Plant Trip Org. Rev. 1
Plant Trip Org. Rev. 1
The intent of this document is to provide a guide for the Power Plant personnel during
the normal activity of the trip analysis process and to finalise their training process.
The document does not replace the original logic that remains the only official
documents; it represents a simplified logic way to proceed with the trip analysis.
The document does not show the connections with the alarms and sequence event
recorder (SER).
The connection between the different pages is done referring to the item number shown
in each page header.
The trips have been divided in unit, generator and main electrical breaker trips.
Particular dedicated pages have been prepared for specific trip sub-sequences i.e. HP
and LP by-pass, steam turbine rotor stress evaluator etc.
1 TRIPS CO-ORDINATION 4
2 GT1 TRIP 5
3 GT1 GENERATOR TRIP 6
4 GT1 15KV BREAKER FAILURE 7
5 GT1 220KV BREAKER AND TRANSFORMERS MECHANICAL PROTECTION 8
6 GT1 220KV BREAKER FAILURE 9
7 GT1 220KV BREAKER (LOAD REJECTION) 10
8 GT1 15KV GENERATOR BREAKER (FULL SPEED NO LOAD) 11
9 GT2 TRIP 12
10 GT2 GENERATOR TRIP 13
11 GT2 15KV BREAKER FAILURE 14
12 GT2 220KV BREAKER AND TRANSFORMERS MECHANICAL PROTECTION 15
13 GT2 220KV BREAKER FAILURE 16
14 GT2 220KV BREAKER (LOAD REJECTION) 17
15 GT2 15KV GENERATOR BREAKER (FULL SPEED NO LOAD) 18
16 HRSG1 TRIP 19
17 HRSG2 TRIP 20
18 HRSGS DIVERTER DAMPER RUNBACK 21
19 STEAM TURBINE TRIP 22
20 STEAM TURBINE ROTOR STRESS EVALUATOR TRIP 23
21 STEAM TURBINE SERVO VALVES TRIP 24
22 STEAM TURBINE DCS TRIP 25
23 STEAM TURBINE DEHC TRIP 26
24 STEAM TURBINE BY-PASS 27
25 STEAM TURBINE GENERATOR TRIP 28
26 STEAM TURBINE 15KV BREAKER FAILURE 29
27 ST 220KV BREAKER AND TRANSFORMERS MECHANICAL PROTECTION 30
28 STEAM TURBINE 220KV BREAKER FAILURE 31
29 STEAM TURBINE 220KV BREAKER (LOAD REJECTION) 32
30 STEAM TURBINE 15KV BREAKER (FULL SPEED NO LOAD) 33
GT1 Load Rejection See item 7 GT2 Load Rejection See item 14
OR OR
AND HRSG1 trip See item 16 AND HRSG2 trip See item 17
AND
AND
OR
HRSG1 LP/HP By-pass unavail. HRSG2 LP/HP By-pass unavail.
