Basic Operation Manual

S-7200A
SINGLE NEEDLE DIRECT DRIVE STRAIGHT LOCK STITCHER WITH THREAD TRIMMER
Please read this manual before using the machine.

The basic operation manual describes basic operations

including sewing machine operations. For cleaning,
standard adjustments and more details, please refer to the
instruction manual contained in the Document CD.

CONTENTS

1. SAFETY INSTRUCTIONS ......... 01 6. USING THE OPERATION

PANEL
2. CONVENIENT FUNCTION (BASIC OPERATIONS) ...............20
FOR SMOOTH SEWING ............ 05
6-1. Names and functions .................................20
3. NAMES OF MAJOR PARTS... 06 6-2. Sewing start and end backtack stitches.....22

4. INSTALLATION.................................. 07 7. USING THE CONTROL BOX

4-1. Table processing diagram ......................... 08 PANEL
4-2. Installation.................................................. 08 (BASIC OPERATIONS) ...............23
4-3. Lubrication (-[]0[], []3[] specifications) ........ 12 7-1. Names and functions .................................23

4-4. Connecting the cords................................. 13 7-2. Sewing start and end backtack stitches.....24

4-5. Test operation (Operating the treadle) ...... 16 8. SEWING ....................................................26

5. PREPARATION BEFORE 8-1. Sewing .......................................................26
SEWING .................................................... 17 8-2. Backtacking................................................26

5-1. Installing the needle................................... 17

Document CD ............................................27
5-2. Removing the bobbin case ........................ 17

5-3. Winding the lower thread ........................... 18

5-4. Installing the bobbin case .......................... 18

5-5. Threading the upper thread ....................... 19

5-6. Adjusting the stitch length.......................... 19

 1. SAFETY INSTRUCTIONS

Thank you very much for buying a BROTHER sewing machine. Before using your new machine, please read the safety
instructions below and the explanations given in the instruction manual.

With industrial sewing machines, it is normal to carry out work while positioned directly in front of moving parts such as the
needle and thread take-up, and consequently there is always a danger of injury that can be caused by these parts. Follow
the instructions from training personnel and instructors regarding safe and correct operation before operating the machine so
that you will know how to use it correctly.

1. SAFETY INSTRUCTIONS
1-1. Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure
safe operation of this machine and to prevent accidents and injury to yourself or other people.

Indications
The instructions which follow this term indicate situations where failure to follow the
DANGER instructions will almost certainly result in death or severe injury.

The instructions which follow this term indicate situations where failure to follow the
CAUTION instructions could cause injury when using the machine or physical damage to
equipment and surroundings.

Symbols
····· This symbol ( ) indicates something that you should be careful of. The picture inside the triangle
indicates the nature of the caution that must be taken.
(For example, the symbol at left means “beware of injury”.)

This symbol ( ) indicates something that you must not do.

·····

This symbol ( ) indicates something that you must do. The picture inside the circle indicates the
·····
nature of the thing that must be done.
(For example, the symbol at left means “you must make the ground connection”.)

S-7200A 1
1. SAFETY INSTRUCTIONS

1-2. Notes on safety

DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.

CAUTION
Environmental requirements
Use the sewing machine in an area which is free The relative humidity should be within the range of
from sources of strong electrical noise such as 45% to 85% during use, and no dew formation
high-frequency welders. should occur in any devices.
Sources of strong electrical noise may cause Excessively dry or humid environments and dew
problems with correct operation. formation may cause problems with correct
operation.
Any fluctuations in the power supply voltage
should be within ±10% of the rated voltage for the Avoid exposure to direct sunlight during use.
machine. Exposure to direct sunlight may cause problems
Voltage fluctuations which are greater than this with correct operation.
may cause problems with correct operation.
In the event of an electrical storm, turn off the power
The power supply capacity should be greater than and disconnect the power cord from the wall outlet.
the requirements for the sewing machine's Lightning may cause problems with correct
electrical consumption. operation.
Insufficient power supply capacity may cause
problems with correct operation.
The ambient temperature should be within the
range of 5°C to 35°C during use.
Temperatures which are lower or higher than this
may cause problems with correct operation.

