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Unit - Design of Mechatronics

The document provides an overview of key concepts in mechatronics, including mechanical translation and rotational systems, fluid systems, guide ways, and various mechanisms used in the field. It discusses the importance of assembly techniques and different types of actuators, such as hydraulic, pneumatic, and micro actuators, along with their applications. The conclusion emphasizes the integration of these elements to improve automation and efficiency in modern systems.

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Atuhwerire Ambrose
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9 views3 pages

Unit - Design of Mechatronics

The document provides an overview of key concepts in mechatronics, including mechanical translation and rotational systems, fluid systems, guide ways, and various mechanisms used in the field. It discusses the importance of assembly techniques and different types of actuators, such as hydraulic, pneumatic, and micro actuators, along with their applications. The conclusion emphasizes the integration of these elements to improve automation and efficiency in modern systems.

Uploaded by

Atuhwerire Ambrose
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Enerst Edozie 0752302619

Design of Mechatronics
Lecture Notes: Mechanical Engineering and Machines in Mechatronics
1. Mechanical Translation and Rotational Systems

Translational Systems

• Defined by linear motion in one or more directions.

• Key components include masses, springs, and dampers.

• Governed by Newton’s Second Law: .

• Common applications: conveyor belts, linear guides, robotic arms.


Rotational Systems
• Characterized by angular motion around an axis.

• Key elements: rotational inertia, torsional springs, dampers.

• Governed by rotational analog of Newton’s Second Law: .

• Examples: servo motors, gear mechanisms, flywheels.

2. Fluid Systems

• Utilized in hydraulic and pneumatic systems for motion and force transmission.

• Comprised of reservoirs, pumps, valves, actuators.

• Governed by Pascal’s law, Bernoulli’s principle, and continuity equation.


• Used in braking systems, industrial presses, robotic manipulators.

3. Guide Ways

• Provide precise motion guidance in linear and rotational applications.

• Types include:

o Linear guides (ball guides, roller guides)

o Rotary guides (bearings, pivots)

o Magnetic levitation guides (contactless, high-precision)


• Applications: CNC machines, robotic joints, automated assembly systems.
4. Mechanisms Used in Mechatronics

High-Resolution Scanning Mechanisms


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Enerst Edozie 0752302619

• Used in microscopy, precision machining, and semiconductor fabrication.

• Examples: piezoelectric scanners, flexure-based mechanisms.

Indexing Mechanisms

• Provide stepwise motion, used in packaging, assembly lines.


• Types include Geneva mechanisms, cam-based indexers.

5. Compliant Mechanisms

• Utilize flexibility instead of rigid joints for motion.

• Reduce part count, improve durability.

• Found in MEMS devices, biomedical applications.

6. Assembly Techniques

• Precision assembly ensures high reliability in mechatronic systems.

• Includes:
o Automated robotic assembly

o Adhesive bonding

o Ultrasonic welding

o Press fitting

7. Hydraulic and Pneumatic Actuators

Hydraulic Actuators

• Use pressurized fluid for force transmission.


• High force output, suitable for heavy machinery.

• Components: hydraulic pumps, cylinders, control valves.

Pneumatic Actuators

• Use compressed air for actuation.

• Lightweight, fast response.

• Applications: robotic grippers, industrial automation.

8. Micro Actuators
• Small-scale actuators used in MEMS and precision devices.

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Enerst Edozie 0752302619

• Types:

o Electrostatic

o Thermal

o Piezoelectric
o Magnetic

• Applications: medical devices, optical systems, robotics.

9. Piezoelectric Actuators

• Convert electrical energy into mechanical displacement.

• High precision, fast response.

• Applications:

o Precision positioning (nano-positioning stages)

o Vibration control
o Medical imaging (ultrasound transducers)

Conclusion: Mechanical and mechatronic systems integrate diverse mechanisms, actuators, and
assembly techniques to enhance automation, precision, and efficiency in modern applications.
Understanding these fundamental concepts is crucial for designing and optimizing mechatronic
systems.

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