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00 Manual For Siemens Transformer

This document is an instruction manual for a 250 MVA three-phase auto transformer, model MLPN 8254, manufactured by Siemens AG in Dresden. It includes detailed technical data, ordering information, and guidelines for commissioning, maintenance, and installation. The document emphasizes confidentiality and prohibits reproduction or disclosure without written permission.

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Zohaib Ilyas
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© © All Rights Reserved
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0% found this document useful (0 votes)
75 views34 pages

00 Manual For Siemens Transformer

This document is an instruction manual for a 250 MVA three-phase auto transformer, model MLPN 8254, manufactured by Siemens AG in Dresden. It includes detailed technical data, ordering information, and guidelines for commissioning, maintenance, and installation. The document emphasizes confidentiality and prohibits reproduction or disclosure without written permission.

Uploaded by

Zohaib Ilyas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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s

Instruction Manual for Transformer

Rated Power 250 MVA

Class Three-phase auto transformer

Type MLPN 8254

Serial N° D41 8224

Transformer - Factory Dresden - E - issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 0-1
Contents
0 Contents

0 CONTENTS ........................................................................................................ 0-1


1 ORDERING DATA AND CHARACTERISTICS ................................................... 1-1
2 TECHNICAL DATA ............................................................................................ 2-1
2.1 Rated power ....................................................................................................... 2-1
2.2 Power definition .................................................................................................. 2-1
2.3 Rated voltage ratio .............................................................................................. 2-1
2.4 Voltage and current ............................................................................................. 2-1
2.5 Vector group ....................................................................................................... 2-1
2.6 Insulation level .................................................................................................... 2-2
2.7 Neutral loading capacity ...................................................................................... 2-2
2.8 No-load losses .................................................................................................... 2-2
2.9 No-load current I0/Ir at 250 MVA .......................................................................... 2-2
2.10 Impedance voltage at 75 °C ................................................................................ 2-2
2.11 Short-circuit conditions ........................................................................................ 2-2
2.12 Short-circuit losses at 75 °C ................................................................................ 2-2
2.13 Total losses at 75 °C ........................................................................................... 2-2
2.14 Rated frequency.................................................................................................. 2-3
2.15 Noise .................................................................................................................. 2-3
2.16 Adjustment of transformer ratio under load .......................................................... 2-3
2.17 On-load tap changer ........................................................................................... 2-3
2.18 Motor drive .......................................................................................................... 2-3
2.19 Cooling ............................................................................................................... 2-3
2.20 Temperatures...................................................................................................... 2-3
2.21 Temperature monitoring – ONAN ........................................................................ 2-4
2.22 Temperature monitoring – ONAF......................................................................... 2-4
2.23 Current transformer ............................................................................................. 2-4
2.24 Capacities ........................................................................................................... 2-5
2.25 Masses ............................................................................................................... 2-5
2.26 Electrical operating conditions ............................................................................. 2-5
3 PROOF OF THE THERMAL AND DYNAMIC SHORT-CIRCUIT RATING AND
ADDITIONAL CALCULATIONS ......................................................................... 3-1
3.1 Proof of the thermal and dynamic short-circuit rating ........................................... 3-1
3.2 Additional calculations ......................................................................................... 3-1
4 TEST CERTIFICATES SERIAL N° D41 8224 ..................................................... 4-1
4.1 Test certificates ................................................................................................... 4-1
4.2 Further certificates .............................................................................................. 4-1
5 RESERVE........................................................................................................... 5-1

