_________________________________________ LITHIUM BATTERY USER MANUAL

1
_________________________________________ LITHIUM BATTERY USER MANUAL

Content

1. Introduction ............................................................................................................... 3
1.2 Brief Introduction ..............................................................................................4
1.3 Product Properties ............................................................................................ 4
2. Product Specification ................................................................................................. 5
2.1 Size and Weight .................................................................................................5
2.2 Performance Parameter ....................................................................................5
2.3 Equipment Interface Instruction .......................................................................6
2.4 Battery Management System(BMS) ..................................................................9
2.4.1 BMS Protection and Alarm ..................................................................... 9
3. Installation and Configuration ................................................................................. 10
3.1 Preparation for installation ............................................................................. 10
3.1.1 Safety Requirement .............................................................................. 10
3.1.2 Environmental requirements ................................................................ 11
3.1.3 Tools and data ....................................................................................... 11
3.1.4 Technical preparation ........................................................................... 11
3.1.5 Unpacking inspection ............................................................................12
3.2 Equipment installation ....................................................................................14
3.2.1 Installation Steps ...................................................................................14
4. Installation and Configuration ................................................................................. 18
4.1 Battery system usage and operation instructions .......................................... 18
4.2 Alarm description and processing .................................................................. 18
4.3 Analysis and treatment of common faults ......................................................19

2
_________________________________________ LITHIUM BATTERY USER MANUAL

1. Introduction
1.1 Important Safety Instructions

Danger!
Please do not put the battery into water or fire, in case of explosion or any other
situation that might endanger your life.
Please connect wires properly while installation, do not reverse connect.
To avoid short circuit, please do not connect positive and negative poles with conductor
on the same device.
Please avoid any form of damage to battery, especially stab, hit, trample or strike.

Danger!
Please shut off the power completely when removing the device or reconnecting wires
during the daily use or it could cause the danger of electric shock.
Please use dry powder extinguisher to put out the flame when encountering a fire
hazard, liquid extinguisher could result in the risk of explosion.
For your safety, please do not arbitrarily dismantle any component in any
circumstances. The maintenance must be implemented by authorized technical
personnel or our company’s technical support. Device breakdown due to unauthorized
operation will not be covered under warranty.

Caution!
Our products have been strictly inspected before shipment. Please contact us if you
find any abnormal phenomena such as device outer case bulging.
The product shall be grounded properly before use in order to ensure your safety.
To assure the proper use please make sure parameters among the relevant device are
compatible and matched.
Please do not mixed-use batteries from different manufacturers, different types and
models, as well as old and new together.

Caution!
Ambient and storage method could impact the product life span, please comply with
the operation environment instruction to ensure device works in proper condition.
For long-term storage, the battery should be recharged once every 6 months, and the
amount of electric charge shall exceed 80% of the rated capacity.
Please charge the battery in 18 hours after it fully discharged or over-discharging
protection mode is activated.
Formula of theoretical standby time: T=C/I (T is standby time, C is battery capacity, I is
total current of all loads).

3
_________________________________________ LITHIUM BATTERY USER MANUAL
1.2 Brief Introduction
lithium iron phosphate battery system is a standard battery system unit, customers can choose a
certain number of lithium battery according to their needs, by connecting parallel to form a larger
capacity battery pack, to meet the user's long-term power supply needs. The product is especially
suitable for energy storage applications with high operating temperatures, limited installation space,
long power backup time and long service life.

1.3 Product Properties

energy storage product’s positive electrode materials are lithium iron phosphate,
battery cells are managed effectively by BMS with better performance, the system’s features
as below:

The whole module is non-toxic, non-polluting and environmentally friendly;

Cathode material is made from LiFePO4 with safety performance and long cycle life

Battery management system with better performance, possesses protection

function like over-discharge, over-charge, over-current, abnormal temperature.

Self-management on charging and discharging, Single core balancing function.

Intelligent design configures integrated inspection module.

Flexible configuration, multiple battery modules can be in parallel for expanding capacity
and power.

