exceed mod load rear*. Use common .n..1 planning when oparang KIM
This includes: controller Pent ground, Maintain solo disanas between
Muir/turn docupency Person, operator, ma.lne ard had objects.
!Avoid hazardous allude..
255001 1000 a pre-oPerafron inspectioo Do not rame pladom when wind
arklamys harken. function tosts adorn use. speeds may exceed 22 mph r 12.5 Ms. Fall Hazards
II 0! work piece. Da riot operate ma.. in arong T. guard rail system aaddes prol..n. If occupants of
50. °se ne ma.. as it was ,ntended. O.*. DoIxIfl01010 sued. the Madam are required to tk.r personal tall mom..
wood Option or ...ad. Inenreoing equipment (POPE-)00e to)55 0500 employer rules, F'FPE
Do not operate unlemn equipment and its use shall De in accordance win t. PFPE
You reed undernand and olatc area exposed to wird will .croasa
ma.inestabilM. rnanufaamtda insacans and apMicalas governmental
- man:Madmen manicams md safety Wes— require...
misty and operands mantas andacals Do . clam macnine on or near
ernPlOyads sant,. uneven lemon, unstable &daces or Do not ad sta. or climb on the platform
apace. geom.. repair. other haxartMus condi.. with Me guartl ref s. Mantain a firm tooling mate
Y. aro prop** UM. M safely opeale this rnechno. pink. raised platform tioor at al tirrms.
U. extreme care and MTh speeds while driving the Do . climb dam horn the Mame
Electrocution Hazards in Slowed position across uneven twain, deblie eatable of when mina
This machine is not elearicalty sliopefy surfaces end mar holes and drop-ods. Lower platform rnicHail bar or clo.
insulated and mil not provido pmepen gale taloa ...MB
protection from contact with or Do . place or age. nornanging loads M a5V Parl
proMMty elaancal anent ma.ine. M.11. r of deas.
Maintain sere datan.s from Do not p.h odor pal tom. any Collision Hazards
e.t.a power lin. and aPParatus in .jat amide of the platform.
Be aware of 1.1ed MOM damn. dad
accordance vrit,OveM. Do not after a els.° ma.ine blind spots when driving or operating.
govemmenta regulations and the connonents ent in any way.. Chock work area for overhead
folkaing chart. akar and stanlity. ...ions or other pos.. hazards.
Do not pace ladders or nada. n Be aware of crushing hazard when
platform or against any pan of this grasping platform goad rail.
machine.
Do dot lower platoon unless below
Do na drive Mine co 020,0 00 is clear of pontoons, and obstneliorm.
ex.eds the maximum oboe
OSOKVIo 500.25111 Br rn slope Ming dna ewero of eland. platform position ann movMg machine.
Starr lo 7501,,15.1110 No sant clang or hanplay Wdde operating a mach.,
750. IO3010/451/19.72 Do . use machine on a moving or
mohile surlace or valid. Damaged Machine Hazards
Explosion Hazards Be sure all Ores are in good donation, Do not use a damaged or malltemlionem machine.
CrISIN nuts ere Palma, hga..a 10 Be sae maint.ance has been p.n.. as mama:. in me
Do not operate mach. or Coarge laarbo, r,hazardous cone pins ate ProPora
lo.tions or locations whore paenlialm °armada er appropriate operators and senoce manuals.
Do not depend ad FR Mann as a levol inclicaloc 202am
exploskre gases or potholes may he present. s.nds only when the ma.ine is on a slate. Be sure at decals axe in plant ard legibM
If Warm sounds, lower the platform. Move machine to a Be sure operatas, saely and responaMilies menu00 are
firm, 1001 .2001! vol extreme caution to lower Madam complete, legine and in the storage 0000( 0050(0 on Me
Do . alter of disable lima switches. P.DFP.
44736
Tip-over
4 1platform.
Lower the
Hazard
If tilt-alarm
sounds, unit is
on a severe 2 Move the
slope. Death or machine
serious injury to level
could occur. surface.