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 0-2
Contents
6 PREPARING FOR SERVICE AND COMMISSIONING........................................ 6-1
6.1 Safety instructions ............................................................................................... 6-1
6.2 Instructions for commissioning ............................................................................ 6-1
6.3 Commissioning certificate for transformers > 100 MVA ........................................ 6-1
6.4 Commissioning certificate for transformers ≤ 100 MVA ........................................ 6-1
6.5 Measurement of the winding insulation resistance ............................................... 6-1
6.6 Measurement of voltage ratio and functional test of tap changer .......................... 6-1
6.7 Measurement of no-load currents ........................................................................ 6-1
6.8 Measurement of winding resistance..................................................................... 6-1
6.9 Polarity check of current transformers built into transformers ............................... 6-1
6.10 Trouble shooting ................................................................................................. 6-1
7 MAINTENANCE AND INSPECTION ................................................................... 7-1
7.1 Monitoring and maintenance work on liquid-immersed transformers and reactors 7-1
7.2 Check list for maintenance work .......................................................................... 7-1
7.3 Check list for electrical tests ................................................................................ 7-1
7.4 Taking a gas sample from the Buchholz relay...................................................... 7-1
7.5 Equipment, tools and measuring instruments for installation ................................ 7-1
7.6 Contents of Siemens tool box .............................................................................. 7-1
7.7 Contents of Siemens measuring instruments ....................................................... 7-1
7.8 Expendable materials for each transformers ........................................................ 7-1
8 INSTALLATION INSTRUCTIONS....................................................................... 8-1
8.1 General, safety regulations, fire-protection measures when working on oil-immersed
transformers ....................................................................................................... 8-1
8.2 Memorandum on labour safety ............................................................................ 8-1
8.3 How to deal with oil-immersed transformers having internal defects..................... 8-1
8.4 Transformer specific safety measures to entre into transformer tanks (confined
space) ................................................................................................................ 8-1
8.5 Inspection for damage ......................................................................................... 8-1
8.6 Measuring the moisture content of insulating parts .............................................. 8-1
8.7 Measuring the gas content of the oil with the piston gas measuring device .......... 8-1
8.8 Operating of the gas top-up device ...................................................................... 8-1
8.9 Replacement of empty gas bottles....................................................................... 8-1
8.10 Quality control of core-earthing............................................................................ 8-1
8.11 Check list ............................................................................................................ 8-1
8.12 Storage ............................................................................................................... 8-2
8.13 Shipping of topping up oil .................................................................................... 8-2
8.14 Handling transformer oil following damage to oil-filled transformers and vessels
during shipment .................................................................................................. 8-2
8.15 Storage, carriage and loading of transformer oil-export-type drums ..................... 8-2
8.16 Foundation details............................................................................................... 8-2
8.17 Shifting the transformer by means of the sliding device........................................ 8-2
8.18 Fitting of double-axle bogies................................................................................ 8-2
9 RESERVE........................................................................................................... 9-1

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 0-3
Contents
10 DESCRIPTION - APPENDIX............................................................................. 10-1
10.1 General ............................................................................................................. 10-1
10.2 Nameplates and drawings ................................................................................. 10-2
10.3 Cubicles and terminal boxes.............................................................................. 10-3
10.4 Voltage regulation ............................................................................................. 10-4
10.5 Transformer-mounted accessories .................................................................... 10-5
10.6 Bushings ........................................................................................................... 10-7
10.7 Monitoring and protection devices ..................................................................... 10-9
10.8 Fittings ............................................................................................................ 10-13
10.9 Insulating, oil sampling and oil treatment ......................................................... 10-14
10.10 Miscellaneous ................................................................................................. 10-15

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 1-1
Ordering data and characteristics
1 Ordering data and characteristics

Purchaser’s address: Siemens EM TS Erlangen

Customer password: K-Electric

Description: 250 MVA ONAF

Manufacturer: Siemens AG
Transformatoren-Betrieb Dresden
Overbeckstrasse 44
01139 Dresden
Federal Republic of Germany

Serial N°: D41 8224


WNR: 51 8224

Sales Department: EM TR MPT STDD


Project N°: 440297

Warranty Declaration: U410-A51-X-7600


02.05

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 2-1
Technical data
2 Technical data

2.1 Rated power


150 MVA with ONAN - cooling
250 MVA with ONAF - cooling

2.2 Power definition


Interpretation according to IEC 60076.
The engine power is constant in all steps.

2.3 Rated voltage ratio


HV 220 000 V +7.5% / -20% in +6 / -16 steps (23 positions)
MV 132 000 V / SW 11 000 V

2.4 Voltage and current

Winding Voltage in [V] Current in [A]


ONAN / ONAF
position 1 236 500 366 / 610
HV position 7 220 000 394 / 656
position 23 176 000 492 / 820
MV - 132 000 656 / 1 093
SW - 11 000 1 509 / 2 515

For further positions see chapter 10, appendix 3 – specification plate.