Installation
Machine installation should only be carried out by When securing the cords, do not bend the cords
a qualified technician. excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
Contact your Brother dealer or a qualified shocks could occur.
electrician for any electrical work that may need to
be done. If using a work table which has casters, the casters
should be secured in such a way so that they
The sewing machine weighs more than 44 kg. The cannot move.
installation should be carried out by two or more
people. Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
Do not connent the power cord until installation is only one hand is used, the weight of the machine
complete. The machine may operate if the treadle head may cause your hand to slip, and your hand
is depressed by mistake, which could result in may get caught.
injury.
Be sure to wear protective goggles and gloves
Turn off the power switch before inserting or when handling the lubricating oil and grease, so that
removing the plug, otherwise damage to the they do not get into your eyes or onto your skin,
control box could result. otherwise inflammation can result.
Be sure to connect the ground. If the ground Furthermore, do not drink the oil or eat the grease
connection is not secure, you run a high risk of under any circumstances, as they can cause
receiving a serious electric shock, and problems vomiting and diarrhea.
with correct operation may also occur. Keep the oil out of the reach of children.

2 S-7200A
 1. SAFETY INSTRUCTIONS

CAUTION
Sewing
This sewing machine should only be used by Attach all safety devices before using the sewing
operators who have received the necessary training machine. If the machine is used without these
in safe use beforehand. devices attached, injury may result.
The sewing machine should not be used for any Do not touch any of the moving parts or press any
applications other than sewing. objects against the machine while sewing, as this
may result in personal injury or damage to the
Be sure to wear protective goggles when using the machine.
machine.
If goggles are not worn, there is the danger that if a Use both hands to hold the machine head when
needle breaks, parts of the broken needle may tilting it back or returning it to its original position. If
enter your eyes and injury may result. only one hand is used, the weight of the machine
head may cause your hand to slip, and your hand
Turn off the power switch at the following times. may get caught.
The machine may operate if the treadle is
depressed by mistake, which could result in injury. If an error occurs in machine, or if abnormal noises
When threading the needle or smells are noticed, immediately turn off the
When replacing the bobbin and needle power switch. Then contact your nearest Brother
When not using the machine and when leaving dealer or a qualified technician.
the machine unattended If the machine develops a problem, contact your
If using a work table which has casters, the casters nearest Brother dealer or a qualified technician.
should be secured in such a way so that they
cannot move.

Cleaning
Turn off the power switch before carrying out Be sure to wear protective goggles and gloves
cleaning. The machine may operate if the treadle is when handling the lubricating oil and grease, so that
depressed by mistake, which could result in injury. they do not get into your eyes or onto your skin,
otherwise inflammation can result.
Use both hands to hold the machine head when Furthermore, do not drink the oil or eat the grease
tilting it back or returning it to its original position. If under any circumstances, as they can cause
only one hand is used, the weight of the machine vomiting and diarrhea.
head may cause your hand to slip, and your hand Keep the oil out of the reach of children.
may get caught.
Use only the proper replacement parts as specified
by Brother.

S-7200A 3
1. SAFETY INSTRUCTIONS

1-3. Warning labels

The following warning labels appear on the sewing machine.

Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.

1 2

Be sure to connect the ground. If the ground connection is not

3 secure, you run a high risk of receiving a serious electric shock, Safety devices:
and problems with correct operation may also occur. (A) Finger guard
(B) Thread take-up cover

Direction of operation
4

Oil pan

2082M

Control box 2083M

2084M

4 S-7200A
 2. CONVENIENT FUNCTION FOR SMOOTH SEWING

2. CONVENIENT FUNCTION FOR SMOOTH SEWING

Notification given when greasing is required
INSTRUCTION MANUAL CD
11-2. Applying grease

3163M

Lower thread counter Selectable starting speed

INSTRUCTION MANUAL CD The sewing speed at the sewing start can be
5-6. Using the lower thread counter selected in accordance with the treadle
depression amount. You can set the speed
The graphic display lights and a buzzer according to the preferences of the operator.
sounds before the bobbin thread runs out,
(Contact the place of purchase.)
so that the operator can concentrate on
the job with confidence.

Easy setting of sewing speed from operation panel

Page 22

The sewing speed can be easily set by the

sewing speed control keys.

