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LSA Code Tests

The document provides standardized evaluation and test report forms for life-saving appliances as approved by the Maritime Safety Committee. The forms were developed based on requirements in the International Life-Saving Appliance Code and resolution MSC.81(70) on testing of life-saving appliances. The forms are intended to provide guidance on conducting tests, recording test data, and verifying test results in a standardized way. Member states are invited to use the forms and bring them to the attention of parties involved in approving, manufacturing, and testing life-saving appliances.

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Piyush Saxena
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0% found this document useful (0 votes)
856 views

LSA Code Tests

The document provides standardized evaluation and test report forms for life-saving appliances as approved by the Maritime Safety Committee. The forms were developed based on requirements in the International Life-Saving Appliance Code and resolution MSC.81(70) on testing of life-saving appliances. The forms are intended to provide guidance on conducting tests, recording test data, and verifying test results in a standardized way. Member states are invited to use the forms and bring them to the attention of parties involved in approving, manufacturing, and testing life-saving appliances.

Uploaded by

Piyush Saxena
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 291

INTERNATIONAL MARITIME ORGANIZATION

4 ALBERT EMBANKMENT
LONDON SE1 7SR

Telephone: 020-7735 7611


Fax:
020-7587 3210
Telex:
23588 IMOLDN G

IMO

Ref. T4/3.01

MSC/Circ.980
13 February 2001

STANDARDIZED LIFE-SAVING APPLIANCE EVALUATION


AND TEST REPORT FORMS
1
The Maritime Safety Committee, at its seventy-third session (27 November to 6 December
2000), approved standardized life-saving appliance evaluation and test report forms, as set out in the
annex.
2
The annexed forms were developed on the basis of the requirements of the International LifeSaving Appliance (LSA) Code and resolution MSC.81(70) on Revised Recommendation on testing
of life-saving appliances, with a view to providing guidance on how to conduct tests, record test data
and verify tests. It is intended that, after sufficient experience is gained in their application, the forms
could be amalgamated with resolution MSC.81(70).
3
The use of the forms will be of benefit to Administrations and other parties, such as
manufacturers, test facilities, owners and surveyors, and will be a major help in mutually accepting
the type approval of appliances approved by other Administrations.
4
Member Governments are invited to bring the annexed forms to the attention of all parties
concerned with approving, manufacturing and testing life-saving appliances and to encourage them to
use the forms.
5
To facilitate its handling, this circular has been issued in three parts, as follows (see table of
contents):
-

MSC/Circ.980

up to and including section 3.3 (Buoyant smoke signals)

MSC/Circ. 980/Add.1 -

from section 4 (Survival craft) to section 4.5 (Free-fall life


boats)

MSC/Circ 980/Add.2 -

from section 5 (Rescue boats) to the end.

***

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MSD/T/HHo/sa

MSC/Circ.980
ANNEX
STANDARDIZED LIFE-SAVING APPLIANCE EVALUATION
AND TEXT REPORT FORMS
Contents
1

INTRODUCTION

PERSONAL LIFE-SAVING APPLIANCES


2.1

Lifebuoys and associated equipment


2.1.1
2.1.2
2.1.3

2.2

Lifejackets and associated equipment


2.2.1
2.2.2
2.2.3

2.3

Immersion suits (non-insulated)


Immersion suits (insulated)

Anti-exposure suits
Thermal protective aids

VISUAL DISTRESS SIGNALS


3.1
3.2
3.3

Inherently buoyant lifejackets


Inflatable lifejackets
Lifejacket/immersion suit lights

Immersion suits and associated equipment


2.3.1
2.3.2

2.4
2.5

Lifebuoys
Lifebuoy self-igniting lights
Lifebuoy self-activating smoke signals

Rocket parachute flares


Hand flares
Buoyant smoke signals

SURVIVAL CRAFT
4.1
4.2
4.3

Inflatable liferafts
Rigid liferafts
Components for survival craft
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6

4.4
4.5

Hydrostatic release units


Lifeboat and rescue boat inboard engines
Lifeboat buoyant material
Inflatable liferaft materials
Searchlights for lifeboats and rescue boats
Survival craft position indicating lights

Davit-launched lifeboats
Free-fall lifeboats

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ANNEX
Page 2

RESCUE BOATS
5.1
5.2
5.3
5.4
5.5
5.6
5.7

Outboard engines for rescue boats


Rigid rescue boats
Inflated rescue boats
Rigid/inflated rescue boats
Rigid fast rescue boats
Inflated fast rescue boats
Rigid/inflated fast rescue boats

LAUNCHING AND EMBARKATION APPLIANCES


6.1

Launching and embarkation appliances


6.1.1
6.1.2
6.1.3
6.1.4

6.2
6.3
7

Launching and recovery appliances


Free-fall launching and recovery appliances
Davit-launched liferaft automatic release hooks
Launching and recovery appliances for fast rescue boats

Marine evacuation systems


Means of rescue

OTHER LIFE-SAVING APPLIANCES


7.1

Line-throwing appliances

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MSC/Circ.980
ANNEX
Page 3

INTRODUCTION

Reference
The attached standardized life-saving appliance evaluation and test report forms have been
developed on the basis of the requirements of the International Life-Saving Appliance (LSA) Code, the
Revised Recommendation on testing of life-saving appliances (resolution MSC.81(70)) and the
Recommendation on means of rescue on ro-ro passenger ships (MSC/Circ.810). In general, the tests
described in MSC.81(70) constitute the Test Procedures and the LSA Code sets the Acceptance Criteria.
Status
The evaluation and test report forms are guidelines on how to conduct tests, record test data and
verify tests. These forms are not intended to change the standards given in the LSA Code and resolution
MSC.81(70). In the case of inconsistency between the forms and the LSA Code or resolution
MSC.81(70), the text of the Code/resolution should prevail over that of the forms.
Interim period
After sufficient experience is gained with the use of the forms over several years, the evaluation
and test report forms could be amalgamated with resolution MSC.81(70).
Layout
Each Administration may use electronically distributed evaluation and test report forms as the
basis for customising the layout to reflect the profile of the approving body, without changing the original
contents.
Internal References
The evaluation and test report forms should be stand-alone documents. Therefore all references in
the original text have been replaced by either the full-length text or a reference to other relevant evaluation
and test report forms. However, in some of the forms, external references are kept for updating purposes.
Documentation of tests
For approval purposes, all detailed records of test data are to be enclosed with the report forms.
Verification of tests
Each test is to be verified passed or failed by the surveyors' initials and date of testing. Each page
is to be verified on completion by the surveyors' signature and its date of completion.
Reporting of type approval
To facilitate unified reporting procedures, the completed evaluation and test report forms are to be
seen as a documented verification of required type approval tests for each type of equipment. When
documentation of type approval is required by a third party, the verified evaluation and test report forms
should constitute the complete documentation of the type approval together with the relevant approval
certificates.

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ANNEX
Page 4

2
2.1

PERSONAL LIFE-SAVING APPLIANCES


LIFEBUOYS AND ASSOCIATED EQUIPMENT
2.1.1 LIFEBUOYS
EVALUATION AND TEST REPORT

2.1.1.1

Submitted drawings, reports and documents

2.1.1.2

Quality assurance

2.1.1.3

Visual inspection

2.1.1.4

Temperature cycling test

2.1.1.5

Drop test

2.1.1.6

Test for oil resistance

2.1.1.7

Fire test

2.1.1.8

Flotation test

2.1.1.9

Strength test

2.1.1.10

Test for operation with a light and smoke signal

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MSC/Circ.980
ANNEX
Page 5

2.1.1 LIFEBUOYS
EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

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ANNEX
Page 6
2.1.1.1

Submitted drawings, reports and documents


Submitted drawings and documents

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Report/Document No.

Status

Revision No. & Date

Status

Title of report / document


Maintenance Manual Operations Manual -

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ANNEX
Page 7
2.1.1.2

Quality Assurance

Regulations: MSC.81(70) 2/1.1.1,2

Except where all appliances of a particular type are required by chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, or the
International Life-Saving Appliance (LSA) Code, to be inspected, representatives of
the Administration should make random inspection of manufacturers to ensure that the
quality of life-saving appliances and the materials used comply with the specification
of the approved prototype life-saving appliance.

Quality Assurance

Manufacturers should be required to institute a quality control procedure to ensure that


life-saving appliances are produced to the same standard as the prototype life-saving
appliance approved by the Administration and to keep records of any production tests
carried out in accordance with the Administration's instructions.

I:\CIRC\MSC\980-HHo.sa.doc

Standard Used:

Passed/ Failed

Quality Assurance Procedure

Passed/ Failed

Quality Assurance Manual

Passed/ Failed

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ANNEX
Page 8
2.1.1.3

Visual inspection
Test Procedure

Visually inspect the lifebuoy.


Conduct
measurements and verify characteristics as
required.

Regulations: LSA Code 1.2.2


Acceptance Criteria
Highly visible colour to assist in detection.

Significant Test Data


Colour(s):
Passed

Fitted with approved retro-reflective material in compliance with


resolution A.658(16).

Quantity:
Passed

Clearly marked with approval information from the organization that


approved it and any operational restrictions.

Failed
Spacing:
Failed

Any operational restrictions?


Passed

Failed

Comments/Observations

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ANNEX
Page 9
2.1.1.3

Visual inspection

Regulations: LSA Code 2.1.1

Test Procedure

Acceptance Criteria

Significant Test Data

It should be established by measurement,


weighing and inspection that:

Be constructed of inherently buoyant material; it should not depend


upon rushes, cork shavings or granulated cork, any other loose
granulated material or any air compartment which depends on
inflation for buoyancy.

Construction materials :

Measure the inner and outer diameter

Should have an outer diameter of not more than 800 mm and an


inner diameter of not less than 400 mm

Outer diameter : _________ mm


Inner diameter : _________ mm

Weigh the lifebuoy

Not designed for quick release:


Should have a mass of not less than 2.5 kg

Mass : _________ kg

If it is intended to operate the quick-release


arrangement provided for a self-activated smoke
signal and self-igniting light, conduct the test in
2.1.1.10.

If it is intended to operate the quick-release arrangement provided for


the self-activated smoke signals and self-igniting lights, have a mass
sufficient to operate the quick-release arrangement or 4 kg whichever
is greater.

Type / description of quick release arrangement:


Does the lifebuoy have sufficient mass to activate the
quick-release arrangement for a self-activated smoke signal
and self-igniting light ?
Passed/ Failed
Weight : _________ kg

Measure the lifebuoy grab-line diameter and


length and assess how it is secured

Be fitted with a grab-line not less than 9.5 mm in diameter and not less
than four times the outside diameter of the body of the buoy in length.

Grab-line diameter : _________ mm


Grab-line length

The grab-line should be secured at four equidistant points around the


circumference of the buoy to form four equal loops.

: _________ mm

Buoy outer diameter times four:


mm
Grab-line four times the outer diameter of body?
Passed/ Failed
Grab-line secured in four equal loops ?
Passed/ Failed
Comments/Observations

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ANNEX
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2.1.1.4

Temperature cycling test

Regulations: LSA Code 1.2.2; MSC.81(70) 1 / 1.2

Test Procedure

Acceptance Criteria

The following test should be carried out on two

Not be damaged in stowage throughout the air temperature range 30C to + 65C

lifebuoys.

Significant Test Data


Passed

Failed

(See following page for test data)


Two lifebuoys should be alternately subjected to
surrounding temperatures of -30C and +65C.
These alternating cycles need not follow
immediately after each other and the following
procedure, repeated for a total of 10 cycles, is
acceptable:

The lifebuoys should show no sign of loss of rigidity under high


temperatures and, after the tests, should show no sign of damage such
as shrinking, cracking, swelling, dissolution or change of mechanical
qualities.

Intact after this test?


Observations
Observations

An 8 h cycle at +65C to be completed in


one day
The specimens removed from the warm
chamber that same day and left exposed
under ordinary room conditions until the
next day
An 8 h cycle at -30C to be completed the
next day
The specimens removed from the cold
chamber that same day and left exposed
under ordinary room conditions until the
next day.

Observations
Observations
Intact after these tests ?
lifebuoy No.1:

Passed/ Failed

lifebuoy No.2:

Passed/ Failed

Comments/Observations

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ANNEX
Page 11
2.1.1.4

Temperature cycling test Test data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHo.sa.doc

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/1.2

MSD/T/HHo/sa

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ANNEX
Page 12
2.1.1.5

Drop test

Regulations: LSA Code 2.1.1.6; MSC.81(70) 1 / 1.3

Test Procedure

Acceptance Criteria

The two lifebuoys should be dropped into the


water from the height at which they are intended
to be stowed on ships in their lightest seagoing
condition, or 30 m, whichever is the greater,
without suffering damage.

Be constructed to withstand a drop into the water from the height at


which it is stowed above the waterline in the lightest seagoing
condition or 30 m, whichever is the greater, without impairing either
its operating capability or that of its attached components.

One lifebuoy should be dropped three times from


a height of 2 m on to a concrete floor

One lifebuoy should withstand three drops from a height of 2m on to a


concrete floor.

Significant Test Data


Number of lifebuoys :

____________

Lifebuoy no. 1
Drop height in water :
Number of drops:
Passed/ Failed

____________ m
____________ m

Lifebuoy no. 2
Drop height in water :
Number of drops:
Passed/ Failed

____________ m
____________ m

Condition lifebuoy no. 1:

_____________

Passed/ Failed
Condition lifebuoy no. 2:

_____________

Passed/ Failed
Comments/Observations

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2.1.1.6

Test for oil resistance

Regulations: LSA Code 1.2.2; MSC.81(70) 1 / 1.4

Test Procedure

Acceptance Criteria

One of the lifebuoys should be immersed


horizontally for a period of 24 h under a 100 mm
head of diesel oil at normal room temperature.

After this test the lifebuoy should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities.

Significant Test Data


Lifebuoy No.
Diesel oil head : _________ mm
Duration : _________ hours
Signs of damage ?
Passed

Failed

Comments/Observations
2.1.1.7

Fire test

Regulations: LSA Code 2.1.1.5; MSC.81(70) 1/1.5

Test Procedure

Acceptance Criteria

The other lifebuoy should be subjected to a fire


test. A test pan 30 x 35 x 6 cm should be placed
in an essentially draught-free area. Water should
be put in the bottom of the test pan to a depth of 1
cm followed by enough petrol to make a
minimum total depth of 4 cm..

The lifebuoy should not sustain burning or continue melting after


being removed from the flames.

The petrol should then be ignited and allowed to


burn freely for 30 s.

Significant Test Data


Lifebuoy No.
Dimensions test pan :
_____ x _____ x _____ cm
Water depth : _______ cm
Depth incl. petrol : _______ cm
Exposure time : _______ seconds

The lifebuoy should then be moved through


flames in an upright, forward, free-hanging
position, with the bottom of the lifebuoy 25 cm
above the top edge of the test pan so that the
duration of exposure to the flames is 2 s.

I:\CIRC\MSC\980-HHo.sa.doc

Sustain burning or continue melting after being removed


from the flame
Passed/ Failed
Comments/Observations

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ANNEX
Page 14
2.1.1.8

Flotation Test

Regulations: LSA Code 2.1.1.3; MSC.81(70) 1/1.6

Test Procedure

Acceptance Criteria

The two lifebuoys subjected to the above tests


should be floated in fresh water with not less than
14.5 kg of iron suspended from each of them and
should remain floating for a period of 24 h.

There should be no breaks, cracks or permanent deformation. The


lifebuoys should float throughout the 24 h test period.

Significant Test Data


Lifebuoy no. 1

Lifebuoy no. 2

Suspended mass :

kg

kg

Float duration :

min

min

Intact after this test?


Float for entire test period?

Passed/ Failed
Passed/ Failed

Comments/Observations

2.1.1.9

Strength Test
Test Procedure

A lifebuoy body should be suspended by a 50 mm


wide strap. A similar strap should be passed
around the opposite side of the body with a 90 kg
mass suspended from it. After 30 min, the
lifebuoy body should be examined.

Regulations: LSA Code 1.2.2; MSC.81(70) 1/1.7


Acceptance Criteria
There should be no breaks, cracks or permanent deformation.

Significant Test Data


Lifebuoy No.
Suspended mass : _________ kg
Suspension duration : _______ min
Passed/Failed
Comments/Observations

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2.1.1.10

Test for operation with a light and smoke signal

Regulations: LSA Code 2.1.1.7; MSC.81(70) 1/1.8

Test Procedure

Acceptance Criteria

The tests should be carried out if the lifebuoy is


intended for quick release with a light and smoke
signal.

The lifebuoy should be released and should activate both the light and
the smoke signal.

Significant Test Data


Lifebuoy Bo.
Type / description of quick activating arrangement:

The weight of the lifebuoy should be at least 4 kg.


The lifebuoy should be arranged in a manner
simulating its installation on a ship for release
from the navigating bridge.

Type of light and smoke signal:

A lifebuoy light and smoke signal should be


attached to the lifebuoy in the manner
recommended by the manufacturers.

Smoke activated? Passed/ Failed,

Light activated? Passed/ Failed

Weight of the lifebuoy ______________ kg


Length of the line connected to the lifebuoy
______________m
Passed ___________

Failed ___________

Comments/Observations

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ANNEX
Page 16

2.1.2 LIFEBUOY SELF-IGNITING LIGHTS


EVALUATION AND TEST REPORT
Remark:

If a lifebuoy self-igniting light is a combined light/smoke signal it should be treated


as a sole lifebuoy self-igniting light.

2.1.2.0

General information
2.1.2.0.1 General Data and Specifications
2.1.2.0.2 Drawings and Manuals

2.1.2.1

Visual inspection
2.1.2.1.1 Approval marking
2.1.2.1.2 Expiry marking
2.1.2.1.3 Additional markings
2.1.2.1.4 Electrical short circuit protection
2.1.2.1.5 Construction and materials

2.1.2.2

Temperature cycling test

2.1.2.3

Light tests

2.1.2.4

Chromaticity test

2.1.2.5

Rain Test and watertightness test

2.1.2.6

Case resistance test

2.1.2.7

Dome drop test

2.1.2.8

Floatation test

2.1.2.9

Drop test

2.1.2.10

Fitting test

2.1.2.11

Release and operation test

2.1.2.12

Vibration test

2.1.2.13

Mould growth test

2.1.2.14

Corrosion and seawater resistance test

2.1.2.15

Solar radiation test

2.1.2.16

Test for oil resistance

2.1.2.17

Fire test

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MSC/Circ.980
ANNEX
Page 17

2.1.2 LIFEBUOY SELF-IGNITING LIGHTS


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifebuoy Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.1.2.0.1

General Data and Specifications


General Information

Regulations: LSA Code; MSC.81(70)


Lifejacket Light Dimensions

Lifejacket Light Weight

TYPE OF SWITCHING
Comments/Observations
FLASHING LIGHT
STEADY LIGHT

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Page 19
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.0.2

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.1

Visual Inspection

Regulations: LSA Code 1.2.2.1/1.2.2.6/1.2.2.9/1.2.2.10/1.2.3

Test Procedure

Acceptance Criteria

Thirteen lifebuoy self-igniting lights should be


examined in detail for the following items :

The lifebuoy self-igniting lights should :

Approval marking

be clearly marked with approval information including the


Administration which approved it, and any operational
restrictions;

be marked with a date of expiry;

Significant Test Data


Results:
PASS:

FAIL:

PASS:

FAIL:

Results:
Expiry marking

The Administration should determine the


PASS:
-

FAIL:

period of acceptability, due to deterioration with age. The


established life must be justified by the manufacturer
Results:

Additional markings

Be provided the following information :


precise definition of intended use (e.g. "Lifebuoy selfigniting light");
serial number;
identification of the manufacturer;
where applicable, information on proper battery disposal by
the words : "DO NOT INCINERATE / DO NOT
RECHARGE / DO NOT TAMPER";

Electrical short circuit protection

be provided with electrical short circuit protection to prevent


damage or injury;

PASS:

FAIL:

PASS:
PASS:
PASS:

FAIL:
FAIL:
FAIL:

Results:
PASS:

FAIL:

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 21
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.1

Visual Inspection (continued)

Regulations: LSA Code 1.2.2.1/1.2.2.6/1.2.2.9/1.2.2.10/1.2.3

Test Procedure

Construction and materials

Acceptance Criteria

Significant Test Data

The lifebuoy self-igniting lights should :

Results:

PASS:

be constructed with proper workmanship and materials.

FAIL:

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

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MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifebuoy Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 23
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.2

Temperature Cycling Test

Regulations: LSA Code 1.2.2.2; MSC.81(70) 1/ 1.2, 1.2.1, 1.2.2, 10.2, 10.2.1

Test Procedure

Acceptance Criteria

Three lifebuoy self-igniting lights should be alternately


subjected to surrounding temperatures of not less than
300C and at least +650C. These alternating cycles need
not follow immediately after each other and the
following procedure, repeated for a total of not less than
10 cycles, is acceptable :

The lifebuoy self-igniting lights should not be damaged in stowage throughout


the air temperature range of at least -30C to +65C. The lifebuoy self-igniting
lights should show no sign of loss of rigidity under high temperatures and, after
the tests, should show no sign of damage such as shrinking, cracking, swelling,
dissolution or change of mechanical qualities and should function after the test.

1.
2.
3.
4.

at least an 8 h cycle at not less than +650C to be


completed in one day; and
the specimens removed from the warm chamber
that same day and left exposed under ordinary
room conditions until the next day;
at least an 8 h cycle at not less than 300C to be
completed the next day; and
the specimens removed from the cold chamber
that same day and left exposed under ordinary
room conditions until the next day.

I:\CIRC\MSC\980-HHo.sa.doc

Significant Test Data


Results:
Attach temperature cycling chart to record times spent at
Each temperature.
PASS:

FAIL:

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 24
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifebuoy Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.1.2.2

Temperature cycling test Test data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHo.sa.doc

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/1.2

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 25
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.3

Light Tests

Regulations: LSA Code 2.1.2/2.1.2.2/2.1.2.3; MSC.81(70) 1/ 10.2.2, 10.4, 10.4.9

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the temperature cycling test should be taken from a
stowage temperature of -300C and then be operated
immersed in seawater at a temperature of -10C, and
one lifebuoy self-igniting light which has passed the
temperature cycling test should be taken from a
stowage temperature of +650C and be operated
immersed in seawater at a temperature of +300C. At
the end of the first hour of operation the lifebuoy
self-igniting lights should be immersed to a depth
of 1 m for 1 min.

After immersion, both lifebuoy self-igniting lights should not be


extinguished and should contain operating for at least an hour longer.

Significant Test Data


Results:
All luminous intensity data is to be attached here.

They should continue to provide a luminous intensity of not less than 2


cd in all directions of the upper hemisphere or, in the case of a flashing
light, flash at a rate of not less than 50 flashes and not more than 70
flashes per minute with at least the corresponding effective luminous
intensity of not less than 2 cd for at least 2 h. (see formula below to
calculate the effective luminous intensity.)

PASS:

FAIL:

Comments/Observations

If the voltage at 5 min of operation is lower than the


recorded voltage at the end of life it is permissible
to use a lamp from the same build standard for the
light output test. Using the lowest recorded voltage
a light output test can be carried out as described
below. The voltage of the 2 test units should be
monitored continuously for 2 h. To make sure that
both test units provide a luminous intensity of not
less than 2 cd in all directions of the upper
hemisphere for 2 h operation, the following test
should be performed :

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 26
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.3

Light Tests (continued)

Regulations: LSA Code 2.1.2/2.1.2.2/2.1.2.3; MSC.81(70) 1/ 10.2.2, 10.4, 10.4.9

Test Procedure
It must be demonstrated that both lights reach the
required luminous intensity in all directions of the
upper hemisphere when using a photometer which
is calibrated to the photometric standards of the
appropriate National or State Standard Institute
(Note: CIE Publ. No. 70 contains further
information.). Luminous intensity of both lights
should be measured by a photometer directed at the
center of the light source with the test light on a
rotating table. Luminous intensity should be
measured in a horizontal direction at the level of
the center of the light source and continuously
recorded through a 360 rotation. The first
measurement should be taken at 0 (horizontal) and
should continue to be taken in the azimuth angle at
5 intervals to a single measurement at 90
(vertical).
Luminous intensity should be measured in a
vertical direction, beginning at the center of the
light source at the point of lowest recorded light
output, and continuously recorded through an arc of
180.
All measured data of luminous intensity and
voltage should be documented.

I:\CIRC\MSC\980-HHo.sa.doc

Acceptance Criteria
The effective luminous intensity is to be found from the formula :

t2

t1 Idt

0.2 + ( t 2 - t1 ) max

Significant Test Data


Passed

Failed __________

Comments/Observations

where :
I is the instantaneous intensity,
0.2 is the Blondel - Rey constant and t1 and t2 are time - limits of
integration in seconds.

Note: Flashing lights with a flash duration of not less than 0.3 s at or
above 2 cd, not including incandescence time, may be considered as
fixed lights for the measurement of luminous intensity. Such lights
should provide the required luminous intensity in all directions of the
upper hemisphere. (Incandescence time is the time interval between
switch on and the luminous intensity reaching the required minimum
luminous intensity).

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MSC/Circ.980
ANNEX
Page 27
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.4

Chromaticity Test

Regulations: LSA Code 2.1.2.2; MSC.81(70) 1/10.2.2, 10.4, 10.4.10

Test Procedure

Acceptance Criteria

Both lifebuoy self-igniting lights which have passed


the light tests should be tested for chromaticity to
determine that it lies within the boundaries of the
area "white" of the diagram specified for each
colour by the International Commission on
Illumination (CIE). The chromaticities of the
lifebuoy self-igniting lights should be measured by
means of colorimetric measurement equipment
which is calibrated to the appropriate National or
State Standards Institute (Note: CIE Publ. No. 15.2
contains further information.). Measurement on at
least four points of the upper hemisphere should be
taken.

The measured chromaticity coordinates should fall within the boundaries


of the area of the diagram as per CIE. The boundaries of the area for
white lights are given by the following corner coordinates:

I:\CIRC\MSC\980-HHo.sa.doc

Significant Test Data


Results:
All chromaticity data is to be attached here.
PASS:

FAIL:

Comments/Observations
x 0.500 0.500 0.440 0.300 0.300 0.440
y 0.382 0.440 0.433 0.344 0.278 0.382
(International Standard on Colours of Light Signals, with colour tables
to be developed by CIE.)

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 28
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.5

Rain Test and Watertightness Test

Regulations: LSA Code 1.2.2.8; MSC.81(70) 1/ 10.2.5, 10.4.7

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the temperature cycling test should be subjected to
the rain test according to IEC 945, paragraph 8.8.
After having passed the rain test, the lifebuoy selfigniting light and its complete power source should
be immersed horizontally under not less than 300
mm of fresh water for at least 24 h.

The lifebuoy self-igniting light should be rot-proof and, if it is to be used


in a seaway, be capable of satisfactory operation in that environment.

Results :

The lifebuoy self-igniting light should function after immersion under


water.

PASS:

The lifebuoy self-igniting light should comply with the requirements of


IEC 945, paragraph 8.8.2.

Comments/Observations

After that test, the lifebuoy self-igniting light should


be tested for function. After having tested its
function, and if it is an electric light, it should be
disassembled and examined for the presence of
water.

Significant Test Data

FAIL:

There should be no evidence of water inside the lifebuoy self-igniting


light.

Automatic activated version should be prevented


from switching during these tests.

I:\CIRC\MSC\980-HHo.sa.doc

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MSC/Circ.980
ANNEX
Page 29
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.6

Case Resistance Test

Regulations: MSC.81(70) 1/ 10.2.7

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light should be placed on


its side on a rigid surface and a steel sphere having
a mass of 500 g should be dropped from a height of
1.3 m on to the case at least three times. The sphere
should strike the case near its centre on one drop,
approximately 12 mm from one end of the case on
another drop and approximately 12 mm from the
other end of the case on the third drop.

The case should not break or crack, or be distorted in a way that would
affect its watertightness.

2.1.2.7

Dome Drop Test


Test Procedure

If a lifebuoy self-igniting light has a dome, it should


be subjected to the dome drop test.

Significant Test Data


Results :
PASS:

FAIL:

The lifebuoy self-igniting light should function after the test.


Comments/Observations

Regulations: MSC.81(70) 1/ 10.2.6


Acceptance Criteria
The dome should not break or crack.

Significant Test Data


Results :

The lifebuoy self-igniting light should function after the test.


The lifebuoy self-igniting light should be cooled to
-180C and dropped twice from a height of 1 m on to
a rigidly mounted steel plate or concrete surface.
The distance should be measured from the top of
the dome to the impact surface. The lifebuoy selfigniting light should strike the surface on the top
centre of the dome.

I:\CIRC\MSC\980-HHo.sa.doc

PASS:

FAIL:

Comments/Observations

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MSC/Circ.980
ANNEX
Page 30
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.8

Floatation Test

Regulations: LSA Code 1.2.2.8; MSC.81(70) 1/ 10.2.4

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light should be subjected


to the floatation test. If the unit has an automatic
activation, it should be disabled during this test.

The lifebuoy self-igniting light should be capable of satisfactory


operation in a seaway.

Results :

The lifebuoy self-igniting light should function after the test and there
should be no evidence of water inside the lifebuoy self-igniting light.

PASS:

The lifebuoy self-igniting light should be allowed


to float in water in its normal operating position for
24 h.

Significant Test Data

FAIL:

Comments/Observations

If the lifebuoy self-igniting light is an electric light,


it should be disassembled at the end of the tests and
examined for the presence of water.

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 31
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.9

Drop Test

Regulations: LSA Code 2.1.2.4/2.1.1.6; MSC.81(70) 1/ 1.3, 10.2.3

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed the


visual inspection should be subjected to the drop test.

The lifebuoy self-igniting light should withstand this test without impairing
either its operating capability or that of its attached components.

Results :

The lifebuoy self-igniting light should be subjected to


at least two drop tests as follows :

The lifebuoy self-igniting light should not suffer damage and should operate
satisfactorily after each drop.

PASS:

The lifebuoy self-igniting light should be dropped into


the water from a height of at least 30 m.
The lifebuoy self-igniting light should be dropped
twice, first by itself and then attached to a lifebuoy.

Significant Test Data

FAIL:

Comments/Observations

On sea activated lights this test should be carried out


with the sealing plugs fitted to prevent the ingress of
water which will cause the light to operate.
After having passed the drop test the light should be
subjected next to the fitting test.

2.1.2.10

Fitting Test

Regulations: MSC.81(70) 1/ 10.2.8

Test Procedure

Acceptance Criteria

The lifebuoy self-igniting light which has passed


the drop test should be subjected to the fitting test.

Neither the fitting and lanyard nor the lifebuoy self-igniting light should
be damaged as a result of this test.

A force of 225 N should be applied to the fitting


and lanyard that attaches the lifebuoy self-igniting
light to a lifebuoy.

The lifebuoy self-igniting light should function after the test.

Significant Test Data


Results :
PASS:

FAIL:

Comments/Observations

After having passed the fitting test the light should


be subjected to the release and operation test.

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 32
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.11

Release and Operation Test


Test Procedure

One lifebuoy intended for quick release with the


lifebuoy self-igniting light which has passed the
fitting test and a smoke signal should be given this
test. The chemical material intended to produce the
smoke should be substituted by an equivalent nondangerous material. The lifebuoy should be
arranged in a manner simulating its installation on a
ship for release from the navigating bridge. The
lifebuoy self-igniting light and a smoke signal
should be attached to the lifebuoy in the manner
recommended by the manufacturer. The lifebuoy
should be released.

2.1.2.12

Vibration Test

Regulations: LSA Code 2.1.1.7; MSC.81(70) 1/ 1.8


Acceptance Criteria
The lifebuoy should activate the lifebuoy self-igniting light.

