BREAK DOWN RECORD OF PLANT M

MACHINE
MACHINE CODIFICATION M/C 1 2 3
DETAILS
SL.N MACHINE NAME OPERATING
MAKE/MODEL FML CODE ASSET CODE SYSTEM TUE WED THU

1 RADIAL DRILL RDL-06 PM0000120

2 MANUAL VTL MNL VTL-01 PM0000145
3 RADIAL DRILL RDL-09 PM0000624
4 RADIAL DRILL RDL-05 PM0000117
5 CYLINDRICAL GND CG-01 PM0000477
6 VMC VMC-06 PM0000539
7 KEY WAY MILLING KWM-02 PM0000550
8 MANUAL VTL MNL VTL-01 PM0000145
9 CNC ROUTER CNC RUT-01 PM0000388-93
10 CNC VTL CNC VTL-01 PM0000481
11 VMC VMC-02 PM0000344
12 LATHE LATHE-03 PM0000153
13 VMC VMC-02 PM0000344
14 LATHE LATHE-04 PM0000219
15 ROLLING MILL HYD RMHY-01 PM0000643
16 CNC VTL CNC VTL-01 PM0000481
17 BAND SAW BAND SAW-03 TO BE GIVEN
18 CNC VTL CNC VTL-06 PM0000671
19 RADIAL DRILL RDL-03 PM0000081
20 RADIAL DRILL RDL-06 PM0000120
21 LATHE LATHE-03 PM0000153
22 LATHE LATHE-04 PM0000219
23 LATHE LATHE-03 PM0000153
24 CNC VTL CNC VTL-03 PM0000571
25 CNC VTL CNC VTL-06 PM0000671
26 LATHE LATHE-05 PM0000220
27 EOT CRANE EOT-15 TO BE GIVEN
28 EOT CRANE EOT-08 TO BE GIVEN
29 MANUAL VTL MNL VTL-01 PM0000145
30 CYLINDRICAL GND CG-01 PM0000477
31 TOOL GND TLGND-01 TO BE GIVEN
32 KEY WAY MILLING KWM-01 PM0000343
33 SLOTER SLOTER-02 PM0000224
34 LATHE LATHE-04 PM0000219

TOTAL BREAK DOWN HOURS (IN MIN.) 0 0 0

TOTAL BREAK DOWN HOURS (IN MIN.) 3360
TOTAL NUMBER OF BREAK DOWNS(NO.) 33
MACHINE AVAILABLE TIME IN MINUTES (21.5 HOURS * 60 MIN.*26 DAYS)
MEAN TIME TO REPAIR (MTTR) TOTAL BREAK DOWN TIME/TOTAL BREAK DOWN OCCURANCE (MIN.)
MEAN TIME BETWEEN FAILURE (MTBF)(TOTAL AVAILABLE TIME - TOTAL B/D TIME )/TOTAL B/D OCCURED
MTBF (IN DAYS)
MTTR (IN HOURS)
RECORD OF PLANT MACHINES/EQUIPMENTS OCTOBER-2024
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED

60
15
60
45
240
360
60
30
30
40
60
60
210
240

0 0 0 0 60 0 75 0 0 0 0 45 0 660 30 70 0 60 270 240

 33540
MIN.) 102
OCCURED 915
38
1.70
24 25 26 27 28 29 30 31

THU FRI SAT SUN MON TUE WED THU

60
30
150
80
60
60
120
15
90
30
120
30
140
150
140
30
90
410
45

60 180 425 0 470 260 455

 BREAK DOWN RECORD OF P
MACHINE DETAILS MACHINE CODIFICATION
SL.N MACHINE NAME
MAKE M/C SL. NO. MFG. YEAR FML CODE ASSET CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
DAILY BREAK DOWN HOURS (IN MIN.)
TOTAL NUMBER OF OCCURRENCE (IN Nos.)
REAK DOWN RECORD OF PLANT MACHINES/EQUIPMENTS NOVEMBER-2024
M/C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
OPERATING
SYSTEM THU SAT SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
18 19 20 21 22 23 24 25 26 27 28 29 30
MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT
0

0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0
 BREAK DOWN RECORD O
MACHINE DETAILS MACHINE CODIFICATION
SL.N MACHINE NAME
MAKE SL. NO. MFG. YEAR FML CODE ASSET CODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
TOTAL BREAK DOWN HOURS (IN MIN.)
BREAK DOWN RECORD OF PLANT MACHINES/EQUIPMENTS DECEMBER-2024
M/C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
OPERATING
SYSTEM SUN MON TUE WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
18 19 20 21 22 23 24 25 26 27 28 29 30 31

