Lesson1-4 Fundamentals of Operations Management
Lesson1-4 Fundamentals of Operations Management
FOR
Prepared by
PREFACE
So, read on, learn and widen your horizons. Keep safe and we hope to see
you by next semester!
AHPAJIMOLA
MODULE I
INTRODUCTION
LEARNING OUTCOMES
At the end of this module, students are expected to:
Module 1
Learning Outcomes:
Understand the fundamentals of operations management as key element in the
service sector that public administration caters to
Elaborate, describe and characterize key concepts such as competitiveness,
strategy and productivity, forecasting, and product and service design as may be
applied in the field of public administration
Lesson 1:
Special Considerations
A critical function of operations management relates to the management of
inventory through the supply chain. To be an effective operations
management professional, one must be able to understand the processes that
are essential to what a company does and get them to flow and work
together seamlessly. The coordination involved in setting up business processes
in an efficient way requires a solid understanding of logistics.
The value of a product is inherent in the tangible offering itself, for example, in the
can of paint or pair of pants. In contrast, the value of a service often comes from
the eventual benefit that the customer perceives from the time while using the
service.
In addition, the customer often judges the value of a service based on the quality
of the relationship between the provider and the customer while using the service.
2. Operations Manager
A useful definition of the role of an operations manager comes from
Investopedia: "Operations management is the administration of business
practices to create the highest level of efficiency possible within an
organization. Operations management is concerned with converting
materials and labor into goods and services as efficiently as possible.
Corporate operations management professionals try to balance costs with
revenue to maximize net operating profit." They oversee product
development and delivery, inventory and supply chain management,
operations staffing and job design, and production. They oversee an
organization's key operations and, thus, they usually have a wide and
strategic view of the organization. The specific duties of the role depend on
the nature of the product and service that the company produces and
provides, for example, in agriculture, industry or construction.
What is a System?
Simply put, a system is an organized collection of parts that are highly integrated
to accomplish an overall goal. The system has various inputs, which go through
certain processes to produce certain outputs, which together, accomplish the
overall desired goal for the system.
For example, an automobile is a system. Its inputs are gasoline, a driver, a steering
mechanism, tires, as well as various tubes, pipes and electrical cords. The system's
processes are when they work together to burn the gasoline, resulting in the
systems outputs of the tires moving and the car steering as the driver prefers. The
overall system's desired goal is a very useful automobile.
Based on what you have read, define in your own words the following:
1. Operations management
2. Operations manager
3. Operations system
4. Chief operating system
Essay
1. How can operations management be applied in the government sector?
Explain and expound your answer by giving three (3) specific illustrations.
2. Can we consider the Mayor, Governor or President as Chief Operating
Officer or Chief Executive Officer? Why?
Lesson 2:
Competitiveness
We have all competed in various types of activities, perhaps in sports, or school.
There may have been prizes or rewards for ranking high in these competitions.
Business is no different. We define competitiveness as the ability and performance
of a firm to sell and supply goods and services in a given market, in relation to the
ability and performance of other firms. In other words, how will one firm win over
customers in order to become the product or service of choice?
also be related to the capability of the company to deliver at the time that
they had promised.
An order winner is the characteristic that wins the order. Often it may be a new
technical feature that is desirable. It could be a great warranty package or
service agreement, or a better price.
Order qualifiers and order winners change over time. What was an order winner
some years ago, may now become an order qualifier and vice versa. In 1989, air
conditioning in a car might have been considered an order winner. It was new
and desirable. In 2020 however, few customers purchasing a new car would
consider buying a car without air conditioning. It has therefore changed from an
order winner to an order qualifier.
Marketing must understand what the order qualifiers and order winners are for
their customers. Operations must respond promptly to ensure that they are
making these options and features available to customers.
Competitive Priorities
The competitive priorities are the ways in which the Operations Management
function focuses on the characteristics of cost, quality, flexibility and speed. The
firm’s customers will determine which of the competitive priorities are emphasized.
Cost. Firms whose customers prioritize price will be very interested in having
processes that enable them to keep their costs low. These companies are
typically paying close attention to identifying and eliminating waste within their
operations. By reducing defects, they will reduce costs. These firms will closely
monitor and seek to improve their productivity. Factors such as resource utilization
and efficiency will be important.