Significant Test Data


Results :
PASS:

FAIL:

Comments/Observations

Regulations: LSA Code 1.2.2.1/1.2.2.8; MSC.81(70) 1/ 10.4, 10.4.1

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the visual inspection should be subjected to a
vibration test according to IEC 945 paragraph 8.7.

The lifebuoy self-igniting light should be constructed with proper


workmanship and materials

Significant Test Data


Results:
PASS:

FAIL:

The lifebuoy self-igniting light should function after the test.


Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 33
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.13

Mould Growth Test

Regulations: LSA Code 1.2.2.4; MSC.81(70) 1/ 10.4, 10.4.2

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the visual inspection should be subjected to the
mould growth test.

The lifebuoy self-igniting light should be rot-proof and not be unduly


affected by fungal attack.

The lifebuoy self-igniting light should be


inoculated by spraying with an aqueous suspension
of mould spores containing all the following
cultures :

There should be no mould growth visible to the naked eye and the
lifebuoy self-igniting light should function after the test.

Significant Test Data


Results:
PASS:

FAIL:

Comments/Observations

Aspergillus
niger;
Aspergillus
terreus;
Aureobasidium pullulans; Paecilomyces variotii;
Penicillium funiculosum; Penicillium ochrochloron; Scopulariopsis brevicaulis; and
Trichoderma viride.
The lifebuoy self-igniting craft light should then be
placed in a mould growth chamber which should be
maintained at a temperature of 290C +/- 10C and a
relative humidity of not less than 95 %. The period
of incubation should be 28 days. After this period
the lifebuoy self-igniting light should be inspected.
(Note: The mould growth test may be waived
where the manufacturer is able to produce evidence
that the external materials employed will satisfy the
test.)

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MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 34
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.14

Corrosion and Seawater Resistance Test

Regulations: LSA Code 1.2.2.4; MSC.81(70) 1/ 10.4, 10.4.4

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the visual inspection should be subjected to a
corrosion and seawater resistance test according to
IEC 945, paragraph 8.12.

The lifebuoy self-igniting light should be corrosion resistant and not be


unduly affected by seawater.

(Note :
.1
If there are no exposed metal parts the
Corrosion and Seawater Resistance Test
need not be conducted.
.2

.3

The Corrosion and Seawater Resistance


Test may be waived where the
manufacturer is able to produce evidence
that the external metals employed will
satisfy the test.
Automatic activated version should be
prevented from switching during the test.)

2.1.2.15

Solar Radiation Test

PASS:

FAIL:

Comments/Observations
There should be no undue deterioration of metal parts and the lifebuoy
self-igniting light should function after the test.
Where the exposed metal is part of the automatic switch sensor, the
function test after the 28 day test cannot be done.

Regulations: LSA Code 1.2.2.5; MSC.81(70) 1/ 10.4, 10.4.5


Acceptance Criteria

One lifebuoy self-igniting light which has passed


the visual inspection should be subjected to a solar
radiation test according to IEC 945, paragraph
8.10.

The lifebuoy self-igniting light should be resistant to deterioration by


sunlight.

I:\CIRC\MSC\980-HHo.sa.doc

Results:

Furthermore, the lifebuoy self-igniting light should comply with the


requirements of IEC 945, paragraph 8.12.2.

Test Procedure

(Note: The solar radiation test may be waived


where the manufacturer is able to produce evidence
that the materials employed will satisfy the test, i.e.
UV stabilized.)

Significant Test Data

Significant Test Data


Results:
PASS:

Furthermore, the mechanical properties and labels should be resistant to


harmful deterioration by sunlight and the lifebuoy self-igniting light
should function after the test.

FAIL:

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 35
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Lifebuoy Lights

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.1.2.16

Test for Oil Resistance

Regulations: LSA Code 1.2.2.4; MSC.81(70) 1/ 10.4, 10.4.6

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the visual inspection should be subjected to the
test for oil resistance according to IEC 945
paragraph 8.11. Automatic activated version
should be prevented from switching during the
test.

After this test the lifebuoy self-igniting light should not be unduly
affected by oil and should show no sign of damage such as shrinking,
cracking, swelling, dissolution or change of mechanical qualities.

Results:

The lifebuoy self-igniting light should function after the test.

Comments/Observations

2.1.2.17

Fire Test

PASS:

FAIL:

Regulations: LSA Code 2.1.1.5; MSC.81(70) 1/ 10.4, 10.4.8

Test Procedure

Acceptance Criteria

One lifebuoy self-igniting light which has passed


the visual inspection should be subjected to a fire
test. A test pan not less than 30 cm x 35 cm x 6 cm
should be placed in an essentially draught-free area.
Water should be put in the bottom of the test pan to
a depth of at least 1 cm followed by enough petrol
to make a minimum total depth of not less than 4
cm. The petrol should then be ignited and allowed
to burn freely for at least 30 s. The lifebuoy selfigniting light should then be moved through the
flames, facing them, with the lifebuoy self-igniting
light not more than 25 cm above the top edge of the
test pan so that the duration of exposure to the
flames is at least 2 s.

The lifebuoy self-igniting light should not sustain burning or continue


melting after being totally enveloped in a fire for a period of not less
than 2 s and after being removed from the flames.

I:\CIRC\MSC\980-HHo.sa.doc

Significant Test Data

Significant Test Data


Results:
PASS:

FAIL:

The lifebuoy self-igniting light should function after the test.


Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 36

2.1.3 LIFEBUOY SELF ACTIVATING SMOKE SIGNALS


EVALUATION AND TEST REPORT
2.1.3.1

Submitted drawings, reports and documents


2.1.3.1.1 Quality assurance
2.1.3.1.2 Visual inspection
2.1.3.1.3 General data and specification

2.1.3.2

Temperature cycling test

2.1.3.3

Low temperature conditioning test

2.1.3.4

High temperature conditioning test

2.1.3.5

Ambient temperature conditioning and drop test

2.1.3.6

Humidity conditioning

2.1.3.7

Water and corrosion resistance test


2.1.3.7.1 Immersed for 24 h under 1 m
2.1.3.7.2 Salt spray conditioning

2.1.3.8

Heptane test

2.1.3.9

Laboratory smoke obscuration test

2.1.3.10

Wave test

2.1.3.11

Attachment fitting strength test

2.1.3.12

Safety inspection

I:\CIRC\MSC\980-HHo.sa.doc

MSC/Circ.980
ANNEX
Page 37

2.1.3 LIFEBUOY SELF ACTIVATING SMOKE SIGNALS


EVALUATION AND TEST REPORT

Manufacturer

Type/Model

Date of Approval

Place

Name Surveyor printed

Signature

Approving Organization

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MSC/Circ.980
ANNEX
Page 38
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.1

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

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MSC/Circ.980
ANNEX
Page 39
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.1.1

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections of
manufacturers to ensure that the quality of life-saving appliances and materials used
comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: Quality Assurance Procedure: -

Manufacturers should be required to institute a quality control procedure to ensure that


life-saving appliances are provided to the same standard as the prototype life-saving
appliance approved by the Administration and to keep records of any production tests
carried out in accordance with the Administration's instructions.

Quality Assurance Manual: Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

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MSC/Circ.980
ANNEX
Page 40
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.1.2

Visual Inspection
Test Procedure

Visual examination
Approval markings

Operating instructions.

Outer casing.

Regulations: LSA Code I/1.2; MSC.81(70) 1/1.9 and 4.5


Acceptance Criteria

Significant Test Data

Lifebuoy Self-Activating Smoke Signal should: be clearly marked with approval information including the
Administration which approved it, date of manufacture and expiry and
operational restrictions, markings are to be indelible;

Passed

Failed

be provided with brief instructions or diagrams clearly illustrating the


use of the lifebuoy self-activating smoke signal printed on the casing
also the method of manual operation;

Passed

Failed

not depend on adhesive tapes or plastic envelopes for its waterresistant properties

Passed

Failed

be fitted with an integral means of ignition;

Passed

Failed

if fitted with lights be tested in accordance with the requirements of


Lifebuoy Self-Igniting lights, section 10.2.

Passed

Failed

The administration should determine the period of acceptability of the


unit which are subject to deterioration with age.

Comments/Observations

Ignition System.
Fitted with light
Acceptable life

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ANNEX
Page 41
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.1.3

General Data and Specifications

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1 /4.6

General Information
Construction Material:
Casing:_____________________________
Top cover (If applicable):
__________________________
Bottom Cover (If applicable) :
__________________________
Method of Ignition
__________________________
Operational Safety Delay (if Applicable)
__________________________
Number of lights (if Applicable)
__________________________
Type of lens dome ___________________
Amperage of Bulb ___________________
Number of Batteries __________________
Voltage of Batteries __________________
Acceptable life of the item
_______________________yrs

I:\CIRC\MSC\980-HHO.SA.DOC

Dimensions

Weight

Dimensions:
Length of Casing: ____________________

Design Weight: ________________________

Maximum Diameter of Casing: ___________

Weight As Tested: _______________________

Minimum Diameter of Casing ___________

Weight of Smoke Material ____________________


Comments/Observations

MSC/Circ.980
ANNEX
Page 42
LIFEBUOY SELF ACTIVATING SMOKE SIGNAL CONDITIONING & SEQUENCE TEST CHART
TEST ITEMS

REFERENCES

REMARKS

CONDITIONING
SEQUENCE
1-3

4-6

7-9

10-12

13-15

16-18

19-21

22

Measuring dimensions and


mass

Temperature cycling test


(2.1.3.2)

Low temperature conditioning


(2.1.3.3)

High temperature conditioning


(2.1.3.4)

1.9.1 & 1.2.1.

1.9.2
C

Ambient temperature
conditioning (2.1.3.5)

1.9.2
C

Operate Immersed under


25mm for 10 secs (2.1.3.4)

1.9.2

1.9.2

Humidity conditioning
(2.1.3.6)

1 metre for 24 hours


(2.1.3.7.1)

1.9.4 & 4.2.4


C

Salt water spray (2.1.3.7.2)


Safety inspection (2.1.3.12)
Operation at ambient
temperature

I:\CIRC\MSC\980-HHo.sa.doc

1.9.4 & 4.3.1


1.9.4 & 4.3.3

C
D

MSC 81(70)

D
E

4.5
1.9.3, 4.3.1

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ANNEX
Page 43

LIFEBUOY SELF ACTIVATING SMOKE SIGNAL CONDITIONING & SEQUENCE TEST CHART (continued)
Specimen No. ->
Operate at conditioning
Temperature

1-3

4-6

7-9

10-12

13-15

16-18

22

10.2.8

(2.1.3.11)
Wave height test (2.1.3.10)

30 m drop test (2.1.3.5)


Smoke colour and emission
time 15 minutes minimum
Smoke obscuration (2.1.3.8)

May be carried out by an independent laboratory acceptable to


the administration and report submitted. Use specimens 1 and 4

1.9.5
1.9.3

H
G

Remarks

1.9.4 & 4.8.2

F
F

References
1.9.2, 4.2.4

Heptane test (2.1.3.8)


Attachment fitting strength

19-21

1.9.2 & 1.9.3


4.8.3

May be carried out by an independent laboratory acceptable to


the administration and report submitted.

Note: The letters in the above `boxes' refer to the sequence of testing of each specimen Lifebuoy Self Activating Smoke Signal.

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MSC/Circ.980
ANNEX
Page 44
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.2

Temperature cycling test

Regulations: LSA Code I/1.2.2; MSC.81(70) I/1.9 1.2.1

Test Procedure

Acceptance Criteria

Nine self-activating smoke signals should be


alternately subjected to surrounding temperatures
of -30C and +65C. These alternating cycles
need not follow immediately after each other and
the following procedure, repeated for a total of 10
cycles, is acceptable:

After 10 cycles each specimen should be inspected and should show


no sign of damage such as shrinking, cracking, swelling, dissolution or
change of mechanical properties.

1.

an 8 h cycle at +65C to be completed in one


day; and

2.

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

3.

an 8 h cycle at -30C to be completed the


next day; and

4.

the specimen removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day;

Significant Test Data


Specimen No.
1.

Passed

Failed _____________

2.

Passed

Failed _____________

3.

Passed

Failed _____________

4.

Passed

Failed _____________

5.

Passed

Failed _____________

6.

Passed

Failed _____________

7.

Passed

Failed _____________

8.

Passed

Failed _____________

9.

Passed

Failed _____________

Comments/Observations

Passed __________ Failed ____________

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ANNEX
Page 45
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.3

Low temperature conditioning test

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/1.9.2

Test Procedure
After at least ten complete temperature cycles
three smoke signals should be subjected to a
temperature of -30C for at least 48 h, then taken
from this stowage temperature be activated and
operated in seawater at a temperature of -1C, and
function effectively at that temperature.

Acceptance Criteria
The 3 specimens should function effectively.

Significant Test Data


Specimen Number
1

Each specimen should show no sign of damage such as shrinking,


cracking, swelling, dissolution or change of mechanical properties
after completing the -30C conditioning.

Condition after Conditioning (Pass/Fail)

The signal should not ignite explosively or in a manner dangerous to


persons close by, nor emit any flame during the entire smoke emission
time of at least 15 min.

Smoke emission time (min/sec)

The colour of the smoke should be orange as defined by sections 34,

Smoke emission quality (Pass/Fail)

48, 49 or 50 of the publication Colour: Universal Language and


Dictionary of Names. *

Smoke colour (Pass/Fail)

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Comments/Observations

Passed____________ Failed ___________

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MSC/Circ.980
ANNEX
Page 46
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.4

High temperature conditioning test


Test Procedure

After at least ten complete temperature cycles


three smoke signals should be subjected to a
temperature of +650C for at least 48 h, then taken
from this stowage temperature be activated and
operated in seawater at a temperature of +30C,
and function effectively at that temperature.

Regulations: LSA Code I/1.2.2 and II/2.1.3; MSC.81(70) 1/1.9.2


Acceptance Criteria

The 3 specimens should function effectively.


Each specimen should show no sign of damage such as shrinking,
cracking, swelling, dissolution or change of mechanical properties
after completing the +65C conditioning.
The smoke signal should not ignite explosively or in a
manner dangerous to persons close by nor emit any flame
during the entire smoke emission time.
After the smoke signals have been emitting smoke for 7 minutes, the
smoke-emitting ends of the smoke signals should be immersed to a
depth of 25 mm for 10 s. On being released the smoke signals should
continue to emit a steady quantity of smoke of a highly visible colour
at a uniform rate for a period of not less than 15 minutes when floating
in calm water.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


Specimen Number
4

Condition after Conditioning (Pass/Fail)

Smoke emission time (min/sec)

Smoke emission quality (Pass/Fail)

Smoke colour (Pass/Fail)

Smoke emission during submergence (Pass/Fail)

Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Passed________ Failed ___________

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ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.5

Ambient Temperature Conditioning & Drop Test


Test Procedure

After at least ten complete temperature cycles


three smoke signals taken from ordinary room
conditions and attached by a line to a lifebuoy
should undergo a drop test.
A lifebuoy and the smoke signal should be
dropped each into the water from the height at
which they are intended to be stowed on ships in
their lightest seagoing condition, or 30 m,
whichever is the greater, without suffering
damage
The lifebuoy and smoke signals should be
dropped from a quick release fitting used for
housing the signals.

Regulations: LSA Code I/1.2.2 & II/2.1.1.6; MSC.81(70) 1/1.9.3


Acceptance Criteria

The 3 specimens should function effectively.


Each specimen should show no sign of damage such as shrinking,
cracking, swelling, dissolution or change of mechanical properties
after completing the +65C conditioning.
The smoke signal should not ignite explosively or in a
manner dangerous to persons close by nor emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


Specimen No.
7

Condition after Conditioning (Pass/Fail)

Drop height (metre)

Smoke emission time (min/sec)

Smoke emission quality (Pass/Fail)


*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.
Smoke colour (Pass/Fail)

Comments/Observations

Passed________ Failed ___________

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MSC/Circ.980
ANNEX
Page 48
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.6

Humidity conditioning
Test Procedure

Three specimens of smoke signals should be


subjected to a temperature of +65C and 90%
relative humidity for at least 96 h, followed by ten
days at 20C to 25C at 65% relative humidity.
After the humidity test the specimens should be
subjected to the function test at ambient
temperature.

Regulations: LSA Code I/1.2.2 & II/2.1.3; MSC.81(70) 1/4.2.4


Acceptance Criteria
The 3 specimens should function effectively.
Each specimen should show no sign of damage such as shrinking,
cracking, swelling, dissolution or change of mechanical properties
after completing the +65C conditioning.
The smoke signal should not ignite explosively or in a
manner dangerous to persons close by nor emit any flame
during the entire smoke emission time.

Significant Test Data


Specimen No.
10

11

12

Condition after Conditioning (Pass/Fail)

Smoke emission time (min/sec)

The colour of the smoke should be orange as defined by sections 34,


48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Smoke emission quality (Continuous/Intermittent)

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Smoke emission colour: (Passed/Failed)

Comments/Observations

Passed _____________ Failed __________

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ANNEX
Page 49
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.7.1

1 m immersion for 24 hours test

Regulations: LSA Code I/1.2.2 and II/2.1.3; MSC.81(70) 1/4.3.1

Test Procedure

Acceptance Criteria

Three specimens of smoke signal should be


immersed horizontally for 24 h under 1 m of
water.

The three specimens should show no sign of damage such as shrinking,


cracking, swelling, dissolution or change of mechanical properties.

After this test the specimens should be subjected


to the function test at ambient temperature.

Significant Test Data


Specimen No.
13

The signals should establish that it can be operated effectively without


injury to the operator, or any person in close proximity, during firing or
burning.
The specimen signal should not ignite explosively or in a manner
dangerous to persons close by, nor emit any flame during the entire
smoke emission time. They should emit smoke of a highly visible
colour at a uniform rate for a period of not less than 15 minutes when
floating in calm water.

14

15

Condition after Conditioning (Pass/Fail)

Smoke emission time (min/sec)

Smoke emission quality (Continuous/Intermittent)


The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Smoke emission colour: Passed/Failed

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.
Comments/Observations

Passed _____________ Failed __________

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MSC/Circ.980
ANNEX
Page 50
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.7.2

Salt Spray Conditioning

Regulations: LSA Code I/1.2.2 & II/2.1.3; MSC.81(70) 1/4.4.2

Test Procedure

Acceptance Criteria

Three specimens of smoke signals should be


subjected to a salt spray (5% natrium chloride
solution) at a temperature of +353C for at least
100 h.

The three specimens should show no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.

Specimen No

The signals should establish that it can be operated effectively without


injury to the operator, or any person in close proximity, during firing
or burning.

Condition after Conditioning (Pass/Fail)

The three signals should be activated at ambient


temperature in accordance with the manufacturer's
operating instructions.

The specimen signal should not ignite explosively or in a manner


dangerous to persons close by, nor emit any flame during the entire
smoke emission time. They should emit smoke of a highly visible
colour at a uniform rate for a period of not less than 15 minutes when
floating in calm water.

Significant Test Data

16

17

18

Smoke emission time (min/sec)

Smoke emission quality (Continuous/Intermittent)


The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *
*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.

Smoke emission colour: Passed/Failed

Comments/Observations

Passed _____________ Failed __________

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ANNEX
Page 51
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.8

Heptane test
Test Procedure

Three smoke signals should function in water


covered by 2 mm layer of heptane floating on a
layer of water. The smoke signal should be
allowed to burn completely.

Regulations: LSA Code I/1.2.2 & II/2.1.3.1; MSC.81(70) 1/4.8.2


Acceptance Criteria
The three specimens should not ignite the heptane.
The specimen signal should not ignite explosively or in a manner
dangerous to persons close by, nor emit any flame during the entire
smoke emission time.
They should emit smoke of a highly visible colour at a uniform rate
for a period of not less than 15 minutes when floating in calm water.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


Specimen No
19

20

21

Heptane ignition (Passed/Failed)

Smoke emission time (min/sec)

Smoke emission quality (Continuous/Intermittent)


*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.
Smoke emission colour: (Passed/Failed)

Comments/Observations

Passed _____________ Failed __________

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MSC/Circ.980
ANNEX
Page 52
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.9

Laboratory smoke obscuration test

Regulations: LSA Code I/1.2.2 & II/2.1.3; MSC.81(70) 1/4.8.3

Test Procedure

Acceptance Criteria

Laboratory testing of the smoke signal should


establish that at least 70% obscuration throughout
the minimum emission time is attained when the
smoke is drawn through a 19 cm diameter duct by
a fan capable of producing an entrance airflow of
18.4 m/min.

The testing laboratory report should confirm that at least 70%


obscuration rate throughout the minimum emission time of 15 min is
maintained and meets the requirements.

Significant Test Data


Laboratory Testing Report No.
Report acceptable (Yes/No)
Smoke obscuration rate achieved at 30C
Burning time of smoke signal

%
sec

Smoke obscuration rate achieved at +20C

Burning time of smoke signal

sec

Smoke obscuration rate achieved at +65C

Burning time of smoke signal

sec

Colour of smoke achieved


Comments/Observations

Passed ________ Failed ___________

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Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.10

Wave test
Test Procedure

A smoke signal should be tested in waves at least


300 mm high.

Regulations: LSA Code I/1.2.2 & II/2.1.3; MSC.81(70) 1/1.9.5


Acceptance Criteria

Significant Test Data

The specimen should function effectively and not be swamped.

Specimen No. 22

The smoke signal should not ignite explosively or in a manner


dangerous to persons close by, nor emit any flame during the entire
smoke emission time.

Smoke emission time

It should emit smoke of a highly visible colour at a uniform rate for a


period of not less than 15 minutes when subjected to waves of at least
300 mm high.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Smoke emission quality (Continuous/Intermittent)


_____________________________
Smoke emission colour: Passed/Failed
Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Passed ___________ Failed __________

I:\CIRC\MSC\980-HHO.SA.DOC

sec

MSC/Circ.980
ANNEX
Page 54
Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.11

Attachment fitting strength test

Regulations: LSA Code I/1.2.2, II/2.1.3 & II/2.1.1.6; MSC.81(70) 1/10.2.8

Test Procedure

Acceptance Criteria

A force of 225 N should be applied to the fitting


that attaches the smoke signal to the lifebuoy. The
test is to be carried out at temperatures of
-30C and +65C.

The smoke signal or the fitting should not be damaged as a result of


the test.

Significant Test Data


1.

Test at -30C(specimen 1)

Load applied to fitting


Strength test
2.

Passed

N
Failed

Test at +65C(specimen 4)

Load applied to fitting


Strength test

Passed

N
Failed _____

Comments/Observations

Passed _____________ Failed ____________

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Manufacturer:___________________________________ Date:______________________________ Time:___________________
Lifebuoy Self Activating Smoke Signals

Model:_________________________________________ Surveyor:___________________________________________________
Lot/Serial Number:______________________________ Organization:_________________________________________________

2.1.3.12

Safety inspection
Test Procedure

Regulations: LSA Code I/1.2.2


Acceptance Criteria

Significant Test Data

It should be established by visual inspection that


the self-activating smoke signal:

1. is indelibly marked with clear and precise


instructions on how it should be operated and
mounted and that the danger end can be identified
by day or night;
2. does not depend on adhesive tapes or plastic
envelopes for its water resistant properties; and
3. can be indelibly marked with means of
determining its age.

Clear and precise operating and mounting instructions are marked on


the smoke signal.

Markings and identification of signal: Passed

Adhesive tapes or plastic envelopes are not used to maintain waterresistant properties.
Date of manufacturing and date of expiry indelible printed on the
outside.

Failed___________

Water resistant without the use of envelopes or adhesive


tape.
Passed

Failed __________

Smoke signal indelible date stamped


Passed

Failed __________

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 56

2.2 LIFEJACKETS AND ASSOCIATED EQUIPMENT


2.2.1 INHERENTLY BUOYANT LIFEJACKETS
EVALUATION AND TEST REPORT
2.2.1.1

Submitted drawings, reports and documents

2.2.1.2

Quality assurance

2.2.1.3

Visual inspection

2.2.1.4

General data and specification

2.2.1.5

Temperature cycling test

2.2.1.6

Buoyancy test

2.2.1.7

Fire test

2.2.1.8

Oil resistance test

2.2.1.9

Test for materials, cover, tapes and seams

2.2.1.10

Body or lifting loop strength test

2.2.1.11

Shoulder strength test

2.2.1.12

Additional tests for lifejacket material other than cork or kapok Stability under temperature
cycling

2.2.1.13

Additional tests for lifejacket material other than cork or kapok Water absorption test

2.2.1.14

Donning test

2.2.1.15

Preparation for water performance tests

2.2.1.16

Water performance tests Righting test

2.2.1.17

Water performance tests Drop test

2.2.1.18

Swimming and water emergence test

2.2.1.19

Children's lifejacket - Test subjects selection

2.2.1.20

Children's lifejacket - Water performance tests Righting test

2.2.1.21

Children's lifejacket - Water performance tests Drop test

2.2.1.22

Children's lifejacket - Mobility test

I:\CIRC\MSC\980-HHo.sa.doc

MSC/Circ.980
ANNEX
Page 57

2.2.1 INHERENTLY BUOYANT LIFEJACKETS


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 58
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.1

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 59
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.2

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections of
manufacturers to ensure that the quality of life-saving appliances and materials used
comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: ________________________________________________________
Quality Assurance Procedure: ____________________________________________

Manufacturers should be required to institute a quality control procedure to ensure that


life-saving appliances are provided to the same standard as the prototype life-saving
appliance approved by the Administration and to keep records of any production tests
carried out in accordance with the Administration's instructions.

Quality Assurance Manual: ______________________________________________


Description of System.

Quality Assurance System acceptable


Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

Yes__________ No____________

MSC/Circ.980
ANNEX
Page 60
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.3

Visual Inspection

Regulations: LSA Code I/1.2.2.1, 1.2.2.6, 1.2.2.7, 1.2.2.9 & 1.2.3

Test Procedure

Acceptance Criteria

Significant Test Data

Inherently buoyant lifejackets should:


1.

Approval markings.

be clearly marked with approval information including the Administration


which approved it, date of manufacturer and any operational restrictions

2.

Retro-reflective tape

be fitted with approved patches of retro-reflective material with a total area of


at least 400 cm2 according to IMO Res. 658(16). In the case of a reversible
lifejacket, the arrangement should be complied with no matter which way the
lifejacket is put on. Such material should be placed as high on the lifejacket
as possible.

3.

Lifejacket light

have provision to be fitted with a light

4.

Donning and comfort

be so constructed that it is capable of being worn inside out or is clearly


capable of being worn in one way and, as far as possible cannot be donned
incorrectly. It should also be comfortable to wear;

5.

Whistle

be fitted with a whistle firmly secured by a cord to the lifejacket.

6.

Colour of lifejacket

be of highly visible colour

Passed

___

Failed ___________

Passed

Failed ___________

Passed

Failed ____________

Passed

Failed ____________

Passed

Failed ____________

Passed

Failed ____________

Comments/Observations

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MSC/Circ.980
ANNEX
Page 61
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.4

General Data and Specifications

Construction Material:
Fabric produced by: ____________________

Regulations: LSA Code / MSC.81(70)


Donning instructions:

Additional equipment:
Retro reflective material: -

YES

NO

YES

NO

Type: ______________________
Type:

______________________________
Whistle : -

Buoyant material produced by:___________


____________________________________
Type:_______________________________

NO

YES

NO

YES

NO

Type: _____________________
Light (if fitted):
Type: _____________________
Proper marking for children's
lifejacket:

I:\CIRC\MSC\980-HHo.sa.doc

YES

MSD/T/HHo/sa

Passed __________ Failed __________

MSC/Circ.980
ANNEX
Page 62
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.5

Temperature cycling test

Regulations: LSA Code I/1.2.2.2; MSC.81(70) 1/2.1 and 2.7.7

Test Procedure

Acceptance Criteria

A lifejacket should be subjected to a temperature


cycling test of surrounding temperatures of -300C
and +650C. These alternating cycles need not
follow immediately after each other and the
following procedure, repeated for a total of 10
cycles, is acceptable:

The lifejacket material should show no signs of damage such as


shrinking, swelling dissolution or changes of mechanical qualities

1. an 8 h cycle at +650C to be completed in one


day; and
2. the specimens removed from the warm
chamber that same day and left exposed
under ordinary room conditions until the next
day;
3. an 8 h cycle at -300C to be completed the next
day; and
4. the specimen removed from the cold chamber
that same day and left exposed under ordinary
room conditions until the next day;
The lifejacket should then be externally
examined. If the buoyancy material has not been
subjected to the test 2.2.1.12, the lifejacket should
also be examined internally.

I:\CIRC\MSC\980-HHo.sa.doc

Significant Test Data


(See following page for test data)
Passed

Failed __________

If not cork or kapok has the buoyant material been tested


according to 2.2.1.12.
YES
NO

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 63
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.5

Temperature cycling test (Continued)


Test Procedure

Four of the specimens should be used for water


absorption tests, two of which should be so tested
after they have also been subjected to the diesel
oil test as prescribed in 2.2.1.8
The Specimen should be at least 300mm square
and be of the same thickness as used in the
lifejacket.

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code I/1.2.2.2; MSC.81(70) 1/2.1 and 2.7.7


Acceptance Criteria

Significant Test Data

Comments/Observations

MSC/Circ.980
ANNEX
Page 64
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.5

Temperature cycling test Test data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHo.sa.doc

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.1

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 65
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.6

Buoyancy test

Regulations: LSA Code II/2.2.1.7; MSC.81(70) 1/2.2

Test Procedure

Acceptance Criteria

Significant Test Data

The two lifejackets subjected to temperature


cycling and the hot and cold inflation test should
then be used for the buoyancy test.

The difference between the initial buoyancy and the final buoyancy
should not exceed 5% of the initial buoyancy.

Buoyancy test method:___________________________


Start (time):______________

The buoyancy of the two lifejackets should be


measured before and after 24 h complete
submersion to just below the surface in fresh
water. The test to be repeated as many times as
necessary to perform the test once with each
compartment in the uninflated condition.

Temperature: ____________ Pressure: ___________


Finish (time):_____________
Temperature: ____________ Pressure: ___________
Pressure/Temperature corrections:

Buoyancy 1

Buoyancy 2

%difference

__________kg

_________kg

________%

Passed
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ______________

MSC/Circ.980
ANNEX
Page 66
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.7

Fire test

Regulations: LSA Code II/2.2.1.1; MSC.81(70) 1/2.3

Test Procedure

Acceptance Criteria

A test pan 30x35x6cm should be placed in an


essentially draught-free area. Water should be put
in the bottom of the test pan to make a minimum
total depth of 1 cm followed by enough petrol to
make a minimum dept of 4 cm. The petrol should
then be ignited and allowed to burn freely for 30
s. The lifejacket should then be moved through
the flames in an free-hanging position, with the
bottom of the lifejacket is 25 cm above the top
edge of the test pan so that the duration of
exposure to the flames is 2 s

The lifejacket should not sustain burning or continue melting after


being removed from the flames.

2.2.1.8

Oil resistance test

Significant Test Data


Passed

Failed _____________

Comments/Observations

Regulations: LSA Code II/1.2.2; MSC.81(70) 1/2.4.1 & 2.4.2

Test Procedure

Acceptance Criteria

The lifejacket should be immersed horizontally


for a period of 24 h under 100 mm head of diesel
oil at normal room temperature.

After this test the lifejacket should show no signs of damage, such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities.

Significant Test Data


Passed

Failed ____________

Comments/Observations

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MSC/Circ.980
ANNEX
Page 67
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.9

Tests for materials, cover, tapes and seams


Test Procedure

The materials used for the cover, tapes, seams


and additional equipment should be tested to
establish that they are:

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.5


Acceptance Criteria

The results should be to the satisfaction of


the Administration.