See item 24 See item 24
AND AND
Step-up transf. mech. prot. (matrix ch. 23 & 24) see item 5
Unit aux. transf. mech. prot. (matrix ch. 23 & 24) see item 5
SS bay D08 prot. ch. 1 (matrix ch. 23 & 24) see item 5
SS bay D08 prot. ch. 2 (matrix ch. 23 & 24) see item 5
Rapid shutdown
OR
15kV breaker trip coil 1 burnt
AND
15kV breaker trip circuit 2 power supply off
OR
Hydraulic oil pressure too low (2nd stage)
0.5”
Alarm in DCS
st
Hydraulic oil pressure too low (1 stage)
Trip 1 from generator tripping matrix Unit aux. transf. OLTC Buccholtz trip
OR
220kV cable high diff. prot. trip 1 (F87H) Unit aux. transf. main tank low oil level Trip matrix ch. 24
OR
Ph + N overcurrent prot. trip 1 (F50…) Unit aux. transf. winding temperature trip
Step-up transf. Buccholtz trip
Unit aux. transf. oil temperature trip
Step-up transf. low oil level trip
Step-up transf. oil high temp. trip
Trip gen. 220kV
Step-up transf. wind high temp. trip breaker channel 1
Gen. break. main prot
Step-up transf. press relief device trip lock out relay F86M
OR
Unit aux. transf.. wind high temp. trip Generator 220kV breaker bay protection to matrix
Unit aux. transf. press relief device trip
Unit aux. transf. OLTC pr. rel. dev. trip
Unit aux. transf. OLTC low oil level trip
Unit aux. transf. main tank low low level
Unit aux. transf. OLTC Buccholtz trip
Unit aux. transf. main tank Buccholtz trip
Unit aux. transf. oil high temp. trip
Trip from gen 220kV breaker failure relay to matrix (PCC1) see item 6
OR
220kV breaker trip coil 1 burnt
AND
220kV breaker trip circuit 2 power supply off
OR
Loss of nitrogen pressure
220kV BB protection
LOAD
OR
FULL SPEED
OR
Step-up transf. mech. prot. (matrix ch. 23 & 24) see item 12
Unit aux. transf. mech. prot. (matrix ch. 23 & 24) see item 12
SS bay D09 prot. ch. 1 (matrix ch. 23 & 24) see item 12
SS bay D09 prot. ch. 2 (matrix ch. 23 & 24) see item 12
Rapid shutdown
OR
15kV breaker trip coil 1 burnt
AND
15kV breaker trip circuit 2 power supply off
OR
Hydraulic oil pressure too low (2nd stage)
Alarm in DCS
Trip 1 from generator tripping matrix Unit aux. transf. OLTC Buccholtz trip
OR
220kV cable high diff. prot. trip 1 (F87H) Unit aux. transf. main tank low oil level Trip matrix ch. 24
OR
Ph + N overcurrent prot. trip 1 (F50…) Unit aux. transf. winding temperature trip
Step-up transf. Buccholtz trip
Unit aux. transf. oil temperature trip
Step-up transf. low oil level trip
Step-up transf. oil high temp. trip
Trip gen. 220kV
Step-up transf. wind high temp. trip breaker channel 1
Gen. break. main prot
Step-up transf. press relief device trip lock out relay F86M
OR
Unit aux. transf.. wind high temp. trip Generator 220kV breaker bay protection to matrix
Unit aux. transf. press relief device trip
Unit aux. transf. OLTC pr. rel. dev. trip
Unit aux. transf. OLTC low oil level trip
Unit aux. transf. main tank low low level
Unit aux. transf. OLTC Buccholtz trip
Unit aux. transf. main tank Buccholtz trip
Unit aux. transf. oil high temp. trip
Trip from gen 220kV breaker failure relay to matrix (PCC2) see item 13
OR
220kV breaker trip coil 1 burnt
AND
220kV breaker trip circuit 2 power supply off
OR
Loss of nitrogen pressure
220kV BB protection
LOAD
OR
FULL SPEED
OR
AND
2/3 LP drum low low level ≤-700mm
OR
2/3 HP drum high high level ≥450mm
10”
15”
Diverter damper not closed
15”
Diverter damper not closed
HRSG1
Diverter damper not closed
TRIP
Steam turbine trip See item 19 Diverter damper fast closing (19”)
AND
HRSG1 By-pass not available See item 24 HRSG1 HP/LP main steam valve closing if is are Auto mode
AND
2/3 LP drum low low level ≤-700mm
OR