Quality. Firms whose customers prioritize quality focus on creating both excellent
product and process design. Marketing and Engineering collaborate to design
products that meet customers’ requirements. Manufacturing must ensure that
the process is able to produce the products defect-free. It is only by having
excellent design quality and excellent process quality that the organization can
ensure that customers will have their expectations satisfied.
Flexibility. Firms whose customers prioritize variety must prioritize the ability to
change rapidly. Firms who value flexibility usually do so by carefully choosing
equipment that is general-purpose and able to perform multiple functions. They
will often strive to keep a small amount of spare capacity in case it is needed.
Multi-skilled employees who are able to work in various areas of the firm or
operate multiple types of technology are valued. These firms want to ensure that
they can get new products to market quickly and transition from making one
product to another quickly. Keeping machine set-ups fast is a critical way to do
this. They also strive to be able to abruptly modify the volume of their output in
case the need or opportunity arises.
reduce defects, they may choose to change one of their input components for
one with a better quality. This however will increase their costs. Cost and quality
are common trade-offs. Flexibility and speed are also considered trade-offs.
When organizations increase their number of options and varieties, it adds
operational complexity. This will slow down their operations.
Core competencies are the resources and capabilities that comprise the
strategic advantages of a business. A modern management theory argues that
a business must define, cultivate, and exploit its core competencies in order to
succeed against the competition.
A company’s people, physical assets, patents, brand equity, and capital all can
make a contribution to a company’s core competencies. A successful business
has identified what it can do better than anyone else can, and why. Its core
competencies are the “why.”
Strategy
The Strategy Hierarchy
In most corporations, there are several levels of management. Strategic
management is the highest of these levels in the sense that it is the broadest and
applies to all parts of the firm while also incorporating the longest time horizon. It
gives direction to corporate values, corporate culture, corporate goals, and
corporate missions. Under this broad corporate strategy, there are typically
business-level competitive strategies and functional unit strategies.
Corporate strategy refers to the overarching strategy of the diversified firm. Such
a corporate strategy answers the questions of “in which businesses should we
compete?” and “how does being in these businesses create synergy and/or add
to the competitive advantage of the corporation as a whole?”
do its part in meeting overall corporate objectives, and hence to some extent
their strategies are derived from broader corporate strategies.
Operations strategy categories can be broken down into many types of areas
that must be addressed. The decisions made in these areas will determine
whether the business strategy is executed. Below is a list of 10 critical decisions in
operations management:
1. Design of Goods and Services – The actual design of the product or service
will have the largest impact on the cost to produce and the quality to
achieve.
2. Quality – The way in which the organization will ensure that the product
specifications are met. This may include the use of statistical process
control, total quality management or Six Sigma.
3. Process and Capacity Design – The type of product along with its volume
and variety will have the major impact on which type of process to be
chosen.
4. Location – Important decisions such as how many locations and where to
locate them are critical to organization success. This will be a major factor
in terms of how quickly the transformation process can take place, and
how quickly goods can be shipped to customers.
5. Layout Design and Strategy – Consider the placement of work centres,
movement of goods, people and information How materials are delivered
and used.
6. Human Resources and Job Design – Decisions regarding training for
employees, how to motivate employees to achieve operational success.
7. Supply Chain Decisions – Decisions in terms of where suppliers are located
and the level of supplier collaboration are major considerations that impact
cost and delivery speed.
8. Inventory – How will inventories be used and controlled in the business and
the supply chain
Productivity
In operations, we love to measure. One of the key ways we judge our operational
performance is by using a simple holistic measure, which is productivity.
Productivity is referred to
as a relative measure. It
has little meaning in
isolation but does tell a
story when it is
compared to the
previous period, or to a
similar department or
organization. The key
thing we pay attention
to is whether the productivity has improved or declined or stayed the same. Let’s
look at several types of productivity measures, and how to calculate the percent
change.
For inputs, dollars spent are typically used as the measure. Several exceptions
might be labour hours, gallons of water, or kilowatts of electricity. Firms will
typically measure the productivity for the things which represent significant
expenditures. A farmer might measure the pounds of meat produced as the
output and the pounds of feed consumed as the input.