Significant Test Data


Tests: (Specify _________________________________________________)
Cover:
Tapes:
Seams: Additional
Tensile strength as received
equipment:
(new material) (N/25 mm width) :________ _______ ________ __________
Tear strength as received (N)

.1 rot - proof,

.1

:________ _N/A__ _N/A____ __________

Tensile strength after microbial exposure


Method: _____________ Duration:______
(N/25 mm width)
(% retained strength)

________ _______ ________ __________


________ _______ ________ __________

.2 colour-fast and

.2

Resistance to rubbing, wet and dry (ISO 105-X12 & 105-E02)


Cycles:________ ________:________ ________ ________ ________

.3 resistant to deterioration from exposure


to sunlight

.3

Tensile strength after weathering


Weathering Method: ________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

.4

Tensile strength after exposure to sea water.


Method: __________________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

.5

Tensile strength after exposure to oil.


Type of oil: _______________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

.6

Tensile strength after fungal attach.


Type of oil: _______________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

and that they are not unduly affected by


.4 seawater,

.5 oil or

.6 fungal attack

Acceptable:
I:\CIRC\MSC\980-HHO.SA.DOC

1) Yes No 2) Yes No 3) Yes No


4) Yes No 5) Yes No 6) Yes No

MSC/Circ.980
ANNEX
Page 68
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.10

Body or lifting loop strength tests


Test Procedure

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.6.1


Acceptance Criteria

The lifejacket should be immersed in water for a


period of 2 min. It should then be removed from
the water and closed in the same manner as when
it is worn by a person. A force of not less than
3,200 N (2,400 N in the case of a child-size
lifejacket) should be applied for 30 min to the part
of the lifejacket that secures it to the body of the
wearer (see figure 1) or to the lifting loop of the
lifejacket.
The lifejacket should not be damaged as a result of this test

Significant Test Data


Force applied:

Body strap
____________

Lifting loop
_____________

Time:

____________

_____________

Slippage:

____________

_____________

Closure(s) tested: _______________


Illustration of lifejacket lifting loop test arrangement if
tested:

Test results

Vest-type lifejacket

Yoke or over-the-head type lifejacket

Closure system:

Passed ______ Failed______

Lifting loop:

Passed ______ Failed______

Fig 1
C= Cylinder 125mm adult sizes
50mm child size
L= Test load

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MSC/Circ.980
ANNEX
Page 69
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.11

Shoulder strength test


Test Procedure

The lifejacket should be immersed in water for a


period of 2 min. It should then be removed from
the water and closed in the same manner as when
it is worn by a person. A force of not less than
900 N (700 N in the case of a child-size
lifejacket) should be applied for 30 min to the
shoulder section of the lifejacket (see fig 2).

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.6.2


Acceptance Criteria

Significant Test Data

Force applied:_____________
Shoulder tested:____________
The lifejacket should not be damaged as a result of this test
Test result:
Passed
Comments/Observations

Fig 2
C= Cylinder 125mm adult sizes
50mm child sizes
L= Test load

I:\CIRC\MSC\980-HHO.SA.DOC

Failed

MSC/Circ.980
ANNEX
Page 70
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.12

Additional tests for lifejacket material other than cork or kapok


Stability under temperature cycling
Test Procedure

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.7 2.7.4

Acceptance Criteria

The following tests should be carried out on eight


specimens of lifejacket buoyancy materials other than
cork or kapok
The Specimen should be at least 300mm square and be
of the same thickness as used in the lifejacket. The
specimen should be labelled and the dimension should
be recorded prior to the test.

The specimens should not show any sign of internal change of structure or
Six specimens should be alternately subjected for 8 mechanical qualities.
h to surrounding temperatures of -30o C and +65o C.
These alternating cycles need not follow immediately
after each other and the following procedure,
repeated for 10 cycles, is acceptable:
.1 an 8 h cycle at +65C to be completed in one day;
and
.2 the specimens removed from the warm chamber
that same day and left exposed under ordinary room
conditions until the next day;
.3 an 8 h cycle at -30C to be completed the next day;
and
.4 the specimens removed from the cold chamber that
same day and left exposed under ordinary room
conditions until the next day.
The dimensions of the specimens should be recorded
at the end of the ten-cycle period. The specimens
should be carefully examined.
Two of the specimens should be cut open and
should be carefully examined.
Four of the specimens should be used for water
absorption tests, two of which should be so tested
after they have also been subjected to the diesel oil
test as prescribed in 2.2.1.8

Significant Test Data


Dimensions prior to test
Specimen No. 1
Specimen No. 2
Specimen No. 3
Specimen No. 4
Specimen No. 5
Specimen No. 6
Dimensions after test

Width

_______
_______
_______
_______
_______
_______

_______
_______
_______
_______
_______
_______

Length

Specimen No. 1
Specimen No. 2
Specimen No. 3
Specimen No. 4
Specimen No. 5
Specimen No. 6
Specimen No.1
Specimen No.2
Specimen No.3
Specimen No.4
Specimen No.5
Specimen No.6

Length

_______
_______
_______
_______
_______
_______

Width
_______
_______
_______
_______
_______
_______

Height
_______
_______
_______
_______
_______
_______
Height
_______
_______
_______
_______
_______
_______

Passed
__________
__________
__________
__________
__________
__________

Failed
__________
__________
__________
__________
__________
__________

Mechanical qualities evaluated and procedure used:


_____________________________________________
_____________________________________________

Passed
Passed
Passed

Failed ___________
Failed___________
Failed___________

Comments/Observations
(See following page for test data)

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MSC/Circ.980
ANNEX
Page 71
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.12

Temperature cycling test Test data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.1

MSC/Circ.980
ANNEX
Page 72
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.13

Additional tests for lifejacket material other than cork or kapok


Water absorption test

Regulations: LSA Code I/1.2.2; MSC.81(70) 1/2.7.5 2.7.8

Test Procedure

Acceptance Criteria

The following tests should be carried out on six


specimens of lifejacket buoyancy materials other
than cork or kapok. The tests should be carried
out in fresh water and the specimens should be
immersed for a period of seven days under a 1.25
m head of water.

The specimens should show no sign of damage such as shrinking,


cracking, swelling, dissolution or change of mechanical qualities.

The specimens should be at least 300 mm square


and be of the same thickness as used in the
lifejacket. Alternatively, the entire lifejacket may
be subjected to the test. The dimensions should be
recorded at the beginning and end of these tests.
The tests should be carried out:
.1

on two specimens as supplied;

.2

on two specimens which have been


subjected to the temperature cycling as
prescribed in 2.2.1.12; and

.3

on two specimens which have been


subjected to the temperature cycling as
prescribed in 2.2.1.12 followed by the
diesel oil test as prescribed in 2.2.1.8.

The results should state the mass in kilograms, which each specimen
could support out of the water after one and seven days immersion.
The reduction of buoyancy should not exceed 16% for specimens
which have been exposed to the diesel oil conditioning and should not
exceed 5% for all specimens.

Significant Test Data


Test results:

(As supplied specimens)

After 1 day

After 7 days

%diff.

Specimen No. 1
Passed

kg ________ kg %_____
Failed _________

Specimen No. 2
Passed

kg ________ kg %_____
Failed __________

Test results:

(Specimens subjected to temperature


Cycling test.)

Specimen No. 3
Passed

kg

kg %_____
Failed __________

Specimen No. 4
Passed

kg

kg %____
Failed __________

Test results:

(Specimens subject to temperature


cycling and oil exposure)

Specimen No. 5
Passed

kg

Specimen No. 6
Passed

kg

kg %_______
Failed ___________
kg % ______
Failed ___________

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

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MSC/Circ.980
ANNEX
Page 73
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.14

Donning Test
Test Procedure

As lifejackets will be used by uninitiated persons, often


in adverse conditions, it is essential that risk of
incorrect donning be minimised.
The test should be carried out with at least six ablebodied persons of the following heights and weights:
Height
1.40m - 1.60m;
1.60m - 1.80m
over 1.80m

Weight
1 person under 60kg
1 person over 60kg
1 person under 70kg
1 person over 70kg
1 person under 80kg
1 person over 80kg

1.

at least one and not more than two of the persons


should be females with not more than one female
in the same height range

2.

for the approval of the lifejackets, the test results


obtained from each of the participating subjects
should be acceptable except as provided
otherwise.

Each test subject should be tested wearing normal


clothing
The test should be repeated with the test subject
wearing heavy-weather clothing.
The observer should note :
.1 ease and speed of donning, and
.2 proper fit and adjustment.

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code II/2.2.1.2 2.2.1.4; MSC.81(70) 1/2.8.1 to 2.8.5.2


Acceptance Criteria
Ties and fastenings necessary for proper performance should be few and
simple. Lifejackets should readily fit various sizes of adults, both lightly and
heavily clad. Lifejackets should be capable of being worn inside-out, or
clearly in only one way.
At least 75% of the test subjects who are completely unfamiliar with the
lifejacket should be able to done it within 1 min without assistance, guidance
or prior demonstration.
After demonstration, the test subjects should correctly don lifejackets within a
period of 1 min without assistance.

Significant Test Data


Male/Female

Height
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Donning time without guidance
Time
Passed
Failed
Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6
Donning time Normal clothing
Time
Passed
Failed
Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6
Proper fit and adjustment with normal clothing
Passed
Failed
Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6
Donning time with heavy weather clothing
Time
Passed
Failed
Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6
Proper fit and adjustment with heavy weather clothing
Passed
Failed
Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6

Weight

MSC/Circ.980
ANNEX
Page 74
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.15

Preparation for water performance tests


Test Procedure

This portion of the test is intended to determine


the ability of the lifejacket to assist a helpless
person or one in an exhausted or unconscious state
and to show that the lifejacket does not unduly
restrict movement.
All tests should be carried out in fresh water under
still conditions.
The test subjects should wear only swimming
costumes.

Regulations: LSA Code II/2.2.1.2.5 & 2.2.1.3 2.2.1.4; MSC.81(70) 1/2.9 to 2.9.3
Acceptance Criteria

Significant Test Data


Test subjects same as in 2.2.14?
If not, describe test subjects:
Male/Female

Height

Weight

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Donning time

These tests should be carried out with at least six


persons as mentioned in paragraph 2.2.1.14.
Each test subject should be made familiar with
each of the tests in 2.2.16 and 2.2.17, particularly
the requirements regarding relaxing and exhaling
in the face-down position.
The test subjects should don the lifejacket,
unassisted, using only the instructions provided by
the manufacturer. The observer should note ease
and speed of donning, and proper fit and
adjustment.
Only good swimmers should be used, since the
ability to relax in the water is rarely otherwise
obtained.

I:\CIRC\MSC\980-HHo.sa.doc

Time

Passed

Failed

Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6
Proper fit and adjustment
Passed

Failed

Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6
Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 75
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.16

Water performance tests Righting test

The test subject should swim at least three gentle


strokes (breaststroke) and then with minimum
headway relax, with head down and the lungs
partially filled, simulating a state of utter
exhaustion. The test should be repeated after the
test subj. has exhaled.
Record time from completion of last stroke until
mouth comes clear of the water
The freeboard to the mouth, trunk angle and
faceplane angle should be recorded after the test
subject comes to rest

Regulations: LSA Code II/ 2.2.1.3.2; MSC 81(70)1/ 2.9.5 and 2.9.7

The test subject should come to rest with the mouth clear of the water
by at least 120 mm. The average of all subjects trunk angles should
be at least 30 back of vertical, and each individual subjects angle
should be at least 20 back of vertical. The average of all subjects
faceplane (head) angles should be at least 40 above horizontal, and
each individual subjects angle should be at least 30 above
horizontal. The mouth should be clear of the water in not more than 5
sec. The lifejacket should not become dislodged or cause harm to the
test subject.
The Administration may, in exceptional circumstances, disregard the
results of a test on a subject if the results show a very slight deviation
from the specified criteria, provided the Administration is satisfied
that the deviation can be attributed to the unusual size and stature
characteristics of the test subject and the results of tests on other
subjects show the satisfactory performance of the lifejacket. Explain
under comments/observations.

Turning 1
(Sec)

Turning 2
(Sec)

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Freeboard
(mm)

Body angle
(deg)

Faceplane
(deg)

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Slowest turn time: __________ sec
Minimum individual freeboard

mm

Minimum individual trunk angle: _________ Deg.


Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: _____ Deg
Average faceplane (head) angle, all subjects: _______Deg
Did the lifejacket become dislodged or cause harm to the test
subject?: ________________
Did the light become detached or dislodged?: ______________
Is the position of the light in accordance with the LSA Code?:
_________________
Is the retro reflective tape correctly fitted?: ________________
Passed___________ Failed_______________
Comments/Observations
I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 76
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.17

Water performance tests Drop test


Test Procedure

Regulations: LSA Code II/ 2.2.1.2.5; MSC 81(70)1/ 2.9.6


Acceptance Criteria

Without readjusting the lifejacket, the test subject The test subject should come to rest with the mouth clear of the water
should jump vertically into the water, feet first, by at least 120 mm. The average of all subjects trunk angles should be
at least 30 back of vertical, and each individual subjects angle should
from a height of at least 4.5 m.
be at least 20 back of vertical. The average of all subjects faceplane
When jumping into the water, the test subject (head) angles should be at least 40 above horizontal, and each
should be allowed to hold on to the lifejacket individual subjects angle should be at least 30 above horizontal. The
mouth should be clear of the water in not more than 5 sec. The
during water entry to avoid possible injury.
lifejacket should not become dislodged or cause harm to the test
The freeboard to the mouth, trunk angle and subject.
faceplane angle should be recorded after the test
The Administration may, in exceptional circumstances, disregard the
subject comes to rest.
results of a test on a subject if the results show a very slight deviation
from the specified criteria, provided the Administration is satisfied that
the deviation can be attributed to the unusual size and stature
characteristics of the test subject and the results of tests on other
subjects show the satisfactory performance of the lifejacket. Explain
under comments/observations.

Significant Test Data


Time
(Sec)

Freeboard Body angle Faceplane


(mm)
(Deg.)
(Deg.)

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Minimum individual freeboard

mm

Minimum individual trunk angle: _________ Deg.


Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: _____ Deg
Average faceplane (head) angle, all subjects: ______Deg
Did the lifejacket become dislodged or cause harm to the test
subject?: ________________
Did the light become detached or dislodged?: _______________
Is the position of the light in accordance with the LSA Code?:
_________________
Is the retro reflective tape correctly fitted?: ________________
Passed___________ Failed_______________
Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 77
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.18

Swimming and water emergence test

Regulations: LSA Code II/2.2.1.4; MSC.81(70) 1/2.9.9

Test Procedure

Acceptance Criteria

All test subjects, without wearing the lifejacket,


should attempt to swim 25 m and board a liferaft
or rigid platform with its surface 300 mm above
the water surface. All test subjects who
successfully complete this task should perform it
again wearing the lifejacket.

At least two-thirds of the subjects who can accomplish the task


without the lifejacket should also be able to perform it with the
lifejacket.

Significant Test Data


1)

25m swim and boarding without lifejacket.


Passed

Failed

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

25 m swim and boarding with lifejacket.


Passed

Failed

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Could at least two thirds of the subjects who could
accomplish the task without a lifejacket also perform it
with the lifejacket?
Passed________________ Failed_________________
Apparatus used:
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 78
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.19

Children's lifejacket - Test subjects selection


Test Procedure

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.1 2.10.2


Acceptance Criteria

Test subjects physical characteristics:

As far as possible, similar tests (to the adult tests)


should be applied for approval of lifejackets
suitable for children
Test subjects should be selected to fully represent
the range of sizes for which the device is to be
approved. Devices for smaller children should be
tested on children as small as approximately
760mm tall and 9kg mass. At least six test
subjects should be used for each 380mm and 16
kg of size range.

Significant Test Data

1)
The range of sizes for child-size lifejackets should be considered
based on the test results. Devices should be sized by height or by
height and weight.

Height: 0,76m to 1,14m & Weight: 9kg to 25kg.


Height
Weight
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

Preparations for water performance tests.


1.
2.
3.

4.

Subjects should wear only swimming


costumes.
As far as practical, only good swimmers who
can relax in the water should be used.
The test subjects should be made familiar
with each of the tests set out below and the
requirement to relax and exhale while facedown.
All tests should be carried out in fresh water
under still conditions.

Height: 1,14m to 1,52m & Weight: 25kg to 41kg.


Height
Weight
Subject No.7
Subject No.8
Subject No.9
Subject No.10
Subject No.11
Subject No.12
3)Height: 1.52m to 1.90m & Weight: 41kg to 57kg.
Height
Weight
Subject No.13
Subject No.14
Subject No.15
Subject No.16
Subject No.17
Subject No.18
Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 79
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.20

Childrens lifejacket - Water performance tests Righting test

The test subject should swim at least three gentle


strokes (breaststroke) and then with minimum
headway relax, with head down and the lungs
partially filled, simulating a state of utter
exhaustion. The test should be repeated after the
test subject has exhaled.
Record time from completion of last stroke until
mouth comes clear of the water
The freeboard to the mouth, trunk angle and
faceplane angle should be recorded after the test
subject comes to rest

Regulations: LSA Code II/ 2.2.1.5; MSC 81(70)1/ 2.10.2.1

Child-size lifejackets should meet the


following requirements for their critical
flotation stability characteristics.

Turning time: Each individual subject must


turn face-up in not more than 5 s.
The combined results for clearance above the
water for all subjects should average at least
90 mm; each individual subject under 1270
mm and 23 kg should have at least 50 mm
clearance, and each individual subject over
1270 mm and 23 kg should have at least 75
mm clearance.
The average of all subjects trunk angles
should be at least 40 back of vertical, and
each individuals result should be at least 20
back of vertical.
The average of all subjects faceplane (head)
angles should be at least 35 above horizontal,
and each individual subjects result should be
at least 20 above horizontal.

Turning time 1 Turning time 2 Freeboard Trunk Angle Head angle


sec
Subj.No.1 ____________
Subj.No.2 ____________
Subj.No.3 ____________
Subj.No.4 ____________
Subj.No.5 ____________
Subj.No.6 ____________
Subj.No.7 ____________
Subj.No.8 ___________
Subj.No.9 ___________
Subj.No.10 ___________
Subj.No.11 ___________
Subj.No.12 ___________
Subj.No.13 ___________
Subj.No.14 ___________
Subj.No.15 ___________
Subj.No.16 ___________
Subj.No.17 ___________
Subj.No.18 ___________

sec
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________
_____________

mm
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________

degrees
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________

degrees
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________

Slowest turn time: __________ sec Average freeboard, all subjects: ________ mm
Minimum freeboard subjects < 1.27m and 23 kg: __________ mm
Minimum freeboard subjects > 1.27m and 23 kg: __________ mm
Minimum individual trunk angle: _________ Deg.
Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: ________ Deg
Average faceplane (head) angle, all subjects: _________ Deg
Allowable range in height and weight based on test data: ______m, ___ ___ kg
Meets all criteria for allowable range:

I:\CIRC\MSC\980-HHO.SA.DOC

Passed

Failed

MSC/Circ.980
ANNEX
Page 80
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.21

Children's lifejacket - Water performance tests Drop test

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.2.1

Test Procedure

Acceptance Criteria

Without readjusting the lifejacket, the test subject


should jump vertically into the water, feet first,
from a height of at least 4.5m.

Child-size lifejackets should meet the


following requirements for their critical
flotation stability characteristics.

When jumping into the water, the test subject


should be allowed to hold on to the lifejacket
during water entry to avoid possible injury.
The freeboard to the mouth, trunk angle, and
faceplane angle should be recorded after the test
subject comes to rest.

The combined results for clearance above


the water for all subjects should average at
least 90 mm; each individual subject under
1270 mm and 23 kg should have at least
50 mm clearance, and each individual
subject over 1270 mm and 23 kg should
have at least 75 mm clearance.

Note: Water tests using children should avoid


causing distress or risk to the child.
Consideration should be taken of their age and
ability.

The average of all subjects trunk angles


should be at least 40 back of vertical, and
each individuals result should be at least
20 back of vertical.
The average of all subjects faceplane
(head) angles should be at least 35 above
horizontal, and each individual subjects
result should be at least 20 above
horizontal.

Significant Test Data


Freeboard
mm
Subj.No.1 _____________
Subj.No.2 _____________
Subj.No.3 _____________
Subj.No.4 _____________
Subj.No.5 _____________
Subj.No.6 _____________
Subj.No.7 _____________
Subj.No.8 ____________
Subj.No.9 ____________
Subj.No.10 ____________
Subj.No.11 ____________
Subj.No.12 ____________
Subj.No.13 ____________
Subj.No.14 ____________
Subj.No.15 ____________
Subj.No.16 ____________
Subj.No.17 ____________
Subj.No.18 ____________

Trunk Angle
degrees
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________

Head angle
degrees
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________

Slowest turn time: __________ sec Average freeboard, all subjects: ________ mm
Minimum freeboard subjects < 1.27m and 23 kg: __________ mm
Minimum freeboard subjects > 1.27m and 23 kg: __________ mm
Minimum individual trunk angle: _________ Deg.
Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: ________ Deg
Average faceplane (head) angle, all subjects: _________ Deg
Allowable range in height and weight based on test data: ______m, ___ ___ kg
Meets all criteria for allowable range:

I:\CIRC\MSC\980-HHo.sa.doc

Passed

Failed

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 81
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inherently Buoyant Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.1.22

Children's lifejacket - Mobility test


Test Procedure

To be considered in and out of the water.


Mobility of the subject both in and out of the
water should be given consideration in
determining the acceptability of a device for
approval.

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.2.5


Acceptance Criteria

Significant Test Data


Does the lifejacket provide for acceptable mobility of the
test subjects both in and out of the water?
YES NO
Passed

Failed __________

Method of evaluation:

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 82

2.2.2 INFLATABLE LIFEJACKETS (ADULTS & CHILD)


EVALUATION AND TEST REPORT
2.2.2.1

Submitted drawings, reports and documents

2.2.2.2

Quality assurance

2.2.2.3

Visual inspection

2.2.2.4

General data and specification

2.2.2.5

Temperature cycling test


2.2.2.5.1 Inflation system function
2.2.2.5.2 Test data

2.2.2.6

Buoyancy test

2.2.2.7

Fire test

2.2.2.8

Oil resistance test

2.2.2.9

Test of materials for inflatable bladders, inflation systems and components


2.2.2.9.1
Coated fabrics test
2.2.2.9.2
Operating head load test
2.2.2.9.3
Pressure test
2.2.2.9.4
Compression test
2.2.2.9.5
Test of metallic components
2.2.2.9.6
Inadvertent inflation test

2.2.2.10

Body or lifting loop strength test

2.2.2.11

Shoulder strength test

2.2.2.12

Donning test (uninflated situation)

2.2.2.13

Donning test (inflated situation)

2.2.2.14

Preparation for water performance test

2.2.2.15

Water performance tests Righting test

2.2.2.16

Water performance tests Drop test

2.2.2.17

Swimming and water emergence test

2.2.2.18

Children's lifejacket tests test subjects

2.2.2.19

Children's lifejacket tests - Water performance tests - Righting test

2.2.2.20

Children's lifejacket tests - Water performance tests - Drop test

2.2.2.21

Children's lifejacket mobility test

I:\CIRC\MSC\980-HHo.sa.doc

MSC/Circ.980
ANNEX
Page 83

2.2.2 INFLATABLE LIFEJACKETS (ADULTS & CHILD)


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 84
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Inflatable Lifejackets

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.2.2.1

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & date

Title of report / document


Maintenance Manual Operations Manual -

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 85
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.2

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections of
manufacturers to ensure that the quality of life-saving appliances and materials used
comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: Quality Assurance Procedure: -

Manufacturers should be required to institute a quality control procedure to ensure


that life-saving appliances are provided to the same standard as the prototype lifesaving appliance approved by the Administration and to keep records of any
production tests carried out in accordance with the Administration's instructions.

Quality Assurance Manual: Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 86
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.3

Visual Inspection

Regulations: LSA Code I/1.2.2 & II/2.2

Test Procedure

Acceptance Criteria

Significant Test Data

Inflatable lifejackets should:


1.

Approval markings

be clearly marked with approval information including the Administration


which approved it, date of manufacturer and any operational restrictions

Passed

Failed _________

2.

Retro-reflective tape

be fitted with approved patches of retro-reflective material with a total area of


at least 400 cm2 according to IMO Res. 658(16). In the case of a reversible
lifejacket, the arrangement should be complied with no matter which way the
lifejacket is put on. Such material should be placed as high on the lifejacket
as possible.

Passed

Failed _________

3.

Lifejacket light

have provision to be fitted with a light.

Passed

Failed _________

4.

Donning and comfort

be so constructed that it is capable of being worn inside out or is clearly


capable of being worn in one way and, as far as possible cannot be donned
incorrectly. It should also be comfortable to wear;

Passed

Failed _________

5.

Whistle

be fitted with a whistle firmly secured by a cord to the lifejacket.

Passed

Failed _________

6.

Colour of lifejacket

be of highly visible colour

Passed

Failed _________

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 87
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.4

General Data and Specifications

Construction Material:
Fabric produced by:

Regulations: LSA Code II/2.2; MSC.81(70)


Donning instructions:

Additional equipment:
Retro reflective material: -

YES

NO

YES

NO

YES

NO

Type:
Type:

Whistle : Type:

Inflation system
produced by:
Type:

Light (if fitted):

YES

NO

Type:

Cover fabric
produced by:

Marked size range: ____________________________________

Type:

Proper marking for children's


lifejacket:

Fabric for the inflatable chamber


Produced by:
Type:
Size and type of gas:
Means of activating
the inflation system:

I:\CIRC\MSC\980-HHO.SA.DOC

YES

NO

Passed _________ Failed __________

MSC/Circ.980
ANNEX
Page 88
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.5

Temperature cycling test

Regulations: LSA Code I/1.2.2.2 & 1.2.2.3; MSC.81(70) 1/2.11.1

Test Procedure

Acceptance Criteria

Two inflatable lifejackets should be subjected to a


temperature cycling test of surrounding
temperatures of -300C and +650C in the uninflated
condition. These alternating cycles need not
follow immediately after each other and the
following procedure, repeated for a total of 10

Two uninflated Inflatable lifejackets after completion of the


temperature cycling should be examined externally. The lifejackets
should show no signs of damage such as shrinking, cracking, swelling
dissolution or changes of mechanical qualities.

cycles, is acceptable:
1.
2.

an 8 h cycle at +650C to be completed in one


day; and

Significant Test Data


Examination
1.

Passed
2.

3.

an 8 h cycle at -300C to be completed the


next day; and

4.

the specimen removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day;

Failed ________

Lifejacket

Passed

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

3.

Lifejacket

Failed ________

Cold inflation test, auto inflation


Temperature of water

C.

Time to inflate and relief valves blowing


Auto inflation Passed
4.

sec.

Failed

Cold inflation test, manual inflation


Temperature of water

C.

Time to inflate and relief valves blowing


Manual inflation Passed

sec

Failed ______

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 89
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.5.1

Temperature cycling test - Inflation system function


Test Procedure

Regulations: LSA Code I/1.2.2.2 & 1.2.2.3; MSC.81(70) 1/2.11.1


Acceptance Criteria

The automatic and manual inflation systems


should each be tested immediately after each
temperature cycling test as follows:

Significant Test Data


Hot inflation test, automatic inflation
Temperature of water

1.

2.

The lifejackets should function satisfactorily after these tests


After the high temperature cycle the two
inflatable lifejackets take from a stowage
temperature of + 65C, one should be
activated using the automatic inflation
system by placing it in seawater at a
temperature of + 30C and the other should
be activated using the manual inflation
Temperature test data sheet on next page.
system; and
After the low temperature cycle the two
inflatable lifejackets take from a stowage
temperature of -30C, one should be
activated using the automatic inflation
system by placing it in seawater at a
temperature of -1C and the other should
be activated using the manual inflation
system.

I:\CIRC\MSC\980-HHO.SA.DOC

C.

Time to inflate and relief valves blowing


Automatic inflation Passed

sec

Failed

Hot inflation test, manual inflation


Temperature of water

C.

Time to inflate and relief valves blowing


Manual inflation Passed

Failed

sec

MSC/Circ.980
ANNEX
Page 90
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.5.2

Temperature cycling test Test data

Regulations: LSA Code I/1.2.2.2 & 1.2.2.3; MSC.81(70) 1/2.11.1

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 91
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.6

Buoyancy test

Regulations: LSA Code II/2.2.2.3, 2.2.1.7; MSC.81(70) 1/2.2

Test Procedure

Acceptance Criteria

The two lifejackets subjected to temperature


cycling and the hot and cold inflation test should
then be used for the buoyancy test.

The difference between the initial buoyancy and the final buoyancy
should not exceed 5% of the initial buoyancy.

The buoyancy of the two lifejackets should be


measured before and after 24 h complete
submersion to just below the surface in fresh
water. The test to be repeated as many times as
necessary to perform the test once with each
compartment in the uninflated condition.

The chamber should be fitted with correct gas cylinder.

(The following equipment and procedure, or


suitable alternatives may be used to carry out the
buoyancy test of the lifejacket:
1.

a mesh basket or tray large enough to


contain the lifejacket and adequate weights
to overcome the buoyancy of the lifejacket;

2.

a tank of fresh water large enough to


accommodate the basket or tray and the
lifejacket with the uppermost part of the
lifejacket 50 mm below the surface of the
water; and

3.

a spring balance accurate to 0.015 kg.

4.

water temperature to be recorded at the start


of each test and then after 24 hours on
completion of each test.)

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


1.

Lifejacket No. 1

Weight of the mesh basket with the lifejacket:


Weight of the mesh basket without the lifejacket:
Buoyancy of front chamber at start
Buoyancy of front chamber at 24 hr
Difference in buoyancy < 5%
Buoyancy of back chamber at start
Buoyancy of back chamber at 24 hr
Difference in buoyancy < 5%
Passed
2.

Kg
Kg
Kg.
Kg.
Kg
Kg.
Kg.
Kg.

Failed
Lifejacket No. 2.

Weight of the mesh basket with the lifejacket:


Weight of the mesh basket without the lifejacket:
Buoyancy of front chamber at start
Buoyancy of front chamber at 24 hr
Difference in buoyancy < 5%
Buoyancy of back chamber at start
Buoyancy of back chamber at 24 hr
Difference in buoyancy < 5%
Passed
Comments/Observations

Kg
Kg
Kg
Kg.
Kg
Kg.
Kg
Kg.

Failed ___________

MSC/Circ.980
ANNEX
Page 92
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.7

Fire test
Test Procedure

Regulations: LSA Code II/2.2.1.1; MSC.81(70) 1/2.3


Acceptance Criteria

The chamber should be fitted with correct gas


cylinder:

The two lifejackets should not sustain burning or continue melting


after being removed from the flame. The inflated lifejacket should not
deflate as a result of passing through the flames.

The two inflatable lifejackets should be subjected


to a fire test.

The lifejacket should remain inflated after completing this test.

Significant Test Data


Size of pan
1.

A test pan 30 cm x 35 cm x 6 cm should be


placed in an essentially draught-free area. Water
should be put in the bottom of the test pan to a
depth of 1 cm followed by enough petrol to make
a minimum depth of 4 cm. The petrol should then
be ignited and allowed to burn freely for 30 s. The
two lifejackets, one inflated the other uninflated,
should then be moved through the flames in an
upright, forward, free-hanging position, with the
bottom of the lifejacket 25 cm above the top edge
of the test pan so that the duration of exposure to
the flames is 2 s.

I:\CIRC\MSC\980-HHo.sa.doc

cm.

Lifejacket No. 1

Passed
2.

Failed _________
Lifejacket No. 2

Passed

Failed _________

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 93
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.8

Oil resistance test

Regulations: LSA Code I/1.2.2.4; MSC.81(70) 1/2.4

Test Procedure

Acceptance Criteria

Two of the inflatable lifejacket should be


subjected to the oil resistance test.

After this test the lifejacket should be examined externally and should
show no sign of damage such as shrinking, cracking, swelling,
dissolution or change of mechanical properties.