17;
31508
ANGER
Bectrootrt. /Pa lemma
Dm. Sr lames
resuercro r.r.O.P..
Oanfapelcord rind OCIOtl,
Genie.
Part No. 133069 GR-12•GR-15•GR-20 5
Operator's Manual Fourth Edition • First Printing
General Safety
111.10vollone
r.,""'Zuld
ratlla•marmal
11.....41•001■14
28175
liatrAtelPINCAO
A
nstrklaa.
Con.t welth lum Axes.
bY0P.abarisunlyea.ma when
rtrutl
CoMslon Wzod
■
mpla rom ftecenchno
0.01111.1causa do=
OW
yeas.
I2J
31788
WfAtt, IIANGERA'Jw
E-7
.4.2-1E7-17.==
LEI
97712
II TRUCTIO S
:====
72159 133092
Tip-over hazard.
A DANGER
Failure to lePlzco
batteries with proper
weight battenea will
result in death or .nous
injury.
General Safety
82614 is
82473
jI
82481
133015
82495
97899
133146
Galt&
Part No. 133069 GR-12 • GR-15 • GR-20 7
Operators Manual Fourth Edition • First Printing
General Safety
GR-20 ;1—
7-101!
97835
(maximum / Or
capacity, 159 kg)
641;
1
GR-20
97833
(maximum
1
capacity, 159 kg)
82966 „
GR-12 & GA-15GR-20
97871 o. 97872
%
(maximum
side force - ANSI) (maximum (maximum ol
• capacity, capacity, •
bike rack) bike rack) ■
S. ... •■
S.
AWP Platform S.
F_ rvil
'1111
mil
82835
(maximum
capacity, 159 kg)
Fiberglass Platform
"lift.
h„„
1
iroo,
As Alt
82966
(maximum
side force - ANSI)
■
Genie
8 GR-12.GR-15 .GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Personal Safety
Fall Protection
Personal fall protection equipment (PFPE) is not
required when operating this machine. If PFPE is
required by job site or employer rules, the following
shall apply:
Standard platform
Maintain safe distances
from electrical power lines Platform without extension 500 lbs 227 kg
and apparatus in Platform retracted 500 lbs 227 kg
accordance with applicable
governmental regulations Platform extended - Platform only 250 lbs 113 kg
Platform extended - Extension only 250 lbs 113 kg
and the following chart.
Work station tray (option) 50 lbs 22 kg
Parcel tray (option) 150 lbs 68 kg
Line Voltage Required Clearance
Maximum occupants 1
0 to 50KV 10 ft 3.05m
500 lbs / 227 kg Extension only Platform only
50KV to 200KV 15 ft 4.60m 250 lbs / 113 kg 250 lbs / 113 kg
Genie
10 GIR-12•GR-15 •GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Maximum occupants 1 Do not raise the mast when wind speeds may
exceed 28 mph /12.5 m/s. If wind speeds exceed
28 mph / 12.5 m/s when the plaform is raised,
lower the platform and do not continue to operate
the machine.
Gant&
12 GR-12 • GR-15 • GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Parisi
Part No. 133069 GR-12 • GR-15 • GR-20 13
Operators Manual Fourth Edition • First Printing
Legend
Controls
Gorge
18 GR-12•GR-15 •GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Controls
Genia
Part No. 133069 GR-12•GR-15•GR-20 19
Operator's Manual Fourth Edition • First Printing
Controls
Genie.
20 GR-12•GR-15 - GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Inspections
Pre-operation Inspection
Ak
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
5 Only use the machine as it was intended. Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Per ie.
Inspections
LI Check for hydraulic oil leaks and proper oil CI Dents or damage to the machine
level. Add oil if needed. See Maintenance Zi Excessive rust, corrosion or oxidation
section.
Z1 Be sure that all structural and other critical
Zi Check for battery fluid leaks and proper fluid components are present and all associated
level. Add distilled water if needed. See fasteners and pins are in place and properly
Maintenance section. tightened.