2/3 HP drum high high level ≥450mm
10”
15”
Diverter damper not closed
15”
Diverter damper not closed
HRSG2
Diverter damper not closed
TRIP
Steam turbine trip See item 19 Diverter damper fast closing (19”)
AND
HRSG2 By-pass not available See item 24 HRSG2 HP/LP main steam valve closing if is are Auto mode
AND
The total HP flow to Steam Turbine is > 300t/h
HRSGs Diverter Dampers
OR
Runback
1/2 Circulating water pump is out of service To position 52%
AND
The total HP flow to Steam Turbine is > 300t/h
Runback
To position 70%
Steam Turbine trip
OR
To position 70%
Rotor stress evaluator See item 20 Turbine drains and vents forced to open
HP differential expansion high high ≥+4,2 or ≤-4,2 Partial vacuum breaking if valve is in Auto mode
OIS emergency trip At 2700 rpm start lube & lifting oil pumps
[Rotor bore stress- (1,05*rotor bore stress for control) - (1,05*rotor bore stress for control/1000)]> 50°C
OR
30’
[Rotor surface stress- (1,05*rotor surface stress for control) - (1,05*rotor surface stress for control/1000)] >50°C
[Rotor bore stress- (Surface stress limit for trip) - (Surface limit for trip/1000)] > 50°C
AND
[Average Rotor bore temperature] > 50°C
[Rotor surface stress- (Surface stress limit for trip) - (Surface stress limit for trip/1000)] > 50°C
AND
OR
[Surface temperature average temperature] > 0°C
[Rotor bore stress- (Surface bore stress limit for trip) - (Rotor bore stress limit for trip/1000)] > 50°C
AND
60’
[Average rotor bore temperature] < 0°C
[Rotor surface stress- (Rotor surface stress limit for trip) - (Rotor surface stress limit for trip/1000)] > 50°C
AND 60’
[Surface temperature average temperature] < 0°C
STEAM TURBINE
TRIP
AND
15kV breaker closed
OR
Turbine speed > 3030 rpm Initial pressure limiting > 0,1
OR
Acceleration > 8 rpm/s2
AND
AND
Vickers CV1 or CV2 in bad quality
OR
Auto Tune error
OR
AND
AND
STEAM TURBINE
TRIP
AND
HRSG1 HP main steam shutoff valve or bypass valve not closed
AND
HRSG1 LP main steam shutoff valve or bypass valve not closed
AND
HRSG2 HP main steam shutoff valve or bypass valve not closed
OR
HRSG2 LP drum high high level ≥ 450 mm
10”
60”
Circulation water pump N° 2 not running
60”
Both bleeding check valves not closed
STEAM TURBINE
TRIP
OR
Bad quality of hydraulic servomotor of second admission control valve
STEAM TURBINE
TRIP
10”
LP by-pass ctrl pressure valve not closed
HP/LP BY-PASS
Condensate pressure low low ≤ 8,5 bar
UNAVAILABLE
And
5”
HP by-pass ctrl pressure valve not closed
HRSG LP/HP by-pass unavailable
LP by-pass spray water valve closed
OR
supervision alarm (relay F22)
15kV breaker trip coil 1 burnt
AND
15kV breaker trip circuit 2 power supply off
OR
Hydraulic oil pressure too low (2nd stage)
Alarm in DCS
st
Hydraulic oil pressure too low (1 stage)
Trip 1 from 220kV busbar protection ST Exc transf. low oil level Trip
Re-trip 1 from gener. 220kV bkr. failure protect see item 28 ST Exc transf. oil high temp. Trip
OR
Trip matrix ch. 24
OR
Step-up transf. diff. prot. trip 1 (F87T)
Trip gen. 220kV
220kV cable high diff. prot. trip 1 (F87H) breaker channel 1
Trip from gen 220kV breaker failure relay to matrix.(CCR) see item 28
OR
Step up transf. oil high temp. trip Step-up tansf Buccholtz trip
Trip 2 from 220kV busbar protection Step-up transf low oil level trip
Re-trip 2 from gener. 220kV breaker failure protec. See item 28 Step-up transf winding or oil temp. trip
OR
220kV breaker trip coil 1 burnt
AND
220kV breaker trip circuit 2 power supply off
OR
Loss of nitrogen pressure
220kV BB protection
LOAD
Trip signal from 220kV busbar protection
OR
REJECTION
NO LOAD
Out of step protection Relay F 21