Fuel and Lubricants SKN
Fuel and Lubricants SKN
British Centigrade
Calorie Kilocalorie Thermal Heat Unit
Unit
High or Gross Calorific Value (H.C.V. or G.C.V.) : It is the total amount
of heat liberated, when a unit mass/volume of the fuel has been burnt
completely and the products of combustion have been cooled to room
temperature
Low or Net Calorific Value (L.C.V. Or N.C.V): It is the net amount of
heat liberated, when a unit mass/volume of the fuel is burnt completely and the
products of combustion are allowed to escape.
Relation between HCV & LCV:
These can be related as:
LCV = HCV – Latent heat of water vapor formed
= HCV – (Mass of Hydrogen × 9 × Latent heat of steam)
Where C= % Carbon, H= % Hydrogen, O = %
Oxygen and S = % Sulphur respectively.
Calorific Value of Wood
This apparatus is used to find the calorific value of solid
and liquid fuels.
Construction of Bomb calorimeter: a bomb calorimeter
consists of the following:
A stainless steel bomb in which a combustion of fuel
is made to take place
Two Electrodes and an oxygen inlet valve
Nickel or stainless steel crucible
The bomb is placed in copper calorimeter, which is
surrounded by air and water jacket to prevent heat
losses due to radiation
The calorimeter is provided with electrically operated
stirrer and Beckmann’s thermometer which can accurately
read temperature difference upto 1/100th of a degree
Working of Bomb calorimeter: A known mass of the given fuel
is taken in nickel crucible supported over a ring inside the
steel bomb which is connected with two electrodes. The
bomb lid is tightly screwed and filled with O2 upto 25 atm.
Pressure. The bomb is then lowered into the copper
calorimeter containing known mass of water. The water is
stirred with the help of mechanical stirrer and the initial temp
is recorded. The electrodes are then connected to 6 volt
battery and the circuit is completed. The sample burns and
the heat is liberated. Uniform stirring of water is continued
and the maximum temp. attained is recorded.
weight of the fuel sample taken = x g
Weight of water in the calorimeter = W g
Water equivalent of the Calorimeter, stirrer, bomb, thermometer = w g
Initial temperature of water = t10C
Final temperature of water = t20C
Higher or gross calorific value = L cal/g
Heat gained by Calorimeter = (W+w) (t2- t1) cal Heat liberated by
the fuel = x L cal
Heat liberated by the fuel = Heat gained by water and calorimeter
x L = (W+w) (t2- t1)
L= (W+w) (t2- t1) cal/g or Kcal/kg
x
To get more accurate results, the following
corrections are applied:
Acid correction
Cooling correction
wt of coal taken
Determination of Sulphur: during this determination S
is converted into sulphate. The washings are treated
with barium chloride solution and gets converted to
barium sulphate precipitate. The precipitate is filtered,
washed and heated to constant weight.
% Sulphur: wt of BaSO4 obtained × 32× 100
wt of coal taken × 233
Determination of Ash: ash determination is
carried out as in proximate analysis
Determination of Oxygen: The oxygen is
determined indirectly by calculation as:
% of Oxygen = 100 – (% of C + % of H + % of N +
% of S + % of Ash)
The proximate analysis involves the determination
of moisture, volatile matter, ash, and fixed carbon.
This gives quick and valuable information
regarding commercial classification and
determination of suitability for a particular
industrial use.
The ultimate analysis involves the determination
of carbon, hydrogen, sulphur, nitrogen, oxygen
and ash. The ultimate analysis is essential for
calculating heat balances in any process for which
coal is employed as a fuel.
Carbonization:
Uses of carbonization:
•It is used for the generation of charcoal from biomass.
•It is used to produce biodiesel from ethanol and fatty acids.
Liquid Fuels
Most liquid fuels in widespread use are derived from fossil fuels;
however, there are several types, such as hydrogen fuel (for
automotive uses), ethanol, and biodiesel, which are also categorized
as a liquid fuel. Many liquid fuels play a primary role in
transportation and the economy.
Advantages
(a)They possess higher calorific value per unit mass than solid fuels.
(b) They burn without dust, ash, clinkers, etc.
(c)Their firing is easier, and fire can be extinguished easily by stopping
liquid fuel supply.
(d) They are easy to transport through pipes.
(e) They can be stored indefinitely without any loss.
(f) They are clean in use and economic to handle.
(g) Loss of heat in chimney is very low due to greater cleanliness.
(h) They require less excess air for complete combustion.
(i) They require less furnace space for combustion.
Demerits of Liquid Fuels
Disadvantages
(a)The cost of liquid fuel is relatively much higher as
compared to solid fuel.
(b) Costly special storage tanks are required for storing
liquid fuels.
(c)There is a greater risk of fire hazards, particularly, in
case of highly inflammable and volatile liquid fuels.
(d) They give bad odour.