Condensed stitching
INSTRUCTION MANUAL CD
9-3. Sewing condensed stitches
This feature is ideal for use when sewing thin
materials that can easily pucker when reverse
stitches are sewn. Condensed stitches have a
smaller sewing pitch and they help prevent
fraying.
Sewing direction

Condensed stitches
3165M

3164M

Floating presser foot for easy handling

INSTRUCTION MANUAL CD
13-11. Adjusting the presser foot floating amount
A micro-adjustable type floating presser foot is equipped as
standard. This device is ideal for controlling presser foot
floating in materials that stretch easily and materials with
Maximum presser foot lift amount 16 mm
long pile. It prevents seam slippage and also prevents
The knee lifter and the needle damage to the material. In addition, three-dimensional
up stop (reverse rotation) func- articles with irregular curves can also be handled with ease.
tion together provide 16 mm of
space underneath the presser
foot. This makes it much easier
to insert and remove heavy
material without it getting caught
on the needle.
(Contact the place of purchase.)

3166M 3167M

S-7200A 5
3. NAMES OF MAJOR PARTS

3. NAMES OF MAJOR PARTS

3162M

(1) Bobbin winder (2) Thread wiper (-4[][] specifications)

(3) Lifting lever (4) Quick reverse (Actuator)
(5) Presser foot (6) Control box
(7) Control box panel (8) Knee lifter assembly
(9) Power switch (10) Oil gauge window (-[]0[], []3[] specifications)
(11) Reverse lever (12) Stitch length dial
(13) Machine pulley (14) Operation panel (Models with operation panel)
(15) Cotton stand

Safety devices
(16) Thread take-up cover (17) Finger guard

6 S-7200A
 4. INSTALLATION

4. INSTALLATION
CAUTION
Machine installation should only be carried out by a Do not connect the power cord until installation is
qualified technician. complete. The machine may operate if the treadle is
depressed by mistake, which could result in injury.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done. Use both hands to hold the machine head when
tilting it back or returning it to its original position. If
The sewing machine weighs more than 44 kg. The only one hand is used, the weight of the machine
installation should be carried out by two or more head may cause your hand to slip, and your hand
people. may get caught.

About the machine set-up location

Do not set up this sewing machine near other equipment such as
televisions, radios or cordless telephones, otherwise such
equipment may be affected by electronic interference from the
sewing machine.
The sewing machine should be plugged directly into an AC wall
outlet. Operation problems may result if extension cords are
used.

2086M

Carrying the machine

The machine should be carried by the arm by two people as
shown in the illustration.
* Hold the motor cover (A) by hand also so that the pulley does
not rotate.

2087M

Tilting back the machine head

Hold section (B) with your foot so that the table does not move,
and then push the arm with both hands to tilt back the machine
head.

2088M

Returning the machine head to the upright position

1. Clear away any tools, etc. which may be near the table holes.
2. While holding the face plate with your left hand, gently return the
machine head to the upright position with your right hand.

2089M

S-7200A 7
4. INSTALLATION

4-1. Table processing diagram

The top of the table should be 40 mm in thickness and should be strong enough to hold the weight and with-stand the
vibration of the sewing machine.
Drill holes as indicated in the illustration below.

Cotton stand hole

Cord hole

Head rest hole

Control box mounting hole

2090M

4-2. Installation
1. Control box
(1) Control box
(2) Bolts [3 pcs]
(3) Nuts [3 pcs]
(4) Spring washers [3 pcs]
(5) Washers [3 pcs]

2. Connecting rod
(6) Connecting rod
(7) Nut

2091M

8 S-7200A
 4. INSTALLATION

3. Power switch
(1) Power switch
(2) Screws [2 pcs]

Operator

2092M

4. Oil pan
(1) Head cushions (left) [2 pcs]
(2) Head cushions (right) [2 pcs]
(3) Oil pan

2093M

5. Rubber cushions
(1) Rubber cushions [2 pcs]
(2) Nails [4 pcs]

6. Knee lifter complying bar

(3) Knee lifter complying bar

2094M

S-7200A 9
4. INSTALLATION

7. Machine head
(1) Hinges [2 pcs]
(2) Machine head
(3) Head rest

NOTE:
Tap the head rest (3) securely into
the table hole. If the head rest (3) is
not pushed in as far as it will go, the
machine head will not be sufficiently
stable when it is tilted back.