2.5 Vector group


YN a0 +d11

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 2-2
Technical data

2.6 Insulation level


Lightning impulse
System highest Power frequency test
Winding withstand voltage LI [kV]
voltage Um [kV] voltage AC [kV]
Full / chopped wave
HV 245 395 1 050 / 1 155

MV 145 275 650 / 715

MV-N 145 275 650 / ---

1
SW 36 70 (170 / ---)

2.7 Neutral loading capacity


Neutral points have a graded insulation, are brought out and fully loadable
acc. IEC 60076-8: 1997

2.8 No-load losses


57.0 kW (+15 % norm, +15 % contract)

2.9 No-load current I0/Ir at 250 MVA


0.100 % (+30 % norm)

2.10 Impedance voltage at 75 °C


Impedance voltage [%]
Power [MVA] Windings Position
(±7.5 % norm)2
250 HV / MV 7 16.0

2.11 Short-circuit conditions


Maximum permissible short-circuit time: 3s

2.12 Short-circuit losses at 75 °C


Short-circuit losses [kW]
Power [MVA] Windings Position
(+15 % norm)3
250 HV / MV 7 435.0 (+10 % contract)

2.13 Total losses at 75 °C


492.0 kW (+10 % norm) at 250 MVA, position 7

1
only for design, no test
2, 3
Guarantee value
Transformer - Factory Dresden - E – issued: 2017-12-05
The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 2-3
Technical data
2.14 Rated frequency
50 Hz

2.15 Noise
Measuring distance 2.0 m at ONAF

Sound pressure level LPA at

Rated voltage: 75 dB (A) at ONAF

2.16 Adjustment of transformer ratio under load


Adjustment of transformer ratio is made at HV side.

2.17 On-load tap changer


Manufacturer Maschinenfabrik Reinhausen GmbH
Type: M I 1203-170/C-12 23 1 W
Quantity: 3
Position range: +7.5 % / -20 %
N° of steps: +6 / -16
N° of positions: 23
Rated current: 1203 A

2.18 Motor drive


Manufacturer Maschinenfabrik Reinhausen GmbH
Type: ED200L

2.19 Cooling
Cooling method: ONAN / ONAF

2.20 Temperatures
Max. ambient temperature: +50 °C
Min. ambient temperature: -20 °C
Max. oil temperature: 45 K
Winding temperature rise middle: 55 K
Hot spot temperature: 63 K
Hot spot factor 1.3

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 2-4
Technical data
2.21 Temperature monitoring – ONAN
∂ Measurement of oil temperature
Dial thermometer setting (CT031):

Set values for this device can be found in the circuit diagram control
cubicle, chapter 10, appendix 6.

∂ Measurement of winding temperature 1V / 2V


Dial thermometer setting (CT033/034):

Set values for these devices can be found in the circuit diagram
control cubicle, chapter 10, appendix 6.

2.22 Temperature monitoring – ONAF


∂ Measurement of oil temperature
Dial thermometer setting (CT031):

Set values for this device can be found in the circuit diagram control
cubicle, chapter 10, appendix 6.

∂ Measurement of winding temperature 1V / 2V


Dial thermometer setting (CT033/034):

Set values for these devices can be found in the circuit diagram
control cubicle, chapter 10, appendix 6.

∂ Fan:
CT031
Fan group 1: Off
Fan group 2: Off

CT033/CT034
Fan group 1: On
Fan group 2: On

2.23 Current transformer


See chapter 10, appendix 3, specification plate

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 2-5
Technical data

2.24 Capacities
∂ Ground – SW: 6.22 nF / phase
∂ Ground – HV: 0.28 nF / phase
∂ SW – MV: 3.11 nF / phase
∂ MV – HVF: 3.62 nF / phase

2.25 Masses
See chapter 10, appendix 1, dimension drawing

2.26 Electrical operating conditions


See chapter 10, appendices

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 3-1
Proof of the thermal and dynamic short-circuit rating and additional calculations
3 Proof of the thermal and dynamic short-circuit rating and
additional calculations

3.1 Proof of the thermal and dynamic short-circuit rating

Proof of the thermal and dynamic short-circuit rating

Annex 1: Calculation of the short-circuit currents

Annex 2: Calculation of the short-circuit force

Annex 3: Description of the force calculation program

3.2 Additional calculations

Inrush current

Transformer damage curve

Overexcitation curve

Overloading curve

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 4-1
Test certificates Serial N D41 8224
4 Test certificates Serial N° D41 8224