Lesson 3:
What is Forecasting?
Forecasting is the process of making predictions of the future based on past and
present data and most commonly by analysis of trends. A commonplace
example might be estimation of some variable of interest at some specified future
date. Prediction is a similar, but more general term. Both might refer to formal
statistical methods employing time series, cross-sectional or longitudinal data, or
alternatively to less formal judgmental methods. Usage can differ between areas
of application: for example, in hydrology the terms "forecast" and "forecasting"
are sometimes reserved for estimates of values at certain specific future times,
while the term "prediction" is used for more general estimates, such as the number
of times floods will occur over a long period.
1. Time Series Model - This type of model uses historical data as the key to reliable
forecasting. You'll be able to visualize patterns of data better when you know
how the variables interact in terms of hours, weeks, months or years. While
there are several methods of completing a time series model, you can follow
these general steps in Microsoft Excel to estimate outcomes using information
gleaned from recent analytical data:
Have your time-based data available for use (time series and values
series).
Input the compiled data involving time or duration in the first column.
Insert remaining values you want to forecast in the next column.
Select relevant data
Click the Data tab, then select Forecast Group, then choose Forecast
Sheet.
Access the sheet, then select the line or bar graph option you want to
use.
In the Forecast End box, determine your end date and hit Create.
Once you've set up your forecasting model, you will then move onto
interpreting it to formulate your best estimation of the future.
4. The Delphi method - This method is commonly used to forecast trends based
on information given by a panel of experts. This series of steps is based on the
Delphi method, which is in reference to the Oracle of Delphi. It assumes that a
group's answers are more useful and unbiased than answers provided by one
individual. The total number of rounds involved may differ depending on the
goal of the company or group's researchers. These experts answer a series of
questions in continuous rounds that ultimately lead to the "correct answer" a
company is looking for. The quality of information improves with each round
as the experts revise their previous assumptions following additional insight
from other members in the panel. The method ends upon completion of a
predetermined metric. Here is a list of steps you can take to make your own
judgmental forecasting model:
After reading the discussions above, define the following terms in your own words:
a. Forecasting
b. Prediction
c. Forecasting model
Application: Using the 4 forecasting models discussed above – time series model,
econometric model, judgmental model and Delphi model, explain what would
be the fate of our country by December, 2020 on COVID 19 positive cases if you
are going to forecast. (Answer can be hypothetical and imagine yourself that you
are in-charge of data banking and analysis of COVID 19 Cases in the Philippines).
Lesson 4:
Product Design
Product design is the process of identifying a market opportunity, clearly
defining the problem, developing a proper solution for that problem and
validating the solution with real users.
Product design consists in imagining and creating objects meant for mass
production. The definition encompasses the physical aspects as well as the
functionalities products should possess.
Designing a new product goes through an analytical process and relies on a
problem-solving approach to improve the quality of life of the end user and
his or her interaction with the environment. It is about problem-solving, about
visualizing the needs of the user and bringing a solution.
Product designers also work with other professionals such as engineers and
marketers. While not in charge of designing the purely mechanical and
technological aspects of the product, they are however concerned with
usability.
Product design has many fields of application: medical devices, tableware,
jewelry, sports and leisure, food preservation appliances, furniture, etc.
It takes into consideration also the production cost, the manufacturing
processes and the regulations.
The product design process has experienced huge leaps in evolution over the last
few years with the rise and adoption of 3D printing. New consumer-friendly 3D
printers can produce dimensional objects and print upwards with a plastic like
substance opposed to traditional printers that spread ink across a page.
Depending on the kind of product being designed, the latter two sections are
most often revisited (e.g. depending on how often the design needs revision, to
improve it or to better fit the criteria). This is a continuous loop, where feedback is
the main component. Koberg and Bagnell offer more specifics on the process: In
their model, "analysis" consists of two stages, "concept" is only one stage, and
"synthesis" encompasses the other four. (These terms notably vary in usage in
different design frameworks. Here, they are used in the way they're used by
Koberg and Bagnell.)
1. Analysis
Accept Situation: Here, the designers decide on committing to the
project and finding a solution to the problem. They pool their
resources into figuring out how to solve the task most efficiently.