Flexible configurations allow parallel of multi battery for longer standby time.

Self-ventilation with lower system noise.

Less battery self-discharge, then recharging period can be up to 10 months during the
storage.

No memory effect so that battery can be charged and discharged shallowly.

With wide range of temperature for working environment, -20℃ ~ +55℃, circulation
span and discharging performance are well under high temperature.

Small size and light weight, standard of 19-inch embedded designed module is comfortable
for installation and maintenance;

4
_________________________________________ LITHIUM BATTERY USER MANUAL

2. Product Specification
2.1 Size and Weight

Table 2-1 Device size

Product Nominal Voltage Nominal Capacity Dimension Weight

51.2V200AH DC 51.2V 200AH 440*440*420 95KG

2.2 Performance Parameter

Table 2-2 performance parameter
Basic Parameters Numerical
Nominal Voltage (V) 51.2
Nominal Capacity (WH) 10240
Usable Capacity (WH) 9216
Discharge Voltage (V) 40
Charge Voltage (V) 58.4
Recommend Charge/Discharge Current (A) 50
Max. Charge/Discharge Current(A) 100
Communicaiton RS485/RS232/CAN
0℃~50℃ Charge
Working Temperature
-10℃ ~50℃ Disharge
Shelf Temperature -20℃~60℃
Certification CE/IEC/UL/UN38.3/MSDS
Design Life 10 years+
Cycle Life >6000

5
_________________________________________ LITHIUM BATTERY USER MANUAL
2.3 Equipment Interface Instruction
This section details the front and back interface functions of the lithium battery
Product Front Interface ：

Table 2-3 Interface Definition

Item Name Definition

1 Power switch ON/ OFF, must be in the " ON" state when in use

2 Status indicator The green light will stay on when the battery the battery starts

3 RESET Keep pressing for more than 3 seconds, the battery will be restarted

Green light flashing during standby and charging mode. Green

4 RUN
light always on when discharging.
Red light flashing when an alarm occurs, red light always on
5 ALM during protection status. After the condition of trigger
protection is relieved, it can be automatically closed
6 ADD DIP switch

The number of green lights shows the remaining power.

7 SOC

8 DRY CONTACT /

9 CAN/RS485 Communication cascade port, support CAN/ RS485

10 RS232 Communication cascade port, support RS23 2

11 RS485/RS485 Communication cascade port, support RS485

12 Positive socket Battery output positive or parallel positive line

13 Negative socket Battery output negative or parallel negative line

6
_________________________________________ LITHIUM BATTERY USER MANUAL
2.3.1 ADD swith definition and description
DIP switch description:
When packs are used in parallel, use the DIP switch on the BMS to set the address to distinguish
different Packs. Do not set the address to the same.
Set the host communicates with the slaves through the RS485 interface. The host summarizes the
information of the entire battery system and communicates with the inverter through CAN or 485.
See the following table for the definition of the dip switch.

1. When using packs in parallel, put the Pack DIP switch “#1” to the “ON” position (to the top),
this pack is the Master. This pack in charge of communicate with inverter.

2. After set the Master, other packs should set to slaver. From slaver 1 to slaver 42, set follow
table

#1 #2 #3 #4
Pack 1 ON OFF OFF OFF
Pack 2 OFF ON OFF OFF
Pack 3 ON ON OFF OFF
Pack 4 OFF OFF ON OFF
Pack 5 ON OFF ON OFF
Pack 6 OFF ON ON OFF
Pack 7 ON ON ON OFF
Pack 8 OFF OFF OFF ON
Pack 9 ON OFF OFF ON
Pack 10 OFF ON OFF ON
Pack 11 ON ON OFF ON
Pack 12 OFF OFF ON ON
Pack 13 ON OFF ON ON
Pack 14 OFF ON ON ON
Pack 15 ON ON ON ON

7
_________________________________________ LITHIUM BATTERY USER MANUAL
2.3.2 CAN/485/RS232 interface definition