4.1 Test certificates


Report of acceptance tests, part 1

Report of acceptance tests, part 2

4.2 Further certificates


Test certificate – Tank leakage test, tank surface treatment

Test certificate – Tank manufacture

Test certificate – Clamping frame

Test certificate – Compensator

Test certificate – Radiator

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 5-1
Reserve
5 Reserve

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 6-1
Preparing for service and commissioning
6 Preparing for service and commissioning

During installation, operation and maintenance of the equipment the relevant


rules of technology and safety must be observed.
6.1 Safety instructions
Description: E50001-U410-B810-X-7600
07.97

6.2 Instructions for commissioning


Description: TU/MA 112.01
04.01

6.3 Commissioning certificate for transformers > 100 MVA


Description: TU/MA 112.02
08.04

6.4 Commissioning certificate for transformers ≤ 100 MVA


Description: TU/MA 112.03
08.04

6.5 Measurement of the winding insulation resistance


Description: TU/MA 112.11
04.01

6.6 Measurement of voltage ratio and functional test of tap changer


Description: TU/MA 112.12
04.01

6.7 Measurement of no-load currents


Description: TU/MA 112.13
04.01

6.8 Measurement of winding resistance


Description: TU/MA 112.14
04.01

6.9 Polarity check of current transformers built into transformers


Description: TU/MA 112.15
04.01

6.10 Trouble shooting


Description: TU/MA 112.51
04.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 7-1
Maintenance and inspection
7 Maintenance and inspection

7.1 Monitoring and maintenance work on liquid-immersed


transformers and reactors
Description: TU/MA 114.01
05.04

7.2 Check list for maintenance work


Description: TU/MA 114.02
05.04

7.3 Check list for electrical tests


Description: TU/MA 114.03
04.01

7.4 Taking a gas sample from the Buchholz relay


Description: TU/MA 114.20
04.01

7.5 Equipment, tools and measuring instruments for installation


Description: TU/MA 114.52
04.01

7.6 Contents of Siemens tool box


Description: TU/MA 114.53
04.01

7.7 Contents of Siemens measuring instruments


Description: TU/MA 114.55
04.01

7.8 Expendable materials for each transformers


Description: TU/MA 114.57
04.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 8-1
Installation instructions
8 Installation instructions

General installation instructions


8.1 General, safety regulations, fire-protection measures when
working on oil-immersed transformers
Description: TU/MA 101.01-03
04.01

8.2 Memorandum on labour safety


Description: TU/MA 101.04
04.01

8.3 How to deal with oil-immersed transformers having internal


defects
Description: TU/MA 101.05
04.01

8.4 Transformer specific safety measures to entre into transformer


tanks (confined space)
Description: Measures for erection work
09.12

Checking the equipment after delivery


8.5 Inspection for damage
Description: TU/MA 102.01
04.01

8.6 Measuring the moisture content of insulating parts


Description: TU/MA 102.02
04.01

8.7 Measuring the gas content of the oil with the piston gas
measuring device
Description: TU/MA 102.03
04.01

8.8 Operating of the gas top-up device


Description: TU/MA 102.04
04.01

8.9 Replacement of empty gas bottles


Description: TU/MA 102.05
04.01

8.10 Quality control of core-earthing


Description: TU/MA 102.10
04.01

8.11 Check list


Description: TU/MA 102.30
04.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 8-2
Installation instructions
Shipping - Storage
8.12 Storage
Description: TU/MA 103.02
04.16

8.13 Shipping of topping up oil


Description: TU/MA 105.04
04.01

8.14 Handling transformer oil following damage to oil-filled


transformers and vessels during shipment
Description: E50001-U450-B710-X-7600
11.97

8.15 Storage, carriage and loading of transformer oil-export-type


drums
Description: E50001-U450-B720-X-7600
07.97

Installation on foundation
8.16 Foundation details
Description: TU/MA 104.01
08.07

8.17 Shifting the transformer by means of the sliding device


Description: TU/MA 104.02
04.01

8.18 Fitting of double-axle bogies


Description: TU/MA 104.03.001
04.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 9-1
Reserve
9 Reserve

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-1
Description - appendix
10 Description - appendix

10.1 General
Appendix 1
∂ Dimension drawing with numbering schedule

Dimension drawing: D25 46 678-01.01.A


D25 46 678-01.02.A
Numbering schedule: D25 46 678-01.03.A
All following item numbers refer to the above-named dimension drawing.

