Operator’s Manual

Operator’s Manual

B/FL 1011F
B/FM 1011F
Engines

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

DE-O-ENGFL1011
 Index
1 General 3.4.2 Electrical Shutdown 6.5.2 Changing V-Belts

2 Engine Description
3.5
3.5. 1
Operating Conditions
Winter Operation
6.5.4
6.6
Checking Toothed Belts
Adjustments
I1
2.1 Model 3.5.2 High Ambient Temperature, 6.6.t Checking I Adjusting Valve Clearances
2.1 .1. Rating Plate High Altitude 6.7 Accessories

~
2.1.2 Rating Plate Location 6.7. t Battery
2.1.3 Engine Serial Number 4 Operating Media 6.7.2 Three-Phase Alternator
2. 1.4 Cylinder Numbering 4.1 Lube Oil 6.7.3 Lifting Tackle
2.1 .5 Fuel Delivery Lock 6.7.4 Ether Starting System
22
2.2.1
Engine Illustrations
Service Side FL 1011 F
4.1.1
4.1 .2
4.2
Quality Grade
Viscosity
Fuel Operating Media 7 Troubleshooting
3
2.2.2 Exhaust Side FL 101 1F 4.2.1 Quality Grade 7.1 Diagnostic chart
2.2.3 Service Side BFL 1011F 4.2.2 Winter-Grade Fuel
2.2.4
2.2.5
Exhaust Side BFL 101 1F
Service Side FM 101 1/F 8 Engine Preservation
4
2.2.6 Exhaust Side FM 10111 F 5 Routine Maintenance B.l Preservation
2.2.7 Service Side BFM 1011F 5.1 Maintenance Schedule B.l.l Preserving Engine
2.2 .B
2.3
Exhaust Side BFM 1011 F
Oil Circuit
5.2
5.3
Maintenance Chart
Maintenance Work Completed
B.1.2 Removing Engine Preservations
15
2.3.1 l ube Oil Circuit g Technical Specification
2.4 Fuel System Schematic Service and Maintenance 9.1 Engine Specifications and Setlings
2.4.1 Fuel System
6
6.1
6.1.1
Lubrication System
Oil Change Intervals
9.2
9.3
Torque Wrench Setlings
Tools
1&
3 Engine Operation 6.1.2 Changing Engine Oil, Check Oil Level
6.1 .3 Changing Oil Filter
3.1
3.1.1
Commissioning
Add ing Engine Oil 6.2
6.2.1
Fuel System
Changing Fuel Filler
10 Service
17
3.1.2 Initial Engine Oil Fill-Up For
B/FM 1011 F Series 6.2.2 Clean Strainer of Fuel Filter
6.3 Cooling System

l!J
3.1.3 Filling Oil Bath Air Cleaner
3.1.4 Adding Fuel 6.3.1 Cleaning Intervals
3.1.5 Other Preparations 6.4 Combustion Air Cleaner
3.1 .6 Additional Maintenance Work 6.4.1 Cleaning Intervals
3.2 Starting
3.2.1
3.3
Starting
Monitoring Systems
6.4.2
6.4.3
6.4.4.
Emptying Cyclone Type Precleaner
Cleaning Oil Bath Air Cleaner
Dry Type Air Cleaner
19 ,
3.3.1 Engine Oil Pressure 6.5 Belt Drives
6.5.1 Checking V-Belts
3.3.2
3.4
Coolant Temperature
Stopping 6.5.2 Tensioning V-Belts 110
3.4.1 Mechanical Shutdown
 Engine Description

2.1 Model 2
2.2 Engine Illustration
2.3 Lube Oil Circuit Schematic
2.4 Fuel System Schematic
2.1 Model Engine Description
2.1.4 Cylinder Numbering 2.1 .5 Fuel Delivery Lock

2
!

>

Cyllndersare numbe red consecutively,beg inning atthe The manufacturershall nalbe held liablefor damages
flywheel end. resulting from adjustments made to the regulator by
the operator.
The lock screws are protected in orderto prevent this:
1. with locking paint on model:
torque balancer
2. with plastic protective cap on model:
without torque balancer.

Adjustments to the regulator are to

A ,
•
be carried out only by authorized
OEUTZ SERVICE · specialists.
 Engine Description 2.2 Engine Illustrations

2.2.1 Service Side

I 2! 21 iT . f~ [Iifli 1
1
2
3
4
Oil filler neck (valve-gear cover)
Charge-air line I air-intake line
Fan with integrated generator
Narrow V-belt
5 Solenoid
6 Toothed belt cover
20 c' :J 2 7
8
V-belt pulley on crankshaft
Oil sump
9 Cut-out handle
10 Speed control lever
19 3 11 Oil dipstick
12 Crankshaft housing
13 Oil fill point (on side of crankcase)
18 .-
_ _---4 14 Fuel pump
15 Easy-change fuel filter
16 Connecting facility for oil heater
17 Lube oil easy-change filter
17 5 18 Removable coolant intake hood
19 Injection pumps
20 Date plate
21 Oil cooler
16 6

I',ltv
'JI/I 7
15

14 /

13 12 11 10 9 8 2645210
2.2 Engine Illustrations Engine Description
2.2.2 Exhaust side
FL 1011F

22
23
Date plate
Connection housing (SAE)
2
24 Flywheel with ring gear
~ @I~
~'\~ .1 22 25 Starter
30 ;a(,j;~ 26 Front cover
27 Crankcase
~o 28 Cylinder head
29 Exhaust manifold pipe
29 !t=y
.... ,
Il'
... 1
30 Ai r-intake pipe

28
23

27

26 24

25

2644410
 Engine Description 2.2 Engine Illustrations

2.2.3 Service Side

2 1
2
Oil filler neck (valve'gear housing cover)
Charge-air line I ai r-intake line
21 [ If= • l - I ''t~~ I ~\W -"""1 3
4
Fan with integrated generator
Narrow V·belt
5 Solenoid
6 Wheel-house cover
20~ \""=. • I r ffl IH~~'WJN'I., ....... 21 7 V·belt pulley on crankshaft
8 Oil sump
9 Cut·out handle
19 _ 10 Speed control lever
~- ~ ~~C!"~~6L --31 tt Oil dipstick
12 Crankshaft housing
13 Oil fill point (on side of crankcase)
18_ ':&i ~\\ 41 14 Fuel pump
15 Easy·change fuel filter
16 Connection facility for oil heater
17 Charge·air pressure full'load stop (LOA)
17- I ,ii~,'" fj, \ k\M~l£l~f" Ir~ ,'\\ \.\\ -51 18 Lube oil easy·change filter
19 Removable coolant intake hood
20 Injection pumps
-6 1 21 Oil cooler
I~,-I ' ~1Ii\~~
'«r~)~)
16
\ ' -
II . \" ' ,,j . 1.1 . iii,
.. " ... -
~ - _.- . ._.. .. - . .... . ... '"' -, ..
, ", , " .. 7
15

14

13 12 11 10 9 8 26443 10