INDIAN OIL CORPORATION LIMITED

BARAUNI REFINERY
JOB SAFETY ANALYSIS
PART-A JSA No.: 06 Work Permit No: Date: Pages: 7

Unit: RFCCU Area: Exchanger Location: Work Permit Type: Cold, Excavation
Job Title: Pilling & Pilling related activity JSA done by:
SN. Name & Designation Signature
1. Mr. Sidhesh Kamat- L&T
2. Mr.Rajeev Choudhary- L&T
3. Mr. Pramod Kumar- L&T HSE
Job to be Executed By : M/s L & T 4. Mr. Shyamal Bairagi- T.EN. HSE
PJ PMC Cont:- 5. Mr. Deepak Kumar- PJSM
Mr. Akash Mr. Mr. Rajeev 6. Mr. Rajshekhar Patnala-PN SM
Yadav Bhupendr Choudhary 7. Mr. Pramit Mandal-ACM
a Mishra 8. Mr. P. Gogai- SMEL
9. Mr. Vinamra- IOCl F&S

JSA Reviewed By Name Designation Department Signature

RCM of PMC Mr. Narayan
RCM T.EN (PMC)
Bhowmick
HOD of receiving
Mr. B.C Deka DGM Project
(Execut.) Dept.
HOD of issuing
Mr. S. Seth DGM Production
Department
HOD of Electrical Mr. S.K Sinha DGM Electrical
Sr. No. Activity Hazards Control Measures Status Checked by name
(Covering mob, execution, (Potential to do harm) (PPE/ Procedures, training, etc.) ( Compliance/not of IOCL
Mobilisation, compliance) Officer/PMC
Demobilisation) Engineer
1 Demolition of existing  Slip, trip & fall
paving, foundation using  Unauthorized demolition  Equipment’s to be inspected prior to
Hilti power tool , pneumatic  Caught in between use on site.
breaker rotating parts  Scanning report to be attached.
 Entanglement  Personnel to stay away from line of
 Improper body position fire& do not wear loose clothes.
 Flying particles,  Ensure wheelbarrow route to carry is
 Pinch point clear of obstructions and trip hazards
 Damage to U/G facilities before handling.
 Always make sure that all the walkways
are well clear from obstructions.
 Paving area should be properly
identified before commencement of
work.
 Working area shall be barricaded and
access shall be restricted and display
warning signs.
 Work shall be continually monitored by
site supervisor.
 Ensure Proper access/Egress provided.
 Hand tools shall be inspected daily
before using.
 Damaged tools shall be removed from
service.
 Excavated material shall be stacked 1 m
away from excavation edge.

2 Trail pit (Manual excavation)  Underground utility  IOCL Excavation SOP shall be followed
Sr. No. Activity Hazards Control Measures Status Checked by name
(Covering mob, execution, (Potential to do harm) (PPE/ Procedures, training, etc.) ( Compliance/not of IOCL
Mobilisation, compliance) Officer/PMC
Demobilisation) Engineer
 Unskilled worker strictly.
 Defective tools  All shall be trained
 Visual inspection shall be done before
using the tools