2095M

8. Operation panel
(1) Operation panel
(2) Screws [2 pcs]
(Use for tightening rear cover)

2096M

9. Sticker (Remove)
(1) Sticker

2097M

10. Cotton stand

(1) Cotton stand

NOTE:
Securely tighten the nut (4) so that
the two rubber cushions (2) and the
washer (3) are securely clamped and
so that the cotton stand (1) does not
move.

2098M

10 S-7200A
 4. INSTALLATION

11. Knee lifter plate

(1) Knee lifter plate
(2) Bolt

* Loosen the bolt (3) and move the

knee lifter plate (1) to a position
where it is easy to use.

2099M

<Knee lifter adjustment>

1. Turn the machine pulley so that the feed dog is below the
top of the needle plate.
2. Lower the presser foot (5) by using the lifting lever (4).

2100M

3. Loosen the nut (6).

2101M
4. Turn the screw (8) to adjust so that the amount of play in
the knee lifter (7) is approximately 2 mm when the knee
lifter plate (1) is gently pressed.
5. Securely tighten the nut (6).
6. Loosen the nut (9).
7. Turn the screw (10) until the distance between the end of
the screw (10) and the knee lifter (11) is approximately 8
mm.
8. Turn the adjusting screw (10) to adjust so that the presser
foot (5) is at the desired position within a distance of 16
mm of the needle plate when the knee liter plate (1) is
fully pressed.
9. After adjustment is completed, securely tighten the nut
(9).

Within 16 mm
2102M

S-7200A 11
4. INSTALLATION

4-3. Lubrication (-[]0[], []3[] specifications)

* If the sewing machine is –[]5[] specifications, it is a
complete dry type machine, and so no lubrication is
necessary.

CAUTION
Do not connect the power cord until lubrication has been completed, otherwise the machine may operate if the
treadle is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get
into your eyes or onto your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances, as they can cause vomiting and
diarrhea.
Keep the oil out of the reach of children.

The sewing machine should always be lubricated and the

2104M
oil supply replenished before it is used for the first time,
and also after long periods of non-use.
Use only the lubricating oil (Nisseki Mitsubishi Sewing
Lube 10N; VG10) specified by Brother.
* If this type of lubricating oil is difficult to obtain, the
recommended oil to use is <Exxon Mobil Essotex SM10;
VG10>.

1. Tilt back the machine head.

2. Remove the rubber cap (1), and pour 150 ml of lubricating
oil from the accessory oil bottle (2) into the oil tank (3).
(Use the reference line (4) as a guide when pouring.)
3. Replace the rubber cap (1).

4. Return the machine head to its original position.

5. Check that the oil gauge (6) comes to the upper reference
line in the oil gauge window (5).
* Be sure to add more oil if the oil gauge (6) is below the
lower reference line.

Upper reference
line

Lower reference
line

2105M

12 S-7200A
 4. INSTALLATION

4-4. Connecting the cords

DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.

CAUTION
Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done.

Do not connect the power cord until all cords have been connected.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a serious
electric shock, and problems with correct operation may also occur.

4-4-1. Opening the control box cover

(1) Screw
(2) Cover

2106M

4-4-2. Connecting the cords

1. Sewing machine cords

2107M

S-7200A 13
4. INSTALLATION

(1) 7-pin head detector unit connector

(2) 10-pin operating panel connector
(3) 14-pin encoder connector
(4) 14-pin machine connector

Refer to the following page for the 4-pin

Push in securely until motor connector.
the tabs (5) engage.

3131M

3132M 2. Binding the cords

(1) Repeat cable tie
<Removal> (2) Wire clip

NOTE:
Bind the cords in such a way that the
Press connector does not get pulled out.
the tab. All cords that come out from the
control box should be secured to the
cord holder (3) using the repeat
cable tie (1), otherwise vibration from
the sewing machine may cause the
cords to become disconnected,
<Securing> which can cause problems with the
operation of the control box.

