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This product manual provides essential information for the installation and safe handling of a 24V/48VDC series lithium battery power bank. It includes safety precautions, installation instructions, troubleshooting steps, and details on the battery's features and specifications. Users are advised to follow the guidelines carefully to avoid risks such as electrical shock or battery damage.

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0% found this document useful (0 votes)
19 views

775c3d2a9c7e1e8545bf93fd13e9452f

This product manual provides essential information for the installation and safe handling of a 24V/48VDC series lithium battery power bank. It includes safety precautions, installation instructions, troubleshooting steps, and details on the battery's features and specifications. Users are advised to follow the guidelines carefully to avoid risks such as electrical shock or battery damage.

Uploaded by

nobilzeko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 12

Lithium Battery Power Bank

Product Manual
This manual introduces 24V/48VDC series energy storage battery,Please read this
manual before you to install the battery and follow the instruction carefully during the
installation .Any confusion ,please contact manufacturer immediately for advice and
clarification .
Contents

1. SAFETY PRECAUTIONS -------------------------------------------------------------------1

1.1 Before Connecting ------------------------------------------------------------------------1


1.2 In Using --------------------------------------------------------------------------------------1

2. INTRODUCTION------------------------------------------------------------------------------2

2.1 Features-------------------------------------------------------------------------------------2
2.2 Specification--------------------------------------------------------------------------------2
2.3 Equipment interface instruction--------------------------------------------------------3
2.4 LCD displayinstruction-------------------------------------------------------------------5

3. SAFE HANDLING OF LITHIUM BATTERY GUIDE---------------------------------6

3.1 Schematic Diagram of solution--------------------------------------------------------6


3.2 Tools -----------------------------------------------------------------------------------------6
3.3 Safety Gear --------------------------------------------------------------------------------6

4. INSTALLATION -------------------------------------------------------------------------------7

4.1 One set Lithium battery product connects to inverter----------------------------7


4.2 Multiple sets of Lithium battery product connects toinverter-------------------7
4.3 InstallationLocation-----------------------------------------------------------------------7

5. TROUBLE SHOOTING STEPS------------------------------------------------------------8

5.1 Problem determination based on ----------------------------------------------------8


5.2 Preliminary determination steps -----------------------------------------------------8
5.3 The battery can not be charged or discharged-----------------------------------9

6. EMERGENCY SITUATIONS----------------------------------------------------------------9
1. Safety Precautions

Reminding
1) It is very important and necessary to read the user manual carefully (in the accessories) before
installing or using battery .Failure to do so or to follow any of the instructions or warnings in this
document can result in electrical shock ,serious injury ,or death,or can damage battery ,potential
rendering it inoperable .
2) If the battery is stored for long time ,it is required to charge them every six months ,and the soc
should be no less than 90% .
3) Battery needs to be recharged within 12 hours ,after fully discharged .
4) Do not expose cable outside .
5) All the battery terminals must be disconnected for maintenance .
6) Please contact the supplier within 24 hours if there is something abnormal .
7) Do not use cleaning solvents to clean battery .
8) Do not expose battery to flammable or harsh chemicals or vapors .
9) Do not paint any part of battery ,include any internal or external components .
10) Do not connect battery with PV solar wiring directly .
11) The warranty claims are excluded for direct or indirect damage due to items above .
12) Any foreign object is prohibited to insert into any part of battery .

Warning
1.1 Before Connecting
1) After unpacking ,please check product and packing list first ,if products is damaged or lack of
parts ,please contact with the local retailer .
2) Before installation ,be sure to cut off the grid power and make sure the battery is in the turned-
off mode .
3) Wiring must be correct ,do not mistake the positive and negative cables ,and ensure no short
circuit with the external device .
4) It is prohibited to connect the battery and AC power directly .
5) The embedded BMS in the battery .The wall mounted case are not allowed to be used in
series ,in the communication state, a maximum of 16 parallel connections are allowed .
6) Battery system must be well grounded and the resistance must be less than 1Ω .
7) Please ensured the electrical parameters of battery system are compatible to related
equipment .
8) Keep the battery away from water and fire .

1.2 In Using
1) If the battery system needs to be moved or repaired ,the power must be cut off and the battery
is completely shutdown .
2) It is prohibited to connect the battery with different type of battery .
3) It is prohibited to put the battery working with faulty or incompatible inverter .
4) It is prohibited to disassemble the battery (QC tab removed or damaged) .
5) In case of fire ,only dry powder fire extinguisher can be used ,liquid fire extinguishers are
prohibited .
6) Please do not open ,repair or disassemble the battery except staffs from manufacturer .We do
not undertake any consequences or related responsibility which because of violation of safety
operation or violating of design ,production and equipment safety standards .

1/9
2. Introduction
24/48VDC series Lithium battery power bank is one of new energy storage products
developed ,it can be used to support reliable power for various types of equipment and
systems .Is especially suitable for application scene of high power ,limited installation
space ,restricted load-bearing and long cycle life .

24/48VDC series has built-in BMS battery management system ,which can manage and monitor
cells information including voltage ,current and temperature .What’s more ,BMS can balance
cells charging and discharging to extend cycle life .