∂ Tank

Vacuum-sealed
The tightening torque for M16 screws must not exceed 100Nm.

∂ BQ029 – Jacking pads

Two diagonal lifting points can carry the whole transformer weight.
For arrangement see dimension drawing.

∂ BQ039 – Draw eyes Ø100

Attaching ropes via shackles. Horizontal pull.


For hole diameter see dimension drawing.

∂ BZ102 – Vacuum connection conservator

Diameter: DN40
Open item for evacuating:
⇓ For piping plan see appendix 4

Jointly evacuate the conservator, tank, the tap changer and bushing oil
components. Vacuum-sealed oil spaces can also be evacuated separately.

Appendix 2

∂ Photos

D41 8224 Active part

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-2
Description - appendix

10.2 Nameplates and drawings


Appendix 3
∂ BZ151 – Rating plate

Drawing N°: D15 01 239-01.01.A

∂ BZ152 – Connection diagram plate

Drawing N°: D15 01 239-01.02.A

Appendix 4

∂ BZ160 – Piping plan

Drawing N°: D25 46 680-01.01.B

∂ Assembling oil tight flange joint

Description: TU/MA 106.01


04.01

∂ Installation of pipes and fittings

Description: TU/MA 106.03


04.01

Appendix 5

∂ BZ166 – Loading plan

Drawing N°: D25 46 681-01.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-3
Description - appendix

10.3 Cubicles and terminal boxes


Appendix 6

∂ GH001/009/010 – Control cubicle

Circuit diagram: D25 46 688-01

Appendix 7

∂ GF046/047/048/049/050/051/052/058/080/081 – Terminal box for current


transformer

GF046 CE101 HV – 1U
GF047 CE102 HV – 1V
GF048 CE103 HV – 1W
GF049 CE104 N
GF050 CE109 MV – 2U
GF051 CE110 MV – 2V
GF052 CE111 MV – 2W
GF058 CE126/127 SW – 3U2/3W1
GF080 CE150 HV – 1V
GF081 CE151 MV - V
CE125 SW – 3U2, 3W1

Manufacturer: Cedaspe
Type: SM2-S

Drawing N°: SM2-S


Description: Manual SM2

The secondary terminals of the current transformers must be short-circuited


and grounded if the monitoring or protection devices are not connected.

The terminal configuration is visible when opening the terminal boxes!

∂ GF070 – Terminal box for core-earthing

Drawing N°: N00 12 927.01.C

The terminal configuration is visible when opening the terminal boxes!

Drawing N°: N00 60 205.01

Description: TUMA 102.10e


04.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-4
Description - appendix

10.4 Voltage regulation


Appendix 8

∂ GS001/002/003 – On-load tap changer

Manufacturer: Maschinenfabrik Reinhausen GmbH


Type: M I 1203-170/C-12 23 1 W

Operating manual: BA 4427221/00


Technical data: TD 050/03
Dimension drawing: 8997133E
Adjustment diagram: 8943122E
Connection diagram: 5099339_00

Appendix 9

∂ GX001 – Motor drive for on-load tap changer

Manufacturer: Maschinenfabrik Reinhausen GmbH


Type: ED 200L

Operating manual: BA 138/06


Technical data: TD 292/01
Motor drive ED-L protective housing: 8988023E
Circuit diagram: 5099282_04
Drive shaft: BA 042/08 EN

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-5
Description - appendix

10.5 Transformer-mounted accessories


Appendix 10

∂ BB085/089/094 – Conservator

Vacuum sealed.

Installation instruction: TU/MA 106.02


04.01

Description (round): TW 414


01.97

Deviating from the description TW 414, the transformer is equipped with


magnetic oil level indicators.

∂ BB120 – Compensator

Manufacturer: Pronal S.A.S. France


Version: 16

Drawing N°: N00 04 252.01.T


Installation instruction: STP-Installation eng
Conservator sealing system: TUMA 106.02.002 en
04.01

Appendix 11

∂ AE001 – Wheel (double-axle)

1505 mm longitudinal travel center-center or a multiple of it


1505 mm transversal travel center-center

Diameter: Ø250

Version: 04 (with wheel flange)

Drawing N°: N00 60 228.02

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-6
Description - appendix
Appendix 12

∂ AC600 – Radiators

Manufacturer: TTP Technologies Pvt. Ltd.