Cords

<Closing the cover>

2110M

14 S-7200A
 4. INSTALLATION

2111M 3. Other cords

(1) 6-pin power supply connector
(2) 4-pin motor connector
(3) Wire clip
(4) Power cord
<For single-phase specifications>
Insert the power cord plug (5) into a
wall outlet.
<For three-phase specifications>
1. Attach an appropriate plug to the
power cord (4). (The green and
yellow wire is the ground wire.)
2. Insert the plug into a
properly-grounded AC power supply.
<Single-phase> <Three-phase> NOTE:
Do not use extension cords,
otherwise machine operation
problems may result.

Green and yellow wire

(ground wire)

2112M

4. Ground wire
Ground symbol (1) Ground wire
(2) Screw [With washer]
(3) Screw

Oil pan

2113M

S-7200A 15
4. INSTALLATION

4-5. Test operation (Operating the treadle)

CAUTION
Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in
personal injury or damage to the machine.

<Turning on the power>

Press the ON power switch (1).
The power indicator (2) will illuminate.

NOTE: When turning the power switch on for the first time
The treadle and the operation panel will not operate for
approximately four seconds after the power switch is
turned on.
After approximately 4 seconds, “iniT rPM” (speed
initialization) or “iniT ALL” (full initialization) will be
displayed on the operation panel. After “iniT rPM” or “iniT
ALL” is displayed, the treadle can be operated. (The
operation panel will change to the stitch number display.)
This message will not appear the second and subsequent
times that the power switch is turned on.

2114M 2115M

2116M <Test operation>

1. Check that the machine sews at low speed when the
treadle (3) is gently pressed to position (B).
2. Then check that it sews at high speed when the treadle
(3) is gently pressed to position (C).
3. After pressing the treadle (3) forward, check that the
needle is lowered to the top of the needle plate when the
treadle (3) is returned to the neutral position (A). (when
needle down stopping has been set.)
4. If the treadle (3) is pressed to position (D), thread
trimming is carried out and the needle then rises above
the needle plate and stops.

2117M

16 S-7200A
 5. PREPARATION BEFORE SEWING

5. PREPARATION BEFORE SEWING

5-1. Installing the needle

CAUTION
Turn off the power switch before installing the needle.
The machine may operate if the treadle is depressed by mistake, which could result in injury.

1. Turn the machine pulley to move the needle bar to its

highest position.
2. Loosen the screw (1).
3. Insert the needle (2) in a straight line as far as it will go,
making sure that the long groove on the needle is at the
left, and then securely tighten the screw (1).
Front

Long
groove

2118M 0795M

5-2. Removing the bobbin case

CAUTION
Turn off the power switch before removing the bobbin case.
The machine may operate if the treadle is depressed by mistake, which could result in injury.

2119M 1. Turn the machine pulley to raise the needle until it is

above the needle plate.
2. Pull the latch (1) of the bobbin case upward and then
remove the bobbin case.
3. The bobbin (2) will come out when the latch (1) is
released.

There is an anti-spin spring (3) inside the bobbin case.

The anti-spin spring (3) prevents the bobbin from racing at
times such as during thread trimming.
Use bobbins (2) made of light alloy as specified by
BROTHER.

2120M

For thick materials

0798M 2121M

S-7200A 17
5. PREPARATION BEFORE SEWING

5-3. Winding the lower thread

CAUTION
Do not touch any of the moving parts or press any objects against the machine while winding the lower thread, as
this may result in personal injury or damage to the machine.

2122M 1. Turn on the power switch.

2. Place the bobbin (1) onto the bobbin winder shaft (2).
3. Wind the thread several times around the bobbin (1) in the
direction indicated by the arrow.
4. Push the bobbin presser arm (3) toward the bobbin(1).
5. Raise the presser foot with the lifting lever.
6. Depress the treadle. Lower thread winding will then start.
7. Once winding of the lower thread is completed, the bobbin
presser arm (3) will return automatically.
8. After the thread has been wound on, remove the bobbin
and cut the thread with the knife (4).

* Loosen the screw (5) and move the bobbin presser (6) to
More thread adjust the amount of thread wound onto the bobbin.
NOTE:
The amount of thread wound onto the bobbin should
be a maximum of 80 % of the bobbin capacity.
Less thread

2123M 2124M

5-4. Installing the bobbin case

CAUTION
Turn off the power switch before installing the bobbin case.
The machine may operate if the treadle is depressed by mistake, which could result in injury.

