—

A B B M E A S U R E M E N T & A N A LY T I C S

Oxygen measurement made easy

Analyzer portfolio overview
—
Measurement made easy

Oxygen is the most important gas

of our planet; as useful to many
industries as it is to nature itself.

It converts combustibles into an

energy source. It is used in the
synthesis of countless chemicals.

Its oxydizing power can also be a

threat to catalysts and industrial
assets.

In any case, one needs to know the

right oxygen concentration.

ABB has the right analyzer for your

oxygen application. Because it is
vital!
 3

—
Table of contents

04 – 05 Analyzer series and modules

06 AZ Endura series

07 LGR-ICOS™

08– 09 Advance Optima and EasyLine

10 – 11 Process gas chromatographs

12– 13 Product selection matrix

14  Service
4 O X YG E N M E A S U R E M E N T M A D E E A S Y A N A LY Z E R P O R T F O L I O O V E R V I E W A N A LY Z E R S E R I E S A N D M O D U L E S 5

—
Analyzer series and modules
The right technology for your
measurement
AZ Endura series PGC1000
Zirconium dioxide probes Online Chromatography
• Robust in-situ oxygen probe PGC1000 • Compact design: mounted closer to sample point
• Ranges: 0 - 0.01 up to 100 vol% with optional • Versatile: capable of a variety of simple vapour
automatic calibration applications
• Integral transmitter or remote transmitter • Cost effective: shelterless design and low utility
• Easy maintenance and filter exchange consumption
• Long cell life and stability • Technology leader: highly sensitive TCD
PGC5000 • Serviceable: modular design decreases
AZ20 maintenance and downtime
Magnos28
Paramagnetic detector
• Components: O2 PGC5000
• Ranges: 0 - 0.5 vol% up to 100 vol% Process Chromatography
• Patented Microwing® offers improved • Flexibility: multiple ovens to controller

O2
repeatability configuration
• Semi-automatic manufacturing for • Versatile: liquid and vapour applications,
consistent quality multiple detectors option
• Inert materials suitable for corrosive • Cost effective: integrated controller oven,
applications supporting capital investment reduction and
• Fast response (1.3s) for improved process ensuring system reliability
control
• Suppressed ranges (99.5 - 100 vol%) for
Magnos28
measurement • Condition monitoring system: complete system
diagnostics for rapid troubleshooting and

solutions
purity applications maintenance
• SIL declaration available acc. EN 61508 (2010) LGR-ICOS™
part 2
LGR-ICOS™ GLA531/GLA231
series
Magnos27 Patented OA-ICOS laser-based technology
Thermomagnetic detector • High precision and accuracy
• Components: O2 • Fast measurement rate and response time
• Ranges: 0 - 10 vol% up to 100 vol% • Multicomponent configurations (CO, CO2, H2O)
• Reliable measurement for flue gas applications • 10,000:1 linear dynamic range: 0 – 5 vol% with
• Robust cell design ideal for corrosive samples a limit of detection down to 0.5 ppm, up to
• Easy to clean even after liquid/acid contamination 100 vol% capabilities
• Very popular for cement and metals applications • Unique stability without need for recalibration
• No consumables, low maintenance and field
serviceable
ZO23 Magnos27
Zirconium dioxide detector
• Components: O2 LS25
• Trace level measurement for purity applications LS25 Tunable diode laser absorption spectroscopy
• Low influence from flammable gases • In-situ measurement in harsh conditions: up
• Wide dynamic range for start-up/shut-down to 10 bar and 1500˚C
operation • Ranges depending on available optical path
• T90 response time < 60 sec for alternation of ZO23 length
2 test gases • Cross duct measurement of all the gases
• Automatic self-check function without test • Fast response (T90 < 2 sec) for improved
gases • process control
6 O X YG E N M E A S U R E M E N T M A D E E A S Y A N A LY Z E R P O R T F O L I O O V E R V I E W

—
AZ Endura series
The combustion gas analyzer
Superior technology and quality from the world leader
in zirconia probes for oxygen measurement