Multiple batteries can connected in parallel to expand capacity and power in parallel for larger
capacity and longer power supporting duration requirements .

The capacity of Lithium battery should be higher than the Solar Inverter which you will connect
with .

2.1 features:
◆ The whole module is non-toxic ,non-polluting and environmentally friendly .
◆ Cathode material is made from LiFePO4 with safety performance and long cycle life .
◆ Battery management system (BMS) has protection functions including over-discharge ,over-
charge ,over-current and high/low temperature .
◆ The system can automatically manage charge and discharge state and balance current and
voltage of each cell .
◆ Flexible configuration ,multiple battery modules can be in parallel for expanding capacity and
Power .
◆ Adopted self-cooling mode rapidly reduced system entire noise.
The module has less self-discharge ,up to 6 months without charging it on shelf ,no memory
effect ,excellent performance of shallow charge and discharge .
◆ Working temperature range is from -10℃ to 50℃ ,(charge 0℃~ 50℃ ,discharge -10℃~ 50℃)
with excellent discharge performance and cycle life .

2.2 Specifications:

Basic parameters 25.6V200Ah 51.2V100Ah 51.2V200Ah 51.2V350Ah


Nominal capacity 5120Wh 5120Wh 10240Wh 17920Wh
Fast charge voltage 28.8Vdc 57.6Vdc
Float charge voltage 28.0Vdc 56.0Vdc
Low DC cut-off voltage 23.4Vdc 46.8Vdc
Max. CHG. current 100A 50A 100A 175A
Max. DISC. current 150A 100A 150A 200A
Peak DISC. current 225A(1 sec.) 150A(1 sec.) 225A(1 sec.) 300A(1 sec.)
Display LED status indicator , LCD display
communication RS485 , CAN
Working temperature charge 0℃ ~ +50℃ ,discharge -10℃ ~ +50℃
Shelf temperature -10℃ ~ +50℃
certification UN38.3 , MSDS

2/9
2.3 Equipment Interface Instruction

1. LCD Display
Display page of working status data .
2. MENU Operation buttons
Display page of working status data .
3. ENTER Operation buttons
This key allows you to enter the setting page .
4. Down Operation buttons
Select down page of working status data .
5. ESC Operation buttons
Return to the previous display page .
6. Circuit Breaker
The battery output circuit breaker .
7. Battery RS485 interfaces
Follow RS485 protocol, for communication between multiple parallel battery .
8. RS232 interfaces
Follow RS232 protocol, for communication between BMS controller and Upper-computer software .
9. CAN interfaces
Follow CAN protocol, between BMS controller and Inverter,for output battery information .
10. RS485 interfaces
Follow RS485 protocol, between BMS controller and Inverter,for output battery information .
11. Dry point
Dry point 1: Pin1 to Pin2 normal operation is open circuit, over-charge protection is short circuit .
Dry point 2: Pin3 to Pin4 normal operation is open circuit, over-discharge protection is short circuit .
12. Device address
Used to set the address of each BMS protection board .
13. Program reset button
After pressing with the thimble, the program forces a reset and restart .
14. Power Supply indicator
Green LED to show the battery has on/off status .
15. Power switch
ON~Battery is turn on and the battery has output voltage .
OFF~Battery is turn off and the battery has no output voltage .
16. SOC status indicator
Green LEDS to show the battery’s current capacity 100% 83% 66.4% 49.8% 33.2% 16.6% .
17. Alarm status indicator
Red LED flashing to show the battery has alarm .
18. Run status indicator
Yellow LED lighting to show the battery is charging ,and fast flashing to show the battery is discharging ,
and slow flashing to show the battery is standby status .
19. +Battery terminal
There are one pair of terminals, Red is battery positive pole .
20. -Battery terminal
There are one pair of terminals, Black is battery negative pole .
21. Active balancing external interfaces
3/9
Dial code switch position Address Instruction
1 2 3 4
0 0 0 0 0 No cascade,use single
1 0 0 0 1 Set to Pack1
0 1 0 0 2 Set to Pack2
1 1 0 0 3 Set to Pack3
0 0 1 0 4 Set to Pack4
1 0 1 0 5 Set to Pack5
0 1 1 0 6 Set to Pack6
1 1 1 0 7 Set to Pack7
0 0 0 1 8 Set to Pack8
… … … … … …
0 1 1 1 14 Set to Pack14
1 1 1 1 15 Set to Pack15

LED INDICATORS INSTRUCTIONS


Nominal/Warning Run Alarm Capacity Indicators LED
State Instruction
Protection ● ● ● ● ● ● ● ●
Shut down Dormancy OFF OFF OFF All OFF
Nominal flash OFF Standby
Standby Warning flash flash Follow battery capacity Battery at low voltage
Nominal ON OFF Follow battery capacity The LED Light of the highest
Waring ON flash capacity flashing
Over charge ON OFF ON Stop charging
Charge Over current,Over
OFF ON OFF Stop charging
temperature
Fast
Nominal OFF
flash
Follow battery capacity
Fast
Waring flash
flash
Discharge Over discharge OFF OFF OFF Stop discharging
Over current,Over
OFF ON OFF Stop discharging
temperature
Disable OFF ON OFF Stop charging and discharging