Check the following components or areas for Note: If the platform must be raised to inspect the
damage, improperly installed or missing parts and machine, make sure the battery cover is in place.
unauthorized modifications: See Operating Instructions section.
• Electrical components, wiring and electrical
cables
1:3 Hydraulic power unit, tank, hoses,
fittings, cylinders and manifolds
Z1 Battery pack and connections
Ca Drive motors
Zi Tires and wheels
1:1 Ground strap
• Limit switches, alarms and horn
:I Alarms and beacons (if equipped)
CI Nuts, bolts and other fasteners
• Platform entry mid-rail bar, chain or gate
:I Sequencing cables and pulleys
• Pothole guards
Zi Platform extension (if equipped)
• Work trays and bike racks (if equipped)
Genie
22 GR-12•GR-15•GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Inspections
1 Avoid hazardous situations. After repairs are completed, the operator must
perform a pre-operation inspection and function
2 Always perform a pre-operation
tests again before putting the machine into service.
inspection.
3 Always perform function tests prior to
use.
Know and understand the function tests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Garda.
Part No. 133069 GR-12 • GR-15 • GR-20 23
Operators Manual Fourth Edition • First Printing
Inspections
1 Select a test area that is firm, level and free of Test Emergency Lowering
obstruction.
10 Activate the up function and raise the platform
2 Be sure the batteries are connected. approximately 2 ft / 60 cm.
At the Ground Controls 11 Pull the Emergency lowering knob located at
the base of the machine below the mast.
3 Pull out the platform and ground red Emergency
Stop buttons to the on position. O Result: The platform should lower. The descent
alarm will not sound.
4 Turn the key switch to ground control.
12 Turn the key switch to platform control.
5 Observe the diagnostic LED readout on the
platform controls. At the Platform Controls
O Result: The LED should look Test Emergency Stop
like the picture at right.
13 Push in the platform red Emergency Stop
Test Emergency Stop button to the off position.
6 Push in the ground red Emergency Stop button O Result: No functions should operate.
to the off position.
Test the Horn
O Result: No functions should operate.
14 Pull out the red Emergency Stop button to
7 Pull out the red Emergency Stop button to the on position.
the on position.
15 Push the horn button.
Test the Up/Down Functions
O Result: The horn should sound.
The audible warnings on this machine and the
Test the Function Enable Switch
standard horn all come from the same central
alarm. The horn is a constant tone. The descent 16 Do not hold the function enable switch on the
alarm sounds at 60 beeps per minute. The alarm control handle.
that goes off when the pothole guards have not
deployed sounds at 300 beeps per minute. The 17 Slowly move the control handle in the direction
alarm that goes off when the machine is not level indicated by the blue arrow, then in the direction
sounds at 600 beeps per minute. An optional indicated by the yellow arrow.
automotive-style horn is also available. O Result: No functions should operate.
8 Activate the up function.
O Result: The platform should raise.
9 Activate the down function.
O Result: The platform should lower. The descent
alarm should sound while the platform is
lowering.
Gkf
24 GR-12 • GR-15 • GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Inspections
Test the Up/Down Functions 25 Depress the thumb rocker switch on top of the
control handle in the direction indicated by the
18 Press the lift function select blue triangle on the control panel.
button.
O Result: The steer wheels should turn in the
19 Press and hold the function direction that the blue triangle points on the
enable switch on the control control panel.
handle.
26 Depress the thumb rocker switch in the
20 Slowly move the control handle in the direction direction indicated by the yellow triangle on the
indicated by the blue arrow. control panel.