RS485 CAN RS3232 RS485 RS485

For Inverter Software For pack parallel

PIN position Color Definition

PIN1 Orange/White 485B1
PIN2 Orange 485A1
PIN3 Green/White GND
PIN4 Blue NC
RS485
PIN5 Blue/White NC
PIN6 Green GND
PIN7 Brown/White 485A2
PIN8 Brown 485B2
PIN1 Orange/White NC
PIN2 Orange NC
PIN3 Green/White NC
PIN4 Blue CANH
CAN
PIN5 Blue/White CANL
PIN6 Green NC
PIN7 Brown/White GND
PIN8 Brown NC
PIN1 Reserve
PIN2 GND
PIN3 TXD
RS232
PIN4 RXD
PIN5 GND
PIN6 Reserve

8
_________________________________________ LITHIUM BATTERY USER MANUAL
2.3.4 LED status indicator

Normal/ ON/
Battery RUN ALM SOC
ALM/ OFF Remark
Status
Protection

Shutdown Sleep OFF OFF OFF OFF OFF OFF OFF OFF OFF
Normal ON FLASH OFF According to the remaining battery
Standby
ALM ON FLASH FLASH indicator
Normal ON ON OFF According to the remaining battery
ALM ON ON FLASH indicator
Charge Protection ON ON OFF
Protection ON OFF ON
Normal ON FLASH OFF According to the remaining battery
ALM ON FLASH FLASH indicator
Discharge Protection ON OFF OFF
Protection ON OFF ON
Invalid OFF OFF ON

2.4 Battery Management System(BMS)

2.4.1 BMS Protection and Alarm

Over Voltage Alarm/Protection in Charging:

When total voltage or any battery cell voltage reaches the rated
alarm value during charging stage, the alarm light will flash. When reaches the rated protection value,
the alarm light will on, battery will stop charge. After total voltage or all cell voltage back to rated
range, the protection is over

Low Voltage Protection in Discharging:

Battery system will stop supply power to the outside, when any battery cell voltage or total
voltage is lower than the rated protection value during discharging, the over-discharging
protection is activated. When the voltage of each cell back to rated return range, the protection
is over.

Over Current Protection in Charging:

When the charge current ＞ 100A, current limit protection mode is activated, current will be
limited to 10A，protection is removed after rated time delaying 10S. Circulate like this until the
current is lower than 100A.

Over Current Protection in Discharging：

When the discharge current is higher than 100A, the battery buzzer alarms and the system stops
discharging after 15s. After protection, the discharging will restore in 60s delay or immediately
when there is charging current.

9
_________________________________________ LITHIUM BATTERY USER MANUAL
Low/Over temperature protection in charging：
When battery’s temperature is beyond range of -5 ℃ ~+55 ℃ during charging, temperature
protection is activated, device stops charging.
The protection is over when temperature back to rated working range.

Low/Over temperature protection in discharging：

When battery’s temperature is beyond range of -20℃~+55℃ during discharging, temperature
protection is activated, device stops supplying power to the outside.
The protection is over when temperature back to rated working range.

Short Circuit Protection：

When the battery is activated from the shutdown state, if a short circuit occurs, the system starts
short-circuit protection for 60 seconds.

Self-Shutdown：
When device connects no external loads and power supply and no external communication for
over 72 hours, device will dormant standby automatically.

3. Installation and Configuration

3.1 Preparation for installation
3.1.1 Safety Requirement
This system can only be installed by personnel who have been trained in the power supply
system and have sufficient knowledge of the power system.
The safety regulations and local safety regulations listed below should always be followed during
the installation.
 All circuits connected to this power system with an external voltage of less than 51.2V
must meet the SELV requirements defined in the IEC60950 standard.
 If operating within the power system cabinet, make sure the power system is not
charged. Battery devices should also be switched off.
 Distribution cable wiring should be reasonable and has the protective measures to avoid
touching these cables while operating power equipment.
 when installing the battery system, must wear the protective items below:

he isolation gloves Safety goggles Safety shoes

10
_________________________________________ LITHIUM BATTERY USER MANUAL
3.1.2 Environmental requirements
Working temperature: -20℃ ~ +55℃
Charging temperature range is 0oC~+55℃,
Discharging temperature range is -20℃ ~+55℃
Storage temperature: -10℃~ +35℃
Relative humidity: 5% ~ 85%RH
Elevation: no more than 4000m
Operating environment: Indoor installation, sites avoid the sun and no wind, no conductive
dust and corrosive gas.
And the following conditions are met:
 Installation location should be away from the sea to avoid brine and high humidity
environment.
 The ground for product arrangement shall be flat and level.
 No flammable explosive materials near the installation site.
 The optimal ambient temperature is 15℃~ 30℃
 Keep away from dust and messy zones

3.1.3 Tools and data

Tools and meters that may be used are shown in table 3-1.

Table 3-1 Tool instrument

NAME
Screwdriver（Slotted、Phillips） Multimeter
Torque wrench Clamp current meter
Diagonal pliers Insulation tape
Pointed nose pliers Temperature meter
Pliers to hold the wire Anti-static bracelet
Stripping pliers Cable tie
Electric drill Tape measure

3.1.4 Technical preparation

Electrical interface check
Devices that can be connected directly to the battery can be user equipment, power supplies,
or other power supplies.
 Confirm whether the user's PV power generation equipment, power supply or other
power supply equipment has a DC output interface, and measure whether the DC power
output voltage meets the voltage range requirements in Table 2-2.
 Confirm that the maximum discharge current capability of the DC power interface of the
user's photovoltaic power generation equipment, power supply or other power supply
equipment should be higher than the maximum charging current of the products used in
Table 2-2.
If the maximum discharge capacity of the DC power interface of the user's photovoltaic
power generation equipment is less than the maximum charging current of the products
used in Table 2-2, the DC power interface of the user's photovoltaic power generation

11
_________________________________________ LITHIUM BATTERY USER MANUAL
equipment shall have a current limiting function to ensure the normal operation of the
user’s equipment.
 Verify that the maximum operating current of the battery-powered user equipment
(inverter DC input) should be less than the maximum discharge current of the products
used in Table 2-2.
The security check
 Firefighting equipment should be provided near the product, such as portable dry
powder fire extinguisher.
 Automatic fire fighting system shall be provided for the case where necessary.
 No flammable, explosive and other dangerous materials are placed beside the battery.

3.1.5 Unpacking inspection

 When the equipment arrives at the installation site, loading and unloading should
be carried out according to the rules and regulations, to prevent from being exposed to
sun and rain.
 Before unpacking, the total number of packages shall be indicated according to the
shipping list attached to each package, and the case shall be checked for good condition.
 In the process of unpacking, handle with care and protect the surface coating of the
object.
 Open the package, the installation personnel should read the technical documents, verify
the list, according to the configuration table and packing list, ensure objects are complete
and intact, if the internal packing is damaged, should be examined and recorded in detail.

12
_________________________________________ LITHIUM BATTERY USER MANUAL

Packing list is as follows:

Item Specification Quantity Figure

Battery 51.2V/100AH /

Positive Cable to Red/25mm2

/
inverter /L2000mm
Negative Cable to Black/25mm2
/
inverter /L2000mm
Positive Cable for Red/25mm2
/
parallel /L200mm
Negative Cable for Black/25mm2
/
parallel /L200mm
Communication
L300mm /
Cable for parallel
Communication
L2000mm /
Cable to inverter

User Manual /

13
_________________________________________ LITHIUM BATTERY USER MANUAL

3.2 Equipment installation

3.2.1 Installation Steps
Step 1 Mechanical Installation

14
_________________________________________ LITHIUM BATTERY USER MANUAL

Step 2 Electrical installation

(1) Connect with inverter power lower than 5kw (including 5kw)

Note: Follow inverter to

Choose RS485/CAN

Dip Setting

15
_________________________________________ LITHIUM BATTERY USER MANUAL

(2) Connect with inverter power higher than 5kw

Note: Follow inverter to

Choose RS485/CAN

Dip Setting

16
_________________________________________ LITHIUM BATTERY USER MANUAL

(3) Connect with Inverter connected in parallel

Note: Follow inverter to

Choose RS485/CAN

Dip Setting

17
_________________________________________ LITHIUM BATTERY USER MANUAL

3.2.2 Battery parameter settings on the inverter

If your inverter do not have communication function with 51.2V100AH battery pack, please set
inverter follow next data.