Installation instructions: TU/MA 106.04


04.01

∂ AN701-740 – Ventilators

Manufacturer: Ziehl-Abegg AG
Type: FN050-VDH.4I.A7P1
Supply voltage: 3x400 V

Dimension drawing: 19050-H423.2


Technical data: FN050-VDH.4I.A7P1
Description: L-BAL-001-GB-03/16

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-7
Description - appendix

10.6 Bushings

Appendix 13

∂ GD001 – Bushing HV

Description: 1U, 1V, 1W


Manufacturer: HSP Hochspannungsgeräte GmbH
Type: EKTG 1050-245-1600 E3 spez.

Drawing and technical data: 334230


Description: BAL_EKTG_05e

Appendix 14

∂ GD002 – Bushing N
∂ GD005 – Bushing MV

Description: N, 2U, 2V, 2W


Manufacturer: HSP Hochspannungsgeräte GmbH
Type: EKTO 650/145-A 1600 A E=3

Drawing and technical data: 335001


Description: BAL_EKTO_04e

∂ BB051/052 – Housing for cable sealing end

Description: N, 2U, 2V, 2W

For arrangement see general dimension drawing, appendix 1.

∂ BB011/014 – Cable box N/MV

Description: N, 2U, 2V, 2W


Type: Oil

For arrangement see general dimension drawing, appendix 1.

Dimension drawing: D25 46 702-01.01


Description: E50001-U420-A35-X-7400

∂ CQ004 – Measuring tap of bushing

Description: N, 2U, 2V, 2W


Manufacturer: HSP Hochspannungsgeräte GmbH
Drawing N°: 672.1363.60010.94

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-8
Description - appendix
Appendix 15

∂ GD013 – Bushing SW

Description: 3U2, 3W1


Manufacturer: Siemens AG
Type: R36/3150/P4
Version: 11

Drawing N° and installation instruction: D25 45 366.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-9
Description - appendix

10.7 Monitoring and protection devices


Appendix 16

∂ CF011 – Buchholz relay (cable box N, 2U, 2V, 2W)


∂ CF045 – Leakage detector diaphragm

Manufacturer: Elektromotoren und Gerätebau Barleben GmbH


Type: BF 25/10

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: N00 10 888.02.F

∂ CF050 – Buchholz relay (tank)

Manufacturer: Elektromotoren und Gerätebau Barleben GmbH


Type: BF 80/10/8

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: N00 10 889.02.G


Description: BA EMB en

∂ AB250 – Gas sampling device for buchholz relay (tank)


∂ AB252 – Gas sampling device for buchholz relay (cable box)

Manufacturer: Elektromotoren und Gerätebau Barleben GmbH


Type: ZG 1.2
Drawing N°: XB 0248
Description: BA ZG 1.2

∂ Gas control device

Manufacturer: Elektromotoren und Gerätebau Barleben GmbH


Type: ZG 3.1.
Drawing N°: XB 0081.02.B
Description: BA ZG 3.1. eng

Appendix 17

∂ CF061/062/063 – Oil-flow relay (OLTC)

Manufacturer: Maschinenfabrik Reinhausen GmbH


Type: RS 2001-C

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: D13 01 524.01.D


Description: BA 059/08
Transformer - Factory Dresden - E – issued: 2017-12-05
The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-10
Description - appendix
Appendix 18

∂ CT031 – Contact dial thermometer for oil temperature

Manufacturer: Messko GmbH


Type: MT – ST 160 F
Measuring range: -20° to +140°C
Version: 10

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: D13 00 738.01.C

∂ CT033/034 – Contact dial thermometer for winding temperature 2V

Manufacturer: Messko GmbH


Type: MT – ST 160 F
Measuring range: 0° to +160°C
Version: 10

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: D13 00 739.01.C


Description: BA2046

Appendix 19

∂ CT021 – Resistance thermometer detector for tank (combi well)

Manufacturer: Messko GmbH


Type: 1 x Pt 100

Drawing N°: XK 2410.02.E


Wiring diagram: XK 9060.02
Description: BA 2032

∂ CT051/052 – Temperature detector for winding temperature indicator 2V


(CT033/034)

Manufacturer: Messko GmbH


Type: ZT – F2.1
Version: 03

Drawing N°: XK 2536


Wiring diagram: XK 9067.01.B
Description: BA 2526030-04

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-11
Description - appendix
Appendix 20