O Result: The platform should raise. The pothole O Result: The steer wheels should turn in the
guards should deploy direction that the yellow triangle points on the
21 Release the control handle. control panel.
O Result: The platform should stop raising. Test Drive and Braking
22 Press and hold the function enable switch. 27 Press and hold the function enable switch.
Slowly move the control handle in the direction 28 Slowly move the control handle in the direction
indicated by the yellow arrow. indicated by the blue arrow on the control panel
O Result: The platform should lower. The descent until the machine begins to move, then return
alarm should sound while the platform is the handle to the center position.
lowering. O Result: The machine should move in the
When lowering the platform, the platform should direction that the blue arrow points on the
stop when it is approximately 6.87 ft /2.1 m from control panel, then come to an abrupt stop.
the ground. Be sure the area below the platform is 29 Slowly move the control handle in the direction
clear of personnel and obstructions before indicated by the yellow arrow on the control
continuing. To continue lowering, release the panel until the machine begins to move, then
control handle, wait 5 seconds, then move the return the handle to the center position.
control handle again.
O Result: The machine should move in the
Test the Steering direction that the yellow arrow points on the
Note: When performing the steer and drive function control panel, then come to an abrupt stop.
tests, stand in the platform facing the steer end of Note: The brakes must be able to hold the machine
the machine. on any slope it is able to climb.
23 Press the drive function select
switch.
24 Press and hold the function
enable switch on the control
handle.
parMx
Part No. 133069 GRA2•GR-15-GR-20 25
Operator's Manual Fourth Edition • First Printing
Inspections
Test the Tilt Sensor Operation 43 Press and hold the function enable switch on
the control handle. Slowly move the control
Note: Perform this test from the ground with the handle to the full drive position.
platform controller. Do not stand in the platform.
O Result: The maximum achievable drive speed
30 Press the lift function select button. with the platform raised should not exceed
0.7 ft / 20 cm per second.
31 Fully lower the platform.
If the drive speed with the platform raised exceeds
32 Place a 2x4 or similar piece of wood in front of
0.7 ft / 20 cm per second, immediately tag and
each wheel on one side of the machine.
remove the machine from service.
33 Press the drive function select button.
Test the Pothole Guards
34 Drive the machine up onto both pieces of wood.
Note: The pothole guards should automatically
35 Press the lift function select button. deploy when the platform is raised. The pothole
36 Raise the platform. guards activate another limit switch which allows
the machine to continue to function. If the pothole
O Result: Before the platform is raised guards do not deploy, an alarm sounds and the
approximately 1 ft /30 cm, the lift function machine will not drive.
should stop, an alarm should sound and the
LED readout should display LL. 44 Raise the platform.
37 Press the drive function select button. O Result: When the platform is raised 4 ft / 1.2 m
from the ground, the pothole guards should
38 Press and hold the function enable switch and deploy.
slowly move the control handle in the direction
indicated by the blue arrow, then in the direction 45 Press on the pothole guards on one side, and
indicated by the yellow arrow. then the other.
O Result: The drive function should not work in O Result: The pothole guards should not move.
either direction. 46 Lower the platform.
39 Lower the platform and drive the machine off
O Result: The pothole guards should return to the
both pieces of wood. stowed position.
Test Limited Drive Speed 47 Place a 2x4 or similar piece of wood under a
40 Press the lift function select button. pothole guard. Raise the platform.
41 Press and hold the function enable switch on O Result: Before the platform is raised 7 ft / 2.1 m
the control handle. Raise the platform from the ground, an alarm should sound and the
approximately 2 ft /60 cm from the ground. drive function should not work.
42 Press the drive function select button. 48 Lower the platform and remove the 2x4.
Geri&
26 GR-12•GR-15-GR-20 Part No. 133069
Ii
Fourth Edition • First Printing Operator's Manual
Inspections
Workplace Inspection
Be aware of and avoid the following hazardous
situations:
• drop-offs or holes
• bumps, floor obstructions or debris
Do Not Operate Unless: • sloped surfaces
gi You learn and practice the principles of safe • unstable or slippery surfaces
machine operation contained in this operator's
• overhead obstructions and high voltage
manual.
conductors
1 Avoid hazardous situations.
• hazardous locations
2 Always perform a pre-operation
• inadequate surface support to withstand all load
inspection.
forces imposed by the machine
3 Always perform function tests prior to use.
• wind and weather conditions
4 Inspect the workplace.
• the presence of unauthorized personnel
Know and understand the workplace
• other possible unsafe conditions
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe
machine operation. It should be performed by the
operator prior to moving the machine to the
workplace. -
) .Z,3386
a )7882
7883
97813
Genie.