Significant Test Data


Condition of Lifejacket No.1 after 24 hours.
Passed

The lifejacket should be immersed horizontally


for a period of 24 h under 100 mm head of diesel
oil at normal room temperature.

Condition of Lifejacket No.2 after 24 hours.


Passed
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed _________

Failed _________

MSC/Circ.980
ANNEX
Page 94
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9

Tests of materials for inflatable bladders, inflation systems &


components
Test Procedure

The materials used for the cover, tapes, seams


and additional equipment should be tested to
establish that they are:

Regulations: LSA Code I/1.2.2.1, 1.2.2.4 & 1.2.2.5; MSC.81(70) 1/2.11.4.1

Acceptance Criteria
The results should be to the satisfaction of the
Administration.

Significant Test Data


Tests: (Specify _________________________________________________)
Cover:
Tapes:
Seams: Additional
Tensile strength as received
equipment:
(new material) (N/25 mm width) :________ _______ ________ __________
Tear strength as received (N)

.1

rot proof, according to AATCC


Method 30:1981;

.1

colour-fast; and

.3

resistant to deterioration from


exposure to sunlight, according to
ISO 105-B04:1988,
and that they are not unduly affected by
.4 seawater;

.5

oil; or

.6

fungal attack

I:\CIRC\MSC\980-HHo.sa.doc

N/A

N/A

__________

Tensile strength after microbial exposure


Method: _____________ Duration:______
(N/25 mm width)
(% retained strength)

.2

:________

________ _______ ________ __________


________ _______ ________ __________

.2

Resistance to rubbing, wet and dry (ISO 105-X12 & 105-E02)


Cycles:________ ________:________ ________ ________ ________

.3

Tensile strength after weathering


Weathering Method: ________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

.4

Tensile strength after exposure to sea water.


Method: __________________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

.5

Tensile strength after exposure to oil.


Type of oil: _______________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

.6

Tensile strength after fungal attach.


Type of oil: _______________________ Duration: ________________
(N/25 mm width)
________ _______ ________ __________
(% retained strength)
________ _______ ________ __________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 95
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________
Acceptable:

2.2.2.9.1

Coated fabrics test


Test Procedure

1) Yes No 2) Yes No 3) Yes No


4) Yes No 5) Yes No 6) Yes No

Regulations: LSA Code I/1.2.2.1, 1.2.2.4 & 1.2.2.5; MSC.81(70) 1/2.11.4.2.1 - .4


Acceptance Criteria

Significant Test Data

Coated fabrics used in the construction of


inflatable buoyancy chambers should comply with
the following requirements:1.

2.

3.

4.

Coating adhesion should be tested in


accordance with ISO 2411: 1991 using the
method described at 5.1 at 100mm/min

(1) After being tested according to ISO 2411:1991, the coating


adhesion should not be less than 50 N per mm width.

coating adhesion should be tested when


wet following ageing according to ISO 188
with an exposure of 336 0.5 h in fresh
water at (70.0 1.0) 0C following which the
method at ISO 2411: 1991 paragraph 5.1
should be applied at 100mm/min.

(2) After being tested according to ISO 188, the coating adhesion
when wet should not be less than 40 N per mm.

tear strength should be tested in


accordance with ISO 4674: 1977 using
method A1.

(3) After being tested according to ISO 4674:1977, method A1 the


tear strength should not be less than 35 N.

resistance to flex cracking should be


tested in accordance with ISO 7854: 1984
method A using 9000 flex cycles.

1.
Warp

Coating Adhesion (dry) - Test Results in the :N,


Weft
N

Passed
2.
Warp

Failed
Coating Adhesion (wet) - Test Results in the :N,
Weft
N

Passed

3.

Failed

Tear strength:-

Passed
(4) After being tested according to ISO 7854:1984, method A there
should be no visible cracking or deterioration.

4.

Failed
Flexure Test:-

Passed
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed

MSC/Circ.980
ANNEX
Page 96
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.1

Coated fabric test (continued)


Test Procedure

5.

Regulations: LSA Code I/1.2.2.1, 1.2.2.4 & 1.2.2.5; MSC.81(70) 1/2.11.4.2.5 8


Acceptance Criteria

breaking strength should be tested in


accordance with ISO 1421: 1977 using the
CRE or CRT method, following
conditioning for 24 0.5 h at room
temperature and should not be less than 200
N per 50 mm width.

(5) After being tested according to ISO 1421:1977, the breaking strain
should not be less than 200 N per 50 mm width.

breaking strength should be tested in


accordance with ISO 1421: 1977 using the
CRE or CRT method, following
conditioning immersed in fresh water for 24
0.5 h at room temperature and should not
be less than 200 N per 50 mm width.

(6) After being tested according to ISO 1421:1977, the breaking strain
should not be less than 200 N per 50 mm width.

elongation to break should be tested in


accordance with ISO 1421: 1977 using the
CRE or CRT method following
conditioning at room temperature for 24
0.5 h.

(7) After being tested according to ISO 1421:1977, in room


temperature the elongation to break should not exceed 60%.

elongation to break should be tested in


accordance with ISO 1421: 1977 using the
CRE or CRT method following
conditioning immersed in fresh water at
room temperature for 24 0.5 h.

(8) After being tested according to ISO 1421:1977, in fresh water at


room temperature the elongation to break should not exceed
60%.

Significant Test Data


5.
Passed

6.
6.

7.

8.

I:\CIRC\MSC\980-HHo.sa.doc

Break Strength (dry).

Failed ___________

Break Strength (wet).

Passed

7.

N: Failed ___________

Elongation (dry)

Passed
8.

N:-

%: Failed ___________

Elongation (wet)

Passed

%: Failed ___________

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 97
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.1

Coated fabric test (continued)


Test Procedure

9.

10.

11.

the resistance to exposure to light when


tested in accordance with ISO 105-BO2:
1988.

the resistance to wet and dry rubbing


when tested in accordance with ISO 105X12: 1995.

the resistance to seawater should not be


less than class 4 in accordance with ISO
105 EO2: 1978.

Regulations: LSA Code I/1.2.2.1, 1.2.2.1.4 & 1.2.2.1.5; MSC.81(70) 1/2.11.4.2.9 11


Acceptance Criteria
(9) After being exposed to light when tested in accordance with
ISO 105 B02:1988, the contrast between the unexposed and
exposed samples should not be less than class 5.

(10) After being wet and dry rubbed in accordance with ISO 105X12:1995, the staining of the rubbed samples should not be less than
class 3.

(11) After being tested in accordance with ISO 105 EO2:1978, the
change in colour of the specimen should not less than class 4.

Significant Test Data


9.
Class
Passed
10.
Class .
Passed
11.
Class .
Passed

Accelerated light test


.
Failed ___________
Wet staining after rubbing
.
Failed ___________
Dry staining after rubbing
.

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ___________

MSC/Circ.980
ANNEX
Page 98
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.2

Operating head load test

Regulations: LSA Code I/1.2.2.1, 1.2.2.1.4 & 1.2.2.1.5; MSC.81(70) 1/2.11.4.3

Test Procedure

Acceptance Criteria

The operating head load test should be carried out


using two lifejackets one lifejacket to be
conditioned at -30C for 8 hours and the other at
+65C for 8 hours. After mounting on the manikin
or the test form the lifejacket should be inflated,
and a steady force of (22010) N applied to the
operating head as near as possible to the point
where it enters the buoyancy chamber. This load
should be maintained for 5 minutes during which
the direction and angle in which it is applied
should be continuously varied.

On completion of the test the lifejacket should remain intact and


should hold its pressure for 30 minutes.

Significant Test Data


1.

Security of operating head -300C(Jacket 1)


Load applied
N.

2.

Visible damage
Passed

Failed ___________

3.

Security of operating head +650C (Jacket 2)


Load applied
N.

4.

Visible damage
Passed

Failed ___________

5.

Pressure at the beginning of the test at -30C and


after 30 min.
Jacket 1
at the beginning
after 30 min
6.
Pressure at the beginning of the test at +65C and
after 30 min.
Jacket 2 __________ at the beginning
__________ after 30 min
Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 99
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.3

Pressure test (1)

Regulations: LSA Code II/2.2.2.2; MSC.81(70) 1/2.11.4.4.1 - .2

Test Procedure

Acceptance Criteria

Significant Test Data

The inflatable buoyancy chambers should be


capable of withstanding an internal over pressure
at ambient temperature. All chambers of a
lifejacket should be inflated using the manual
method of inflation, after inflation the relief
valves should be disabled and a fully charged gas
cylinder according to the manufacturers
recommendation should be fitted to the same
inflation device and fired. All fully charged gas
cylinders used in this test should be sized
according to the markings on lifejacket.

The lifejacket should remain intact and should hold its pressure for 30
minutes.

1.
Double charge test.
Size of gas bottle
Duration of test

The lifejackets should no signs of damage such as cracking, swelling


or changes of mechanical qualities and that there has been no
significant damage to the lifejacket inflation component.

2.

Chamber 1 - Pressure at the beginning of the test


and after 30 min.
at the beginning
after 30 min

3.

Chamber 2 - Pressure at the beginning of the test


and after 30 min.
at the beginning
after 30 min
Chambers 3- Pressure at the beginning of the
test and after 30 min.
at the beginning
after 30 min
Chamber 4 - Pressure at the beginning of the test
and after 30 min.
at the beginning
after 30 min

4.

5.

6.

Damage to lifejacket
Passed
Failed

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

grams.
min.

MSC/Circ.980
ANNEX
Page 100
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.3

Pressure test (2)

Regulations: LSA Code; MSC.81(70) 1/2.11.4.2

Test Procedure

Acceptance Criteria

With one buoyancy chamber inflated, the


operating head on the opposite buoyancy chamber
should be fired manually, using a fully charged
gas cylinder according to the manufacturers
recommendations. The operation of the relief
valves should be noted to ensure that the excess
pressure is relieved.

The lifejacket should remain intact and should hold its pressure for 30
minutes.
The lifejackets should no signs of damage such as cracking, swelling
or changes of mechanical qualities and that there has been no
significant damage to the lifejacket inflation component.

Significant Test Data


1.
Chamber 1
Size of gas bottle

grams.

Pressure at the beginning of the test and after 30 min.


_____________ at the beginning
_____________ after 30 min.
2.
Relief valve operation.
Passed
Failed ___________
3.
Damage to lifejacket
Passed
Failed ___________
4.
Chamber 2
Size of gas bottle

grams.

Pressure at the beginning of the test and after 30 min.


_____________ at the beginning
_____________ after 30 min.
5.
Relief valve operation.
Passed
Failed ___________
6.
Damage to lifejacket
Passed
Failed ___________
Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 101
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.3

Pressure test (2) Cont.


Test Procedure

Regulations: LSA Code; MSC.81(70) 1/2.11.4.2


Acceptance Criteria

Significant Test Data


7.
Chamber 3
Size of gas bottle

grams.

Pressure at the beginning of the test and after 30 min.


_____________ at the beginning
_____________ after 30 min.
8.
Passed

Relief valve operation.


Failed

9.
Passed

Damage to lifejacket
Failed

10.
Chamber 4
Size of gas bottle

grams.

Pressure at the beginning of the test and after 30 min.


_____________ at the beginning
_____________ after 30 min.
11.
Passed

Relief valve operation.


Failed

12.
Passed

Damage to lifejacket
Failed

Pressure after the test in each camber:


Chamber 1:
Chamber 2:
Chamber 3:
Chamber 4:
Comments/Observations
I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 102
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.3

Pressure test (3)


Test Procedure

Air retention test


One inflation chamber of a lifejacket is filled with air
until air escapes from the over-pressure valve or, if the
lifejacket does not have an over-pressure valve, until its
design pressure, as stated in the plans and
specifications, is reached. This test is then repeated as
many times as necessary to test a different chamber
until each chamber has been tested in this manner.
The pressure release valve should be settled when the
measurement starts.

Regulations: LSA Code; MSC.81(70) 1/2.11.4.4.3


Acceptance Criteria
After 12 h the drop in pressure should not be greater than 10%.

Significant Test Data


1.

Air retention test Chamber 1:


Passed
Failed ___________

2.

Pressure at the beginning of the test and after 12 h.


at the beginning
after 12 h
____________ % drop

1.

Air retention test Chamber 2:


Passed
Failed ___________

2.

Pressure at the beginning of the test and after 12 h.


at the beginning
after 12 h
____________ % drop

1.

Air retention test Chamber 3:


Passed
Failed ___________

2.

Pressure at the beginning of the test and after 12 h.


at the beginning
after 12 h
____________ % drop

1.

Air retention test Chamber 4:


Passed
Failed ___________

2.

Pressure at the beginning of the test and after 12 h.


at the beginning
after 12 h
____________ % drop

Comments/Observations

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MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 103
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.4

Compression test

Regulations: LSA Code; MSC.81(70) .11.4.5

Test Procedure

Acceptance Criteria

The inflatable lifejacket, packed in the normal


manner should be laid on a table. A bag
containing 75 kg of sand and having a base of 320
mm diameter should be lowered onto the
lifejacket from a height of 150 mm in a time of 1
s. This should be repeat ten times, after which the
bag should remain on the jacket for not less than 3
hours.

The lifejacket should be inflated by immersion into water and should


inflate fully, the jacket to be inspected to ensure that no swelling or
change of mechanical properties has occurred, the jacket should be
checked for leaks

Significant Test Data


Weight of sand bag
Area of Sand bag
Drop Height
Drop Time
No. of Drops
Length of test
Passed

Kg.
mm
mm
sec
hr.
Failed ___________

Comments/Observations

2.2.2.9.5

Test of metallic components

Regulations: LSA Code; MSC.81(70) 1/2.11.4.6

Test Procedure

Acceptance Criteria

Metal parts and components of a lifejacket should


be corrosion resistant to seawater and should be
tested in accordance with ISO 9227:1990 for a
period of 96 h.

The metal components should be inspected and should not be


significantly affected by corrosion, or effect any other parts of the
lifejacket and should not impair the performance of the lifejacket.

Metal components should not affect a magnetic


compass of a type used in small boats by more
than 1 degree, when placed at a distance of 500
mm from it.

The lifejacket should not effect the magnetic compass by more


than 10.

Significant Test Data


1.

Corrosion Test on Components.

Passed
2.

Failed ___________
Magnetic Test on Components.

Passed
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ___________

MSC/Circ.980
ANNEX
Page 104
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.6

Inadvertent inflation test


Test Procedure

The resistance of an automatic inflation device to


inadvertent operation should be assessed by
exposing the entire lifejacket to sprays of water
for fixed period.
The lifejacket should be fitted correctly to a free
standing manikin of adult size, with a minimum
shoulder height of 1500 mm. The lifejacket
should be deployed in the mode in which it is
worn ready for use but not deployed as used in the
water (i.e. if it is equipped with a cover which is
normally worn closed, then the cover should be
closed for the test).

Regulations: LSA Code; MSC.81(70) 1/2.11.4.7


Acceptance Criteria

Significant Test Data


1.

Inadvertent Inflation.

Passed
2.

Failed ___________
Auto inflation test.

Auto inflation system operable.


Passed

Failed ___________

Comments/Observations

Two sprays should be installed so as to spray


fresh water onto the lifejacket, as shown in the
diagram. One should be positioned 500 mm
above the highest point of the lifejacket, and at
an angle of 150 from the vertical centre line of
the manikin and the bottom line of the
lifejacket. The other nozzle should be installed
horizontally at a distance of 500 mm from the
bottom line of the lifejacket, and points directly
at the lifejacket. These nozzles should have a
spray cone of 300, each orifice being 1.5 0.1
mm in diameter, and the total area of the orifice
should be 50 5 mm, the orifice being evenly
spread over the spray nozzle area.
The air temperature should be 200C, and water
should be supplied to the sprays at a pressure of
0.3 kPa - 0.4 kPa, a flow of 600 l/h, and at a
temperature of 180C to 200C.
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MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 105
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.9.6

Inadvertent inflation test (continued)


Test Procedure

The sprays should be turned on, and the lifejacket


exposed to the following series of test to access the
ability of the jacket to resist inadvertent inflation:

Regulations: LSA Code; MSC.81(70) 1/2.11.4.7


Acceptance Criteria

The lifejacket should not inflate during the test

Significant Test Data


1.

Inadvertent Inflation.

Passed

Failed

.1)

5 minutes with the high spray on the front of the


lifejacket;

.2)

5 minutes with the high spray on the left side of


the lifejacket;

2.

.3)

5 minutes with the high spray on the back of the


lifejacket; and

Auto inflation system operable.

.4)

5 minutes with the high spray on the right side of


the lifejacket.

During exposures .1), .2) and .4) the horizontal spray


should be applied for 10 periods of 3 sec each to the
front, left or right sides (but not back) as with the
high spray.

I:\CIRC\MSC\980-HHO.SA.DOC

After completing this test the lifejacket should be immersed in water to verify
that the auto-inflation system is working.
Auto inflation test.

Time to inflate: _____________ sec.


Passed
Comments/Observations
Alternative former

Failed

MSC/Circ.980
ANNEX
Page 106
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.10

Body or lifting loop strength test

Regulations: LSA Code; MSC.81(70) 1/2.6.1

Test Procedure

Acceptance Criteria

The lifejacket should be immersed in water for a


period of 2 min. It should then be removed from
the water and closed in the same manner as when
it is worn by a person. A force of not less than
3,200 N (2,400 N in the case of a child-size
lifejacket) should be applied for 30 min to the part
of the lifejacket that secures it to the body of the
wearer (see figure below) or to the lifting loop of
the lifejacket.

The lifejacket or lifting loop should not be damaged as a result of this test.

Significant Test Data


Body strap
Lifting loop
Force applied: ___________
___________
Time:
___________
___________
Slippage:
___________
___________
Closure(s) tested: ______________

Illustration of lifejacket lifting loop test arrangement if


tested:

Test results

Vest-type lifejacket

Closure system:

Passed ______ Failed______

Lifting loop:

Passed ______ Failed______

Yoke or over-the-head type lifejacket

Body strength test arrangement for lifejackets


C - Cylinder
125 mm for adult sizes
50 mm for child-sizes
L - Test load

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 107
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.11

Shoulder strength test


Test Procedure

One inflatable lifejacket subjected to the tests in


2.2.2.5, 2.2.2.6, 2.2.2.7, 2.2.2.8 and 2.2.2.10 above
should be subjected to the shoulder strength test.
The lifejacket should be immersed in water for a period
of 2 min. It should then be removed from the water and
closed in the same manner as when it is worn by a
person. A force of not less than 900 N (700 N in the
case of a child-size lifejacket) should be applied for 30
min to the shoulder section of the lifejacket. (see figure
below).

Shoulder strength test arrangement for lifejackets


C - Cylinder
125 mm for adult sizes
50 mm for child-sizes
L - Test load

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code; MSC.81(70) 1/2.6.2


Acceptance Criteria
The lifejacket should not be damaged as a result of this test.

Significant Test Data


Force applied
Time force applied

N
min

Sign of damage
Passed
Comments/Observations

Failed

MSC/Circ.980
ANNEX
Page 108
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.12

Donning test (Uninflated situation)

Regulations: LSA Code II/2.2.1.2.; MSC.81(70) 1/2.8.2.

Test Procedure

Acceptance Criteria

The test should be carried out with at least six ablebodied persons of the following heights and weights:

Ties and fastenings necessary for proper performance should be few and
simple. Lifejackets should readily fit various sizes of adults, both lightly and
heavily clad. Lifejackets should be capable of being worn inside-out, or
clearly in only one way.

Height
1.40m - 1.60m;
1.60m - 1.80m
over 1.80m

Weight
1 person under 60kg
1 person over 60kg
1 person under 70kg
1 person over 70kg
1 person under 80kg
1 person over 80kg

Each test subject should be tested wearing normal


clothing
The test should be carried out in uninflated condition.
The test should be repeated with the test subject
wearing heavy-weather clothing.
The observer should note :
.1 ease and speed of donning;
.2 proper fit and adjustment; and
.3 that the lifejacket has been put on correctly.

At least 75% of the test subjects who are completely unfamiliar with the
lifejacket should be able to done it within 1 min without assistance, guidance
or prior demonstration.
After demonstration, the test subjects should correctly don lifejackets within a
period of 1 min without assistance.

Significant Test Data


Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Male/Female
_________
_________
_________
_________
_________
_________

Height
________
________
________
________
________
________

Donning time with normal clothing


Time
Passed
Subject No.1 _______ sec
________
Subject No.2 _______ sec
________
Subject No.3 _______ sec
________
Subject No.4 _______ sec
________
Subject No.5 _______ sec
________
Subject No.6 _______ sec
________

Weight
_________
_________
_________
_________
_________
_________
Failed
________
________
________
________
________
________

Proper fit and adjustment with normal clothing.


Time
Passed
Failed
Subject No.1 _______ sec
________
________
Subject No.2 _______ sec
________
________
Subject No.3 _______ sec
________
________
Subject No.4 _______ sec
________
________
Subject No.5 _______ sec
________
________
Subject No.6 _______ sec
________
________
Donning time with heavy weather clothing.
Time
Passed
Subject No.1 _______ sec
________
Subject No.2 _______ sec
________
Subject No.3 _______ sec
________
Subject No.4 _______ sec
________
Subject No.5 _______ sec
________
Subject No.6 _______ sec
________

Failed
________
________
________
________
________
________

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 109
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.13

Donning test (Inflated situation)


Test Procedure

Each test subject should be tested wearing normal


clothing.
The test should be carried out in inflated condition.
The test should be repeated with the test subject
wearing heavy-weather clothing.
The observer should note :
.1 ease and speed of donning;
.2 proper fit and adjustment; and
.3 that the lifejacket has been put on correctly.

Regulations: LSA Code II/2.2.1.2; MSC.81(70) 1/2.8.2


Acceptance Criteria
Ties and fastenings necessary for proper performance should be few and
simple. Lifejackets should readily fit various sizes of adults, both lightly and
heavily clad. Lifejackets should be capable of being worn inside-out, or
clearly in only one way.
At least 75% of the test subjects who are completely unfamiliar with the
lifejacket should be able to done it within 1 min without assistance, guidance
or prior demonstration.
After demonstration, the test subjects should correctly don lifejackets
within a period of 1 min without assistance.

Significant Test Data


Are test subjects same as for 2.2.2.12?
Donning time with normal clothing
Time
Passed
Subject No.1 _______ sec
________
Subject No.2 _______ sec
________
Subject No.3 _______ sec
________
Subject No.4 _______ sec
________
Subject No.5 _______ sec
________
Subject No.6 _______ sec
________

Proper fit and adjustment with normal clothing.


Time
Passed
Failed
Subject No.1 _______ sec
________
________
Subject No.2 _______ sec
________
________
Subject No.3 _______ sec
________
________
Subject No.4 _______ sec
________
________
Subject No.5 _______ sec
________
________
Subject No.6 _______ sec
________
________
Donning time with heavy weather clothing.
Time
Passed
Subject No.1 _______ sec
________
Subject No.2 _______ sec
________
Subject No.3 _______ sec
________
Subject No.4 _______ sec
________
Subject No.5 _______ sec
________
Subject No.6 _______ sec
________
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed
________
________
________
________
________
________

Failed
________
________
________
________
________
________

MSC/Circ.980
ANNEX
Page 110
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.14

Preparation for water performance tests


Test Procedure

Preparations for water performance tests:


This portion of the test is intended to determine
the ability of the lifejacket to assist a helpless
person or one in an exhausted or unconscious
state and to show that the lifejacket does not
unduly restrict movement.
All tests should be carried out in fresh water
under still conditions.
The test subjects should wear only swimming
costumes.
These tests should be carried out with at least six
persons as mentioned in paragraph 2.2.2.12.
Each test subject should be made familiar with
each of the tests in 2.2.15 and 2.2.16, particularly
the requirements regarding relaxing and exhaling
in the face-down position.
The test subjects should don the lifejacket,
unassisted, using only the instructions provided
by the manufacturer.The observer should note
ease and speed of donning, and proper fit and
adjustment.
Only good swimmers should be used, since the
ability to relax in the water is rarely otherwise
obtained.

I:\CIRC\MSC\980-HHo.sa.doc

Regulations: LSA Code II/2.2.1.3; MSC.81(70) 1/2.9.4 - .5; 2.11.3


Acceptance Criteria

When evaluating the results of a test in accordance with (righting test,


freeboard and face plan tests the Administration may, in exceptional
circumstances, disregard the results of a test on a subject if the results
show a very slight deviation from the specified criteria, provided the
Administration is satisfied that the deviation can be attributed to the
unusual size and stature characteristics of the test subject and the
results of tests on other subjects, chosen in accordance with the test
subjects requirements, show the satisfactory performance of the
lifejacket.

Significant Test Data

Are test subjects same as in 2.2.2.12?


If not, describe test subjects:
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Male/Female
___________
___________
___________
___________
___________
___________

Height
_______
_______
_______
_______
_______
_______

Weight
_______
_______
_______
_______
_______
_______

Donning time
Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6

Time
_______ sec.
_______ sec.
_______ sec.
_______ sec.
_______ sec.
_______ sec.

Passed
_______
_______
_______
_______
_______
_______

Failed
_______
_______
_______
_______
_______
_______

Passed
_______
_______
_______
_______
_______
_______

Failed
_______
_______
_______
_______
_______
_______

Proper fit and adjustment


Subject No. 1
Subject No. 2
Subject No. 3
Subject No. 4
Subject No. 5
Subject No. 6

_______ sec.
_______ sec.
_______ sec.
_______ sec.
_______ sec.
_______ sec.

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 111
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.15

Water performance tests Righting test

Regulations: LSA Code II/2.2.1.3.2; MSC.81(70) 1/2.9..5

Test Procedure

Acceptance Criteria

The test subject should swim at least three gentle


strokes (breaststroke)and then with minimum
headway relax, with head down and the lungs
partially filled, simulating a state of utter
exhaustion. The period of time should be
recorded starting from the completion of the last
stroke until the mouth of the test subject comes
clear of the water. The above test should be
repeated after the test subject has exhaled. The
time should again be ascertained as above.

The test subject should come to rest with the mouth


clear of the water by at least 120 mm. The average of
all subjects trunk angles should be at least 30 back of
vertical, and each individual subjects angle should be
at least 20 back of vertical. The average of all
subjects faceplane (head) angles should be at least 40
above horizontal, and each individual subjects angle
should be at least 30 above horizontal. The mouth
should be clear of the water in not more than 5 sec.
The lifejacket should not become dislodged or cause
harm to the test subject.

The freeboard to the mouth, trunk angle and


faceplane angle should be recorded after the test
subject comes to rest.
The test should be conducted using lifejackets
that have been inflated both automatically and
manually, and also with one of the compartments
uninflated.
The tests with one of the
compartments uninflated should be repeated as
many times as necessary to perform the test once
with each compartment in the uninflated
condition.

I:\CIRC\MSC\980-HHO.SA.DOC

The Administration may, in exceptional circumstances,


disregard the results of a test on a subject if the results
show a very slight deviation from the specified criteria,
provided the Administration is satisfied that the
deviation can be attributed to the unusual size and
stature characteristics of the test subject and the results
of tests on other subjects show the satisfactory
performance of the lifejacket. Explain under
comments/observations.

Significant Test Data


Are test subjects same as in 2.2.2.12?
Turning 1 Turning 2
(Sec)
(Sec)

Trunk
Freeboard Angle
(mm)
(degs.)

Faceplane
Angle
(degs.)

Subject No.1
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

_______
_______
_______
_______

________
________
________
________

________
________
________
________

________
________
________
________

________
________
________
________

Subject No.2
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

_______
_______
_______
_______

________
________
________
________

________
________
________
________

________
________
________
________

________
________
________
________

Subject No.3
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

_______
_______
_______
_______

________
________
________
________

________
________
________
________

________
________
________
________

________
________
________
________

Subject No.4
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

_______
_______
_______
_______

________
________
________
________

________
________
________
________

________
________
________
________

________
________
________
________

MSC/Circ.980
ANNEX
Page 112
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.15

Water performance tests - Righting test (continued)


Test Procedure

Regulations: LSA Code II/2.2.1.3.2; MSC.81(70) 1/2.9.5


Acceptance Criteria

Significant Test Data


Turning 1 Turning 2
(Sec)
(Sec)

Trunk
Freeboard Angle
(mm)
(degs.)

Faceplane
Angle
(degs.)

Subject No.5
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

_______
_______
_______
_______

________
________
________
________

________
________
________
________

________
________
________
________

________
________
________
________

Subject No.6
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

_______
_______
_______
_______

________
________
________
________

________
________
________
________

________
________
________
________

________
________
________
________

Slowest turn time: __________ sec


Minimum individual freeboard

mm

Minimum individual trunk angle: _________ Deg.


Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: _____ Deg
Average faceplane (head) angle, all subjects: _______Deg
Did the lifejacket become dislodged or cause harm to the test
subject?________________
Passed___________ Failed_______________
Comments/observations:

I:\CIRC\MSC\980-HHo.sa.doc

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MSC/Circ.980
ANNEX
Page 113
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.16

Water performance tests - Drop test

Regulations: LSA Code II/2.2.1.3; MSC.81(70) 1/2.9.4 - .5

Test Procedure

Acceptance Criteria

Without readjusting the lifejacket, the test subject


should jump vertically into the water, feet first,
from a height of at least 4.5 m.
When jumping into the water, the test subject
should be allowed to hold on to the lifejacket
during water entry to avoid possible injury.
The freeboard to the mouth should be recorded
after the test subject comes to rest.

The test subject should come to rest with the mouth clear of
the water by at least 120 mm. The average of all subjects
trunk angles should be at least 30 back of vertical, and
each individual subjects angle should be at least 20 back
of vertical. The average of all subjects faceplane (head)
angles should be at least 40 above horizontal, and each
individual subjects angle should be at least 30 above
horizontal. The lifejacket should not become dislodged or
cause harm to the test subject.

The freeboard to the mouth, trunk angle and


faceplane angle should be recorded after the test The Administration may, in exceptional circumstances,
disregard the results of a test on a subject if the results
subject comes to rest
show a very slight deviation from the specified criteria,
provided the Administration is satisfied that the deviation
The test should be conducted using lifejackets that
can be attributed to the unusual size and stature
have been inflated both automatically and
characteristics of the test subject and the results of tests on
manually, and also with one of the compartments
other subjects show the satisfactory performance of the
uninflated. The tests with one of the compartments
lifejacket. Explain under comments/observations.
uninflated should be repeated as many times as
necessary to perform the test once with each
compartment in the uninflated condition.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Freeboard
(mm)

Trunk
Angle
(degs.)

Faceplane
Angle
(degs.)

Subject No.1
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

__________
__________
__________
__________

__________
__________
__________
__________

_________
_________
_________
_________

Subject No.2
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

__________
__________
__________
__________

__________
__________
__________
__________

_________
_________
_________
_________

Subject No.3
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

__________
__________
__________
__________

__________
__________
__________
__________

_________
_________
_________
_________

Subject No.4
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

__________
__________
__________
__________

__________
__________
__________
__________

_________
_________
_________
_________

MSC/Circ.980
ANNEX
Page 114
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.16

Water performance tests Drop test (continued)


Test Procedure

Regulations: LSA Code II/2.2.1.3; MSC.81(70) 1/2.9.4 - .5


Acceptance Criteria

Significant Test Data


Freeboard
(mm)

Trunk
Angle
(degs.)

Subject No.5
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

__________
__________
__________
__________

__________
__________
__________
__________

_________
_________
_________
_________

Subject No.6
Manual inflated
Auto inflated
With chamber 1
With chamber 2
With chamber 3
With chamber 4

__________
__________
__________
__________

__________
__________
__________
__________

_________
_________
_________
_________

Minimum individual freeboard

Faceplane
Angle
(degs.)

mm

Minimum individual trunk angle: _________ Deg.


Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: _____ Deg
Average faceplane (head) angle, all subjects: _______Deg
Did the lifejacket become dislodged or cause harm to the test
subject?________________
Did the light become detached or dislodged?: _______________
Is the position of the light in accordance with the LSA Code?:
_________________
Is the retro reflective tape correctly fitted?: ________________
Passed___________ Failed_______________
Comments/observations:

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ANNEX
Page 115
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.17

Swimming and water emergence test


Test Procedure

Regulations: LSA Code II/2.2.1.4; MSC.81(70) 1/2.9.9


Acceptance Criteria

All test subjects, without wearing the lifejacket, At least two-thirds of the subjects who can accomplish the task without
should attempt to swim 25 m and board a liferaft or the lifejacket should also be able to perform it with the lifejacket.
rigid platform with its surface 300 mm above the
water surface. All test subjects who successfully
complete this task should perform it again wearing
the lifejacket.

Significant Test Data

1)

25m swim and boarding without lifejacket.


Pass
Fail
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

25 m swim and boarding with lifejacket.


Pass
Fail
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Could at least two thirds of the subjects who could
accomplish the task without a lifejacket also perform it with
the lifejacket?
Passed _____________ Failed ______________
Apparatus used:
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 116
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.18

Children's lifejacket - Test subjects

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.1 2.10.2

Test Procedure

Acceptance Criteria

Check the format on the test subjects table...

Test subjects should be selected to fully represent


the range of sizes for which the device is to be
approved. Devices for smaller children should be
tested on children as small as approximately
760mm tall and 9kg mass. At least six test
subjects should be used for each 380mm and 16
kg of size range.

Height

Weight

0.76 m to 1.14 m;

9 kg to 25 kg

at least 6 persons

1.14 m to 1.52 m;

25 kg to 41 kg

at least 6 persons

over 1.52 m

41 kg to 57 kg

at least 6 persons

Preparations for water performance tests.

When conducting water performance tests under 2.2.2.19 - 20,


child-size lifejackets should meet the following requirements for
their critical flotation stability characteristics. The range of sizes for
child-size lifejackets should be considered based on the test results.
Devices should be sized by height or by height and weight.

1. Subjects should wear only swimming


costumes;
2. As far as practical, only good swimmers who
can relax in the water should be used;
3. The test subjects should be made familiar
with each of the tests set out below and the
requirement to relax and exhale while facedown; and
4. All tests should be carried out in fresh water
under still conditions.
Note: Water tests using children should avoid
causing distress or risk to the child.
Consideration should be taken of their age
and ability.

Significant Test Data

Same comments as for the above tests apply to childrens


lifejackets.
1)
Height: 0.76m to 1.14m & Weight: 9kg to 25kg.
Height
Weight
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

Height: 1.14m to 1.52m & Weight: 25kg to 41kg.


Height
Weight
Subject No.7
Subject No.8
Subject No.9
Subject No.10
Subject No.11
Subject No.12
3)

Height: 1.52 m to 1.9 m & Weight: 41kg to 57kg.


Height
Weight
Subject No.13
Subject No.14
Subject No.15
Subject No.16
Subject No.17
Subject No.18
Comments/Observations

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MSC/Circ.980
ANNEX
Page 117
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.19 Children's lifejacket tests - Water performance tests - Righting test

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.2.1

Test Procedure

Acceptance Criteria

The test subject should swim at least three gentle


strokes (breaststroke) and then with minimum
headway relax, with head down and the lungs
partially filled, simulating a state of utter
exhaustion. The test should be repeated after the
test subject has exhaled.

Child-size lifejackets should meet the


following requirements for their critical
flotation stability characteristics.
Turning time. Each individual subject must
turn face-up in not more than 5 s.

Record time from completion of last stroke until


mouth comes clear of the water
The freeboard to the mouth, trunk angle, and
faceplane angle should be recorded after the test
subject comes to rest.

The combined results for clearance above the


water for all subjects should average at least
90 mm; each individual subject under 1270
mm and 23 kg should have at least 50 mm
clearance, and each individual subject over
1270 mm and 23 kg should have at least 75
mm clearance.
The average of all subjects trunk angles
should be at least 40 back of vertical, and
each individuals result should be at least 20
back of vertical.
The average of all subjects faceplane (head)
angles should be at least 35 above
horizontal, and each individual subjects
result should be at least 20 above horizontal.

Significant Test Data


Test subjects same as in 2.2.2.18?
Turning time 1 Turning time 2 Freeboard Trunk Angle
sec
sec
mm
degrees
Subj.No.1 ___________ __________ __________ ___________
Subj.No.2 ___________ __________ __________ ___________
Subj.No.3 ___________ __________ __________ ___________
Subj.No.4 ___________ __________ __________ ___________
Subj.No.5 ___________ __________ __________ ___________
Subj.No.6 ___________ __________ __________ ___________
Subj.No.7 ___________ __________ __________ ___________
Subj.No.8 __________ __________ __________ ___________
Subj.No.9 __________ __________ __________ ___________
Subj.No.10 __________ __________ __________ ___________
Subj.No.11 __________ __________ __________ ___________
Subj.No.12 __________ __________ __________ ___________
Subj.No.13 __________ __________ __________ ___________
Subj.No.14 __________ __________ __________ ___________
Subj.No.15 __________ __________ __________ ___________
Subj.No.16 __________ __________ __________ ___________
Subj.No.17 __________ __________ __________ ___________
Subj.No.18 __________ __________ __________ ___________

Head angle
degrees
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________
___________

Slowest turn time: __________ sec Average freeboard, all subjects: ________ mm
Minimum freeboard subjects < 1.27m and 23 kg: __________ mm
Minimum freeboard subjects > 1.27m and 23 kg: __________ mm
Minimum individual trunk angle: _________ Deg.
Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: ________ Deg
Average faceplane (head) angle, all subjects: _________ Deg
Allowable range in height and weight based on test data: ______m, ___ ___ kg
Meets all criteria for allowable range:

I:\CIRC\MSC\980-HHO.SA.DOC

Passed

Failed

MSC/Circ.980
ANNEX
Page 118
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.20 Children's lifejacket tests - Water performance tests Drop test

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.2.1

Test Procedure

Acceptance Criteria

Without readjusting the lifejacket, the test subject


should jump vertically into the water, feet first,
from a height of at least 4.5 m.

Child-size lifejackets should meet the


following requirements for their critical
flotation stability characteristics.

When jumping into the water, the test subject


should be allowed to hold on to the lifejacket
during water entry to avoid possible injury.

The combined results for clearance above


the water for all subjects should average at
least 90 mm; each individual subject under
1270 mm and 23 kg should have at least 50
mm clearance, and each individual subject
over 1270 mm and 23 kg should have at least
75 mm clearance.
The average of all subjects trunk angles
should be at least 40 back of vertical, and
each individuals result should be at least 20
back of vertical.
The average of all subjects faceplane (head)
angles should be at least 35 above
horizontal, and each individual subjects
result should be at least 20 above
horizontal.

The freeboard to the mouth, trunk angle, and


faceplane angle should be recorded after the test
subject comes to rest

Significant Test Data


Test subjects same as in 2.2.2.18?
Freeboard
mm
Subj.No.1 ___________
Subj.No.2 ___________
Subj.No.3 ___________
Subj.No.4 ___________
Subj.No.5 ___________
Subj.No.6 ___________
Subj.No.7 ___________
Subj.No.8 __________
Subj.No.9 __________
Subj.No.10 __________
Subj.No.11 __________
Subj.No.12 __________
Subj.No.13 __________
Subj.No.14 __________
Subj.No.15 __________
Subj.No.16 __________
Subj.No.17 __________
Subj.No.18 __________

Trunk Angle
degrees
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________

Head angle
degrees
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________
__________

Minimum freeboard subjects < 1.27m and 23 kg: __________ mm


Minimum freeboard subjects > 1.27m and 23 kg: __________ mm
Minimum individual trunk angle: _________ Deg.
Average trunk angles, all subjects: ________ Deg
Minimum individual face plane (head) angle: ________ Deg
Average faceplane (head) angle, all subjects: _________ Deg
Allowable range in height and weight based on test data: ______m, ___ ___ kg
Meets all criteria for allowable range:
Passed
Failed

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Inflatable Lifejackets

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.2.21

Children's lifejacket mobility test


Test Procedure

Mobility of the subject both in and out of the


water should be given consideration in
determining the acceptability of a device for
approval.

Regulations: LSA Code II/2.2.1.5; MSC.81(70) 1/2.10.2.5


Acceptance Criteria

Significant Test Data


Does the lifejacket provide for acceptable mobility of the
test subjects both in and out of the water?
YES NO
Passed
Method of evaluation:

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ________

MSC/Circ.980
ANNEX
Page 120

2.2.3 LIFEJACKET/IMMERSION SUIT LIGHTS


EVALUATION AND TEST REPORT
Remarks:

If an immersion suit is designed to be worn without a lifejacket, it should be fitted


with a light complying with the requirements for lifejacket lights.
The immersion suit light should be treated as a lifejacket light.

2.2.3.0

General information
2.2.3.0.1 General Data and specifications
2.2.3.0.2 Submitted drawings, reports and documents

2.2.3.1

Visual inspection
2.2.3.1.1
Approval marking
2.2.3.1.2 Expiry marking
2.2.3.1.3 Additional markings
2.2.3.1.4 Electrical short circuit protection
2.2.3.1.5 Visibility when attached to a lifejacket
2.2.3.1.6 Construction and materials

2.2.3.2

Temperature cycling test

2.2.3.3

Light tests

2.2.3.4

Chromaticity test

2.2.3.5

Drop test

2.2.3.6

2 m light drop test

2.2.3.7

Switch arrangement test

2.2.3.8

Vibration test

2.2.3.9

Mould growth test

2.2.3.10

Corrosion and seawater resistance test

2.2.3.11

Test for oil resistance

2.2.3.12

Rain test and watertightness test

2.2.3.13

Fire test

I:\CIRC\MSC\980-HHo.sa.doc

MSC/Circ.980
ANNEX
Page 121

2.2.3 LIFEJACKET/IMMERSION SUIT LIGHTS


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.0.1

General Data and Specifications


General Information

TYPE OF SWITCHING: Automatic


Manual

Regulations: LSA Code; MSC.81(70)


Lifejacket Light Dimensions

Lifejacket Light Weight


Comments/Observations

FLASHING LIGHT
STEADY LIGHT

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.0.2

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 124
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.1

Visual Inspection

Regulations: LSA Code 1.2.2.1/1.2.2.9/1.2.2.10/1.2.3/2.2.3.1.3

Test Procedure

Acceptance Criteria

Significant Test Data

Twenty lifejacket lights should be examined in


detail for the following items :

The lifejacket lights should :

Results:

Approval marking

be clearly marked with approval information including the


Administration which approved it, and any operational
restrictions;

PASS:

FAIL:

be marked with a date of expiry;

PASS:

FAIL:

Expiry marking

Additional markings

The Administration should determine the

Results:

PASS:

period of acceptability, due to deterioration with age. The


established life must be justified by the manufacturer

Be provided with the following information :

Results:

PASS:
PASS:
PASS:
PASS:
PASS:

precise definition of intended use (e.g. "Lifejacket light");


serial number;
identification of the manufacturer;
easily understandable symbols for on/off switching;
where applicable, information on proper battery disposal by
the words : "DO NOT INCINERATE / DO NOT
RECHARGE / DO NOT TAMPER";

FAIL:

FAIL:
FAIL:
FAIL:
FAIL:
FAIL:

Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.1

Visual Inspection (continued)

Regulations: LSA Code 1.2.2.1/1.2.2.9/1.2.2.10/1.2.3/2.2.3.1.3

Test Procedure

Acceptance Criteria

Significant Test Data

The lifejacket lights should :

Results:

Electrical short circuit protection

be provided with electrical short circuit protection to prevent


damage or injury;

PASS:

FAIL:

Visibility when attached to a lifejacket

be visible over as great a segment of the upper hemisphere as


is practicable when attached to a lifejacket;

PASS:

FAIL:

Construction and materials

be constructed with proper workmanship and materials; and

PASS:

FAIL:

if the light is a flashing light, be provided with a manually


operated switch.

PASS:

FAIL:

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.2

Temperature Cycling Test

Regulations: LSA Code 1.2.2.2; MSC.81(70) 1/ 1.2/1.2.1/1.2.2/10.3/10.3.1/10.3.2

Test Procedure

Acceptance Criteria

Twelve lifejacket lights which have passed the


visual inspection should be subjected to
temperature cycling. The following test should be
carried out on twelve lifejacket lights :

The lifejacket lights should not be damaged in stowage throughout the


air temperature range of at least 300C to +650C.

Results:

The lifejacket lights should show no sign of loss of rigidity under high
temperatures and, after the tests, should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should function after the test.

PASS:

The lifejacket lights should be alternately subjected


to surrounding temperatures of not less than -300C
and at least +650C. These alternating cycles need
not follow immediately after each other and the
following procedure, repeated for a total of not less
than 10 cycles, is acceptable :
1.

at least an 8 h cycle at not less than +650C


to be completed in one day; and

2.

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

3.

at least an 8 h cycle at not less than 300C to


be completed the next day; and

4.

the specimens removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day.

After having passed the temperature cycling test the


lights should be subjected next to the light tests.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data

FAIL:

Attach temperature cycling chart to record times spent at


each temperature.
Comments/Observations

MSC/Circ.980
ANNEX
Page 128
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.2

Temperature cycling test Test data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHo.sa.doc

Regulations: LSA Code 1.2.2.2; MSC.81(70) 1/ 1.2/1.2.1/1.2.2/10.3/10.3.1/10.3.2

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.3

Light Tests

Regulations: LSA Code 1.2.2.3/2.2.3.1.1/2.2.3.1.2/2.2.3.2.2; MSC.81(70) 1/ 10.3.2/10.3.5/


10.3.5.2/10.3.5.3/10.4/10.4.9

Test Procedure

Acceptance Criteria

Four lifejacket lights which have passed the


temperature cycling test should be taken from a
stowage temperature of -300C and then be operated
immersed in seawater at a temperature of -10C, four
lifejacket lights which have passed the temperature
cycling test should be taken from a stowage
temperature of +650C and be operated immersed in
seawater at a temperature of +300C, and four
lifejacket lights which have passed the temperature
cycling test should be taken from ordinary room
conditions and be operated immersed in freshwater
at ambient temperature.

Water-activated lifejacket lights should commence functioning within 2


min and have reached a luminous intensity of not less than 0.75 cd
within 5 min in seawater. In freshwater a luminous intensity of not less
than 0.75 cd should have been attained within 10 min. At least 11 out of
the 12 lifejacket lights should continue to provide a luminous intensity
of not less than 0.75 cd in all directions of the upper hemisphere for a
period of at least 8 h.

Results:

In the case of a flashing light it should be established that the rate of


flashing for the 8 h operative period is not less than 50 flashes and not
more than 70 flashes per minute and that the effective luminous intensity
is at least 0.75 cd in all directions of the upper hemisphere. (See formula
below to calculate the effective luminous intensity).

PASS:

If the voltage at 5 min of operation is lower than the


recorded voltage at the end of life it is permissible
to use a lamp from the same build standard for the
light output test. Using the lowest recorded voltage
a light output test can be carried out as described
below. The voltage of all 12 test units should be
monitored continuously for 8 h. To make sure that
all test units provide a luminous intensity of not less
than 0.75 cd in all directions of the upper
hemisphere for 8 h operation, the following test
should be performed.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data

All luminous intensity data is to be attached here.

Comments/Observations

FAIL:

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.3

Light Tests (continued)

Regulations: LSA Code 1.2.2.3/2.2.3.1.1/2.2.3.1.2/2.2.3.2.2; MSC.81(70) 1/ 10.3.2/10.3.5/


10.3.5.2/10.3.5.3/10.4/10.4.9

Test Procedure
It must be demonstrated that at least one light from
each of the specified temperature ranges reaches
the required luminous intensity in all directions of
the upper hemisphere when using a photometer
which is calibrated to the photometric standards of
the appropriate National or State Standard Institute
(Note: CIE Publ. No. 70 contains further
information.). The lowest voltage light of the cold
temperature test sample lot, the highest voltage
light of the high temperature test sample lot and the
mean voltage light of the ambient temperature
sample lot should be selected. These three lights
must be used for the light output tests. In the event
that a lamp filament burns out during the light
output test, a second light from the same
performance test lot may be used. Luminous
intensity should be measured by a photometer
directed at the center of the light source with the
test light on a rotating table. Luminous intensity
should be measured in a horizontal direction at the
level of the center of the light source and
continuously recorded through a 360 rotation.

I:\CIRC\MSC\980-HHo.sa.doc

Acceptance Criteria
The effective luminous intensity is to be found from the formula :

Significant Test Data


Comments/Observations

t2

Idt
t1

0.2+(t 2 - t 1)

max

where :
I is the instantaneous intensity,
0.2 is the Blondel-Rey constant and
t1 and t2 are time limits of integration in seconds.

MSD/T/HHo/sa

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.3

Light Tests (continued)

Regulations: LSA Code 1.2.2.3/2.2.3.1.1/2.2.3.1.2/2.2.3.2.2; MSC.81(70) 1/ 10.3.2/10.3.5/


10.3.5.2/10.3.5.3/10.4/10.4.9

Test Procedure

Acceptance Criteria

The first measurement should be taken at 0


(horizontal) and should continue to be taken in
azimuth angle at 5 intervals to a single
measurement at 90 (vertical). Luminous intensity
should be measured in a vertical direction,
beginning at the center of the light source at the
point of lowest recorded light output, and
continuously recorded through an arc of 180. All
measured data of luminous intensity and voltage
should be documented.

Note: Flashing lights with a flash duration of not less than 0.3 s at or
above 0.75 cd, not including incandescence time, may be considered as
fixed lights for the measurement of luminous intensity. Such lights
should provide the required luminous intensity in all directions of the
upper hemisphere. (Incandescence time is the time interval between
switch on and the luminous intensity reaching the required minimum
luminous intensity.)

After having passed the light tests the lights


should be subjected next to the chromaticity test.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Comments/Observations

MSC/Circ.980
ANNEX
Page 132
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.4

Chromaticity Test

Regulations: LSA Code 2.2.3.1.4; MSC.81(70) 1/ 10.3.2/10.4/10.4.10

Test Procedure

Acceptance Criteria

At least 11 out of the 12 lifejacket lights which


have passed the light tests should be tested for
chromaticity to determine that it lies within the
boundaries of the area "white" of the diagram
specified for each colour by the International
Commission on Illumination (CIE). The
chromaticities of the lifejacket lights should be
measured by means of colorimetric measurement
equipment which is calibrated to the appropriate
National or State Standards Institute (Note: CIE
Publ. No. 15.2 contains further information.).
Measurement on at least four points of the upper
hemisphere should be taken

The measured chromaticity coordinates should fall within the boundaries


of the area of the diagram as per CIE. The boundaries of the area for
white lights are given by the following corner coordinates :

I:\CIRC\MSC\980-HHo.sa.doc

Significant Test Data


Results:
All chromaticity dada is to be attached here.

x 0.500 0.500 0.440 0.300 0.300 0.440


y 0.382 0.440 0.433 0.344 0.278 0.382

PASS:

(International Standard on Colours of Light Signals, with colour tables


to be developed by CIE.)

Comments/Observations

FAIL:

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.5

Drop Test

Regulations: LSA Code 2.2.1.1.5; MSC.81(70) 1/ 2.9.6/10.3.2/10.3.3

Test Procedure

Acceptance Criteria

One lifejacket light which has passed the visual


inspection should be attached to a lifejacket and
then be subjected to a drop test as follows :

The lifejacket light should not suffer damage, should not be dislodged
from the lifejacket and should not injure the wearer and should function
after the test. Water-activated lights should commence functioning
within 2 min and have reached a luminous intensity of not less than 0.75
cd within 5 min in seawater. In freshwater a luminous intensity of not
less than 0.75 cd should have been attained within 10 min. The light
should continue to provide a luminous intensity of not less than 0.75 cd
in all directions of the upper hemisphere for a period of at least 8 h. (For
further details see Light Tests). The measured chromaticity coordinates
should fall within the boundaries of the area of the diagram as per CIE.
The boundaries of the area for white lights are given by the following
corner coordinates :

Without readjusting the lifejacket, the test subject


should jump vertically into the water, feet first,
from a height of at least 4.5 m. When jumping into
the water, the test subject should be allowed to hold
on to the lifejacket during water entry to avoid
possible injury.
For the approval of the lifejacket light, the test
result obtained from the participating subject
should be acceptable except as provided otherwise.

x 0.500 0.500 0.440 0.300 0.300 0.440


y 0.382 0.440 0.433 0.344 0.278 0.382
(International Standard on Colours of Light

After this drop test the light should be taken from


ordinary room conditions and operate immersed in
freshwater at ambient temperature.
The light should be subjected next to the light tests
(see 2.2.3.3) and to the chromaticity test (see
2.2.3.4).

I:\CIRC\MSC\980-HHO.SA.DOC

Signals, with colour tables to be developed by CIE.) (For further details


see Chromaticity Test).

Significant Test Data


Results:
PASS:
Comments/Observations

FAIL:

MSC/Circ.980
ANNEX
Page 134
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.6

2 m Light Drop Test

Regulations: MSC.81(70) 1/ 10.3.4

Test Procedure

Acceptance Criteria

One lifejacket light which has passed the visual


inspection should be dropped from a height of 2 m
onto a rigidly mounted steel plate or concrete
surface.

The lifejacket light should not suffer damage and should be capable of
providing a luminous intensity of not less than 0.75 cd for a period of at
least 8 h when operated immersed in freshwater at ambient temperature.
(For further details see Light Tests at 2.2.3.3).

After this test the light should be taken from


ordinary room conditions and operate immersed in
freshwater at ambient temperature.

Significant Test Data


Results:
PASS:

FAIL:

Comments/Observations

The light should be subjected next to the light tests


(see 2.2.3.3).

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.7

Switch Arrangement Test


Test Procedure

If a manual switch is fitted, the switch arrangement


test should be carried out.

Regulations: MSC.81(70) 1/ 10.3.5/10.3.5.1/10.4/10.4.3


Acceptance Criteria
The light must function properly.

Significant Test Data


Results:
PASS:

One lifejacket light which has passed the visual


inspection should be subjected to the switch
arrangement test.

FAIL:

Comments/Observations
A test person wearing immersion suit gloves, must
be able to switch the lifejacket light in its normal
operational position on and off three times.
After having passed the switch arrangement test the
light should be subjected next to the vibration test.
2.2.3.8

Vibration Test

Regulations: LSA Code 1.2.2.1/1.2.2.8; MSC.81(70) 1/ 10.4/10.4.1

Test Procedure

Acceptance Criteria

Significant Test Data

The lifejacket light which has passed the switch


arrangement test should be subjected to a vibration
test according to IEC 945, paragraph 8.7.

The lifejacket light should be constructed with proper workmanship and


materials

Results:

The lifejacket light should function after the test.

PASS:
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

FAIL:

MSC/Circ.980
ANNEX
Page 136
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.9

Mould Growth Test

Regulations: LSA Code 1.2.2.4; MSC.81(70) 1/ 10.4/10.4.2

Test Procedure

Acceptance Criteria

One lifejacket light which has passed the visual


inspection should be subjected to the mould growth
test. The lifejacket light should be inoculated by
spraying with an aqueous suspension of mould
spores containing all the following cultures :

The lifejacket light should be rot-proof and not be unduly affected by


fungal attack.

Results:

There should be no mould growth visible to the naked eye and the
lifejacket light should function after the test.

PASS:

Aspergillus niger; Aspergillus terreus;


Aureobasidium pullulans; Paecilomyces variotii;
Penicillium funiculosum, Penicillium ochrochloron;
Scopulariopsis brevicaulis; and
Trichoderma viride.

Significant Test Data

FAIL:

Comments/Observations

The lifejacket light should then be placed in a


mould growth chamber which should be maintained
at a temperature of 290C +/- 10C and a relative
humidity of not less than 95 %. The period of
incubation should be 28 days. After this period the
lifejacket light should be inspected.
(Note: The mould growth test may be waived
where the manufacturer is able to produce evidence
that the external materials employed will satisfy the
test.)

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.10

Corrosion and Seawater Resistance Test

Regulations: LSA Code 1.2.2.4; MSC.81(70) 1/ 10.4/10.4.4

Test Procedure

Acceptance Criteria

One lifejacket light which has passed the visual


inspection should be subjected to a corrosion and
seawater resistance test according to IEC 945,
paragraph 8.12.

The lifejacket light should be corrosion resistant and not be unduly


affected by seawater.

Results:

Furthermore, the lifejacket light should comply with the requirements of


IEC 945 paragraph 8.12.2.

PASS:

There should be no undue deterioration of metal parts and the lifejacket


light should function after the test.

Comments/Observations

(Note :
.1
If there are no exposed metal parts the
Corrosion and Seawater Resistance Test
need not be conducted.
.2

The Corrosion and Seawater Resistance


Test may be waived where the
manufacturer is able to produce evidence
that the external metals employed will
satisfy the test.

.3

Automatic activated version should be


prevented from switching during the test.)

.4

Where the exposed metal is part of the


automatic switch sensor, the function test
after the 28 day test cannot be done.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data

FAIL:

MSC/Circ.980
ANNEX
Page 138
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.11

Test for Oil Resistance

Regulations: LSA Code 1.2.2.4; MSC.81(70) 1/ 10.4/10.4.6

Test Procedure

Acceptance Criteria

One lifejacket light which has passed the visual


inspection should be subjected to the test for oil
resistance according to IEC 945, paragraph 8.11.
Automatic activated version should be prevented
from switching during the test.

After this test the lifejacket light should not be unduly affected by oil
and should show no sign of damage such as shrinking, cracking,
swelling, dissolution or change of mechanical qualities.

Results:

The lifejacket light should function after the test.

Comments/Observations

2.2.3.12

Rain Test and Watertightness Test


Test Procedure

One lifejacket light which has passed the visual


inspection should be subjected to a rain test
according to IEC 945, paragraph 8.8.
After having passed the rain test the lifejacket light
and the complete power source should be immersed
horizontally under not less than 300 mm of fresh
water for at least 24 h.

Significant Test Data

PASS:

FAIL:

Regulations: LSA Code 1.2.2.4/1.2.2.8; MSC.81(70) 1/ 10.4/10.4.7


Acceptance Criteria

Significant Test Data

The lifejacket light should be rot-proof

Results:

The lifejacket light should comply with the requirements of IEC 945,
paragraph 8.8.2 and should function after the rain test.

PASS:

After the water-tightness test the lifejacket light should function and
there should be no evidence of water inside the lifejacket light.

Comments/Observations

FAIL:

Automatic activated version should be prevented


from switching during the test.

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MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Lifejacket Lights

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.2.3.13

Fire Test

Regulations: LSA Code 2.2.1.1; MSC.81(70) 1/ 10.4/10.4.8

Test Procedure

Acceptance Criteria

One lifejacket light which has passed the visual


inspection should be subjected to a fire test. A test
pan not less than 30 cm x 35 cm x 6 cm should be
placed in an essentially draught-free area. Water
should be put in the bottom of the test pan to a
depth of at least 1 cm followed by enough petrol to
make a minimum total depth of not less than 4 cm.
The petrol should then be ignited and allowed to
burn freely for at least 30 s. The lifejacket light
should then be moved through the flames, facing
them, with the lifejacket light not more than 25 cm
above the top edge of the test pan so that the
duration of exposure to the flames is at least 2s.

The lifejacket light should not sustain burning or continue melting after
being totally enveloped in a fire for a period of at least 2 s and after
being removed from the flames.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Results:
PASS:

The lifejacket light should function after the test.


Comments/Observations

FAIL:

MSC/Circ.980
ANNEX
Page 140

2.3 IMMERSION SUITS AND ASSOCIATED EQUIPMENT


2.3.1 IMMERSION SUITS (NON-INSULATED)
EVALUATION AND TEST REPORT
2.3.1.1

General data and specifications

2.3.1.2

Submitted drawings, reports and documents

2.3.1.3

Quality assurance

2.3.1.4

Visual inspection

2.3.1.5

Test subjects

2.3.1.6

Test with a lifejacket

2.3.1.7

Test clothing

2.3.1.8

Donning tests 1 & 2

2.3.1.9

Ergonomic test

2.3.1.10

Field of vision test

2.3.1.11

Flotation test

2.3.1.12

Righting test

2.3.1.13

Water ingress and jump test

2.3.1.14

Jump test

2.3.1.15

Leak test

2.3.1.16

Swimming and water emergence test

2.3.1.17

Oil resistance test

2.3.1.18

Alternative oil resistance test

2.3.1.19

Fire test

2.3.1.20

Temperature cycling test

2.3.1.21

Temperature cycling test - Test data

2.3.1.22

Buoyancy test

2.3.1.23

Strength test

2.3.1.24

Thermal protective test (General)

2.3.1.25

Thermal protective test (continued)

2.3.1.26

Test sheets for temperatures during immersion tests

I:\CIRC\MSC\980-HHo.sa.doc

MSC/Circ.980
ANNEX
Page 141

2.3.1 IMMERSION SUITS (NON-INSULATED)


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 142
2.3.1.1

General Data and Specifications

Regulations: LSA Code II/2.3; MSC.81(70) I/3.1 & 3.2;

Construction Material:

Additional equipment:

Fabric produced by: _____________________

Retro reflective material


produced by:_______________________________________
Type:

Donning instructions:
YES

NO

____________________________________________

Type: _________________________________
Whistle produced
by (if fitted):_______________________________________
Buoyant material
produced by: ___________________________

Type:

Type: _________________________________

Life-line produced by (if fitted):_______________________

____________________________________________

Type_____________________________________________
Light produced by (if fitted):_________________________
Type: ____________________________________________

I:\CIRC\MSC\980-HHo.sa.doc

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ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.2

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.3

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections of
manufacturers to ensure that the quality of life-saving appliances and materials used
comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: _________________________________________________________
Quality Assurance Procedure: _____________________________________________

Manufacturers should be required to institute a quality control procedure to ensure


that life-saving appliances are provided to the same standard as the prototype lifesaving appliance approved by the Administration and to keep records of any
production tests carried out in accordance with the Administration's instructions.

Quality Assurance Manual: _______________________________________________


Description of System:

Quality Assurance System acceptable Yes______________

No_____________

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.4

Visual Inspection
Test Procedure

Non Insulated Immersion suit should:

Regulations: LSA Code I/1.2.2, II/2.3.1.1.3 & 2.3.1.1.4


Acceptance Criteria

Significant Test Data


Passed

Failed _____________

Passed ______________

Failed _____________

be clearly marked with approval information


including the Administration which approved it,
date of manufacturer and any operational
restrictions;
be provided with labels giving operating
instructions,
general
information
and
manufacturers details as appropriate; and
be fitted with approved patches of retroreflective material with a total area of at least
400 cm2 and with 100 cm2 on the back if the
suit does not automatically turn the wearer face
up according to IMO Res. 658(16).

Passed ______________

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed _____________

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.4

Visual Inspection (Continued)


Test Procedure

Does the non-insulated immersion suit cover the


whole body with the exception of the face?
Are the hands covered, or is the non-insulated
immersion suit equipped with permanently
attached gloves?

Regulations: LSA Code I/1.2.2, II/2.3.1.1.3 & 2.3.1.1.4


Acceptance Criteria

Significant Test Data


Passed ______________

Failed _____________

Passed ______________

Failed______________

Passed ______________

Failed ______________

Passed ______________

Failed ______________

Passed ______________

Failed ______________

Passed ______________

Failed ______________

Passed ______________

Failed ______________

Are their arrangements to prevent excessive free


air in the legs?
Is the non-insulated immersion suit of highly
visible colour?
Is the non-insulated immersion suit designed to be
worn without a lifejacket?
If yes
Is the non-insulated immersion suit fitted with a
light complying with paragraph 2.2.3?
Is the non-insulated immersion suit fitted with a
whistle complying with paragraph 2.2.1.8?