0802M 2125M 1. Turn the machine pulley to raise the needle until it is
above the needle plate.
2. While holding the bobbin so that the thread winds to the
right, insert the bobbin into the bobbin case.
3. Pass the thread through the slot (1) and under the tension
spring (2), and then pull it out from the thread guide (3).
4. Check that the bobbin turns clockwise when the thread is
pulled.
5. Hold the latch (4) on the bobbin case and insert the
bobbin case into the rotary hook.

2126M

18 S-7200A
 5. PREPARATION BEFORE SEWING

5-5. Threading the upper thread

CAUTION
Turn off the power switch before threading the upper thread.
The machine may operate if the treadle is depressed by mistake, which could result in injury.

Turn the machine pulley and raise the thread take-up (1)
before threading the upper thread.
This will make threading easier and it will prevent the thread
from coming out at the sewing start.

2127M

5-6. Adjusting the stitch length

1. Push the dial lock lever (1) up until it clicks to release the
lock.
2. Turn the stitch length dial (2) clockwise or counter-
clockwise so that the desired stitch length is at the upper-
most position on the dial.
The larger the number, the longer the stitch length will
be.
(The numbers on the dial are for use as a guide. The
length of the finished stitches may vary depending on
the type and thickness of material being sewn. Adjust
while looking at the finished stitches.)
When turning the stitch length dial (2) from a larger
setting to a smaller setting, it will be easier to turn the
dial if the reverse lever (3) is pushed to the halfway-
down position.
3. Push the dial lock lever (1) down firmly to lock it.
* Check that the stitch length dial (2) does not rotate.

2128M

S-7200A 19
6. USING THE OPERATION PANEL (BASIC OPERATIONS)

6. USING THE OPERATION PANEL

(BASIC OPERATIONS)
6-1. Names and functions
• The operation panel keys cannot be operated while sewing is in progress.
Select the keys and set the number of stitches before starting sewing.
• In the case of keys with indicators, the indicator illuminates when that function is operating, and the indicator switches off
when the key is pressed once more.
Power indicator

2135M

The power indicator illuminates when the power switch is turned on.
(1) Main display
• In start backtack display, AB illuminates and the number of stitches for A and B are
displayed.
• In end backtack display, CD illuminates and the number of stitches for C and D are
displayed.
• In continuous backtack display, ABCD illuminates and the number of stitches for A, B, C
and D are displayed.
• In fixed stitch display, E or F illuminates and the number of stitches for E or F are
displayed.
2136M
(2) Setting keys
These keys are used to set the number of backtack stitches for A, B, C and D and the
number of fixed stitches for E and F.
• When the key is pressed, the setting increases from 0 up to 99.
• When the key is pressed, the setting decreases from 99 down to 0.
2137M 2138M 2139M
(3) Start backtack key
When this key is pressed so that the indicator illuminates, the number of start backtack
stitches (0−99) in the A and B stitch number displays is sewn.
2140M

(4) End backtack key

When this key is pressed so that the indicator illuminates, the number of end backtack
stitches (0−99) in the C and D stitch number displays is sewn. When the treadle is
depressed backward, the end backtack stitches are sewn and then the thread is trimmed
automatically.
If the treadle has not yet been depressed backward, the end backtack function can be set
to ON, the number of stitches can be changed and the function can be set back to OFF.
2141M
(5) Continuous backtack key
When this key is pressed so that the indicator illuminates, the number of backtack stitches
(0−99) in the A, B, C and D stitch number displays is sewn continuously. After the sewing
machine sews a full cycle of stitches set by A, B, C and D, the thread is trimmed
automatically. 2142M