Inspections
Inspections
Shading indicates
72850
or 82863 0 decal is hidden from
view, i.e., under covers.
97772
31071
72832 I
38122
72188
28175 28235
133013 iI or 28174
82366-1 !'---1
l'i • 97815
72184
82975 1
31788 40434
97712
28373--- ,-
97886-----t 0)) ---.■-____
97882 ----_____■
or 97883 133144 114325
or 97813
97810 97882
or 97811 or 97883 72159 52475
or 97812 or 97813 97886 133092
65052
Note: Platform decals
72086 133014
may be in different
38149 locations on optional
Serial AWP and fiberglass
Label
28235
or 28174
platforms.
--ir-ti 1
1 97827
or 97828
or 72155
114469
43089
al
_IL__4ILI.- I 97831
72970
52865 .•-.___ 72171
or 72182
44890
or 43658 72184
31508-
28373
114467
97886
Inspections
65052 Label - ECM Fault Codes 1 97883 Label - Wheel Load, GR-15 4
Instructions - Max Side Force, 114467 Cosmetic - Grey Stripe, Left Side 1
72182
45 lbs / 200 N, AUS 1 114468 Cosmetic - Grey Stripe, Right Side 1
72184 Cosmetic - Genie Runabout 1 114469 Ground Control Panel 1
72188 Label - Directional Arrows 2 133013 Danger - Electrocution Hazard 1
72832 Danger - Do Not Alter Limit Switch 1 133014 Danger - General Safety Rules 1
72970 Instructions - Battery Charger Operation 1 133092 Danger - Crushing Hazard,
Use Safety Chock 1
82366 Label - Chevron Rykon 1
133144 Label - Transport Diagram 2
82863 Danger - Parcel Tray Capacity,
150 lbs / 68 kg, GR-12, GR-15 1 133199 Label - Emergency Lowering 1
Pug&
30 GR-12 -GR-15-GR-20 Part No. 133069
L.
Fourth Edition • First Printing Operators Manual
Inspections
28175 28235
133013 or 28174
82366
82975
3178 72171 40434
97712 or 72182
72184
28373
97886
97882
or 97883
or 97813
h13 144 114325
000
97810 97882
or 97811 or 97883 72159 52475
or 97812 or 97813 97886 133092 65052
7208
3814
Serial
Label
It;
28235
or 28174 133014
V 11 11 1111
114469-
43089 72970
52865
44980
or 43658
28373
31508
114467 97886
97882 97810
52475 133199 114468 or 97883 or 97811
114325 52475 97886 or 97813 or 97812
Palle
Inspections
Gant&
32 GR-12-GR-15•GIR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Inspections
El Shading indicates
decal is hidden from
view, i.e., under covers.
97772
97873
or 97898
133147
72188
82473 28235
133015 or 28174
97815
72184
82614
82481
82495 40434
82666
ci
97882
or 97883 133144
or 97813
97810 97882
or 97811 or 97883 133146 52475
or 97812 or 97813 97899
Note: Platform decals
may be in different 82487
7208
locations on optional
Serial AWP and fiberglass
Label
platform. 97832
28235
or 28174
Dni
- ---
n
ri 41111
.1,,,,
.
or 97833
or 82835
82966
114469
• 1-
._____
1 1 72188
------82487
44980
or 43658 72184
114334
114467 82666
Inspections
43658 Label - Power to Charger, 230V 1 97835 Label - Max Capacity, 159 kg, GR-20 1
Gala
34 GR-12-GR-15•GIR-20 Part No. 133069
Fourth Edition- First Printing Operator's Manual
Inspections
Shading indicates
97898 decal is hidden from
view, i.e., under covers. -97772
82487 82966
97834
or 97835
133147
97871
or 97872
114338 28235
82473 or 28174
133015
72188
82614
82481
82495 40434
82666 72184
97882 000
or 97883 133144 97899
or 97813
97810 97882
or 97811 or 97883
or 97812 or 97813 133146 52475
72086
Serial
Label
28235
or 28174
82487
114469
44980
or 43658
114334
82666
114467
Operating Instructions
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's,
safety and responsibilities manuals.