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.5

Test subjects

Regulations: LSA Code II/2.3.1.1.5, 2.3.1.3.1 - .4; MSC.81(70) 1/3.1.1 & 2.8.2

Test Procedure
At least six able-bodied persons both male and
females of the following heights and weights
should be used. At least one and not more than
two of the persons should be females with not
more than one female in the same height range.

2.3.1.6

Test with a lifejacket


Test Procedure

If the suit is to be worn in conjunction with a


lifejacket, the lifejacket should be worn over the
suit for the tests prescribed in 2.3.1.8 to 2.3.1.16.

Acceptance Criteria

Significant Test Data


Male/Female

Height

Height

Weight

_______
_______
_______
_______
_______
_______

______
______
______
______
______
______

Weight

1.40m - 1.60m;

1 person under 60kg


1 person over 60kg

1.60m - 1.80m

1 person under 70kg


1 person over 70kg

over 1.80m

1 person under 80kg


1 person over 80kg

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

________
________
________
________
________
________

Comments/Observations

Regulations: LSA Code II/2.3.1.5; MSC.81(70) 1/3.1.2


Acceptance Criteria

Significant Test Data


Manufacturer of lifejacket: ______________________
Type: _______________________________________
Manufacturer of lifejacket: ______________________
Type:_______________________________________
Manufacturer of lifejacket:______________________
Type:_______________________________________
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 148
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.7

Test clothing
Test Procedure

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.2.6


Acceptance Criteria

Significant Test Data


Did all test subject use the specified test clothing

The test subjects should wear a standard range


clothing consisting of

YES NO
1
2
3
4
5

underwear (short sleeved, short legged)


shirt(long sleeved)
trousers(not woollen, and
woollen socks
in addition to the clothing the test subject
should wear two woollen pullovers during
the thermal protective tests.

2.3.1.8

Donning test (1)

Comments/Observations

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.3

Test Procedure

Acceptance Criteria

Following a demonstration, each test subject


should be able to unpack, don and secure the
immersion suit over their test clothing without
assistance in less than 2 min. This time should
include the time to don any associated clothing,
and a lifejacket, if such is to be worn in
conjunction with the immersion suit, and the test
subjects should be able to don such lifejacket
without assistance.

Each test subjects should be able to unpack, don and secure the
immersion suit over their test clothing (see 2.3.1.7) without assistance
in less than 2 min. This time should include the time to don any
associated clothing, and a lifejacket, if such is to be worn in
conjunction with the immersion suit.

Significant Test Data


Donning time
Time
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass

Fail

sec
sec
sec
sec
sec
sec

Comments/Observations

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MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 149
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.8

Donning test (2)

Regulations: LSA CodeI/1.2.2.3; MSC.81(70) 1/3.1.4

Test Procedure

Acceptance Criteria

The immersion suit should be capable of being


donned in a reasonable time at an ambient
temperature as low as -30o C. Before the donning
test the packed immersion suit should be kept in a
refrigerated chamber at a temperature of -30o C
for 24 h.

The test subject should be able to complete this task in a reasonable


time.

Significant Test Data


Donning time at - 300C
Time
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Passed
sec
sec
sec
sec
sec
sec

Failed

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.9

Ergonomic Test

Regulations: LSA Code II/2.3.1.3.1, 2.3.1.3.2; MSC.81(70) 1/3.1.5

Test Procedure

Acceptance Criteria

Significant Test Data

When wearing the immersion suit, the test


subjects should be able to :

There should be no restriction in walking, bending over or arm


movement. The diameter of the pencil should be 8-10 mm.

Restriction in walking, bending over or arm movement:


YES
NO

1.

Climb up and down a vertical ladder of at


least 5 m in length;

All the test subjects where able to pick up a pencil and


write:
YES
NO

2.

Perform all duties associated with


abandonment; and

All the test subjects where able to put on the lifejacket


without assistance:
YES
NO

3.

To pick up a pencil and write.

All the test subjects where able to perform all duties


associated with abandonment, assist others and operate a
rescue boat:
YES
NO
All the test subjects where able to climb up and down a
vertical ladder of 5 meter in length:
YES

NO

Comments/Observations

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MSC/Circ.980
ANNEX
Page 151
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.10

Field of vision test


Test Procedure

Each test subject should be seated with the head


in a fixed position, and the lateral field of vision
measured.

Regulations: LSA Code II/2.3.1.1.3; MSC.81(70) 1/3.1.6


Acceptance Criteria
The lateral field of vision should be at least 120.

Significant Test Data


Field of vision angle  120
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
________
________
________
________
________
________

Failed
________
________
________
________
________
________

Comments/Observations

2.3.1.11

Flotation test

Regulations: LSA Code II/2.3.1.1; MSC.81(70) 1/3.1.7

Test Procedure

Acceptance Criteria

With the test subject floating at rest, wearing the


suit in conjunction with a lifejacket if required,
the freeboard should be measured from the water
surface to the nose or mouth.

The test subject should float face-up with their mouths clear of the
water by at least 120mm and be stable in that position.

Significant Test Data

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Mouth
Freeboard =
__________
__________
__________
__________
__________
__________

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Nose
Freeboard =
___________
___________
___________
___________
___________
___________

MSC/Circ.980
ANNEX
Page 152
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.12

Righting test

Regulations: LSA Code II/2.3.3; MSC.81(70) 1/3.1.8

Test Procedure

Acceptance Criteria

The test subjects in fresh water wearing either a


non-insulated immersion suit or a non-insulated
immersion suit with a lifejacket should each
demonstrate that they can turn themselves from a
face-down to a face-up position in not more than
5 s.

Except where it has been demonstrated that the non-insulated


immersion suit will right the test subjects within 5 s, the test subjects
should each demonstrate that they can turn themselves from a facedown to a face-up position in not more than 5 s.

Significant Test Data


Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
_________
_________
_________
_________
_________
_________

Failed
_________
________
________
________
________
________

Comments/Observations
2.3.1.13

Water ingress and jump test

Regulations: LSA Code II/2.3.3; MSC.81(70) 1/3.1.9

Test Procedure

Acceptance Criteria

The test subjects should pre-wet their noninsulated immersion suit and then be weighed.
Following a jump into the water from a height
sufficient to totally immerse the body, each test
subject should be weighed again.

The difference in the combined mass of the test subject and the suit
should not exceed 500 g.

Weighing should be performed on a machine


accurate to 100g

Significant Test Data


Mass difference 500g
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
_________
_________
_________
_________
_________
_________

Fail
________
________
________
________
________
________

Comments/Observations

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MSC/Circ.980
ANNEX
Page 153
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.14

Jump test
Test Procedure

The test subjects should jump with the suit and


lifejacket if required from a height of 4.5m
vertically into the water. After the jump, the suit
should be examined for damage or dislodging,
and the test subject should be questioned
concerning whether the suit caused any injury to
the wearer.

Regulations: LSA Code II/2.3.1.3.3; MSC.81(70) 1/3.1.10


Acceptance Criteria

Significant Test Data

The suit should not be damaged or dislodged in any way.


The test subject should not be injured by the suit

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
_________
_________
_________
_________
_________
_________

Failed
________
________
________
________
________
________

Comments/Observations
2.3.1.15

Leak test

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.11

Test Procedure

Acceptance Criteria

The test subject should pre-wet the immersion suit


and be weighed. The test subject should then be
instructed to do one of the following:

The ingress of water into the pre-wetted suit should not exceed a mass
of 200g.

1.
2.

a period of flotation in calm water of 1h ;


or
swimming for 20 min for a distance of at
least 200 m

The test subject should be weighed again after the


task.
The weighing machine should be accurate to
100g

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Indicate which alternative is used.
Alternative 1
Alternative 2
Water ingress 200g
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
_________
_________
_________
_________
_________
_________

Comments/Observations

Failed
________
________
________
________
________
________

MSC/Circ.980
ANNEX
Page 154
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.16

Swimming and water emergence test

Regulations: LSA Code II/2.3.1.3.4; MSC.81(70) 1/3.1.12

Test Procedure

Acceptance Criteria

All test subjects, each wearing a lifejacket but not


the suit, should attempt to swim 25 m and board a
liferaft or rigid platform with its surface 300 mm
above the water surface.

All qualified test subjects should be able to board the liferaft or platform
while wearing the non-insulated immersion suit.

Test subjects who successfully complete this task


should also perform it wearing the suit.
If designed to be used with a lifejacket, then noninsulated immersion suit should be tested with the
subject also wearing a lifejacket.

Significant Test Data


1)

25m swim and boarding without lifejacket.

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

Passed
_________
_________
_________
_________
_________
_________

Failed

________
________
________
________
________
________

25 m swim and boarding with suit

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
_________
_________
_________
_________
_________
_________

Failed

________
________
________
________
________
________

3) 25 m swim and boarding with suit and a lifejacket,


if required

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
_________
_________
_________
_________
_________
_________

Failed

________
________
________
________
________
_______

Comments/Observations

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MSC/Circ.980
ANNEX
Page 155
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.17

Oil resistance test


Test Procedure

After all its apertures have been sealed a noninsulated immersion suit should be immersed for a
period of 24 h under 100 mm head of diesel oil at
normal room temperature.
The surface oil should then be wiped off and the
immersion suit subjected to the test prescribed in
2.3.1.16

Regulations: LSA Code; MSC.81(70) 1/3.1.13


Acceptance Criteria
The ingress of water should not exceed a mass of 200g.

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2
Water ingress 200g
Passed
Subject No.1
_________
Subject No.2
_________
Subject No.3
_________
Subject No.4
_________
Subject No.5
_________
Subject No.6
_________
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Failed
________
________
________
________
________
________

MSC/Circ.980
ANNEX
Page 156
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.18

Alternative Oil resistance test


Test Procedure

Regulations: LSA Code; MSC.81(70) 1/3.1.14.1 & .2


Acceptance Criteria

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2

In lieu of the test for oil resistance prescribed in


2.3.1.17 either of the following tests may be
conducted.

Water ingress 200g


After all apertures have been sealed, the noninsulated immersion suit should be immersed for a
period of 24 h under 100 mm head of diesel oil at
normal room temperature if necessary using
weights to keep suit submerged. Any surface oil
should then be wiped off and the non-insulated
immersion suit turned inside out. The suit should
then be laid on a table suitable for collecting and
draining off any leakage and be supported at the
neck aperture by a suitable designed hanger. The
suit should then be filled with water to neck level
which should be 300mm above the table.

After 1h in this position there should be no leakage exceeding a


mass of 200g

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Strength > 150N

Passed
_________
_________
_________
_________
_________
_________

Failed
________
________
________
________
________
_______

Passed ______ Failed ______


Passed ______ Failed ______

The seam strength should be not less than 150 N


The samples should support a 1 m head of water.

Representative samples of the exterior fabric


and seams should be immersed under 100mm
head of diesel oil for 24 h. After removal from
the oil the samples should be wiped off before
being subjected to the following tests: 1.

a hydrostatic test of a 1m water head and

2.

a tensile test of representative seams

I:\CIRC\MSC\980-HHo.sa.doc

The samples should successfully support 1 m head of water

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 157
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.19

Fire test

Regulations: LSA Code II/2.3.1.1.2; MSC.81(70) 1/3.1.15

Test Procedure

Acceptance Criteria

A test pan 30x35x6cm should be placed in an


essentially draught-free area. Water should be put
in the bottom of the test pan to make a minimum
total depth of 1 cm followed by enough petrol to
make a minimum dept of 4 cm. The petrol should
then be ignited and allowed to burn freely for 30
s. If necessary the immersion suit should be
draped over a hanger to ensure the whole of the
suit is enveloped in the flames, with the bottom of
the suit 25 cm above the top edge of the test pan
so that the duration of exposure to the flames is
2 s.

The non-insulated immersion suit should not sustain burning or


continue melting after being removed from exposure to the flames.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Did the immersion suit sustain burning or continue
melting after being removed from the flames?
YES

NO

Comments/Observations

MSC/Circ.980
ANNEX
Page 158
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.20

Temperature cycling test

Regulations: LSA Code I/1.2.1.2; MSC.81(70) 1/3.1.16

Test Procedure

Acceptance Criteria

The following test should be carried out on two


immersion suits

The non-insulated immersion suits material should show no signs of


damage such as shrinking, swelling dissolution or changes of
mechanical qualities.

The non-insulated immersion suits should be


alternately subjected to surrounding temperatures
of -30C and +65C. These alternating cycles
need not follow immediately after each other and
the following procedure, repeated for a total of 10
cycles, is acceptable:
.1
.2

.3
.4

Significant Test Data


(See following page for test data)
Passed

Failed __________

Comments/Observations

an 8 h cycle at +65C to be completed in


one day; and
the specimens removed from the warm
chamber that same day and left exposed
under ordinary room conditions until the
next day;
an 8 h cycle at -30C to be completed the
next day; and
the specimens removed from the cold
chamber that same day and left exposed
under ordinary room conditions until the
next day.

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 159
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.21

Temperature cycling test - Test Data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code I/1.2.1; MSC.81(70) 1/3.1.16

MSC/Circ.980
ANNEX
Page 160
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.22

Buoyancy test

Regulations: LSA Code II/2.3.1.4; MSC.81(70) 1/3.1.17

Test Procedure

Acceptance Criteria

The buoyancy of a non-insulated immersion suit


designed to be worn without a lifejacket should be
measured before and after 24 h complete
submersion to just below the surface in fresh
water.

The difference between the initial buoyancy and the final buoyancy
should not exceed 5% of the initial buoyancy

Significant Test Data


Buoyancy 1
__________kg

Buoyancy 2
_________kg

Passed

%difference
________%
Failed

Comments/Observations

2.3.1.23

Strength test

Regulations: LSA Code II; MSC.81(70) 1/3.1.18

Test Procedure

Acceptance Criteria

The non-insulated immersion suit should be


immersed in water for a period of 2 min. The
immersion suit closed in the same manner as
when worn by a person, a force of not less than
1350N should be applied for 30 min to the part of
the immersion suit that secures it to the body of
the wearer.

The non-insulated immersion suit should not be damaged as a result of


this test.

Vest-type lifejacket

Significant Test Data


Passed

Failed

Comments/Observations

Yoke or over-the-head type lifejacket

The non-inflated immersion suit may be cut if


necessary to accommodate to the test device.
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MSC/Circ.980
ANNEX
Page 161
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.24

Thermal protective test (General)


Test Procedure

The thermal protective qualities may be measured


using a thermal manikin, when such a method is
required by an Administration and has been
demonstrated to provide test results which correlate
satisfactorily in all aspects to test results using
human subjects.
If human subjects are used, they should be
medically examined before being accepted for the
tests. Each design of immersion suit is to be
tested by test subjects specified in 2.3.1.5
Where human subjects are used, the tests should
always be conducted under the supervision of
physician. Emergency resuscitation equipment
should be available during all tests. For safety
reasons, ECG should be monitored during every
test. Testing should be stopped at the wish of the
test subjects, or if the skin temperature of hand, foot
or lumbar region should fall below 10 C, or if the
attending physician considers it advisable.
When testing with human subjects, continuous
body core temperature (rectal temperature) and
skin temperature of lumbar region, both hands,
calves, foot (foot instep) and heels, should be
measured. The accuracy of the measuring system
should be 0.2C. Appropriate corresponding
measurements should be taken if a manikin is used
in lieu of human subjects.

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code II/2.3.2.1; MSC.81(70) 1/3.2.1 3.2.4


Acceptance Criteria

Significant Test Data


Comments/Observations

MSC/Circ.980
ANNEX
Page 162
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.1.25

Thermal Protective test (Continued)

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9 & 3.2.10

Test Procedure

Acceptance Criteria

Significant Test Data

Prior to tests, the same amount of water resulting


from the water ingress and jump test in 2.3.1.13
should be poured into the dry suit worn over the
dry test clothing specified in 2.3.1.7 by the test
subject lying down.

Following immersion each test subject's body core temperature should


not fall more than 2C below the normal level of the subject's
temperature.

Same amount of water resulting from the water ingress and


jump test in paragraph 2.3.1.13 should be poured into the
dry suit.

Each test subject should wear a non-insulated


immersion suit previously subjected to the jump
test in 2.3.1.14. Following a 1 h period of
immersion, with hands gloved, in circulating calm
water at + 5 C, each test subject's body core
temperature should not fall more than 2 C below
the normal level of the subject's temperature.

Beginning
of test

End
of test

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Passed

The non-insulated immersion suit should provide


sufficient thermal protection to ensure that
immediately on leaving the water after completion
of the test prescribed above each test subject can
pick up a pencil as specified in 2.3.1.9 and write.

normal
temperature

Failed ____________

Pick up a pencil and write after 1 h period of immersion:


Subject No 1
Subject No 2
Subject No 3
Subject No 4
Subject No 5
Subject No 6

YES
YES
YES
YES
YES
YES

Passed

NO
NO
NO
NO
NO
NO
Failed______________

Comments/Observations
See attached test sheets for temperatures during the
immersion tests.
I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 163
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (non-insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.1.3.26 Test sheets for temperatures during immersion tests

SUBJECT 1

SUBJECT 2

Rectal temp after 1 hr:______ Rectal temp after 1 hr:____

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9& 3.2.

SUBJECT 3

SUBJECT 4

SUBJECT 5

SUBJECT 6

Rectal temp after 1 hr:___ Rectal temp after 1 hr:___ Rectal temp after 1 hr:______ Rectal temp after 1 hr:______

Skin temp at lumbar region Skin temp at lumbar region Skin temp at lumbar region Skin temp at lumbar region Skin temp at lumbar region Skin temp at lumbar region
after 1 hr : _______________ after 1 hr : _______________
after 1 hr : ______
after 1 hr : _______________ after 1 hr : _____________ after 1 hr : ______
Skin temp at left hand after
Skin temp at left hand after
1 hr:____________________ 1 hr:__________________

Skin temp at left hand after


Skin temp at left hand after Skin temp at left hand after Skin temp at left hand after
1 hr:____________________ 1 hr:____________________
1 hr:_____________
1 hr:_____________

Skin temp at right hand after Skin temp at right hand after Skin temp at right hand Skin temp at right hand Skin temp at right hand after Skin temp at right hand after
after 1 hr:_____________ after 1 hr:_____________ 1 hr:____________________ 1 hr:____________________
1 hr:____________________ 1 hr:______________
Skin temp at calves after
Skin temp at calves after
1 hr:____________________ 1 hr:__________________

Skin temp at calves after


Skin temp at calves after
Skin temp at calves after
Skin temp at calves after
1 hr:_________________ 1 hr:_________________ 1 hr:____________________ 1 hr:____________________

Skin temp at left foot


Skin temp at left foot
(foot instep) after
(foot instep) after
1 hr:____________________ 1 hr:__________________

Skin temp at left foot


Skin temp at left foot
Skin temp at left foot
Skin temp at left foot
(foot instep) after
(foot instep) after
(foot instep) after
(foot instep) after
1 hr:_________________ 1 hr:_________________ 1 hr:____________________ 1 hr:____________________

Skin temp at right foot


Skin temp at right foot
(foot instep) after
(foot instep) after
1 hr:____________________ 1 hr:__________________

Skin temp at right foot


Skin temp at right foot
Skin temp at right foot
(foot instep) after
(foot instep) after
(foot instep) after
1 hr:_________________ 1 hr:_________________ 1 hr:___________________

Skin temp at right foot


(foot instep) after
1 hr:____________________

Skin temp at left heel after


Skin temp at left heel after
1 hr:____________________ 1 hr:__________________

Skin temp at left heel after Skin temp at left heel after Skin temp at left heel after
1 hr:_________________ 1 hr:_________________ 1 hr:___________________

Skin temp at left heel after


1 hr:____________________

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ANNEX
Page 164

2.3.2 IMMERSION SUITS (INSULATED)


EVALUATION AND TEST REPORT
2.3.2.1

General data and specifications

2.3.2.2

Submitted drawings, reports and documents

2.3.2.3

Quality assurance

2.3.2.4

Visual inspection

2.3.2.5

Test subjects

2.3.2.6

Test with a lifejacket

2.3.2.7

Test clothing

2.3.2.8

Donning tests 1 & 2

2.3.2.9

Ergonomic test

2.3.2.10

Field of vision test

2.3.2.11

Flotation test

2.3.2.12

Righting test

2.3.2.13

Water ingress and jump test

2.3.2.14

Jump test

2.3.2.15

Leak test

2.3.2.16

Swimming and water emergence test

2.3.2.17

Oil resistance test

2.3.2.18

Alternative oil resistance test

2.3.2.19

Fire test

2.3.2.20

Temperature cycling test

2.3.2.21

Temperature cycling test - Test data

2.3.2.22

Buoyancy test

2.3.2.23

Strength test

2.3.2.24

Thermal protective test (General)

2.3.2.25

Thermal protective test (continued)

2.3.2.26

Test sheets for temperatures during immersion tests

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ANNEX
Page 165

2.3.2 IMMERSION SUITS (INSULATED)


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

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ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.1

General Data and Specifications

Regulations: LSA Code 2.3; MSC.81(70);

Construction Material:

Additional equipment:

Fabric produced by: _____________________

Retro reflective material


produced by:_______________________________________
Type:

Donning instructions:
YES

NO

____________________________________________

Type: _________________________________
Whistle produced
by (if fitted):_______________________________________
Buoyant material
produced by: ___________________________

Type:

Type: _________________________________

Life-line produced by (if fitted):_______________________

____________________________________________

Type_____________________________________________
Light produced by (if fitted):_________________________
Type: ____________________________________________

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.2

Submitted drawings, reports and documents


Submitted drawings and documents
Status

Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

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MSC/Circ.980
ANNEX
Page 168
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.3

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections
of manufacturers to ensure that the quality of life-saving appliances and materials
used comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: Quality Assurance Procedure: -

Manufacturers should be required to institute a quality control procedure to ensure


that life-saving appliances are provided to the same standard as the prototype lifesaving appliance approved by the Administration and to keep records of any
production tests carried out in accordance with the Administration's instructions.

Quality Assurance Manual: Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

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ANNEX
Page 169
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.4

Visual Inspection
Test Procedure

Regulations: LSA Code I/1.2.2, & II/2.3.1..4


Acceptance Criteria

Significant Test Data

Insulated Immersion suit should:


be clearly marked with approval information
including the Administration which approved it,
date of manufacturer and any operational
restrictions;

Passed ___________

Failed __________

be provided with labels giving operating


instructions,
general
information
and
manufacturers details as appropriate; and

Passed ___________

Failed __________

be fitted with approved patches of retroreflective material with a total area of at least
400 cm2 and with 100 cm2 on the back if the
suit does not automatically turn the wearer face
up according to IMO Res. 658(16).

Passed ___________

Failed __________

Comments/Observations

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Page 170
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.4

Visual Inspection (continued)


Test Procedure

Regulations: LSA Code I/1.2.2, & II/2.3.1. 4


Acceptance Criteria

Significant Test Data

Does the immersion suit cover the whole body


with the exception of the face?

Passed ___________

Failed __________

Are the hands covered, or is the immersion suit


equipped with permanently attached gloves?

Passed ___________

Failed __________

Are their arrangements to prevent excessive free


air in the legs?

Passed ___________

Failed __________

Is the immersion suit of highly visible colour?

Passed ___________

Failed __________

Is the immersion suit designed to be worn without


a lifejacket?

Passed ___________

Failed __________

Is the immersion suit fitted with a light complying


with paragraph 2.2.3?

Passed ___________

Failed __________

Is the immersion suit fitted with a whistle


complying with paragraph 2.2.1.8?

Passed ___________

Failed __________

If yes

Comments/Observations

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Page 171
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.5

Test subjects

Regulations: LSA Code I/2.3.1.1.5 & 2.3.1.3.1 - .4; MSC.81(70) 1/3.1.1 & 2.8.2

Test Procedure
At least six able-bodied persons both male and
females of the following heights and weights
should be used. At least one and not more than
two of the persons should be females with not
more than one female in the same height range.

2.3.2.6

Test with a lifejacket


Test Procedure

If the suit is to be worn in conjunction with a


lifejacket, the lifejacket should be worn over the
suit for the tests prescribed in 2.3.2.8 to 2.3.2.16.

Acceptance Criteria
Height
1.40m - 1.60m;

Weight
1 person under 60kg
1 person over 60kg

1.60m - 1.80m

1 person under 70kg


1 person over 70kg

over 1.80m

1 person under 80kg


1 person over 80kg

Significant Test Data


Male/Female
Subject No.1 _________

Height
______

Weight
______

Subject No.2 _________

______

______

Subject No.3
Subject No.4
Subject No.5
Subject No.6

______
______
______
______

______
______
______
______

_________
_________
_________
_________

Comments/Observations

Regulations: LSA Code 2.3.1.5; MSC.81(70) 1/3.1.2


Acceptance Criteria

Significant Test Data


Manufacturer of lifejacket:________________________
Type: ________________________________________

Manufacturer of lifejacket:________________________
Type: ________________________________________
Manufacturer of lifejacket:________________________
Type: ________________________________________

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ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.7

Test clothing
Test Procedure

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.2.6


Acceptance Criteria

The test subjects should wear a standard range


clothing consisting of
1
2
3
4

Did all test subject use the specified test clothing


YES

underwear (short sleeved, short legged)


shirt(long sleeved)
trousers(not woollen, and
woollen socks

2.3.2.8

Donning test (1)

Significant Test Data

NO

Comments/Observations

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.3

Test Procedure

Acceptance Criteria

Following a demonstration, each test subject


should be able to unpack, don and secure the suit
over their test clothing without assistance in less
than 2 min. This time should include the time to
don any associated clothing, and a lifejacket, if
such is to be worn in conjunction with the suit,
and the test subjects should be able to don such
lifejacket without assistance.

Each test subjects should be able to unpack, don and secure the
immersion suit over their test clothing (see 2.3.2.7) without assistance
in less than 2 min. This time should include the time to don any
associated clothing, and a lifejacket, if such is to be worn in
conjunction with the immersion suit.

Significant Test Data


Donning time normal clothing
Time
Pass
Subject No.1
sec
Subject No.2
sec
Subject No.3
sec
Subject No.4
sec
Subject No.5
sec
Subject No.6
sec

Fail

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.8

Donning test (2)

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.4

Test Procedure

Acceptance Criteria

The immersion suit should be capable of being


donned in a reasonable time at an ambient
temperature as low as -30o C. Before the donning
test the packed immersion suit should be kept in a
refrigerated chamber at a temperature of -30o C
for 24 h.

The test subject should be able to complete this task in a reasonable


time.

Significant Test Data


Donning time at - 300C
Time
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Pass
sec
sec
sec
sec
sec
sec

Fail

MSC/Circ.980
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Page 174
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.9

Ergonomic Test

Regulations: LSA Code II/2.3.1.3.1; MSC.81(70) 1/3.1.5

Test Procedure

Acceptance Criteria

Significant Test Data

When wearing the immersion suit, the test


subjects should be able to :

There should be no restriction in walking, bending over or arm


movement.

Restriction in walking, bending over or arm movement:


YES
NO

1.

Climb up and down a vertical ladder of at


least 5 m in length;

All the test subjects where able to pick up a pencil and


write:
YES
NO

2.

Perform all duties associated with


abandonment; and

All the test subjects where able to put on the lifejacket


without assistance:
YES
NO

3.

To pick up a pencil and write .The


diameter of the pencil should be 8-10 mm

All the test subjects where able to perform all duties


associated with abandonment, assist others and operate a
rescue boat:
YES
NO
All the test subjects where able to climb up and down a
vertical ladder of 5 meter in length:
YES

NO

Comments/Observations

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ANNEX
Page 175
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.10

Field of vision test


Test Procedure

Each test subject should be seated with the head


in a fixed position, and the lateral field of vision
measured.

Regulations: LSA Code II/2.3.1.1.3; MSC.81(70) 1/3.1.6


Acceptance Criteria
The lateral field of vision should be at least 120.

Significant Test Data


Field of vision angle  120
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
__________
__________
__________
__________
__________
__________

Failed
___________
___________
___________
___________
___________
___________

Comments/Observations

2.3.2.11

Flotation test

Regulations: LSA Code; MSC.81(70) 1/3.1.7

Test Procedure

Acceptance Criteria

With the test subject floating at rest, wearing the


suit in conjunction with a lifejacket if required,
the freeboard should be measured from the water
surface to the nose or mouth.

The test subject should float face-up with their mouths clear of the
water by at least 120mm and be stable in that position.

Significant Test Data

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Mouth
Freeboard =
__________
__________
__________
__________
__________
__________

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Nose
Freeboard =
___________
___________
___________
___________
___________
___________

MSC/Circ.980
ANNEX
Page 176
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.12

Righting test

Regulations: LSA Code II/2.3.3; MSC.81(70) 1/3.1.8

Test Procedure

Acceptance Criteria

The test subjects, in fresh water wearing either


an immersion suit or an immersion suit with
lifejacket, should each demonstrate that they
can turn themselves from a face-down to a faceup position in not more than 5 s.

Except where it has been demonstrated that the insulated immersion


suit will right the test subjects within 5 s, the test subjects should each
demonstrate that they can turn themselves from a face-down to a faceup position in not more than 5 s.

Significant Test Data


Righting time = 5 s
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
__________
__________
__________
__________
__________
__________

Failed
___________
___________
___________
___________
___________
___________

Comments/Observations

2.3.2.13

Water ingress and jump test

Regulations: LSA Code II/2.3.3; MSC.81(70) 1/3.1.9

Test Procedure

Acceptance Criteria

The test subjects should pre-wet their immersion


suit and then be weighed. Following a jump into
the water from a height sufficient to totally
immerse the body, each test subject should be
weighed again.

The difference in the combined mass of the test subject and the suit
should not exceed 500 g.

Weighing should be performed on a machine


accurate to 100g

Significant Test Data


Mass difference 500g
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
__________
__________
__________
__________
__________
__________

Failed
___________
___________
___________
___________
___________
___________

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.14

Jump test

Regulations: LSA Code II/2.3.1.3.3; MSC.81(70) 1/3.1.10

Test Procedure

Acceptance Criteria

The test subjects should jump with the suit and


lifejacket if required from a height of 4.5m
vertically into the water. After the jump, the
immersion suit should be examined for damage or
dislodging, and the test subject should be
questioned concerning whether the suit caused
any injury to the wearer.

The immersion suit should not be damaged or dislodged in any way.


The test subject should not be injured by the suit.

Significant Test Data


Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Passed
__________
__________
__________
__________
__________
__________

Failed
___________
___________
___________
___________
___________
___________

Comments/Observations

2.3.2.15

Leak test

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.11

Test Procedure

Acceptance Criteria

The test subject should pre-wet the immersion suit


and be weighed. The test subject should then be
instructed to do one of the following:

The ingress of water into the pre-wetted suit should not exceed a mass
of 200g.

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2

The test subject should be weighed again after the


task.

Water ingress 200g


Passed
Subject No.1 __________
Subject No.2 __________
Subject No.3 __________
Subject No.4 __________
Subject No.5 __________
Subject No.6 _________

The weighing machine should be accurate to


100g.

Comments/Observations

1.
2.

a period of flotation in calm water of 1h ;


or
swimming for 20 min for a distance of at
least 200 m

I:\CIRC\MSC\980-HHO.SA.DOC

Failed
___________
___________
___________
___________
___________
___________

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.16

Swimming and water emergence test

Regulations: LSA Code II/2.3.1.3.4; MSC.81(70) 1/3.1.12

Test Procedure

Acceptance Criteria

All test subjects, each wearing a lifejacket but not


the immersion suit, should attempt to swim 25 m
and board a liferaft or rigid platform with its
surface 300 mm above the water surface.

All qualified test subjects should be able to board the liferaft or


platform while wearing the immersion suit.