RS485 interfaces CAN and interfaces Master-RS485 interfaces


RJ45 pin define RJ45 pin define RJ45 pin define RJ45 pin define
1,8 RS485-B1 9.10.11.14.16 NC 1,8 RS485-B 9,16 RS485-B
2,7 RS485-A1 12 CANL 2,7 RS485-A 10,15 RS485-A
3,6 GND 13 CANH 3,6 GND 11,14 GND
4,5 NC 15 GND 4,5 NC 12,13 NC
4/9
2.4 LCD display instruction
2.4.1 First screen after turn on the battery ,use the UP and DOWN buttons to turn pages .

2.4.2 After use the MENU buttons to enter the pack status page .

2.4.3 After use the MENU buttons to enter the select BMS protocol page .

Select RS485 communication protocol . Select CAN communication protocol .

5/9
3. Safe handing of lithium battery guide
3.1 Schematic Diagram of solution

3.2 Tools
The following tools are required to install the battery pack

NOTE
Use properly insulated tools to prevent accidental electric shock or short circuits.
If insulated tools are not available,cover the entire exposed metal surfaces of the
available tools, except their tips, with electrical tape.

3.3 Safety Gear


It is recommended to wear the following safety gear when dealing with the battery
back.

6/9
4. Installation
4.1 One set Lithium battery product connects to Inverter

4.2 Multiple sets of Lithium battery product connects to Inverter

4.3 Installation Location


Make sure that the installation location meets the following conditions.
◆The area is completely water proof.
◆The floor is flat and level.
◆There are no flammable or explosive materials.
◆The ambient temperature is within the range from 0℃ to 50℃.
◆The temperature and humidity is maintained at a constant level.
◆There is minimal dust and dirt in the area.
◆Use fitting screws to fix the box on the wall.

7/9
CAUTION
If the ambient temperature is outside the operation range, the battery pack stops
operation to protect itself. The optimal temperature range for the battery pack to
operate is 0℃ to 50℃ .
Frequent exposure to harsh temperature may deteriorate the performance and life
of the battery pack .

5. Trouble Shooting Steps


5.1 Problem determination based on:
1) Whether the battery can be turned on or not.

2) If battery is turned on, check the LED light is off, flashing or lighting.

3) If the LED light is off, check whether the battery can be charge/discharge or not.

5.2 Preliminary determination steps:


1) Battery cannot turn on, switch on the lights are all no lighting or flashing.
If the battery external switch is on, the LED light is flashing, and the external power supply
voltage is 48V or more, the battery still unable to turn on, please contact distributor.

2) The battery can be turned on, but red light is lighting, and cannot charge or discharge. If the
red light is lighting, that means system is abnormal, please check values as following:
a) Temperature: Above 50℃ or under -10℃, the battery could not work.
Solution: to move battery to the normal operation temperature range between -10℃ and 50℃.

b) Current: If current is greater than 150A, battery protection will turn on .


Solution: Check whether current is too large or not, if it is, to change the setting on power
supply side.

c) High Voltage: If charging voltage above 58.4Vdc(48V system), battery protection will turn on.
Solution: Check whether voltage is too high or not, if it is, to change the setting on power
supply side.

d) Low Voltage: When the battery discharges to 44.8Vdc(48V system) or less, battery
protection will turn on.
Solution: Charge the battery for some time, the LED light turn off.

5.3 The battery cannot be charged or discharged


1) Cannot be charged:
Disconnect the power cables, measure voltage on power side, if the voltage is
51.2~54.0Vdc(48V system) ,restart the battery,
connect the power cable and try again, if still not work, turn off battery and contact distributor.

2) Unable to discharge:
Disconnect the power cables and measure voltage on battery side, if it is under 44.5V, please
charge the battery. If voltage is above 48V and still cannot discharge, turn off battery and
contact distributor.

8/9
6. Emergency Situations
1) Leaking Battery
If the battery pack leaks electrolyte, avoid contact with the leaking liquid or gas.If one is
exposed to the leaked substance, immediately perform the actions described below .
Inhalation: Evacuate the contaminated area, and seek medical attention.
Contact with eyes: Rinse eyes with flowing water for 15 minutes, and seek medical attention.
Contact with skin: Wash the affected area thoroughly with soap and water, and seek medical
attention.
Ingestion: Induce vomiting, and seek medical attention.

2) Fire
NO WATER! Only dry powder fire extinguisher can be used; if possible, move the battery pack
to a safe area before it catches fire.

3) Wet battery
If the battery pack is wet or submerged in water, do not let people access it,and then contact
an authorized dealer for technical support.

4) Damaged Battery
Damaged battery are dangerous and must be handled with the utmost care. They are not fit
for use and may pose a danger to people or property. If the battery pack seems to be damaged
pack it in its original container, and then return it to an authorized dealer.

9/9
No: 510-035000-050 V1.0

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