Do Not Operate Unless: Using the machine for anything other than lifting
personnel, along with their tools and materials, to
IZI You learn and practice the principles of safe an aerial work site is unsafe and dangerous.
machine operation contained in this operator's
manual. Only trained and authorized personnel should be
permitted to operate a machine. If more than one
1 Avoid hazardous situations.
operator is expected to use a machine at different
2 Always perform a pre-operation times in the same work shift, they must all be
inspection. qualified operators and are all expected to follow all
safety rules and instructions in the operator's,
3 Always perform function tests prior to use. safety and responsibilities manuals. That means
4 Inspect the workplace. every new operator should perform a pre-operation
inspection, function tests, and a workplace
5 Only use the machine as it was intended. inspection before using the machine.
Operating Instructions
Operation From Platform 3 Increase speed: Slowly move the control handle
off center.
1 Turn the key switch to platform control.
Decrease speed: Slowly move the control
2 Pull out the ground and platform red Emergency handle toward center.
Stop buttons to the on position.
Stop: Return the control handle to center or
3 Be sure the battery pack is connected before release the function enable switch.
operating the machine.
Use the color-coded direction arrows on the
platform controls and on the platform to identify the
direction the machine will travel.
PT111Q.
Part No. 133069 GR-12 • GR-15 • GR-20 37
Operator's Manual Fourth Edition • First Printing
Operating Instructions
Machine travel speed is restricted when the To determine the slope grade:
platform is raised.
Measure the slope with a digital inclinometer OR
Battery condition will affect machine performance. use the following procedure.
Machine drive speed and function speed will drop
when the battery level indicator is flashing. You will need:
Rise = 12 in /0.3 m
12 in- 144 in = 0.083 x 100 = 8.3%
0.3 m + 3.6 m = 0.083 x 100 = 8.3%
Gania.
38 GR-12 • GR-15 • GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Operating Instructions
12 Chassis Up/Down Toggle Closed At Startup Be aware of the direction the machine will travel
when using the controller.
18 Pothole Guard Failure
54 Up Coil Fault
LL Off-Level
Gerikt
GR-12 • GR-15 • GR-20
Part No. 133069 39
Operator's Manual Fourth Edition • First Printing
Operating Instructions
Genic"
40 GR-12•GR-15•GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
21 The transport vehicle must be parked on a level 1 Chock the wheels to prevent the machine from
surface. rolling.
Fa The transport vehicle must be secured to 2 Pull out the red Emergency Stop buttons on
prevent rolling while the machine is being both the ground and platform controls to the on
loaded. position.
3 Press the drive function select button.
21 Be sure the vehicle capacity, loading surfaces
Press and hold the function enable switch
and chains or straps are sufficient to withstand
on the control handle. Move the control handle
the machine weight. Genie lifts are very heavy
off center and immediately release it to reset
relative to their size. See the serial label for the
the brakes.
machine weight.
4 Push the red Emergency stop buttons on both
El The machine must be on a level surface or the ground and platform controls to the off
secured before releasing the brakes. position.
Towing the GR-12, GR-15 and GR-20 is not
recommended. If the machine must be towed, do
not exceed 2 mph / 3.2 km/h.
Turn the key switch to the off position and remove Adjust the rigging to prevent damage to the chains.
the key before transporting.
Ganict
42 GR-12•GR-15•GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
G(anick.