Analyze: In this stage, everyone in the team begins research. They
gather general and specific materials which will help to figure out
how their problem might be solved. This can range from statistics,
questionnaires, and articles, among many other sources.
2. Concept
Define: This is where the key issue of the matter is defined. The
conditions of the problem become objectives, and restraints on the
situation become the parameters within which the new design must
be constructed.
3. Synthesis
Ideate: The designers here brainstorm different ideas, solutions for
their design problem. The ideal brainstorming session does not involve
any bias or judgment, but instead builds on original ideas.
Select: By now, the designers have narrowed down their ideas to a
select few, which can be guaranteed successes and from there they
can outline their plan to make the product.
Implement: This is where the prototypes are built, the plan outlined in
the previous step is realized and the product starts to become an
actual object.
Evaluate: In the last stage, the product is tested, and from there,
improvements are made. Although this is the last stage, it does not
mean that the process is over. The finished prototype may not work
as well as hoped so new ideas need to be brainstormed.
Service Design
Service design is the activity of planning and organizing people, infrastructure,
communication and material components of a service in order to improve its
quality and the interaction between the service provider and its users. Service
design may function as a way to inform changes to an existing service or create
a new service entirely.
History
Early service design and theory
Early contributions to service design were made by G. Lynn Shostack, a bank and
marketing manager and consultant, in the form of written articles and books. The
activity of designing service was considered to be part of the domain of
marketing and management disciplines in the early years.[15] For instance, in
1982 Shostack proposed the integration of the design of material components
(products) and immaterial components (services). This design process, according
to Shostack, can be documented and codified using a "service blueprint" to map
the sequence of events in a service and its essential functions in an objective and
explicit manner. A service blueprint is an extension of a user journey map, and this
document specifies all the interactions a user has with an organization throughout
their user lifecycle.
In 2001, Livework, the first service design and innovation consultancy, opened for
business in London. In 2003, Engine, initially founded in 2000 in London as an
ideation company, positioned themselves as a service design consultancy
Definition of Terms: For reinforcement of what you have read, define in your own
words or the way you understood it the following terminologies:
a. Product design
b. Service design
c. Public sector service design
d. Servicescape
e. Service design practice
f. Product design process
MODULE SUMMARY
SUMMATIVE TEST
A. True or False. Identify whether the statement is TRUE if it depicts acceptable fact or
FALSE if it depicts the contradiction. Write your answer on the space provided before the
number.
1. The meaning of holistic principle of service design is that the
service should be visualized and orchestrated as a sequence
of interrelated actions.
2. The aesthetic quality of a product is integral to its usefulness
because products we use every day affect our person and our
well-being.
3. The purpose of service design methodologies is to establish
best practices for designing services according to both the
needs of users and the competencies and capabilities of
service providers.
4. The Delphi method is commonly used to forecast trends based
on information given by a panel of experts
5. Corporate strategy refers to the overarching strategy of the
diversified firm.
6. Quality based strategies are used to reduce lead time
7. Output is always a reflection of how much the firm was able to
produce.
8. Forecasting and prediction are just one and the same.
9. Time series model uses historical data as the key to reliable
forecasting
10. Product design consists in imagining and creating objects
meant for mass production.
B. Identification. Write your answer on the space provided before the number.
1. This forecasting method provides extremely accurate results
using mathematical algorithm.
2. It consists in imagining and creating objects meant for mass
production.
3. Who espoused the three main aspects of product design
process?
4. It is the specification and construction of processes that
delivers valuable capacities for action to a particular user.
5. Who was the earliest pioneer in service design?
6. It is associated with civic technology, open government, e-
government and can be either government – led or citizen led
initiatives.
Situation: In government sector, the most appropriate offering they can share to the
citizens or the public is SERVICE. However, the services being offered by the public sector
is marred with corruption, red tape, bureaucratic, slow and other irregularities. As a public
administration student, you are mandated to pursue good governance and public
accountability of these governmental services. What would you do to improve the
following: (answer should be specific and per item) – 5 points each.
a. Service Delivery
b. Public Image of the Public or Civil Servants
c. Government Websites
d. Online Transactions
e. Frontline Officer/ Frontline Desk
D. Essay
Why it is important to study operations management for a public administration like
you?