∂ CL060 – Oil level indicator

Manufacturer: Messko GmbH


Type: MTO – STF 160G
Version: 02

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: D13 03 190.01

∂ CL064 – Oil level indicator

Manufacturer: Messko GmbH


Type: MTO – STF 160
Version: 01

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: D13 01 443.01.B


Description: BA 2036

Appendix 21

∂ CP081/082 – Pressure relief device (tank)


∂ CP111/112/113/114 – Pressure relief device (cable box 2U, 2V, 2W, N)

Manufacturer: Messko GmbH


Type CP081/082: 03 / LMPRD 8 psi
Type CP111/112/
113/114: 02 / LMPRD 6 psi

Contact type: see circuit diagram control cubicle, appendix 6

Drawing N°: XK 2504.01.A


Description: BA 2066.05.07

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-12
Description - appendix
Appendix 22

∂ AT001/003 – Dehydrating breather (tank)


∂ AT005/007 – Dehydrating breather (OLTC)

Manufacturer: Siemens AG
Type: DIN EN 50216-5
Version AT001/003: 06
Version AT005/007: 03

Drawing N°: D10 80 040.01.D


Description: E50001-U450-B601-X-7600
Safety data sheet: Tropack
Hint:

German Institute for Standardization EN50216-5 is the successor(follower)


to German Institute for Standardization 42562, constructional nothing is
changed.

∂ AT031/032/033 – Oil filter system for OLTC GS001/002/003

Manufacturer: Maschinenfabrik Reinhausen GmbH


Type: OF 100

Drawing N°: 8987187E


Description: BA 018 08

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-13
Description - appendix

10.8 Fittings
Appendix 23

∂ AA444/446 – 3-way cock DN25

Description: Dreiwegehahn B (14170)en

∂ AA001/004/005/006/026/030/053/058/059/060/145/161/164/204/205/343/355
/356 – Slide valve cast iron DN40/80

Drawing N°: N10 03 209.01.C

∂ AA057/062/063/064/149/202/211/214/215/216/267/268/269/334/335/336/337
/338/339/340/345/906 – Gate valve gunmetal with indicator DN25

Drawing N°: N10 06 220.02.C

∂ AA021/023 – Outlet valve DN15

Drawing N°: N00 12 925.01

∂ AB240 – Oil drain plug

Drawing N°: N00 04 392.01.B

∂ AB005/600/630 – Air vent or oil drain with locking screw

Drawing N°: N00 12 930.01.A

∂ BQ010/011 – Thermometer well for CT021/051/052 and reserve

Drawing N°: S01 00 702.01.B

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-14
Description - appendix

10.9 Insulating, oil sampling and oil treatment


Appendix 24
10.9.1 Taking liquid samples
Description: TU/MA 105.03
04.01

10.9.2 Filling empty transformers with oil under full vacuum


Description: TU/MA 105.05
08.04

10.9.3 Degassing and drying transformer oil


Description: TU/MA 105.09
04.01

10.9.4 Notes concerning oil sample


Description: TU/MA 105.11
04.01

10.9.5 Oil level adjustment in conservator in accordance with


the oil level indicator
Description: TU/MA 105.15
04.01

10.9.6 Transformer oil, handling instructions


Description: E50001-U450-B700-X-7600
05.09

10.9.7 Transformer oil


Type: Ergon HyVolt I

Safety data sheet: SDS hyvolt I


Technical data: TD hyvolt I

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.
s Serial N°: D41 8224
Sheet: 10-15
Description - appendix

10.10 Miscellaneous
Appendix 25

10.10.1 Corrosion protection


Exposure class “S1”, TUN 901 240, TU-N° 85
Coating materials and paint system for tank and radiators see test
certificate.

Finishing coat: RAL 7035

10.10.2 Repair of paint finishes and zinc coatings


Description: TU/MA 110.02
04.01

Transformer - Factory Dresden - E – issued: 2017-12-05


The recipient of this document is obliged to treat it in strict confidence. Reproduction of this document and/or transmittal to third parties
is prohibited. The utilization or disclosure of the contents, in whole or in part, are not permitted unless expressed in writing. All rights
are reserved especially in case of a patent grant or registered invention (patent pending). Documents that are not needed anymore
have to be unfailingly destroyed, unless the addressee is obliged to compulsory archiving.

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