Part No. 133069 GR-12 • GR-15 • GR-20 43
Operator's Manual Fourth Edition • First Printing
Maintenance
Ger&
44 GR-12 • GR-15 • GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Maintenance
Specifications
Maximum capacity, 500 lbs 227 kg Tire load, maximum 1023 lbs 464 kg
stock picker platform
Tire contact pressure 157.4 psi 11.07 kg/cm2
Maximum wind speed 28 mph 12.5 m/s 1085.13 kPa
Turning radius (inside) 0 in 0 cm Occupied floor pressure 191.6 psf 936 kg/m2
9.18 kPa
Turning radius (outside) 52 in 132.1 cm
Specifications
Height, stowed maximum 62 in 1.57 m Maximum hydraulic pressure 3000 psi 207 bar
(functions)
Height, stowed maximum 64 in 1.62 m
standard platform with work station tray Tire size 10x 3x 1 in
25.4 x 7.6 x 2.5 cm
Height, stowed maximum 64 in 1.62 m
stock picker platform with work station tray Airborne noise emissions <70 dB
Maximum sound level at normal operating workstations
Height, stowed maximum 63 in 1.60 m (A-weighted)
stock picker platform with bike racks
Vibration value does not exceed 2.5 m/s2
Width 29.5 in 74.9 cm
Maximum slope rating,
Length, stowed 53 in 1.35 m stowed position 30% (17°)
Length with standard platform 73.3 in 1.85 m Maximum side slope rating 30% (17°)
optional platform extension extended
Note: Slope rating is subject to ground conditions and
Length with stock picker platform 73.8 in 1.87 m
adequate traction.
including adjustable tray
Drive speeds
Length with stock picker platform 75.1 in 1.91 m
including adjustable tray and work station tray Stowed, maximum 2.5 mph 4.0 km/h
40 ft/10.9 sec 12.2 m/10.9 sec
Maximum capacity, 500 lbs 227 kg
standard platform Platform raised, maximum 0.5 mph 0.8 km/h
40 ft/55 sec 12.2 m/55 sec
Maximum capacity, 350 lbs 159 kg
AWP and fiberglass platform Floor loading information
Maximum capacity, 500 lbs 227 kg Tire load, maximum 1337 lbs 606 kg
stock picker platform
Tire contact pressure 205.7 psi 14.4 kg/cm2
Maximum wind _speed 28 mph 12.5 m/s 1418 kPa
Turning radius (inside) 0 in 0 cm Occupied floor pressure 247.9 psf 1210 kg/m2
11.87 kPa
Turning radius (outside) 52 in 132.1 cm
Specifications
Length, stowed 53 in 1.35 m Vibration value does not exceed 2.5 m/s2
Length with stock picker platform 73.8 in 1.87 m Maximum side slope rating 30% (17°)
including adjustable tray
Note: Slope rating is subject to ground conditions and
Maximum capacity, 350 lbs 159 kg adequate traction.
standard platform
Drive speeds
Maximum capacity, 350 lbs 159 kg
Stowed, maximum 2.5 mph 4.0 km/h
AWP and fiberglass platform
40 ft/10.9 sec 12.2 m/10.9 sec
Maximum capacity, 350 lbs 159 kg
Platform raised, maximum 0.5 mph 0.8 km/h
stock picker platform
40 ft/55 sec 12.2 m/55 sec
Maximum wind speed 28 mph 12.5 m/s
Floor loading information
Turning radius (inside) 0 in 0 cm
Tire load, maximum 1219 lbs 553 kg
Turning radius (outside) 53 in 134.6 cm
Tire contact pressure 187.5 psi 13 kg/cm2
Ground clearance 2.5 in 6.5 cm 1293.03 kPa
Weight 2451 lbs 1112 kg Occupied floor pressure 241.7 psf 1180 kg/m2
(Machine weights vary with option configurations. See 11.57 kPa
serial label for specific machine weight.)
Note: Floor loading information is approximate
Power source 4 Batteries, 6V 225AH
and does not incorporate different option
Controls Proportional configurations. It should be used only with
adequate safety factors.
Gankt.
48 GR-12 • GR-15 • GR-20 Part No. 133069
Fourth Edition • First Printing Operator's Manual
Specifications
Narrow fiberglass 26 x 22 in 66 x 56 cm
platform