20 S-7200A
 6. USING THE OPERATION PANEL (BASIC OPERATIONS)

(6) Fixed stitch key

When this key is pressed so that the indicator illuminates, the number of stitches (1−1999)
in the E stitch number display is sewn, and then the sewing machine stops automatically.
2143M
(7) Name label key
When this key is pressed so that the indicator illuminates, fixed stitch sewing of the number
of stitches (1−1999) in the E and F stitch number displays is carried out repeatedly.
2144M
(8) Pleat presser sewing key
When this key is pressed so that the indicator illuminates, the number of backtack stitches
(1−1999) in the E stitch number display can be sewn by pressing the actuator.
2145M
(9) Thread trimming key
• This can only be set for use together with the fixed stitch key (6) or the name label key
(7).
• When this key is pressed so that the indicator illuminates, the set number of stitches
(start or end backtack stitches or fixed stitches) are sewn, and then the thread is
trimmed automatically.
2146M

(10) AUTO key

• This can only be set for use together with the continuous backtack key (5), the fixed
stitch key (6) or the name label key (7).
• When this key is pressed so that the indicator illuminates, the set number of stitches
(start or end backtack stitches, fixed stitches or thread trimming) are sewn automatically
simply by depressing the treadle once.
2147M
(11) Sewing speed control display
This shows the sewing speed when the treadle is depressed to the maximum amount.
• If all bars are illuminated, it indicates that the maximum speed can be set.
• If all bars are switched off, it indicates the minimum speed (220 rpm).
2148M

(12) Sewing speed control keys

These keys let you adjust the sewing speed that is used when the treadle is depressed to
the maximum amount.
The sewing speed can also be adjusted while sewing is in progress.
• When the key is pressed, the sewing speed becomes faster.
• When the key is pressed, the sewing speed becomes slower.
2149M 2150M 2151M

(13) Thread trimming lock key

• When this key is pressed so that the indicator illuminates, the sewing machine stops in
the needle up position without thread trimming being carried out even if the treadle is
depressed backward.
• If the indicator of the thread trimming key (9) is illuminated, the sewing machine stops in
the needle up position without thread trimming being carried out after the set number of
stitches have been sewn.
2152M
(14) Half stitch key
When the sewing machine is stopped, the needle bar can be moved up and down by
pressing this key.
2153M

(15) Lower thread counter display

This shows the lower thread counter value.
The counter is reduced by “1” for every ten stitches sewn.
2154M
(16) Lower thread counter keys
These keys are used to set the initial value for the lower thread counter. (Refer to p.23.)
2155M

(17) RESET key

This key is used to return the lower thread counter to its initial value and to cancel warning
conditions. (Refer to p.23.)
2156M

S-7200A 21
6. USING THE OPERATION PANEL (BASIC OPERATIONS)

6-2. Sewing start and end backtack stitches

0841M

1 Setting start backtack stitches

Example:

2157M

2 Setting end backtack stitches

Example:

2158M

3 Start backtacking is carried out. After it has finished, normal sewing continues for as long as
the treadle remains depressed.
NOTE:
If the treadle is returned to the neutral position, the sewing machine will continue
operating until the set number of start backtack stitches has been sewn. 2159M

4 End backtacking is carried out. After it has finished, the thread is trimmed automatically and
the sewing machine stops in the needle up position.
NOTE:
• If the treadle is depressed backward before sewing of the set number of start backtack
stitches is complete, end backtacking will not be carried out.
• If the indicator of the thread trimming lock key is illuminated, the sewing machine will
stop in the needle up position without thread trimming being carried out.
2160M

22 S-7200A
 7. USING THE CONTROL BOX PANEL (BASIC OPERATIONS)

7. USING THE CONTROL BOX PANEL

(BASIC OPERATIONS)
NOTE
The control box panel will not operate when the machine head operation panel is connected.

7-1. Names and functions

Power indicator
3133M

The power indicator illuminates when the power switch is turned on.
(1) Speed control
• This lets you adjust the sewing speed when the treadle is fully depressed.
• The sewing speed becomes faster when the speed control (1) is turned clockwise.

(2) Start backtack indicator

(3) Start backtack key
When the start backtack key (3) is pressed so that the start backtack indicator (2) illuminates, the number of
start backtack stitches set for A and B (0–9) are sewn.

(4) End backtack indicator

(5) End backtack key
When the end backtack key (5) is pressed so that the end backtack indicator (4) illuminates, the number of end
backtack stitches set for C and D (0–9) are sewn.

(6) Stitch number display

• This shows the backtacking processes (A, B, C and D) and the number of stitches for each.
NOTE: This is only displayed when making the settings.
• It also displays error codes.

