11A SERIES

Date：2014/06/19
 11A Controller
 The 11A Architecture

11A Controller Description

The Syntec 11A Series controllers incorporate embedded
system architectures with 10.4-inch LCD displays. They include
integrated servo axes, spindle axes, MPG (manual pulse
generator) axes, as well as USB ports on the front panel. This
series provides low prices, high stability, easy operation, and
high reliability.

 4-axis servo positioning control

 2 spindle DA (+/-10V) sets
 1 set of dedicated MPG (manual pulse generator) axes,
including 7 IN points
 Comes standard with 32I/32O
 Dedicated RS-485 communications port
 Dedicated port on the operation panel for matrix scanning
 1 USB Port on the front panel
 Adapter ( 100~240V AC 50/60Hz ) included
 Operating environment temperature: 55°C
 11A Controller

Product Features  Easily Maintainable System Architecture

 Complete System Functionality This next-generation controller is built using high-density
The system provides complete lathing and milling integration technologies and incorporates an extremely
functionalities, a simple windows-based operating interface well-thought-out design. Its compact and modular design
that is easy to learn to use, and precise synchronous allows on-site personnel to easily perform maintenance with
movement interpolation, allowing users to easily produce just a single screwdriver.
perfected work pieces.

 Advanced Transmission Mechanism

In addition to the traditional RS-485 interface, the system also
has an advanced 10/100 MHz Ethernet port as well as
hot-swappable USB ports, which boost software transmission
speeds as well as enhance convenience and stability.
 11A Controller
 User-Friendly Operation Interface  Thoughtful Diagnostic and Development Tools
Simulation Multi-pocketed Complex Cutting cycle On line ladder Alert records
-Syntax check -The user only needs to enter the external appearance -I, O, C, S inspection page -Records 200 alert messages in the alert history,
-3D simulation and step simulation of the work piece, and the CNC will automatically -Real-time Ladder display with dates, hours, minutes, seconds, and alert
-Magnify at any ratio figure out the cutting path and cycle -Search for components content
-Integrated environment that can also check -Can be used with A, R, and C -The PLC can issue alert messages in -Capable of further displaying reason for
trajectory coordinates and program contents -Can perform multi-pocketed processing with one run Chinese and English malfunction and methods used for troubleshooting
of the program

Graphical Dialogue Processing execution

-Integrated operation environment Parameter Settings Production Records
-X/Y axis single/dual-direction surface milling cycles
-Processing parameter configuration -Parameter group configuration -Provides complete records for 100 completed processing
-Track-type/square-type/round-type trench
-Program coordinate and cutting tool -Comprehensive descriptions of the programs, including the program name, start time, total
processing cycles
configurations are made on the same page meaning of parameters processing time, as well as number of work pieces
-Round-hole/angled-line hole/curved-hole
-Password protection -Monitors the production rate of programs in execution
checkerboard hole drilling cycles
-Supports user-defined parameters

Hand Wheel Processing Simulation

The MPG can be used to control software processing speeds
Rotate the MPG forwards/backward to move the cutting tool
forwards/backwards along its path
Turn the MPG to fast and the cutting tool will move faster along its path
Turn the MPG to slow and the cutting tool will move slower along its path
Turn the MPG to stop and the machine will stop
 11A Controller
 Complete Software Application Support
MACRO Support
-Windows based Macro development environment Macro Syntax
-Can communicate with the PLC via register bits
-Completely compatible with CNC operating
environments Logic Computation Command

Digit Function Command

Structural Flow Control Command

-Open and store files
-Step simulation and three-view diagram simulation
-System parameter and variable configuration

Ladder Support
-Windows based PLC software development
-Online Ladder display, making troubleshooting easier
-PLC executes servo movement commands Ladder Syntax

 Contact point: normally open,

normally closed
 Coil: normally open, normally
closed, positive edge, negative
edge, always return
 Arithmetic commands:
 Timer, counter
 Data movement: MOV
 Cutting tool commands: ROT
 Software control commands: JMP,
-Editing Function Table JSR
 Open file, save file  Call subroutine
 Add Ladder footnote (Chinese and English)  Directly execute PLC shaft
 Cut, copy, paste movement command
 Search,…  Specify PLC shaft for executing
 Syntax check movement program instruction
…………………..
 11A Controller

 External Appearance of the Product (11MA-SEP-DG)  Structural Dimensions (11MA-SEP-DG)

 11A Controller
 HK Connector Definitions  SPINDLE Connector Definitions
 Connector Interface Definitions