WED THU FRI SAT SUN MON TUE WED THU FRI SAT SUN MON TUE

0 0 0 0 0 0 0 0 0 0 0 0 0
 FML-UNIT 01 LIST OF PLANT MACHINES/EQUIPMENTS JANUARY-2025
MACHINE CODIFICATION MACHINE DETAILS
SL.N LOCATION LINE/AREA
FML M/C CODE ASSET CODE MAKE/MODEL
1 M/C SHOP CNC VTL-01 PM0000481 L-04 WB100
2 M/C SHOP CNC VTL-02 PM0000558 L-04 PUMA V15
3 M/C SHOP CNC VTL-03 PM0000571 L-04 IKAGAI-1100
4 M/C SHOP CNC VTL-04 PM0000614 L-04 TUD 13 TOSHIBA
5 M/C SHOP CNC VTL-05 PM0000616 L-04 HWACHEON VT550R
6 M/C SHOP CNC VTL-06 PM0000671 L-02 OM MAKE
7 M/C SHOP CNC VTL-07 PM0000801 L-03 UG VY2000ATC
8 M/C SHOP CNC VTL-08 PM0000802 L-04 U SHINE VT1600
9 M/C SHOP CNC VTL-09 PM0000428 L-03 HONOR VT160
10 M/C SHOP CNC VTL-10 TO BE GIVEN L-04 HONKOOK
11 M/C SHOP CNC T-01 PM0000558 L-04 DAINICHI L2
12 M/C SHOP CNC T-02 PM0000643
13 M/C SHOP CNC T-03 PM0000799 L-04 HWACHEON HITCH300
14 M/C SHOP CNC T-04 PM0000803 L-04 KIA SUPER TURN 28L
17 M/C SHOP CNC HBM-01 PM0000579
18 PATTERN VMC-01 PM0000342 L-01 BMV 60TV20 -1ST
19 M/C SHOP VMC-02 PM0000344 P-01 MODEL NO. 51
23 M/C SHOP VMC-06 PM0000539 L-01 JYOTI 1580
24 M/C SHOP VMC-07 PM0000800 L-01 MV 50E
26 M/C SHOP HMC-01 PM0000814 L-02 HS-80SOKK
27 M/C SHOP RDL-01 PM0000191 L-02 BATLIBOI
28 M/C SHOP RDL-02 PM0000031
29 PATTERN RDL-03 PM0000081 P-01
30 M/C SHOP RDL-04 PM0000106
31 M/C SHOP RDL-05 PM0000117 L-03 R1880 MP
32 M/C SHOP RDL-06 PM0000120 L-03
33 M/C SHOP RDL-07 PM0000123
34 M/C SHOP RDL-08 PM0000192 L-03 WMW
35 M/C SHOP RDL-09 PM0000624 L-03 CSEPEL RF31
36 M/C SHOP RDL-10 PM0000781 L-02 CSEPEL 17031
37 M/C SHOP CG-01 PM0000477 L-01 CINCINATI
38 M/C SHOP CG-02 PM0000540 L-01 KARSTENS
39 M/C SHOP CG-03 PM0000674 L-01 BUC 63B
40 M/C SHOP CG-04 PM0000691 L-01 PRORECTIF
41 M/C SHOP BAND SAW-01 PM0000268 L-01
42 M/C SHOP BAND SAW-02 PM0000645
PATTERN SH BAND SAW-03 TO BE GIVEN
15 PATTERN S CNC RUT-02 PM0000388-93 FLEXICAM
16 PATTERN S CNC RUT-01 PM0000289 L-01
20 PATTERN S VMC-03 PM0000283 L-01 BFW VMC70
21 PATTERN S VMC-04 PM0000321 L-01 BFW 60TV20 2ND
22 PATTERN S VMC-05 PM0000552 L-02 SM3000G
25 FEBRICATION OX FCM-01 PM0000652 F-01 PROARK
43 PATTERN S LATHE-01 PM0000084 P-01 ALFA LATHE
44 PATTERN S LATHE-02 PM0000126 P-01 PMW
45 M/C SHOP LATHE-03 PM0000153 DSB-01
46 M/C SHOP LATHE-04 PM0000219 EP 2215
47 M/C SHOP LATHE-05 PM0000220 LB-22
48 M/C SHOP LATHE-06
49 M/C SHOP LATHE-07
50 M/C SHOP LATHE-08
51 M/C SHOP LATHE-09
52 M/C SHOP HYD. PRESS-01
53 M/C SHOP SLOTER-01 PM0000099 L-03
54 M/C SHOP SLOTER-02 PM0000224 L-03
55 M/C SHOP SLOTER-03 PM0000782 L-03 TOSS
56 M/C SHOP MNL VTL-01 PM0000143 R120
57 M/C SHOP MNL VTL-02 TO BE GIVEN WB-48
58 M/C SHOP MNL VTL-03 WB-36
59 M/C SHOP CONV. HBM-01 PM0000069
60 M/C SHOP CONV. HBM-02 PM0000144 L-03 TOSS H100
61 M/C SHOP CONV. HBM-03 PM0000572
62 M/C SHOP KWM-01 PM0000343
63 M/C SHOP KWM-02 PM0000550
64 M/C SHOP EOT-01 PM0000337
65 M/C SHOP EOT-02
66 M/C SHOP EOT-03
67 M/C SHOP EOT-04
68 M/C SHOP EOT-05
69 M/C SHOP EOT-06