Test subjects who successfully complete this task


should also perform it wearing the immersion suit.
If designed to be used with a lifejacket, then
immersion suit should be tested with the subject
also wearing a lifejacket.

Significant Test Data


1)

25m swim and boarding without lifejacket.

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

Pass
__________
__________
__________
__________
__________
__________

Fail
___________
___________
___________
___________
___________
___________

25 m swim and boarding with immersion suit

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
__________
__________
__________
__________
__________
__________

Fail
___________
___________
___________
___________
___________
___________

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.17

Oil resistance test


Test Procedure

Regulations: LSA Code; MSC.81(70) 1/3.1.13


Acceptance Criteria

Significant Test Data

After all its apertures have been sealed an


immersion suit should be immersed for a period
of 24 h under 100 mm head of diesel oil at normal
room temperature.

Indicate which alternative is used.


Alternative 1 Alternative 2

The surface oil should then be wiped off and the


immersion suit subjected to the test prescribed in
2.3.2.16

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

The ingress of water should not exceed a mass of


200g.

Water ingress 200g


Pass
__________
__________
__________
__________
__________
__________

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Fail
___________
___________
___________
___________
___________
___________

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.18

Alternative Oil resistance test


Test Procedure

Regulations: LSA Code; MSC.81(70) 1/3.1.14


Acceptance Criteria

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2

In lieu of the test for oil resistance prescribed in


2.3.2.17 either of the following tests may be
conducted.

Water ingress 200g


After all apertures have been sealed, the
immersion suit should be immersed for a period
of 24 h under 100 mm head of diesel oil at normal
room temperature if necessary using weights to
keep suit submerged. Any surface oil should then
be wiped off and the immersion suit turned inside
out. The suit should then be laid on a table
suitable for collecting and draining off any
leakage and be supported at the neck aperture by
a suitable designed hanger. The suit should then
be filled with water to neck level which should be
300mm above the table

After 1h in this position there should be no leakage exceeding a


mass of 200g

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
__________
__________
__________
__________
__________
__________

Strength > 150N

Pass

Fail
___________
___________
___________
___________
___________
___________
Fail

The samples should support a 1 m head of water


Pass _________ Fail _________

Representative samples of the exterior fabric


and seams should be immersed under 100mm
head of diesel oil for 24 h. After removal from
the oil the samples should be wiped off before
being subjected to the following tests: 1.

a hydrostatic test of a 1m water head and

2.

a tensile test of representative seams

I:\CIRC\MSC\980-HHo.sa.doc

The samples should successfully support 1 m head of water

Comments/Observations

The seam strength should be not less than 150 N

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.19

Fire test

Regulations: LSA Code II/2.3.1.1.2; MSC.81(70) 1/3.1.15

Test Procedure

Acceptance Criteria

A test pan 30x35x6cm should be placed in an


essentially draught-free area. Water should be put
in the bottom of the test pan to make a minimum
total depth of 1 cm followed by enough petrol to
make a minimum dept of 4 cm. The petrol should
then be ignited and allowed to burn freely for 30
s. If necessary the immersion suit should be
draped over a hanger to ensure the whole of the
suit is enveloped in the flames, with the bottom of
the suit 25 cm above the top edge of the test pan
so that the duration of exposure to the flames is 2
s.

The immersion suit should not sustain burning or continue melting


after being removed from exposure to the flames.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Did the immersion suit continue to burn or continue
melting after being removed from the flames?
YES

NO

Comments/Observations

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.20

Temperature cycling test


Test Procedure

The following test should be carried out on two


immersion suits

Regulations: LSA Code I/1.2.1.2; MSC.81(70) 1/3.1.16


Acceptance Criteria
The immersion suits material should show no signs of damage such as
shrinking, swelling dissolution or changes of mechanical qualities.

Significant Test Data


(See following page for test data)
Passed

The immersion suits should be alternately


subjected to surrounding temperatures of -30C
and +65C. These alternating cycles need not
follow immediately after each other and the
following procedure, repeated for a total of 10
cycles, is acceptable:
.1

an 8 h cycle at +65C to be completed in


one day; and

.2

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

.3

an 8 h cycle at -30C to be completed the


next day; and

.4

the specimens removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day.

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 183
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.21

Cycle 1

Cycle 2

Cycle 3

Cycle 4

Cycle 5

Cycle 6

Cycle 7

Cycle 8

Cycle 9

Cycle 10

Temperature cycling test - Test data

Regulations: LSA Code I/1.2.1.2; MSC.81(70) 1/3.1.16

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 184
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.22

Buoyancy test

Regulations: LSA Code II/2.3.1.4; MSC.81(70) 1/3.1.17

Test Procedure

Acceptance Criteria

The buoyancy of an immersion suit designed to be


worn without a lifejacket should be measured
before and after 24 h complete submersion to just
below the surface in fresh water.

The difference between the initial buoyancy and the final buoyancy
should not exceed 5% of the initial buoyancy

Significant Test Data


Buoyancy 1
__________kg

Buoyancy 2
_________kg

Passed

%difference
________%
Failed

Comments/Observations

2.3.2.23

Strength test
Test Procedure

The immersion suit should be immersed in water


for a period of 2 min. The immersion suit closed
in the same manner as when worn by a person, a
force of not less than 1350N should be applied for
30 min to the part of the immersion suit that
secures it to the body of the wearer.

Vest-type lifejacket

Regulations: LSA Code; MSC.81(70) 1/3.1.18


Acceptance Criteria
The immersion suit should not be damaged as a result of this test.

Significant Test Data


Passed

Failed

Comments/Observations

Yoke or over-the-head type lifejacket

The immersion suit may be cut if necessary to


accommodate to the test device.
I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 185
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.24

Thermal protective test (General)


Test Procedure

Regulations: LSA Code II/2.3.2.1; MSC.81(70) 1/3.2.1 3.2.4


Acceptance Criteria

Significant Test Data

The thermal protective qualities may be measured


using a thermal manikin, when such a method is
required by an Administration and has been
demonstrated to provide test results which correlate
satisfactorily in all aspects to test results using
human subjects.
If human subjects are used, they should be
medically examined before being accepted for the
tests. Each design of immersion suit is to be tested
by test subjects specified in 2.3.2.5.
Where human subjects are used, the tests should
always be conducted under the supervision of
physician. Emergency resuscitation equipment
should be available during all tests. For safety
reasons, ECG should be monitored during every
test. Testing should be stopped at the wish of the
test subjects, if the falling rate of the core
temperature is more than 1.5 C per hour after the
first half hour, if the skin temperature of the hand,
foot or lumbar region should fall below 10 C, or if
the attending physician considers it advisable.
When testing with human subjects, continuous
body core temperature (rectal temperature) and
skin temperature of lumbar region, both hands,
calves, foot (foot instep) and heels, should be
measured. The accuracy of the measuring system
should be 0.2C. Appropriate corresponding
measurements should be taken if a manikin is used
in lieu of human subjects.

I:\CIRC\MSC\980-HHO.SA.DOC

Comments/Observations

MSC/Circ.980
ANNEX
Page 186
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.25

Thermal Protective test (Continued)

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9, 3.2.11 & 7 .12

Test Procedure

Acceptance Criteria

Significant Test Data

Prior to tests, the same amount of water resulting


from the water ingress and jump test in paragraph
2.3.2.13 should be poured into the dry suit worn
over the dry test clothing specified in 2.3.2.7 by
the test subject lying down.

Following immersion each test subject's body core temperature should


not fall more than 2oC below the normal level of the subject's
temperature.

Same mass of water which was the result from test 2.3.2.13,
should be poured into the immersion suit

Alternatively, at the manufacturers option, the


ability to pick up a pencil and write as specified in
paragraph 2.3.2.9 above may be demonstrated
immediately after leaving the water upon
completion of the above (6 hr) test.

End
of test

normal
temperature

Subject No 1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Each test subject wearing an immersion suit


previously subjected to the jump test in paragraph
2.3.2.14. Following a 6 h period of immersion,
with hands gloved, in circulating calm water at
between 0oC and +2oC, each test subject's body
core temperature should not fall more than 2C
below the normal level of the subject's
temperature.
The immersion suit should provide sufficient
thermal protection to ensure that immediately on
leaving the water after a 1 hr period of immersion,
with gloved hands, in water circulating at +5oC
each test subject can pick up a pencil as specified
in paragraph 2.3.2.9 and write.

Beginning
of test

Passed

The test subjects should be able to pick up a pencil and write.

Failed ________________

Pick up a pencil and write after 1 h period of immersion:


YES NO
Subject No 1
YES NO
Subject No 2
YES NO
Subject No 3
YES NO
Subject No 4
YES NO
Subject No 5
YES NO
Subject No 6
Passed
Failed ________________
Pick up a pencil and write after 6 h period of immersion:
YES NO
Subject No 1
YES NO
Subject No 2
YES NO
Subject No 3
YES NO
Subject No 4
YES NO
Subject No 5
YES NO
Subject No 6
Passed
Failed ________________
See attached test sheets for temperatures during the immersion
tests:
Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 187
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.26 Test sheets for temperatures during immersion tests

Subject 1

Subject 2

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9, 3.2.11 & 7 .12

Rectal temp after 1 hr:______


Skin temp at lumbar region
after 1 hr : ______________
Skin temp at left hand after
1 hr:____________________
Skin temp at right hand after
1 hr:____________________
Skin temp at calves after
1 hr:____________________
Skin temp at left foot
(foot instep) after 1 hr:_____
Skin temp at right foot
(foot instep) after 1 hr:_____
Skin temp at left heel after
1 hr:___________________

Rectal temp after 2 hr:_________


Skin temp at lumbar region
after 2 hr :___________________
Skin temp at left hand after
2 hr:_______________________
Skin temp at right hand after
2 hr:_______________________
Skin temp at calves after
2 hr:_______________________
Skin temp at left foot(foot instep)
after 2 hr:___________________
Skin temp at right foot(foot instep)
after 2 hr:____________
Skin temp at left heel after
2 r:________________________

Rectal temp after 3 hr:_________


Skin temp at lumbar region
after 3 hr :___________________
Skin temp at left hand after
3 hr:_______________________
Skin temp at right hand after
3 hr:_______________________
Skin temp at calves after
3 hr:_______________________
Skin temp at left foot(foot instep)
after 3 hr:___________________
Skin temp at right foot(foot instep)
after 3 hr:____________________
Skin temp at left heel after
3 hr:________________________

Rectal temp after 4 hr:_____


Skin temp at lumbar region
after 4 hr :_______________
Skin temp at left hand after
4 hr:____________________
Skin temp at right hand after
4 hr:____________________
Skin temp at calves after
4 hr:____________________
Skin temp at left foot(foot
instep) after 4 hr:__________
Skin temp at right foot(foot
instep) after 4 hr:__________
Skin temp at left heel after
4 hr:____________________

Rectal temp after 5 hr:____


Skin temp at lumbar region
after 5 hr :______________
Skin temp at left hand after
5 hr:___________________
Skin temp at right hand after
5 hr:___________________
Skin temp at calves after
5 hr:___________________
Skin temp at left foot(foot
instep) after 5 hr:_________
Skin temp at right foot(foot
instep) after 5 hr:_________
Skin temp at left heel after
5 hr:___________________

Rectal temp after 6 hr:____


Skin temp at lumbar region
after 6 hr :______________
Skin temp at left hand after
6 hr:___________________
Skin temp at right hand after
6 hr:___________________
Skin temp at calves after
6 hr:___________________
Skin temp at left foot(foot
instep) after 6 hr:_________
Skin temp at right foot(foot
instep) after 6 hr:_________
Skin temp at left heel after
6 hr:___________________

Rectal temp after 1 hr:______


Skin temp at lumbar region
after 1 hr : ______________
Skin temp at left hand after
1 hr:____________________
Skin temp at right hand after
1 hr:____________________
Skin temp at calves after
1 hr:____________________
Skin temp at left foot
(foot instep) after 1 hr:_____
Skin temp at right foot
(foot instep) after 1 hr:_____
Skin temp at left heel after
1 hr:___________________

Rectal temp after 2 hr:_________


Skin temp at lumbar region
after 2 hr :___________________
Skin temp at left hand after
2 hr:_______________________
Skin temp at right hand after
2 hr:_______________________
Skin temp at calves after
2 hr:_______________________
Skin temp at left foot(foot instep)
after 2 hr:___________________
Skin temp at right foot(foot instep)
after 2 hr:____________
Skin temp at left heel after
2hr:__________________

Rectal temp after 3 hr:_________


Skin temp at lumbar region
after 3 hr :___________________
Skin temp at left hand after
3 hr:_______________________
Skin temp at right hand after
3 hr:_______________________
Skin temp at calves after
3 hr:_______________________
Skin temp at left foot(foot instep)
after 3 hr:___________________
Skin temp at right foot(foot instep)
after 3 hr:____________________
Skin temp at left heel after
3 hr:________________________

Rectal temp after 4 hr:_____


Skin temp at lumbar region
after 4 hr :_______________
Skin temp at left hand after
4 hr:____________________
Skin temp at right hand after
4 hr:____________________
Skin temp at calves after
4 hr:____________________
Skin temp at left foot(foot
instep) after 4 hr:__________
Skin temp at right foot(foot
instep) after 4 hr:__________
Skin temp at left heel after
4 hr:____________________

Rectal temp after 5 hr:____


Skin temp at lumbar region
after 5 hr :______________
Skin temp at left hand after
5 hr:___________________
Skin temp at right hand after
5 hr:___________________
Skin temp at calves after
5 hr:___________________
Skin temp at left foot(foot
instep) after 5 hr:_________
Skin temp at right foot(foot
instep) after 5 hr:_________
Skin temp at left heel after
5 hr:___________________

Rectal temp after 6 hr:____


Skin temp at lumbar region
after 6 hr :______________
Skin temp at left hand after
6 hr:___________________
Skin temp at right hand after
6 hr:___________________
Skin temp at calves after
6 hr:___________________
Skin temp at left foot(foot
instep) after 6 hr:_________
Skin temp at right foot(foot
instep) after 6 hr:_________
Skin temp at left heel after
6 hr:___________________

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 188
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.26

Subject 3

Subject 4

Test sheets for temperatures during immersion tests


(continued)

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9 & 3.2.11 7 .12

Rectal temp after 1 hr:______


Skin temp at lumbar region
after 1 hr : ______________
Skin temp at left hand after
1 hr:____________________
Skin temp at right hand after
1 hr:____________________
Skin temp at calves after
1 hr:____________________
Skin temp at left foot
(foot instep) after 1 hr:_____
Skin temp at right foot
(foot instep) after 1 hr:_____
Skin temp at left heel after
1 hr:___________________

Rectal temp after 2 hr:_________


Skin temp at lumbar region
after 2 hr :___________________
Skin temp at left hand after
2 hr:_______________________
Skin temp at right hand after
2 hr:_______________________
Skin temp at calves after
2 hr:_______________________
Skin temp at left foot(foot instep)
after 2 hr:___________________
Skin temp at right foot(foot instep)
after 2 hr:____________
Skin temp at left heel after
2 r:________________________

Rectal temp after 3 hr:_________


Skin temp at lumbar region
after 3 hr :___________________
Skin temp at left hand after
3 hr:_______________________
Skin temp at right hand after
3 hr:_______________________
Skin temp at calves after
3 hr:_______________________
Skin temp at left foot(foot instep)
after 3 hr:___________________
Skin temp at right foot(foot instep)
after 3 hr:____________________
Skin temp at left heel after
3 hr:________________________

Rectal temp after 4 hr:_____


Skin temp at lumbar region
after 4 hr :_______________
Skin temp at left hand after
4 hr:____________________
Skin temp at right hand after
4 hr:____________________
Skin temp at calves after
4 hr:____________________
Skin temp at left foot(foot
instep) after 4 hr:__________
Skin temp at right foot(foot
instep) after 4 hr:__________
Skin temp at left heel after
4 hr:____________________

Rectal temp after 5 hr:____


Skin temp at lumbar region
after 5 hr :______________
Skin temp at left hand after
5 hr:___________________
Skin temp at right hand after
5 hr:___________________
Skin temp at calves after
5 hr:___________________
Skin temp at left foot(foot
instep) after 5 hr:_________
Skin temp at right foot(foot
instep) after 5 hr:_________
Skin temp at left heel after
5 hr:___________________

Rectal temp after 6 hr:____


Skin temp at lumbar region
after 6 hr :______________
Skin temp at left hand after
6 hr:___________________
Skin temp at right hand after
6 hr:___________________
Skin temp at calves after
6 hr:___________________
Skin temp at left foot(foot
instep) after 6 hr:_________
Skin temp at right foot(foot
instep) after 6 hr:_________
Skin temp at left heel after
6 hr:___________________

Rectal temp after 1 hr:______


Skin temp at lumbar region
after 1 hr : ______________
Skin temp at left hand after
1 hr:____________________
Skin temp at right hand after
1 hr:____________________
Skin temp at calves after
1 hr:____________________
Skin temp at left foot
(foot instep) after 1 hr:_____
Skin temp at right foot
(foot instep) after 1 hr:_____
Skin temp at left heel after
1 hr:___________________

Rectal temp after 2 hr:_________


Skin temp at lumbar region
after 2 hr :___________________
Skin temp at left hand after
2 hr:_______________________
Skin temp at right hand after
2 hr:_______________________
Skin temp at calves after
2 hr:_______________________
Skin temp at left foot(foot instep)
after 2 hr:___________________
Skin temp at right foot(foot instep)
after 2 hr:____________
Skin temp at left heel after
2hr:__________________

Rectal temp after 3 hr:_________


Skin temp at lumbar region
after 3 hr :___________________
Skin temp at left hand after
3 hr:_______________________
Skin temp at right hand after
3 hr:_______________________
Skin temp at calves after
3 hr:_______________________
Skin temp at left foot(foot instep)
after 3 hr:___________________
Skin temp at right foot(foot instep)
after 3 hr:____________________
Skin temp at left heel after
3 hr:________________________

Rectal temp after 4 hr:_____


Skin temp at lumbar region
after 4 hr :_______________
Skin temp at left hand after
4 hr:____________________
Skin temp at right hand after
4 hr:____________________
Skin temp at calves after
4 hr:____________________
Skin temp at left foot(foot
instep) after 4 hr:__________
Skin temp at right foot(foot
instep) after 4 hr:__________
Skin temp at left heel after
4 hr:____________________

Rectal temp after 5 hr:____


Skin temp at lumbar region
after 5 hr :______________
Skin temp at left hand after
5 hr:___________________
Skin temp at right hand after
5 hr:___________________
Skin temp at calves after
5 hr:___________________
Skin temp at left foot(foot
instep) after 5 hr:_________
Skin temp at right foot(foot
instep) after 5 hr:_________
Skin temp at left heel after
5 hr:___________________

Rectal temp after 6 hr:____


Skin temp at lumbar region
after 6 hr :______________
Skin temp at left hand after
6 hr:___________________
Skin temp at right hand after
6 hr:___________________
Skin temp at calves after
6 hr:___________________
Skin temp at left foot(foot
instep) after 6 hr:_________
Skin temp at right foot(foot
instep) after 6 hr:_________
Skin temp at left heel after
6 hr:___________________

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 189
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Immersion Suits (insulated)

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.3.2.26 Test sheets for temperatures during immersion tests


(continued)

Subject 5

Subject 6

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9 & 3.2.11 7 .12

Rectal temp after 1 hr:______


Skin temp at lumbar region
after 1 hr : ______________
Skin temp at left hand after
1 hr:____________________
Skin temp at right hand after
1 hr:____________________
Skin temp at calves after
1 hr:____________________
Skin temp at left foot
(foot instep) after 1 hr:_____
Skin temp at right foot
(foot instep) after 1 hr:_____
Skin temp at left heel after
1 hr:___________________

Rectal temp after 2 hr:_________


Skin temp at lumbar region
after 2 hr :___________________
Skin temp at left hand after
2 hr:_______________________
Skin temp at right hand after
2 hr:_______________________
Skin temp at calves after
2 hr:_______________________
Skin temp at left foot(foot instep)
after 2 hr:___________________
Skin temp at right foot(foot instep)
after 2 hr:____________
Skin temp at left heel after
2 r:________________________

Rectal temp after 3 hr:_________


Skin temp at lumbar region
after 3 hr :___________________
Skin temp at left hand after
3 hr:_______________________
Skin temp at right hand after
3 hr:_______________________
Skin temp at calves after
3 hr:_______________________
Skin temp at left foot(foot instep)
after 3 hr:___________________
Skin temp at right foot(foot instep)
after 3 hr:____________________
Skin temp at left heel after
3 hr:________________________

Rectal temp after 4 hr:_____


Skin temp at lumbar region
after 4 hr :_______________
Skin temp at left hand after
4 hr:____________________
Skin temp at right hand after
4 hr:____________________
Skin temp at calves after
4 hr:____________________
Skin temp at left foot(foot
instep) after 4 hr:__________
Skin temp at right foot(foot
instep) after 4 hr:__________
Skin temp at left heel after
4 hr:____________________

Rectal temp after 5 hr:____


Skin temp at lumbar region
after 5 hr :______________
Skin temp at left hand after
5 hr:___________________
Skin temp at right hand after
5 hr:___________________
Skin temp at calves after
5 hr:___________________
Skin temp at left foot(foot
instep) after 5 hr:_________
Skin temp at right foot(foot
instep) after 5 hr:_________
Skin temp at left heel after
5 hr:___________________

Rectal temp after 6 hr:____


Skin temp at lumbar region
after 6 hr :______________
Skin temp at left hand after
6 hr:___________________
Skin temp at right hand after
6 hr:___________________
Skin temp at calves after
6 hr:___________________
Skin temp at left foot(foot
instep) after 6 hr:_________
Skin temp at right foot(foot
instep) after 6 hr:_________
Skin temp at left heel after
6 hr:___________________

Rectal temp after 1 hr:______


Skin temp at lumbar region
after 1 hr : ______________
Skin temp at left hand after
1 hr:____________________
Skin temp at right hand after
1 hr:____________________
Skin temp at calves after
1 hr:____________________
Skin temp at left foot
(foot instep) after 1 hr:_____
Skin temp at right foot
(foot instep) after 1 hr:_____
Skin temp at left heel after
1 hr:___________________

Rectal temp after 2 hr:_________


Skin temp at lumbar region
after 2 hr :___________________
Skin temp at left hand after
2 hr:_______________________
Skin temp at right hand after
2 hr:_______________________
Skin temp at calves after
2 hr:_______________________
Skin temp at left foot(foot instep)
after 2 hr:___________________
Skin temp at right foot(foot instep)
after 2 hr:____________
Skin temp at left heel after
2hr:__________________

Rectal temp after 3 hr:_________


Skin temp at lumbar region
after 3 hr :___________________
Skin temp at left hand after
3 hr:_______________________
Skin temp at right hand after
3 hr:_______________________
Skin temp at calves after
3 hr:_______________________
Skin temp at left foot(foot instep)
after 3 hr:___________________
Skin temp at right foot(foot instep)
after 3 hr:____________________
Skin temp at left heel after
3 hr:________________________

Rectal temp after 4 hr:_____


Skin temp at lumbar region
after 4 hr :_______________
Skin temp at left hand after
4 hr:____________________
Skin temp at right hand after
4 hr:____________________
Skin temp at calves after
4 hr:____________________
Skin temp at left foot(foot
instep) after 4 hr:__________
Skin temp at right foot(foot
instep) after 4 hr:__________
Skin temp at left heel after
4 hr:____________________

Rectal temp after 5 hr:____


Skin temp at lumbar region
after 5 hr :______________
Skin temp at left hand after
5 hr:___________________
Skin temp at right hand after
5 hr:___________________
Skin temp at calves after
5 hr:___________________
Skin temp at left foot(foot
instep) after 5 hr:_________
Skin temp at right foot(foot
instep) after 5 hr:_________
Skin temp at left heel after
5 hr:___________________

Rectal temp after 6 hr:____


Skin temp at lumbar region
after 6 hr :______________
Skin temp at left hand after
6 hr:___________________
Skin temp at right hand after
6 hr:___________________
Skin temp at calves after
6 hr:___________________
Skin temp at left foot(foot
instep) after 6 hr:_________
Skin temp at right foot(foot
instep) after 6 hr:_________
Skin temp at left heel after
6 hr:___________________

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ANNEX
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2.4 ANTI -EXPOSURE SUITS


EVALUATION AND TEST REPORT
2.4.1

General data and specifications

2.4.2

Submitted drawings, reports and documents

2.4.3

Quality assurance

2.4.4

Visual inspection

2.4.5

Test subjects

2.4.6

Test with a lifejacket

2.4.7

Test clothing

2.4.8

Donning tests 1 & 2

2.4.9

Ergonomic test

2.4.10

Field of vision test

2.4.11

Flotation test

2.4.12

Righting test

2.4.13

Water ingress and jump test

2.4.14

Jump test

2.4.15

Leak test

2.4.16

Swimming and water emergency test

2.4.17

Oil resistance test

2.4.18

Alternative oil resistance test

2.4.19

Fire test

2.4.20

Temperature cycling test

2.4.21

Temperature cycling test - Test data

2.4.22

Buoyancy test

2.4.23

Strength test

2.4.24

Thermal protective test (General)

2.4.25

Thermal protective test (Continued)

2.4.26

Test sheets for temperatures during immersion tests

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ANNEX
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2.4 ANTI -EXPOSURE SUITS


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.2

General Data and Specifications

Regulations: LSA Code 2.3; MSC.81(70);

Donning instructions:

Construction Material:

Additional equipment:

Fabric produced by: _____________________

Retro reflective material:

YES

NO

Whistle produced:

YES

NO

Life-line:

YES

NO

Light:

YES

NO

YES

NO

Type: _________________________________

Buoyant material
produced by: ___________________________

Type: _________________________________

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.2

Submitted drawings, reports and documents


Submitted drawings and documents
Status
Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.3

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections of
manufacturers to ensure that the quality of life-saving appliances and materials used
comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: - ________________________________________________________
Quality Assurance Procedure: - ____________________________________________

Manufacturers should be required to institute a quality control procedure to ensure


that life-saving appliances are provided to the same standard as the prototype lifesaving appliance approved by the Administration and to keep records of any
production tests carried out in accordance with the Administration's instructions.

Quality Assurance Manual: - ______________________________________________


Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.4

Visual Inspection
Test Procedure

Regulations: LSA Code I/1.2.2, II/2.3.1.1.3 & 2.3.1.1.4


Acceptance Criteria

Significant Test Data

Anti-Exposure suit should:


Be clearly marked with approval information
including the Administration which approved it,
date of manufacturer and any operational
restrictions
Be provided with labels giving servicing details
and intervals between servicing, operating
instructions,
general
information
and
manufacturers details.
Be fitted with approved patches of retro-reflective
material with a total area of at least 400 cm2 and
with 100 cm2 on the back if the suit does not
automatically turn the wearer face up according to
IMO Res. 658(16).

I:\CIRC\MSC\980-HHO.SA.DOC

Passed __________

Failed __________

Passed __________

Failed __________

Passed __________

Failed __________

Comments/Observations

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Anti-Exposure suits

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.4.4

Visual Inspection (continued)


Test Procedure

Regulations: LSA Code I/1.2.2, II/2.3.1.4 & 2.3.1.6


Acceptance Criteria

Significant Test Data

Does the Anti-Exposure suit cover the whole


body with the exception of the face? Is the AntiExposure suit equipped with permanently
attached gloves?

Passed __________

Failed __________

Are their arrangements to prevent excessive free


air in the legs?

Passed __________

Failed __________

Passed __________

Failed __________

Is the Anti-Exposure suit of highly visible colour?


Is the Anti-Exposure suit designed to be worn
without a lifejacket?
If yes

YES

NO

Is the Anti-Exposure suit fitted with a light


complying with paragraph 2.2.3?
Is the Anti-Exposure suit fitted with a whistle
complying with paragraph 2.2.1.8?

Passed __________

Failed __________

Is the Anti-Exposure suit specified as must be


worn in conjunction with a lifejacket?

Passed __________

Failed __________

Is the anti-exposure suit equipped with a pocket


for a portable VHF telephone?

Passed __________

Failed __________

Passed __________

Failed __________

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.5

Test subjects

Regulations: LSA Code II/2.3.1.1.5 & 2.3.1.3.1 - .4; MSC.81(70) 1/3.1.1 & 2.8.2

Test Procedure
At least six able-bodied persons both male and
females of the following heights and weights
should be used. At least one and not more than
two of the persons should be females with not
more than one female in the same height range.

2.4.6

Test with a lifejacket


Test Procedure

If the Anti-Exposure suit is to be worn in


conjunction with a lifejacket, the lifejacket should
be worn over the anti - exposure suit for the tests
prescribed in 2.4.8 to 2.4.16.

Acceptance Criteria

Height

Weight

1.40m - 1.60m;

1 person under 60kg


1 person over 60kg

1.60m - 1.80m

1 person under 70kg


1 person over 70kg

over 1.80m

1 person under 80kg


1 person over 80kg

Significant Test Data

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Male/Female
_________
_________
_________
_________
_________
_________

Height
______
______
______
______
______
______

Weight
______
______
______
______
______
______

Comments/Observations

Regulations: LSA Code II/2.3.1.5; MSC.81(70) 1/3.1.2


Acceptance Criteria

Significant Test Data


Manufacturer of lifejacket: _______________________
Type: ________________________________________
Manufacturer of lifejacket: _______________________
Type: ________________________________________
Manufacturer of lifejacket: _______________________
Type: ________________________________________
Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.7

Test clothing
Test Procedure

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.2.6


Acceptance Criteria

The test subjects should wear a standard range


clothing consisting of
1
2
3
4

2.4.8

Did all test subject use the specified test clothing


YES

underwear (short sleeved, short legged)


shirt(long sleeved)
trousers(not woollen, and
woollen socks

Donning test (1)

Significant Test Data

NO

Comments/Observations

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.3

Test Procedure

Acceptance Criteria

It can be unpacked and donned without assistance


within 2 min, taking into account test clothing
2.4.7 and a lifejacket if the Anti-Exposure suit is
to be worn in conjunction with a lifejacket

Following a demonstration, the test subjects should be able to unpack,


don and secure the anti-exposure suit over their test clothing (see
2.4.7) without assistance in less than 2 min. This time should include
the time to don any associated clothing, and a lifejacket, if such is to
be worn in conjunction with the Anti-exposure suit.

Significant Test Data


Donning time with normal clothing
Time
Pass
Subject No.1 _______ sec
_______
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

_______
_______
_______
_______
_______

sec
sec
sec
sec
sec

_______
_______
_______
_______
_______

Fail
_______
_______
_______
_______
_______
_______

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.8

Donning test (2)

Regulations: LSA Code I/1.2.2.3; MSC.81(70) 1/3.1.4

Test Procedure

Acceptance Criteria

The test subjects should be able to unpack and


don the anti-exposure suit in ambient temperature
of -30 C. Before the donning test the AntiExposure suit should be kept in a refrigerated
chamber at a temperature of -30C for 24 h.

The test subject should be able to complete this task a reasonable


time.

Significant Test Data


Donning time at - 300C
Time
Subject No.1 _______
Subject No.2 _______
Subject No.3 _______
Subject No.4 _______
Subject No.5 _______
Subject No.6 _______
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

sec
sec
sec
sec
sec
sec

Pass
_______
_______
_______
_______
_______
_______

Fail
_______
_______
_______
_______
_______
_______

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.9

Ergonomic Test
Test Procedure

When wearing the Anti-Exposure suit, the test


subjects should be able to :
1.

Climb up and down a vertical ladder of at


least 5 m in length;

2.

Perform all duties associated with


abandonment; and

3.

To pick up a pencil and write .The


diameter of the pencil should be 8-10 mm

Regulations: LSA Code II/2.3.1.3.1; MSC.81(70) 1/3.1.5


Acceptance Criteria

Significant Test Data

There should be no restriction in walking, bending over or arm


movement. The diameter of the pencil should be 8-10 mm.