Please mind the voltage values as well as positive and negative

polarities
 X1 Connector Definitions  X2 Connector Definitions

 P1~P4 Connector Definitions

 Y1 Connector Definitions  Y2 Connector Definitions

 RS485 Connector Definitions

Wiring-Side RS485 Front

 MPG Connector Definitions
Schematic Diagram
 11A Controller
 MPG Connector Definitions
 11A Controller
PS/2 ─
 11A Series Product Specifications
RS232/RS422/RS485 ─/─/1
CF card ─
O Standard －Not supported △Optional
USB 1
Product Specifications Compensation
Model 11TA 11MA Model 11TA 11MA
Control command format Generic 6CA compensation
Backlash 6MA O
Largest main system axis group 2 Pitch error compensation O
Largest PLC axis group number 1 Angle compensation O
Standard control axis number 4 4 Temperature-rise compensation O
Maximum control axis number (optional) 4 4 Two-dimensional compensation O
Maximum spindle number 2 2 Operation
Maximum synchronous control axis number (single MPG simulation O
4
axis group) Program idle O
Smallest unit of control - mm 0.0001 Selective stop O
Maximum number of work piece coordinate sets 100 Single-section execution O
Maximum number of tool compensation sets 96 Virtual MPG O
Number of pre-read single-sections 1000 Pause point activation O
Single-section processing time – number of single sections / Break point activation O
500 1000
seconds External offset settings O
Hardware Specifications MPG offset function ─ O
I/O (standard) 32/32 Program Input
I/O (optional) ─ Selective jump O
DA 2 B-stop / end of program O
Display 10.4 Interrupt-type MACRO (M96/M97) ─
RJ-45 1 M198 subroutine call ─
VGA output ─ G code expansion O
 11A Controller
High-Speed, High-Precision Serial machine swapping function ─
Model 11TA 11MA Fast controller-based spindle positioning (C61) O
Constant Jerk control O Frond and back Dipole architecture O
Cross-section S-curve acceleration and deceleration O Data backup and restoration (MB) O
Automatic corner deceleration O Boot screen customization O
Circular radius speed limit O Favorites ─
Multiple sets of high-speed high-precision parameters O Project protection function ─
Fast user parameters ─ Access privilege management ─
SPA function ─ O RemoteAP monitoring O
Virtual circular radius function O ─ Programming
High-speed high-precision control mode I (G05.1Q1) ─ O Background editing O
High-speed high-precision control mode II Editing protection O
─ O
(G05P10000) Data Transfer Function
NURBS interpolation ─ O NETWORK/FTP O/O
Tool and Blade Management DNC(Network) O
Automatic blade calibration O DNC(USB) O ─
Tool and blade usage life management O Information Display
Supportive Functions Graphical simulation O
Mechanical lock (R-bit) O Optical scale missing pulse self-diagnostics O
Software cycle limit O Five-Axis Function
Spindle rotation speed detection O Five-axis blade tip control (RTCP) ─
Axial coupling function O Smooth blade tip function (Smooth TCP) ─
Dynamic axial coupling function O Tilted-Surface
Feedback coupling function ─ Characteristic coordinate system (tilted-surface
─
Fast tapping retraction O processing) (G68.2)
Virtual axis function O Characteristic coordinate system training ─
Axis swapping function O
 11A Controller

 G Code Commands

Model 11TA Model 11MA

Elliptical cutting (clockwise) (G02.1) O High-speed high-precision mode (G05) O
Parabolic cutting (clockwise) (G02.2) O Path smoothing mode (G05.1) O
Cylindrical interpolation (G07.1) O NURBS curve interpolation (G06.2) O
Activate polar coordinate interpolation (G12.1) O Thread cutting (G33) O
External radius / internal radius lathing and cutting cycle (G20) O Automatic blade measurement command (G37) ─
Threaded lathing and cutting cycle (G21) O Blade tip control (G43.4) ─
Threaded lathing and cutting mid-phase blade entry cycle (G21.2) O Blade offset (G45~G48) O
Edge and surface lathing and cutting cycle (G24) O Tilted surface processing (G68.2) ─
Jumping function (G31) O High-speed pecking-type drilling cycle (G73) O
Thread cutting (G33) O Left-handed tapping cycle (G74) O
Variable-pitch thread cutting (G34) O Fine boring cycle (G76) O
Blade tip control (G43.4) ─ Drilling cycle (G81) O
Polygonal cutting (G51.2) O Suspended hole-bottom drilling cycle (G82) O
Blade calibration for tilted surface processing (G53.1) ─ Pecking-type drilling cycle (G83) O
Operating coordinate system 工 configuration (G54~G59.9) O Tapping cycle (G84) O
Mirroring function (lathe) (G68) O Drilling cycle (G85) O
Tilted surface processing (G68.2) ─ High-speed drilling cycle (G86) O
Duplex cutting cycles (G72~G78) O Backside fine boring cycle (G87) O
Fixed drilling cycles (G80,G83~G89) O Semi-automatic fine boring cycle (G88) O
Default absolute zero coordinated system (G92.1) O Suspended hole-bottom boring cycle (G89) O
Inversed time feed (G93) O
Equal surface cutting speeds (G96) O
Spindle synchronization function (G114.1) O
Spindle bearing function (G114.3) O
 11A Controller

 11A Series Operating Environment

Model 11A
o
Operating environment -10 ~ 55 C
o
Storage environment -40 ~ 70 C
Cooling method Natural cooling
Safety certification CE
Operating voltage 100V~240V, 60Hz
Power consumption Approximately 5W