70 M/C SHOP EOT-07
71 M/C SHOP EOT-08
72 M/C SHOP EOT-09
73 M/C SHOP EOT-10
74 M/C SHOP EOT-11
75 M/C SHOP EOT-12
76 M/C SHOP EOT-13
77 M/C SHOP EOT-14
78 PATTERN S EOT-15 TO BE GIVEN
79 PATTERN S EOT-16
80 FOUNDRY EOT-17
81 FOUNDRY EOT-18
82 FOUNDRY EOT-19
83 FOUNDRY EOT-20
84 FOUNDRY EOT-21
 85 FOUNDRY EOT-22
86 FOUNDRY EOT-23
87 FOUNDRY EOT-24
88 FOUNDRY EOT-25
89 FEBRICATION EOT-26
90 FEBRICATION EOT-27
91 FEBRICATION EOT-28
92 FEBRICATION EOT-29
93 FEBRICATION EOT-30
94 FEBRICATION EOT-31
95 PATTERN S HYD. LIFT-01 PM0000300 P-01
96 STORES HYD. LIFT-02
98 UTILITY AIR COMP./DRY-01 PM0000638 ELGI
99 UTILITY AIR COMP./DRY-02 PM0000776 FS CIRCUITS
100 UTILITY DG-01 PM0000738
101 UTILITY TRF-01-750KVA PM0000619
102 UTILITY TRF-02
103 UTILITY TRF-03
104 UTILITY FORK LIFT-01
105 UTILITY FORK LIFT-02
106 UTILITY FORK LIFT-03
107 UTILITY FORK LIFT-04
108 UTILITY HYDRA-01
109 HR STP-01
110 HR FIRE P.HOUSE
111 FOUNDRY IND. FURNCE-0.5T PM0000615/617/
112 FOUNDRY IND. FURNCE-1T 619/620/676
113 FOUNDRY IND. FURNCE-3T
PM0000677/679
114 FOUNDRY IND. FURNCE-8T
115 FOUNDRY SAND MIX-20T-01
116 FOUNDRY SAND MIX-20T-02
117 FOUNDRY SAND MIX-20T-03
118 FOUNDRY SAND MIX-3T-04 PM0000683
119 FOUNDRY SAND MIX-5T-05 PM0000684
120 FOUNDRY HT FURNC-01
121 FEBRICATION SBL-01 PM0000765 F-01
122 FOUNDRY SBL-02
123 FOUNDRY SBL-03
124 FOUNDRY SBL-04
125 FOUNDRY SDRY-01
126 FOUNDRY SNDMUL-01
127 FOUNDRY SND RCY
128 FOUNDRY GM FURNACE-01
129 FOUNDRY GM FURNACE-02 PM0000662
130 FOUNDRY AL FURNACE-01
131 FOUNDRY RO P-01
132 ADMIN OH RO P-02
133 FEBRICATION RO P-03
134 FEBRICATION RO P-04
135 FEBRICATION RMHY-01 PM0000643 F-01 2 METER
136 FEBRICATION RMM-02 PM0000205 F-01 1.5 METER
137 M/C SHOP BUNDLE PRESS-01 PM0000796
138 FEBRICATION ARC WELD-01
139 FEBRICATION ARC WELD-02
140 FEBRICATION ARC WELD-03
141 FEBRICATION ARC WELD-04
142 FEBRICATION ARC WELD-05
143 FEBRICATION ARC WELD-06
144 FEBRICATION ARC WELD-07
145 FEBRICATION ARC WELD-08
146 FEBRICATION ARC WELD-09
147 FEBRICATION ARC WELD-10
148 FEBRICATION ARC WELD-11
149 FEBRICATION WELD MC-04
150 FEBRICATION WELD MC-05
151 FEBRICATION WELD MC-06
152 FEBRICATION WELD MC-07
153 FEBRICATION WELD MC-08
154 FEBRICATION WELD MC-09
155 FEBRICATION WELD MC-10
156 FEBRICATION WELD MC-12
157 M/C SHOP ARC WELD M/C-13
158 FEBRICATION MIG WELD MC-14
159 FEBRICATION MIGWELD MC-15
160 FEBRICATION MIGWELD MC-16
161 FEBRICATION MIGWELD MC-17
162 FEBRICATION MIGWELD MC-18
163 FEBRICATION MIGWELD MC-19
164 FEBRICATION MIGWELD MC-20
165 FEBRICATION MIGWELD MC-21
166 FEBRICATION MIGWELD MC-22
167 FEBRICATION MIGWELD MC-23
169 FOUNDRY OIL FILT M/C-01
170 FOUNDRY OIL SKIMER-01
171 FOUNDRY MNL PRES MC-01
172 FOUNDRY MNL PRES MC-02
173 M/C SHOP TLGND-01
174 M/C SHOP HYD.TEST
175 M/C SHOP TRANSFORMER PM0000745 L-01 SERVOCON SYSTEM
119
ARY-2025
M/C
OPERATING
SYSTEM

PM0000618 MASS VR4A L-03

PM0000780 MASS VR6A L-04

PM0000624 MASS VR6A L-03

PLANO MILLER L-04

PM0000642 BALANCING M H300 L-06