(e)For efficient burning of liquid fuels, specially
constructed burners and spraying apparatus are required.
Gaseous Fuels
• A) Fuels naturally found in nature
- Natural gas
- Methane from coal mines
• (B) Fuel gases made from solid fuel
- Gases derived from coal
- Gases derived from waste and biomass
- From other industrial processes
• (C) Gases made from petroleum
- Liquefied Petroleum gas (LPG)
- Refinery gases
- Gases from oil gasification
• (D) Gases from some fermentation
Merits of Gaseous Fuels
• Gaseous fuels occur in nature, besides being manufactured from
solid and liquid fuels.
Advantages:
(a)They can be conveyed easily through pipelines to the actual place of
need, thereby eliminating manual labour in transportation.
(b) They can be lighted at ease.
(c)They have high heat contents and hence help us in having higher
temperatures.
(d)They can be pre-heated by the heat of hot waste gases, thereby
affecting economy in heat.
(e) Their combustion can readily by controlled for change in demand
like oxidizing or reducing atmosphere, length flame, temperature, etc.
(f) They are clean in use.
(g) They do not require any special burner.
(h) They burn without any soot, or smoke and ashes.
(i) They are free from impurities found in solid and liquid fuels.
Demerits of Gaseous Fuels
• Disadvantages
(a)Very large storage tanks are needed.
(b)They are highly inflammable, so chances of fire hazards in
their use is high.
Cracking,
Catalytic cracking was itself improved in the 1940s with the use of fluidized or moving beds of
powdered catalyst. During the 1950s, as demand for automobile and jet fuel
increased, hydrocracking was applied to petroleum refining. This process employs hydrogen gas to
improve the hydrogen-carbon ratio in the cracked molecules and to arrive at a broader range of end
products, such as gasoline, kerosene (used in jet fuel), and diesel fuel.
While cetane number is the measure of combustion quality of diesel oil or it is the
measure of the ignition delay, the higher the cetane number of diesel the shorter the
ignition delay, and the greater the fuel quality, and vice versa. A short delay affords more
time for diesel fuel to burn completely.
Combustion of a fuel
• During the process of combustion of a fuel, the atom of carbon,
hydrogen etc. combine with oxygen with simultaneous liberation of
Heat at rapid rate.
• This energy is liberated due to the “rearrangement of valence
electrons” in these atoms, resulting in the formation of Compounds
like CO2 and H2O.
• These compounds have less energy (heat content) as compared to
reactants.
a) Liquid Lubricants:
It includes animal oils, vegetable oils, petroleum oils, synthetic lubricants. Animal oils: tallow oil, whale oil etc.
Vegetable oils: castor oil, palm oil etc Petroleum oils: petroleum fractions
Synthetic lubricants: polyglycol, silicones etc.
b) Semi-solid Lubricants (Grease):
Semi-solid Lubricants are formed by emulsifying oil and fat with thickening agents like soap of sodium, calcium, lithium, aluminum at higher
temperature.
Classification
Soda based: In this case sodium soaps are used as a thickening agent in mineral or petroleum oil. They are slightly soluble in water. They can be used up
to 175oC.
Lithium based: In this case lithium soaps are emulsifying with petroleum oil. They are water resistance and used up to 15oC.
Calcium based: In this case calcium soaps are emulsifying
with petroleum oil. They are also water resistant and used
up to 80oC. At higher temperature soap and petroleum oil
are separate from each other.
c)Solid Lubricants:
Graphite, molybdenum disulphide (MoS2), boron nitride
(BN)x are predominantly used as a solid lubricants.
They are used under high temperature and high load
(pressure).
i) Graphite:
It is most widely used as a solid lubricant. Graphite has
layer structure; layers are held together with the help of
weak Vander Waals’ forces which facilitate the easy sliding
of one layer on the other layer. It is very soapy to touch,
non-inflammable. It is used at higher temperature (around
450oC) condition. They are either used as powder form or
mixed with oil or water.
Molybdenum
disulphide structure
temperatures generated due to friction, under these condition liquid lubricants are fail
to stick and decompose or vaporize. These problems are minimized by special
additives are added to mineral oils. These additives form durable films on metal
surfaces which can withstand high loads and high temperatures. Important
additives
are organic compound having group like chloride, sulphur, phosphorus etc. They react
with metallic surface to form metallic compound (possess high melting points and
serve as good lubricants under extreme temperatures and pressures) like chlorides,
sulphides, phosphate as more durable film.
5. Application of Lubricants
i) Lubricants are primarily used to reduce the friction between two moving surface.
ii)Rust and corrosion inhibitors
iii)Used in the soap and paint industries.
iv)Liquid lubricants are used in medicines
v)Lubricants are also used as cutting fluid in cutting, grinding, drilling of metals.
vi)Used as anti-wear, antioxidants, and antifoaming agents.
Engineering Chemistry by Jain & Jain
A text book of Engineering Chemistry by S. S.Dara