Max Charging(Bulk) Voltage: 57V

Absorption Voltage: 56.5V
Float Voltage: 56V
Shut Down(cut off) Voltage: 49V
Shut Down(cut off) SOC: 20%
Restart Voltage: 51.2V
Max Charge Current: 100A*battery QTY
Max Discharge Current: 100A*battery QTY

4. Installation and Configuration

4.1 Battery system usage and operation instructions
After completing the electrical installation, follow these steps to start the battery system.
1. Refer to the description of the DIP switch of 2.3.1 to prepare the battery module before
starting up, then press the ON/OFF button to the ON position.
2. After the indicator self-test, the RUN indicator will light and the SOC indicator will be on
(50% SOC status in the 2.3.4).

1. After pressing the power button, if the battery status indicator on the front panel
continues to be red, please refer to the "4.2 Alarm description and processing ". If the
failure cannot be eliminated, please contact the dealer timely.
2. Use a voltmeter to measure whether the voltage of the circuit breaker battery access
terminal is higher than48V, and check whether the voltage polarity is consistent with
the inverter input polarity. If the circuit breaker battery input terminal has a voltage
output and is greater than 48V, then the battery begun to work normally.
3. After confirming that the battery output voltage and polarity are correct, turn on the
inverter, close the circuit breaker.
4. Check if the indicator of the inverter and battery connection (communication indicator
and battery access status indicator) is normal. If it is normal, successfully complete the
connection between the battery and the inverter. If the indicator light is abnormal,
please refer to the inverter manual for the cause

4.2 Alarm description and processing

When protection mode is activated or system failure occurred, the alarm signal will be given
through the working status indicator on the front panel of the battery. The network
management can query the specific alarm categories.

18
_________________________________________ LITHIUM BATTERY USER MANUAL

If the fault such as single cell over voltage, charging over-current, under-voltage protection,
high-temp protection and other abnormalities which affects the output, please deal with it
according to Table 4-1.
Table 4-1 Main alarm and Protection
Statue Alarm category Alarm indication Processing

Stop charging and find

Over-current RED out the cause of the
Charge state trouble
High temp Red Stop charging
Stop discharging and
Over-current Red find out the cause of
the trouble
Stop discharging and
High temp Red find out the cause of
Discharge state
the trouble
Total voltage
Red Start charging
undervoltage
Cell voltage
Red Start charging
undervoltage

4.3 Analysis and treatment of common faults

Analysis and treatment of common faults in the Table 4-2:
Table 4-2 Analysis and treatment of common faults

No. Fault phenomenon Reason analysis Solution

The indicator does not respond

after the power on Total Total voltage lower than 40V Check the total voltage
1
voltage lower than 40V Check
the total voltage
Battery data status is abnormal. Read the battery
No DC output
2 Battery gets into over-discharged information on the
protection monitor.
Storage battery
The DC power supply
3 Battery capacity become smaller replacement or add
time is too short
more modules
The battery can't be Adjust charging voltage
4 Charging voltage is too low
fully charged to 100% at 57V

The power cable Turn off the battery,

Power connection short-circuit
5 sparks once power on check the cause of the
and ALM light RED short circuit

19
_________________________________________ LITHIUM BATTERY USER MANUAL
The DIP setting of the host is
wrong/ the battery type of the
inverter is wrong/
Communication cable used
incorrectly/The communication Check these possible
Communication fault
6 cable is incorrectly connected at causes one by one
the battery communication port
or the inverter communication
port/The battery firmware
version is too low to support the
inverter
If you need any technical help or have any question, please contact the dealer in time.

20