Harsh environments demand rugged and robust

measurement equipment; solutions that are
effective and efficient even in the toughest
applications. This is where the Endura AZ
series is introduced as the world leader in
oxygen measurement. In diverse sectors, from
hydrocarbon processing and power generation
Specifications AZ25 series
to process industries, the Endura AZ series will
• From 600 to 1400 C process temperature
deliver enhanced business and operational
• Remote transmitter only due to high application
benefits.
temperatures
• Probe lenghts up to 1.25 m (4 ft)
All series features
• Variety of probe material options available to
• Advanced design and precision manufacturing
ensure application suitability
• Unique integrated, in-situ auto-calibration
system
• Industry-standard flange configurations
• Advanced transmitters
• Unique cell release and full site-serviceable
probe
• HART communication, plus digital and
analog output

Measurement Performance
• 0.01 to 100 % O₂
• T90 < 10 seconds
• Accuracy < 0.75% or reading
Specifications AZ30 series
• Drift < 0.2% typical
• ATEX version
• From -20 to 800°C as standard
• Extractive bypass accessory allows use in
application temperature of up to 1400˚C
• Integral or remote mounted ATEX transmitter
• Probe length up to 4 m (13 ft)

Specifications AZ20 series

• General purpose
• From -20 to 800˚C process temperature
• Integral or remote transmitter
• Probe length up to 4 m (13 ft)
• Full servicing and maintenance on site Find out more about the AZ Endura series
 7

—
LGR-ICOS™
Laser-based analyzers and solutions
The highest overall performance at a low cost of ownership to
address the most critical and challenging applications requiring
uninterrupted monitoring and reliable process control.

—
01 GLA531 series ATEX Patented high-performance technology
Zone 1 integration on
• Significantly higher sensitivity compared with
an off-shore platform
conventional laser analyzers
• Higher accuracy and precision enables
improved process and quality control
• Wider dynamic range reduces the quantity of
analyzers required to measure both low levels
and process excursions
• Fast response time allows rapid adjustment to
process changes and upset conditions
• Lack of consumables reduces cost-of-ownership
and increases reliability and ROI

Low cost of ownership

• Low OPEX provides rapid ROI
• No consumables, columns, carrier gases or
LGR-ICOS™ laser-based process analyzers
liquids, or pre-scrubbers are required
perform sensitive, accurate and precise oxygen
• Simplified sample conditioning reduces system
mesurements in refining, petrochemical,
complexity and maintenance cost
specialty chemical and other industrial facilities.
• Minimal annual preventive maintenance
With their highly selective, interference-free and
requirement, estimated at less than 4 hours
wide dynamic range analytical performance,
total for hazardous locations and less than an
these analyzers provide very fast, reliable and
hour for rackmount analyzers
repeatable results in every application. Where the
• Continuous analyzer health status reporting
most challenging of detection capabilities are
and warnings avoid emergency repairs
required for quality assurance, critical process
• Field-serviceable sample cell and mirror
control or the protection of a precious process
cleaning require no factory repair time
catalyst, no other laser analyzer can match their
performance. LGR-ICOS™ analyzers are simple
Flexibility
to use, start up in minutes, require no field
• Real-time continuous online measurements of
calibration and have minimal preventative
multiple gases in a single analyzer
maintenance requirements.
• General purpose uses and options of Hazardous
Area Certifications (GLA531 series): North
Every LGR-ICOS™ analyzer uses ABB’s patented
American Class I Division 1 and 2 or ATEX/IECEx
Off-axis ICOS technology, a fourth-generation
Zone 1 and 2
cavity enhanced absorption technique. Off-axis
• Industry standard communications including
ICOS analyzers have many advantages over
analog 4-20 mA, digital Modbus TCP and
conventional technologies, including improved
Modbus RTU
sensitivity, precision and selectivity for a wider
• Hazloc-approved USB portal access for file
range of gases, as well as significantly improved
download and field serviceability
alignment and vibration tolerance. The non-
critical alignment of the optical bench and
sample cell allows for easy service in the field. Find out more about LGR-ICOS™
8 O X YG E N M E A S U R E M E N T M A D E E A S Y A N A LY Z E R P O R T F O L I O O V E R V I E W

—
Advance Optima and EasyLine
Continuous gas analyzers
Through a wide choice of technologies, AO2000 and EL3000 series
analyzer solutions can address everything from simple measuring
tasks to complex and flexible systems, including hazardous areas.