S-7200A 23
7. USING THE CONTROL BOX PANEL (BASIC OPERATIONS)

7-2. Sewing start and end backtack stitches

<Stitch number setting method>

0841M 3134M

1 While pressing the start backtack key (1), press the power
switch (2) to turn on the power.

3135M

2 Start backtack setting (A) 1. Press the start backtack key (1) so that "A" is displayed in
the top row of the stitch number display.
2. Press the end backtack key (3) to set the number of
stitches for A in the bottom row of the stitch number
display.

(Example: 4)
3136M

3 Start backtack setting (B) 1. Press the start backtack key (1) so that "b" is displayed.
2. Press the end backtack key (3) to set the number of
stitches for b.

(Example: 5)
3137M

4 End backtack setting (C) 1. Press the start backtack key (1) so that "c" is displayed.
2. Press the end backtack key (3) to set the number of
stitches for c.

(Example: 7)
3138M

5 End backtack setting (D) 1. Press the start backtack key (1) so that "d" is displayed.
2. Press the end backtack key (3) to set the number of
stitches for d.

(Example: 6)
3139M

6 Press the power switch (2) to turn off the power.

3140M

24 S-7200A
 7. USING THE CONTROL BOX PANEL (BASIC OPERATIONS)

<Start and end backtack sewing method>

1 Press the power switch (1) to turn on the power.

3141M

2 1. Press the start backtack key (2) so that the start backtack indicator (3)
illuminates.
2. Press the end backtack key (4) so that the end backtack indicator (5)
illuminates.

3142M

3 Start backtacking is carried out. After it has finished, normal sewing

continues for as long as the treadle remains depressed.
NOTE:
If the treadle is returned to the neutral position, the sewing machine will
continue operating until the set number of start backtack stitches has
been sewn.

2159M

4 End backtacking is carried out. After it has finished, the thread is trimmed
automatically and the sewing machine stops in the needle up position.
NOTE:
If the treadle is depressed backward before sewing of the set number of
start backtack stitches is complete, end backtacking will not be carried
out.

2160M

S-7200A 25
8. SEWING

8. SEWING
CAUTION
Attach all safety devices before using the sewing machine. If the machine is used without these devices attached,
injury may result.
Turn off the power switch at the following times.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
When threading the needle
When replacing the bobbin and needle
When not using the machine and when leaving the machine unattended
Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in
personal injury or damage to the machine.
Use both hands to hold the machine head when tilting it back or returning it to its original position. If only one hand
is used, the weight of the machine head may cause your hand to slip, and your hand may get caught.

8-1. Sewing
1. Press the ON power switch (1).
The power indicator (2) will illuminate.
2. Use the operating panel to carry out the programming
which is necessary for sewing.
(Refer to the chapter on using the operating panel.)
3. Depress the treadle to start sewing.

2114M 2115M

8-2. Backtacking
2175M When the actuator (1) or the reverse lever (2) is pressed
during sewing, the feed direction will be reversed. When it is
released, the feed direction will return to normal.

2176M

26 S-7200A
 Document CD
For cleaning, standard adjustments and more details, please refer to the instruction
manual contained in the Document CD.

3168M

Contents of the Document CD

The following documents are contained in PDF format.

・ Basic Operation Manual

・ Instruction Manual
・ Parts Book

How to use the Document CD

Refer to “Using Document CD” which comes with the Document CD or the help function of the Document CD.

Recommended system configuration for using the Document CD

OS: Microsoft® Windows 98 Second Edition、Windows 2000 Service Pack 2、Windows
XP
Browser version: Microsoft Internet Explorer 6.0 or higher
Screen resolution: 1024 x 768 pixeles or more
Plug in (required to access): Adobe Reader 6.0 or higher

Adobe, the Adobe logo, and Reader are either registered trademarks or trademarks of Adobe Systems Incorporated in the
United States and/ or other countries.
Windows® and Microsoft® Internet Explorer are either registered trademarks of Microsoft Corporation in the United States
and/ or other countries.

http://www.brother.com/

© 2004 Brother Industries, Ltd. All Rights Reserved. S-7200A

SA5275-001 E
2004.10.B(1)