3 Pilling & excavation pit for  Soil collapse  Obtained Excavation work permit and
Betonide  Falling of personnel, clearance.
tools/equipment in to  Ensure that proper edge protection to
the deep excavation be done.
 Oxygen deficiency  Warning signboard shall be displayed at
 Release of hazardous the site.
gases.  Equipment to be kept at least 1.5 mtrs
 Damage of underground away from the edge of trench to avoid
utilities falling into excavation and cave- ins
 Excavation Cave-ins  Only manual excavation to be done
 Injury to the personnel wherever there are chances of UG
working inside the utilities like pipes, cables, drains etc.
excavation  Work supervisors check the fitness of
 Noise and vibration equipment with respect to safety
aspects.
 Ensure that equipment operator is
competent to operator equipment and
has been briefed about the activity.
 Vehicles and equipment movement to
be monitored by banks man.
 Ensure safe access to the trench has
been provided for the personnel.
 All rotating part shall be covered.
 Hard barricading has been done to
excavated pit.
4 Manual Handling, Loading,  Improper manual  Pre task briefing should be carried out
Sr. No. Activity Hazards Control Measures Status Checked by name
(Covering mob, execution, (Potential to do harm) (PPE/ Procedures, training, etc.) ( Compliance/not of IOCL
Mobilisation, compliance) Officer/PMC
Demobilisation) Engineer
and offloading at site handling by site supervisor, Planning prior
(Reinforcement cage)  Slip, trip & fall moving of drilling rig machine and
 Inadequate rigging tools.
methods  Area to be properly barricaded
 Falling of the load  All personnel on site must stand clear
from line of fire
 Use of proper techniques and methods
while loading/unloading.
 Ensure machine & Equipment away
from existing services and maintain
safe distance.
 Ensure work location free from any
obstruction and clear ground surface
 Banks man with flag must be available
when heavy vehicle movement on site.
 Ensure all rigging tools (shackles and
web sling) are third party certified
 Wear high-visibility clothing / coverall
 Ensure vehicle operators and / or
banksmen are aware of your presence.
5 Rebar cage installation  Pinch points / sharp edge  All tools & materials should be handled
/ carefully.
 Do not place hands / fingers in trap
point.
 Right tools for the right job
 Only experienced steel fixers should be
utilized for the job.
 Barricade the area and restrict un-
intended personal entry.
 Use cut resistant / Leather gloves while
Sr. No. Activity Hazards Control Measures Status Checked by name
(Covering mob, execution, (Potential to do harm) (PPE/ Procedures, training, etc.) ( Compliance/not of IOCL
Mobilisation, compliance) Officer/PMC
Demobilisation) Engineer
handling sharp edges.
 All Power Machine shall be properly
guarded and must be checked for
periodical maintenance by competent
electrician.
 All power tools shall be inspected by
competent electrician.
 Ensure that person should use face
shield during cutting activity.
 Use proper hand placement on rebar to
avoid pinching when installing rebar.
 Use rebar caps for protection if
necessary.
 Machine Guarding for Hack Saw Must
be check before using.
6 Concrete pouring works by  Ear, Eye & Skin contact  All drivers shall possess a valid driver
using Portable Concrete with concrete material license and
Mixer (TM) and Cement dust experienced personnel to drive the
 Body Positioning/ vehicle /operate the equipment
improper manual  Use Rubber gloves, dust mask, gum
handling
boots and safety goggles
 Hearing protection must be worn while
using Concrete mixture
 Disposable coverall to be provided for
mason during concrete pouring
 Maintain good housekeeping.
 MSDS must be available at work site
and follow as per instruction.
7 Compaction and backfilling.  Fatigue and stress
Sr. No. Activity Hazards Control Measures Status Checked by name
(Covering mob, execution, (Potential to do harm) (PPE/ Procedures, training, etc.) ( Compliance/not of IOCL
Mobilisation, compliance) Officer/PMC
Demobilisation) Engineer
 Slips / Trip and fall  Follow proper manual handling
 Muscular strain / stress. techniques and Manage body posture
 Dust accumulation and limit load size.
 Noise and Vibration  Mechanical means shall be applicable
wherever practicable.
 Proper housekeeping shall be
maintained
 Personnel involved must wear dust
mask.
 Suppress the dust by wetting methods
 Shift rotation of workers shall be
adopted
8 Clean work area after job Slip Trip fall  Good housekeeping will be maintained
completion (housekeeping) Unattended surplus at all time
materials.  Proper access and good stacking of
Improper waste disposal materials on site shall be maintained
 Remove surplus materials at site and
dispose promptly and properly.
 Ensure good housekeeping is
maintained in the work area.
 Ensure work area is left without any
hazard.
 All waste generated shall be segregated
and disposed as per waste
management plan.
9 Welding of pile cage. Electric shock  Standard electrical wiring system &
Short circuit proper earthing to be ensure.
Fire  Cable free from physical damage. Joints
Heat, fumes and sparks are not allowed for any cable.
Burn  Routine of electrical & welding cable
 Sr. No. Activity Hazards Control Measures Status Checked by name
(Covering mob, execution, (Potential to do harm) (PPE/ Procedures, training, etc.) ( Compliance/not of IOCL
Mobilisation, compliance) Officer/PMC
Demobilisation) Engineer
Fall hazard separately. Rain protection of welding
machine.
 Removal of all flammable materials.
 From work area and fire fighting
equipment to be provided like fire
extinguisher & running water with
proper type of nozzle.
 Use of welding shield attached with
helmet . Use of lather hand gloves ,
apron, leg guard and hand slaves & IFR
coverall for all welder .
 Arrangement of proper welding booth
to avoid spark falling from height.
 Fire blanket shall be used to prepare
booth to arrest hot spatter.
 Asbestos type fire blanket not allowed.
 Under the welding booth water
sprinkling systems shall be provided
each location.
 Pick all the welding buds & keep in
scrap bin & store welding flux.

General Safety Precaution:

1. Use of required PPE’s & safety equipment. Multi gas detector for area monitoring shall be deployed on continues basis.
2. General housekeeping of the area shall be obstructions shall be removed from working area.
3. Ambulance shall make available at site.
4. Arrangement of drinking water at site
5. The following file with documents required while taking work permit & clearance-
a. Job Safety Analysis b. Relevant drawing
c. Sketch d. Tool Box Talk
e. Job procedure/SOP

6. Scanning report in case of excavation

7. One safety engineer for continuous monitoring.