The different analyzer platforms give you the EL3000 series

opportunity to choose the right solution for the Compact, easy analyzer system
measurement task. This could depend on the • Up to 8 different analyzer technologies
place of installation, as well as the interaction • Up to 3 different analyzers for O2 measurement
that is required from the analyzer. The same • Up to 5 different components simultaneously
high-quality analyzer modules can be integrated • Up to 2 analyzers in one housing
in all platforms. • 2 different housing types
• Optional integrated gas feed unit
• Different interface options: Digital I/Os, AOs,
AO2000 series Modbus, Profibus, Ethernet
Flexible, multi-analyzer system
• Auto calibration option
• Up to 10 different analyzer technologies
• Intuitive operation
• Up to 4 different analyzers for O2 measurement
• Up to 6 different components simultaneously
Find out more about the EL3000 series
• Up to 4 analyzers in one system
• 2 different housing types
• Optional integrated gas feed unit EL3060 series
• Different interface options: Digital I/Os, AOs, Compact, easy hazardous area analyzer system
Modbus, Profibus, Ethernet, OPC • Certified for Zone 1 installation
• Auto calibration option • Certified acc. IECEx, ATEX, EAC, NEPSI, TIIS, KCs
• Remote operation • Ex-d housing for analyzer modules
• Ex-e housing for customer cabling
Find out more about the AO2000 series • Magnos28 for O2 measurement with SIL2
• Up to 4 different analyzer technologies
• Up to 5 components simultaneously
• Different interface options:Digital I/Os, AOs,
Modbus, Profibus, Ethernet
ZO23 • Auto calibration option
• Intuitive operation

Magnos28
Find out more about the EL3060 series

In-situ (path)

Analyzer
modules Magnos27

Extractive

LS25
 A D VA N C E O P T I M A A N D E A S Y L I N E 9

—
01 Continuous gas ZO23 Magnos27
analyzers AO2000, Extractive; zirconium dioxide technology Extractive; paramagnetic/thermomagnetic
EL3000 and EL3060
design
Measurement principle
• Potentiometric measurement Measurement principle
• Zirconium dioxide cell • Paramagnetic behaviour of oxygen
• Heavy-duty thermomagnetic module
Measurement range
• Min. 0 – 1 ppm Measurement range
• Max. 0 – 250,000 ppm • Min. 0 – 3 vol%
– 4 measuring ranges • Max. 0 – 100 vol%
– 4 measuring ranges
T90 response time
• T90< 60 sec for the alternation of 2 test gases T90 time
in the measuring range of 10 ppm • T90= 10 to 22 sec, depending on sample gas flow
– sample gas flow rate = 8 l/h
– electronic T90 -time = 3 sec
LS25
In-situ; laser-based technology
Magnos28
Extractive; paramagnetic/magnetomechanic Measurement principle
design • Single-line tunable diode laser absorption
spectroscopy
Measurement principle
• Paramagnetic behaviour of oxygen Measurement range
• Magnetomechanical oxygen module • Min. 0 – 1 vol%
• Max. 0 – 100 vol%
Measurement range – 1 measuring range
• Min. 0 – 0,5 vol% – max. 10 bar, 1500˚C
• Max. 0 – 100 vol%
– 4 measuring ranges Response time
• with suppressed zero-point: • Less than 2 seconds without signal averaging
– max. 1:200, e.g. 99.5 – 100 vol%

T90 response time

• T90< 3 sec at a sample gas flow = 90 l/h
10 O X YG E N M E A S U R E M E N T M A D E E A S Y A N A LY Z E R P O R T F O L I O O V E R V I E W

—
Process gas chromatographs
Process measurements can be accomplished with different technologies
depending on the requirements and process gas chromatography is a
powerful analytical method for these measurements.

The key principles of this analytical method are selector allows sampling of up to four (4)
separation and measurement. These two features different streams. Up to two of these sample
greatly provide the expected quality and accuracy streams can be designated as the “calibration/
of each measured component in the analysis. validation sample”.
ABB's process gas chromatographs can be
optimized for each application with a wide The PGC1000 is designed to retain historical
variety of hardware options, including columns, data. This data can be used for audit trails,
detectors, and valves, to provide the lowest maintenance, and troubleshooting to verify
detection limit and best repeatability possible chromatograph operation over time and provide
for each measured component. An additional a limited data backup for communication link
benefit to using this technique is the large reliability.
number of components that can be measured
simultaneously without interference. All of these Servicing the PGC1000 requires minimal effort.
features and benefits make our Process Gas The modular analytical hardware is easily
Chromatographs a very flexible and capable removed by loosening one bolt.
analytical process solution for industrial
applications. Specifications
• Enclosure: CSA Type 4X, IECEx IP56, ATEX Type 4X
PGC1000 • Area classification:
The PGC1000 is ideal for measuring light – CSA: Explosion-proof: NEC & CEC Class I, Div 1,
hydrocarbon gases in locations where minimal Grp BCD, T6
space is available and a simple, reliable, low cost – ATEX: Flameproof: II 2G Ex d IIB+H2, T6 Gb
measurement is required. – IECEx: Flameproof: Ex d IIB+H2, T6
• Carrier gas: helium, hydrogen or nitrogen
The PGC1000 is a shelterless field-mounted GC • Measuring range
capable of measurements of C1 through C9+, – Trace oxygen: 30 – 2000 ppm (cycle time:
inerts, H2S and O2 in various hydrocarbon 330 seconds)
processing industry (HPI) streams. This analyzer – % level oxygen: 0.2 – 20%
is an excellent choice for most gas processing (cycle time: 330 seconds)
industry applications because its integral stream – (*) Other components also available
(light hydrocarbons, CO, H₂S, H₂, H₂O, etc.)
• Repeatability: Defined by application
(typically 1% of the measured value)
• Ambient temperature range: 0°F to 130°F
(-18°C to 55°C)
• Supply voltage: 12 or 24 VDC; 7 watts nominal
• Communications supported: Two serial digital
ports, RS-232, RS-485, or RS-422. One USB MMI
(RS-232 or USB). Optional USB hub (host and
client) and Ethernet (TCP/IP) ports
• Protocols supported: OPC, Modbus ASCII or
RTU, Modbus TCP
• Inputs/outputs: 2 digital inputs (DI)/2 digital
outputs (DO); analog outputs externally
 P R O C E S S G A S C H R O M ATO G R A P H S 11

—
01 PGC5000 controller PGC5000 Specifications
and oven configurations The ABB PGC5000 series process gas • Enclosure: IP54 (NEMA 3 Equivalent)
chromatograph is based on over 50 years of • Area classification:
innovation in online process gas chromatographs. – CSA: Class I, Division 2 or Class I, Division 1
It simplifies gas chromatography and increases with type Y-purge; gas groups B, C, D
reliability. The PGC5000 series has been designed – ATEX: Zone 1 II2G, Ex de py IIB+H2 T4 – T2 or
for distributed control across multiple analytical Zone 2 II3G Ex de nA nL IIB+H2 T4 – T2
smart ovens for limitless application approaches, • Carrier gas: helium, hydrogen, nitrogen or argon
offering a flexible platform for installation • Measuring range
and a cost-effective alternative to traditional – O2 application: > 50 ppm (cycle time: 240 –
process GCs. 360 seconds)
– (*) Other components also available
The PGC5000A Master Controller provides all • Repeatability: Defined by application (typically
analyzer system control functions for all PGC5000 +1% of the measured value)
ovens. The master controller supports up to • Ambient temperature range: 32°F to 122°F
4 smart ovens. There are two oven models, (0°C to 50°C)
PGC5000B and PGC5000C, with a complete line • Supply voltage: 100 or 240 VAC
of detectors (TCD, FID, FPD and DBDID) and • Communications supported: dual Ethernet
valves (vapour or liquid injection) to design and ports
produce the best possible analytical measurement. • Protocols supported: Modbus TCP/IP or RTU
• Inputs/outputs: 8 analog outputs (AO);
The PGC5000B has a smaller footprint and is 4 digital outputs (DO)
designed for simple applications, while the • Historical data: SD card for 7 days of
PGC5000C is 28% larger and targets complex chromatogram and data storage
applications requiring multiple detectors. Both
oven models have options for airbath or airless
design, and an integrated controller. Find out more about process gas chromatographs
12 O X YG E N M E A S U R E M E N T M A D E E A S Y A N A LY Z E R P O R T F O L I O O V E R V I E W P R O D U C T S E L E C T I O N M AT R I X 13

—
Product selection matrix
A comprehensive product portfolio of high quality analytical
solutions to match your need for oxygen measurement.

Integration type Enclosure protection Hazardous location Gas types Sampling Measurement ranges

High ppm/low %
General Purpose

Response time
temperature
Class 1 Div 1

Class 1 Div 2
ATEX Zone 1

ATEX Zone 2

low/high %
Flammable
Extractive

Max input
Corrosive

Low ppm
IP Rating

pressure
Additional

in-situ

Toxic

Max
Analyzer Product Line Analyzer Type Technology Measured
Components

Combustion gas analyzer (01) AZ Endura series Zirconia no o IP66 x o o o o 800°C, 1400°C < 10 sec x x
Continuous gas analyzers LS25 Tunable diode laser yes o IP66 x o o o x x x 1500°C 10 bar < 2 sec x x
(02, 03)
Magnos28 Paramagnetic no o o IP20, IP54, IP65 x o o o x x o 50°C 250 hPa < 3 sec x x
Magnos27 Magnetomechanical no o o IP20, IP54, IP65 x o o x x o 50°C 250 hPa 10 sec x

ZO23 Zirconia no o o IP20, IP54, IP65 x x 50°C 70 hPa 3 sec x x x

Process gas chromatographs PGC1000 Chromatography yes o IP56 x x x x x x x x * 2 bar 330 sec x x x
(04, 05)
PGC5000 Chromatography yes o IP54 x x x x x x x x * 10 bar 240 – 360 sec x x x
LGR-ICOS™ GLA531 series Off axis - ICOS (TDL) yes o IP54 x x x x x x x o 105°C 0.5 bar 10 sec x x x
(06)
GLA231 series Off axis - ICOS (TDL) yes o IP52 x 40°C 0.5 bar 10 sec x x x

o = Refer to options
*Application dependant; max sample inlet temperature must be below oven temperature

— — — — — —
01 02 03 04 05 06
14 O X YG E N M E A S U R E M E N T M A D E E A S Y A N A LY Z E R P O R T F O L I O O V E R V I E W

—
Service
World-class after-sales support
• Installation & • Spare parts & consumables
commissioning • Extensions, upgrades
• Maintenance and retrofits
• Troubleshooting • Service agreements
• Advanced digital services • End-of-life services
• Training • Replacement services
• Technical support & repairs

Device management
Dynamic QR code (DQR)
• Offers access to similar analyzer health data
as condition monitoring
• No network connection required
• Lower investment cost to enable real-time
data analysis from ABB expert
• Right information = Rapid fault resolution
• No need for specialist operator knowledge
analysis from ABB expert
* Only available for continuous gas analyzers

Device health & accuracy

ABB Ability™ condition monitoring for
measurement devices
• Prompts remote expert analysis of health
• Checks by ABB experts: Identify potential issues
before device failure
• Performs regularly scheduled on-site or remote
health checks of analyzers – no on-site labour
required
• Ensures 24/7/365 emissions measuring
compliance

Augmented reality
ABB Ability™ remote insights for service
• Remote expert support
• Upskill staff
• Reduced travel costs associated with onsite
maintenance
• Rapid response
—
ABB Inc.
Measurement & Analytics

For your local ABB contact, visit:

www.abb.com/contacts

For more product information, visit:

www.abb.com/measurement

PB/Oxygen measurement made easy-EN | A4 08.2021

We reserve the right to make technical changes or modify

the contents of this document without prior notice. With
regard to purchase orders, the agreed particulars shall
prevail. ABB does not accept any responsibility whatsoever
for potential errors or possible lack of information in this
document.

We reserve all rights in this document and in the subject

matter and illustrations contained therein. Any reproduction,
disclosure to third parties or utilization of its contents –
in whole or in parts – is forbidden without prior written
consent of ABB.

© Copyright 2021 ABB. All rights reserved.

Specifications subject to change without notice.