Restriction in walking, bending over or arm movement:


YES
NO
All the test subjects where able to pick up a pencil and
write:
YES
NO
All the test subjects where able to put on the lifejacket
without assistance:
YES
NO
All the test subjects where able to perform all duties
associated with abandonment, assist others and operate a
rescue boat:
YES
NO
All the test subjects where able to climb up and down a
vertical ladder of 5 meter in length:
YES

NO

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.10

Field of vision test


Test Procedure

Each test subject should be seated with the head


in a fixed position, and the lateral field of vision
measured.

Regulations: LSA Code II/2.3.1.1.3; MSC.81(70) 1/3.1.6


Acceptance Criteria
The lateral field of vision should be at least 120.

Significant Test Data


Field of vision angle 120
Angle(degs.)
Pass
__________ _____
__________
_____
__________
_____
__________
_____
__________
_____
__________
_____

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Fail
_____
_____
_____
_____
_____
_____

Comments/Observations

2.4.11

Flotation test
Test Procedure

Regulations: LSA Code; MSC.81(70) 1/3.1.7


Acceptance Criteria
When wearing the Anti-Exposure suit, in conjunction with a
lifejacket if required, the test subject should float face-up with
their mouths clear of the water by at least 120mm and be stable
in that position. The freeboard should be measured from the
water surface to the nose and mouth with the test subject at rest.
The freeboard of the anti-exposure suit without a lifejacket
should be at least 50 mm.

Significant Test Data


With lifejacket
Freeboard
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Mouth
Nose
Mouth
Nose
(mm)
(mm)
(mm)
(mm)
_______ _______ _______ ________
_______ _______ _______ ________
_______ _______ _______ ________
_______ _______ _______ ________
_______ _______ _______ ________
_______ _______ _______ ________

Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Without lifejacket

MSC/Circ.980
ANNEX
Page 202
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.12

Righting test

Regulations: LSA Code II/2.4.3; MSC.81(70) 1/3.1.8

Test Procedure

Acceptance Criteria

Test subjects in fresh water wearing an antiexposure suit complying with the requirements of
this section should be able to turn from a facedown to a face-up position in not more than 5 s
and should be stable face-up. The suit should
have no tendency to turn the wearer face-down in
moderate sea condition.

Except where it has been demonstrated that the anti-exposure suit will
right the test subjects within 5 s.

Significant Test Data


Righting time = 5 s
Subject No.1

Time (s)
__________

Pass
Fail
_____
_____

Subject No.2

__________

_____

_____

Subject No.3

__________

_____

_____

Subject No.4

__________

_____

_____

Subject No.5

__________

_____

_____

Subject No.6

__________

_____

_____

Comments/Observations

2.4.13

Water ingress and jump test

Regulations: LSA Code II/2.3.3; MSC.81(70) 1/3.1.9

Test Procedure

Acceptance Criteria

The test subjects should pre-wet their AntiExposure suit and then be weighed. Following a
jump into the water from a height sufficient to
totally immerse the body, each test subject should
be weighed again.

The difference in the combined mass of the test subject and the suit
should not exceed 500 g.

Weighing should be performed on a machine


accurate to 100g

Significant Test Data


Mass difference 500g
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
_________
_________
_________
_________
_________
_________

Fail
__________
__________
__________
__________
__________
__________

Comments/Observations
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.14

Jump test

Regulations: LSA Code II/2.3.1.3.3; MSC.81(70) 1/3.1.10

Test Procedure

Acceptance Criteria

The test subjects should jump with the AntiExposure suit and lifejacket if required from a
height of 4.5m vertically into the water. After the
jump, the Anti - Exposure suit should be
examined for damage or dislodging, and the test
subject should be questioned concerning whether
the suit caused any injury to the wearer.

The Anti - Exposure suit should not be damaged or dislodged in any


way.
The test subject should not be injured by the suit.
The light, if fitted, should not injure the test subject.

Significant Test Data


Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
_________
_________
_________
_________
_________
_________

Fail
__________
__________
__________
__________
__________
__________

Comments/Observations
2.4.15

Leak test

Regulations: LSA Code II/2.3.1.1.1; MSC.81(70) 1/3.1.11

Test Procedure

Acceptance Criteria

The test subject should pre-wet the Anti Exposure suit and be weighed. The test subject
should then be instructed to do one of the
following:

The ingress of water into the pre-wetted suit should not exceed a mass
of 200g.

1.
2.

a period of flotation in calm water of


1h ; or
swimming for 20 min for a distance of
at least 200 m

The test subject should be weighed again after the


task.
The weighing machine should be accurate to
100g.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2
Water ingress 200g
Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
_________
_________
_________
_________
_________
_________

Comments/Observations

Fail
__________
__________
__________
__________
__________
__________

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.16

Swimming and water emergent test

Regulations: LSA Code II/2.3.1.3.4; MSC.81(70) 1/3.1.12

Test Procedure

Acceptance Criteria

All test subjects, each wearing a lifejacket but not


the Anti-Exposure suit, should attempt to swim 25
m and board a liferaft or rigid platform with its
surface 300 mm above the water surface.

All qualified test subjects should be able to board the liferaft or


platform while wearing the Anti-Exposure suit.

Test subjects who successfully complete this task


should also perform it wearing the Anti-Exposure
suit.
If designed to be used with a lifejacket, then antiexposure suit should be tested with the subject
also wearing a lifejacket.

Significant Test Data


1)

25m swim and boarding without lifejacket.

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
2)

Pass
_________
_________
_________
_________
_________
_________

Fail
__________
__________
__________
__________
__________
__________

25 m swim and boarding with immersion suit

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
_________
_________
_________
_________
_________
_________

Fail
__________
__________
__________
__________
__________
__________

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.17

Oil resistance test


Test Procedure

After all its apertures have been sealed an Anti Exposure suit should be immersed for a period of
24 h under 100 mm head of diesel oil at normal
room temperature.
The surface oil should then be wiped off and the
suit subjected to the test prescribed in 2.4.16

Regulations: LSA Code; MSC.81(70) 1/3.1.13


Acceptance Criteria
The ingress of water should not exceed a mass of 200g.

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2
Water ingress 200g
Pass
Subject No.1
_________
Subject No.2
_________
Subject No.3
_________
Subject No.4
_________
Subject No.5
_________
Subject No.6
_________
Comments/Observations

I:\CIRC\MSC\980-HHO.SA.DOC

Fail
__________
__________
__________
__________
__________
__________

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.18

Alternative oil resistance test


Test Procedure

In lieu of the test for oil resistance prescribed in


2.4.17 either of the following tests may be
conducted.

Regulations: LSA Code; MSC.81(70) 1/3.1.14


Acceptance Criteria
After 1h in this position there should be no leakage exceeding a
mass of 200g

Significant Test Data


Indicate which alternative is used.
Alternative 1 Alternative 2
Water ingress 200g

After all apertures have been sealed, the antiexposure suit should be immersed for a period
of 24 h under 100 mm head of diesel oil at
normal room temperature if necessary using
weights to keep suit submerged. Any surface oil
should then be wiped off and the anti-exposure
suit turned inside out. The suit should then be
laid on a table suitable for collecting and
draining off any leakage and be supported at the
neck aperture by a suitable designed hanger.
The suit should then be filled with water to neck
level which should be 300mm above the table

Subject No.1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

Pass
_________
_________
_________
_________
_________
_________

Fail
__________
__________
__________
__________
__________
__________

The samples should successfully support 1 m head of water

The seam strength should be not less than 150 N


Strength > 150N

Pass _______ Fail ______

Representative samples of the exterior fabric


and seams should be immersed under 100mm
head of diesel oil for 24 h. After removal from
the oil the samples should be wiped off before
being subjected to the following tests: -

The samples should support a 1 m head of water

1.

a hydrostatic test of a 1m water head and

Comments/Observations

2.

a tensile test of representative seams

I:\CIRC\MSC\980-HHo.sa.doc

Pass _______ Fail _______

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.19

Fire test

Regulations: LSA Code II/2.3.1.1.2; MSC.81(70) 1/3.1.15

Test Procedure

Acceptance Criteria

A test pan 30x35x6cm should be placed in an


essentially draught-free area. Water should be put
in the bottom of the test pan to make a minimum
total depth of 1 cm followed by enough petrol to
make a minimum dept of 4 cm. The petrol should
then be ignited and allowed to burn freely for 30
s. If necessary the anti - exposure suit should be
draped over a hanger to ensure the whole of the
suit is enveloped in the flames , with the bottom
of the suit 25 cm above the top edge of the test
pan so that the duration of exposure to the flames
is 2 s.

The anti-exposure suit should not sustain burning or continue melting


after being removed from the flames.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


Did the anti-exposure suit continue to burn or continue
melting after being removed from the flames?
YES

NO

Comments/Observations

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.20

Temperature cycling test


Test Procedure

The following test should be carried out on two


immersion suits
The anti-exposure suits should be alternately
subjected to surrounding temperatures of -30C
and +65C. These alternating cycles need not
follow immediately after each other and the
following procedure, repeated for a total of 10
cycles, is acceptable:
.1

an 8 h cycle at +65C to be completed in


one day; and

.2

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

.3

an 8 h cycle at -30C to be completed the


next day; and

.4

the specimens removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day.

I:\CIRC\MSC\980-HHo.sa.doc

Regulations: LSA Code I/1.2.1.2; MSC.81(70) 1/3.1.16


Acceptance Criteria
The Anti-Exposure suits material should show no signs of damage
such as shrinking, swelling dissolution or changes of mechanical
qualities.

Significant Test Data


(See following page for test data)
Passed

Failed

___________

Comments/Observations

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 209
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.21

Temperature cycling test - Test Data

Cycle 1

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Cycle 2

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 4

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 5

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 6

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 7

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 8

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 9

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Cycle 10

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code I/1.2.1; MSC.81(70) 1/3.1.16

MSC/Circ.980
ANNEX
Page 210
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Anti-Exposure suits

Lot/Serial Number:_______________________________ Organization:______________________________________________________


2.4.22

Buoyancy test

Regulations: LSA Code II/2.4.1.1.1; MSC.81(70) 1/3.1.17

Test Procedure

Acceptance Criteria

The Anti-exposure suit should have inherent


buoyancy of at least 70 N

The difference between the initial buoyancy and the final buoyancy
should not exceed 5% of the initial buoyancy

The buoyancy of an anti-exposure suit designed to


be worn without a lifejacket should be measured
before and after 24 h complete submersion to just
below the surface in fresh water.

2.4.23

Strength test

Buoyancy 1
__________kg
Passed

Buoyancy 2
_________kg

%difference
________%

______________ Failed

_____________

Comments/Observations

Regulations: LSA Code II; MSC.81(70) 1/3.1.18

Test Procedure

Acceptance Criteria

The anti-exposure suit should be immersed in


water for a period of 2 min. The suit closed in the
same manner as when worn by a person, a force
of not less than 1350N should be applied for 30
min to the part of the suit that secures it to the
body of the wearer.

The anti-exposure suit should not be damaged as a result of this test.

Vest-type lifejacket

Significant Test Data

Significant Test Data


Passed ______________ Failed _____________
Comments/Observations

Yoke or over-the-head type lifejacket

The anti-exposure suit may be cut if necessary to


accommodate the test device.
I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 211
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.24

Thermal protective test (General)


Test Procedure

The thermal protective qualities may be measured


using a thermal manikin, when such a method is
required by an Administration and has been
demonstrated to provide test results which correlate
satisfactorily in all aspects to test results using
human subjects.
If human subjects are used, they should be
medically examined before being accepted for the
tests. Each design of immersion suit is to be tested
by test subjects specified in 2.3.1.5
Where human subjects are used, the tests should
always be conducted under the supervision of
physician. Emergency resuscitation equipment
should be available during all tests. For safety
reasons, ECG should be monitored during every
test. Testing should be stopped at the wish of the
test subjects, or if the skin temperature of hand, foot
or lumbar region should fall below 10 C, or if the
attending physician considers it advisable.
When testing with human subjects, continuous body
core temperature (rectal temperature) and skin
temperature of lumbar region, both hands, calves,
foot (foot instep) and heels, should be measured.
The accuracy of the measuring system should be
0.2C. Appropriate corresponding measurements
should be taken if a manikin is used in lieu of
human subjects.
Prior to tests, the same amount of water resulting
from the jump test in paragraph 2.4.15 should be
poured into the dry suit worn over the dry test
clothing specified in 2.4.7 by the test subject lying
down.
I:\CIRC\MSC\980-HHO.SA.DOC

Regulations: LSA Code II/2.3.2.1; MSC.81(70) 1/3.2.1 3.2.4


Acceptance Criteria

Significant Test Data


Comments/Observations

MSC/Circ.980
ANNEX
Page 212
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.25

Thermal Protective test (Continued)


Test Procedure

Each test subject should wear an anti-exposure


suit previously subjected to the water ingress and
jump test in paragraph 2.4.13. Following a 1 h
period of immersion, with hands gloved and hood
donned, in circulating calm water at + 5C, each
test subject's body core temperature should not
fall more than 2C below the normal level of the
subject's temperature.
Immediately on leaving the water after
completion of the test prescribed in 2.4.24 each
test subject should be able to pick up a pencil as
specified in paragraph 2.4.9 and write.
The anti-exposure suit should be so constructed,
that when worn as marked, the suit continues to
provide sufficient thermal protection following
one jump into the water which totally submerges
the test subject and should ensure that when it is
worn in calm water at a temperature of 5 C, the
test subjects body core temperature does not fall
at a rate of more than 1.5C per hour, after the
first 0.5 h.

Regulations: LSA Code II/2.3.2.1.2; MSC.81(70) 1/3.2.9 & 3.2.10


Acceptance Criteria

Significant Test Data


Same mass of water which was the result from test 2.4.15, should
be poured into the immersion suit

Subject No 1
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6
Passed

Beginning
of test
____________
____________
____________
____________
____________
____________

_______________

End
Normal
of test
temperature
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
_________
Failed

_____________

Pick up a pencil and write after 1 h period of immersion:


Subject No 1
YES NO
YES NO
Subject No 2
YES NO
Subject No 3
YES NO
Subject No 4
YES NO
Subject No 5
YES NO
Subject No 6
Passed _______________ Failed _____________
Pick up a pencil and write after 6 h period of immersion:
Subject No 1
YES NO
YES NO
Subject No 2
YES NO
Subject No 3
YES NO
Subject No 4
YES NO
Subject No 5
YES NO
Subject No 6
Passed
_______________
Failed
_____________
See attached test sheets for temperatures during the immersion
tests:
Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 213
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Anti-Exposure suits

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:_______________________________ Organization:______________________________________________________

2.4.26 Test sheets for temperatures during immersion tests

SUBJECT 1

SUBJECT 3

SUBJECT 4

Rectal temp after 1 hr:________

Rectal temp after 1 hr:________

Rectal temp after 1 hr:________

Rectal temp after 1 hr:________

Rectal temp after 1 hr:________

Rectal temp after 1 hr:________

Skin temp at lumbar region after


1 hr : _____________________

Skin temp at lumbar region after


1 hr : _____________________

Skin temp at lumbar region after


1 hr : _____________________

Skin temp at lumbar region after


1 hr : _____________________

Skin temp at lumbar region after


1 hr : _____________________

Skin temp at lumbar region after


1 hr : _____________________

Skin temp at left hand after


1 hr:______________________

Skin temp at left hand after


1 hr:______________________

Skin temp at left hand after


1 hr:______________________

Skin temp at left hand after


1 hr:______________________

Skin temp at left hand after


1 hr:______________________

Skin temp at left hand after


1 hr:______________________

Skin temp at right hand after


1 hr:______________________

Skin temp at right hand after


1 hr:______________________

Skin temp at right hand after


1 hr:______________________

Skin temp at right hand after


1 hr:______________________

Skin temp at right hand after


1 hr:______________________

Skin temp at right hand after


1 hr:______________________

Skin temp at calves after


1 hr:______________________

Skin temp at calves after


1 hr:______________________

Skin temp at calves after


1 hr:______________________

Skin temp at calves after


1 hr:______________________

Skin temp at calves after


1 hr:______________________

Skin temp at calves after


1 hr:______________________

Skin temp at left foot


(foot instep) after 1 hr:________

Skin temp at left foot


(foot instep) after 1 hr:________

Skin temp at left foot


(foot instep) after 1 hr:________

Skin temp at left foot


(foot instep) after 1 hr:________

Skin temp at left foot


(foot instep) after 1 hr:________

Skin temp at left foot


(foot instep) after 1 hr:________

Skin temp at right foot


(foot instep) after 1 hr:________

Skin temp at right foot


(foot instep) after 1 hr:________

Skin temp at right foot


(foot instep) after 1 hr:________

Skin temp at right foot


(foot instep) after 1 hr:________

Skin temp at right foot


(foot instep) after 1 hr:________

Skin temp at right foot


(foot instep) after 1 hr:________

Skin temp at left heel after


1 hr:______________________

Skin temp at left heel after


1 hr:______________________

Skin temp at left heel after


1 hr:______________________

Skin temp at left heel after


1 hr:______________________

Skin temp at left heel after


1 hr:______________________

Skin temp at left heel after


1 hr:______________________

Did the wearer's body core


temperature fall at a rate more
than 1,5C per hour, after the
first 0,5 h?

Did the wearer's body core


temperature fall at a rate
more than 1,5C per hour,
after the first 0,5 h?

Did the wearer's body core


temperature fall at a rate
more than 1,5C per hour,
after the first 0,5 h?

Did the wearer's body core


temperature fall at a rate
more than 1,5C per hour,
after the first 0,5 h?

Did the wearer's body core


temperature fall at a rate more
than 1,5C per hour, after the
first 0,5 h?

Did the wearer's body core


temperature fall at a rate more
than 1,5C per hour, after the
first 0,5 h?

Yes

Yes

Yes

Yes

Yes

Yes

No

I:\CIRC\MSC\980-HHO.SA.DOC

SUBJECT 2

Regulations: LSA Code II/2.4.2.1.2; MSC.81(70) 1/3.2.13 & 3.2.14

No

No

No

SUBJECT 5

No

SUBJECT 6

No

MSC/Circ.980
ANNEX
Page 214

2.5 THERMAL PROTECTIVE AIDS


EVALUATION AND TEST REPORT
2.5.1

General data and specifications

2.5.2

Submitted drawings, reports and documents

2.5.3

Quality assurance

2.5.4

Visual inspection

2.5.5

Fabric test - Water resistance

2.5.6

Fabric test - Thermal conductance

2.5.7

Temperature cycling test

2.5.8

Test subjects

2.5.9

Test clothing

2.5.10

Donning test 1

2.5.11

Donning test 2 at low temperature

2.5.12

Discarding test

2.5.13

Oil resistance test

I:\CIRC\MSC\980-HHo.sa.doc

MSC/Circ.980
ANNEX
Page 215

2.5 THERMAL PROTECTIVE AIDS


EVALUATION AND TEST REPORT

Manufacturer

Type

Date

Place

Name Surveyor printed

Signature

Approving Organization

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 216
2.5.1

General Data and Specifications

Regulations: LSA Code II/2.3; MSC.81(70);

General Information
Construction Material:
Fabric manufactured by:__________________

Donning instructions:
YES

NO

YES

NO

Type: _________________________________

Is the TPA of highly visible colour?

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 217
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.2

Submitted drawings, reports and documents


Submitted drawings and documents
Status
Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 218
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.3

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections
of manufacturers to ensure that the quality of life-saving appliances and materials
used comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: Quality Assurance Procedure: -

Manufacturers should be required to institute a quality control procedure to ensure


that life-saving appliances are provided to the same standard as the prototype lifesaving appliance approved by the Administration and to keep records of any
production tests carried out in accordance with the Administration's instructions.

Quality Assurance Manual: Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 219
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.4

Visual Inspection
Test Procedure

Regulations: LSA Code II/2.3; MSC. 81(70);


Acceptance Criteria

Significant Test Data


Yes

No

Does the Thermal Protection Aid cover the whole


body of the wearer with the exception of the face?

Yes

No

If provided with arms, are the hand covered, or


are permanently attached gloves provided?

Yes

No

Is the Thermal Protection Aid of high visible


colour?

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 220
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.5

Fabric Test - Water resistance

Regulations: LSA Code ; MSC.81(70) 1/3.3.1

Test Procedure

Acceptance Criteria

Significant Test Data

The fabric from which the Thermal Protective


Aids is constructed should be tested to determine
its resistance to penetration by a 2m head of
water.

The fabric should maintain its watertight integrity when supporting a


column of water 2 m high.

Does the material support a column of water of 2 m high


YES

NO

Test method used:________________________


Comments/Observations

2.5.6

Fabric test - Thermal conductance


Test Procedure

The thermal conductance of the fabric of which


the Thermal Protective Aid is manufactured
should be measured.

Regulations: LSA Code II/2.5.1; MSC.81(70) 1/3.3.2


Acceptance Criteria

The Fabric should have a thermal conductance of not more than


7800 W/mK

Significant Test Data


Passed

_____________

Failed ______________

All data is to be attached here.


Comments/Observations

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 221
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.7

Temperature cycling test

Regulations: LSA Code II/1.2.2.2; MSC.81(70) 1/3.3.3

Test Procedure

Acceptance Criteria

A thermal protective aid should be subjected to


surrounding temperatures of -300C and +650C.
These alternating cycles need not follow
immediately after each other and the following
procedure, repeated for a total of 10 cycles, is
acceptable:

The thermal protective aid should show no signs of damage such as


shrinking, swelling dissolution or changes of mechanical qualities

1.

an 8 h cycle at +650C to be completed in


one day; and

2.

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

3.

an 8 h cycle at -300C to be completed the


next day; and

4.

the specimen removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day;

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


See following page for test data.

Passed

______________ Failed _______________

Comments/Observations

MSC/Circ.980
ANNEX
Page 222
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.7

Cycle 1

Cycle 2

Cycle 3

Cycle 4

Cycle 5

Cycle 6

Cycle 7

Cycle 8

Cycle 9

Cycle 10

Temperature cycling test Test data

Regulations: LSA Code I/1.2.2.2; MSC.81(70) 1/3.3.3

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

HOT CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

COLD CYCLE
Date Out: ___________________
Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

Date In: ___________________


Time In : __________________
Temperature : _____________ 0C

Date Out: ___________________


Time Out: ___________________
Duration : ______________ hours

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 223
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.8

Test subjects

Regulations: LSA Code II/2.5.2; MSC.81(70) 1/3.3.4

Test Procedure
For these tests a group of at least six test subjects
of different ages, both male and female in the
large, medium and small size range should be
selected.

Acceptance Criteria

1.60 m 1.80 m
over 1.80 m

2.5.9

Test clothing
Test Procedure

Comments/Observations

Test subject range:


Height
1.40 m 1.60 m

Significant Test Data

Weight
1 person under 60 kg
1 person over 60 kg
1 person under 70 kg
1 person over 70 kg
1 person under 80 kg
1 person over 80 kg

Subject 1
Subject 2
Subject 3
Subject 4
Subject 5
Subject 6

Male/Female
__________
__________
__________
__________
__________
__________

Height
_________
_________
_________
_________
_________
_________

Weight
_________
_________
_________
_________
_________
_________

Regulations: LSA Code II/2.5; MSC.81(70) 1/3.3.5, 3.2.6 & 3.2.8


Acceptance Criteria

Significant Test Data

The test subjects should wear a standard range

Did all test subject use the specified test clothing

clothing consisting of

YES

1
2
3
4

Comments/Observations

underwear (short sleeved, short legged)


shirt(long sleeved)
trousers(not woollen, and woollen socks
in addition to the clothing the test subjects
should wear two woollen pullovers during
the tests prescribed in 2.5.10; 2.5.11 and
2.5.12.

I:\CIRC\MSC\980-HHO.SA.DOC

NO

MSC/Circ.980
ANNEX
Page 224
Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.10

Donning test (1)

Regulations: LSA Code II/2.5.2.; MSC.81(70) 1/3.3.6

Test Procedure

Acceptance Criteria

Following a demonstration, the test subjects


should be able to unpack and don the Thermal
Protection Aids over a lifejacket when seated in a
survival craft or a rescue boat.

The test subjects should be able to unpack and don the Thermal
Protection Aides.

Significant Test Data


Time
Subject No.1 _______ sec
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

_______ sec
_______ sec
_______ sec
_______ sec
_______ sec

Passed
________
________
________
________
________
________

Failed
________
________
________
________
________
________

Comments/Observations

2.5.11

Donning test (2) at low temperature

Regulations: LSA Code II/2.5.3; MSC.81(70) 1/3.3.7

Test Procedure

Acceptance Criteria

The Thermal Protective aid should be capable of


being unpacked and donned at an ambient
temperature of 30 C. Before the donning test
the thermal protective aid should be kept in a
refrigerated chamber at a temperature of -30C
for 24 h.

The test subjects should be able to successfully unpack and don the
thermal protective aid.

Significant Test Data


Time
Subject No.1 _______ sec
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

_______ sec
_______ sec
_______ sec
_______ sec
_______ sec

Passed
________
________
________
________
________
________

Failed
________
________
________
________
________
________

Comments/Observations

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Manufacturer:___________________________________ Date:___________________________ Time:_______________________
Thermal Protective Aids

Model:________________________________________ Surveyor:_____________________________________________________
Lot/Serial Number:______________________________ Organization:__________________________________________________

2.5.12

Discarding Test

Regulations: LSA Code II/2.5; MSC.81(70) 1/3.3.8

Test Procedure

Acceptance Criteria

If the thermal protective aid impairs the ability of


the test subjects to swim, it should be
demonstrated that it can be discarded by the test
subjects, when immersed in water, in not more
than 2 min.

The test subject should be able to complete this task in less than 2
min.

Significant Test Data


Time
Subject No.1 _______ sec
Subject No.2
Subject No.3
Subject No.4
Subject No.5
Subject No.6

_______ sec
_______ sec
_______ sec
_______ sec
_______ sec

Passed
________
________
________
________
________
________

Failed
________
________
________
________
________
________

Comments/Observations
2.5.13

Oil resistance test

Regulations: LSA Code II/1.2.2.4; MSC.81(70) 1/3.3.9

Test Procedure

Acceptance Criteria

Significant Test Data

After all its apertures have been sealed, a thermal


protective aid should be immersed under 100 mm
head of diesel oil for 24 h.

After this test the thermal protective aid should show no signs of
damage, such as shrinking, cracking, swelling, dissolution or change
of mechanical qualities. The thermal conductance should be not more
than 7800 W/m K

Is the thermal conductance of the thermal protective aid not


more than 7800 W/m K?

The surface oil should then be wiped off and it


should be established the thermal conductance of
the material.

YES
NO
Is there any sign of damage, such as shrinking, cracking,
swelling, dissolution or change of mechanical qualities?
YES
NO
Comments/Observations

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ANNEX
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3 VISUAL DISTRESS SIGNALS


3.1 ROCKET PARACHUTE FLARES
EVALUATION AND TEST REPORT

3.1.1

Submitted drawings, reports and documents


3.1.1.1
Quality assurance
3.1.1.2
Visual inspection
3.1.1.3
General data and specifications

3.1.2

Temperature cycling test

3.1.3

Low temperature conditioning test

3.1.4

High temperature conditioning test

3.1.5

Humidity conditioning test

3.1.6

Water and corrosion resistance test


3.1.6.1
1 m immersion for 24 h test
3.1.6.2
10 cm immersion for 5 min test
3.1.6.3
Salt spray test

3.1.7

Handling safety
3.1.7.1
2 m drop test
3.1.7.2
Immersion suit glove test

3.1.8

Luminous intensity test

3.1.9

Safety inspection

3.1.10

Liferaft drop test

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ANNEX
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3.1 ROCKET PARACHUTE FLARES


EVALUATION AND TEST REPORT

Manufacturer

Type/Model

Date of Approval

Place

Name Surveyor printed

Signature

Approving Organization

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Model:___________________________________________ Surveyor:______________________________________________________

Rocket Parachute Flares

Lot/Serial Number:_________________________________ Organization:___________________________________________________


3.1.1

Submitted drawings, reports and documents


Submitted drawings and documents
Status
Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.1.1

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections
of manufacturers to ensure that the quality of life-saving appliances and materials
used comply with the specification of the approved prototype life-saving appliance.

Regulations: - MSC.81(70) 2/1.2


Quality Assurance
Standard Used: Quality Assurance Procedure: -

Manufacturers should be required to institute a quality control procedure to ensure that


life-saving appliances are provided to the same standard as the prototype life-saving
appliance approved by the Administration and to keep records of any production tests
carried out in accordance with the Administration's instructions.

Quality Assurance Manual: Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

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ANNEX
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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.1.2

Visual inspection
Test Procedure

Visual examination:-

Approval markings

Regulations: LSA Code I/1.2.2 & III/3.1


Acceptance Criteria

Significant Test Data

Rocket Parachute Flares should:be clearly marked with approval information including the
Administration which approved it, date of manufacture and expiry and
operational restrictions, markings are to be indelible;

Passed _______________

Failed ______________

Operating instructions.

be provided with brief instructions or diagrams clearly illustrating the


use of the rocket parachute flare printed on the casing;

Passed _______________

Failed ______________

Outer casing.

not depend on adhesive tapes or plastic envelopes for its waterresistant properties

Passed _______________

Failed ______________

Comfort.

be so designed as not to cause discomfort to the person holding the


casing when used in accordance with the manufacturers instructions;

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Operation
Ignition System.
Life Time

be so constructed that the end from which the rocket is ejected can be
positively identified by day or night;
be fitted with an integral means of ignition;
The administration should determine the period of acceptability of the
unit which are subject to deterioration with age.

Comments/Observations

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.1.3

General Data and Specifications

Regulations: LSA Code 1.2; MSC.81(70) Pt 1/4.6

General Information
Construction Material:

Dimensions
Dimensions:

Weight
Design Weight: ________________________
Weight As Tested: _______________________

Casing:__________________________
Top cover (If applicable) :
_________________________
Bottom Cover (If applicable) :
_________________________
Method of Ignition
_________________________
Operational Safety Delay (if Applicable)
_________________________
Parachute
Material
_________________________
Acceptable life of the item ______________yrs

I:\CIRC\MSC\980-HHO.SA.DOC

Length of Casing: ___________________________


Diameter of Casing: ___________________________
Parachute Dimensions:_________________________
Number of attachment Cords :____________________
Diameter of Line: _____________________________

Weight of Flare Material ____________________


Weight of Rocket Charge ___________________
Comments/Observations

MSC/Circ.980
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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Model:___________________________________________ Surveyor:______________________________________________________

Rocket Parachute Flares

Lot/Serial Number:_________________________________ Organization:___________________________________________________

TEST ITEMS
CONDITIONING
SEQUENCE

SPECIMEN NUMBER

REFERENCES

1-3

4-6

7-9

10-12

13-15

16-18

19-21

22-24

25-28

Measuring dimensions and


mass

Temperature cycling test


(3.1.2)

Low temperature
conditioning (3.1.3)
High temperature
conditioning (3.1.4)

4.2.2
4.2.3

Humidity conditioning
(3.1.5)

4.2.4

1 m immersion for 24 hours


(3.1.6.1)

4.3.1

100 mm for 5 minutes


(3.1.6.2)

4.3.2

Salt water spray (3.1.6.3)


2 m Drop Test (3.1.7.1)

Operation at ambient
temperature

I:\CIRC\MSC\980-HHo.sa.doc

4.3.3

MSC81(70)

4.2.1

Safety inspection (3.1.10)

REMARKS

4.4.1

4.5

4.2.1, 4.3.1, 4.3.2,


4.3.3 & 4.4.1

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

Specimen No. ->

1-3

Operate at conditioning
Temperature
Operational test using
immersion suit glove (3.1.7.2)

4-6

7-9

10-12

13-15

16-18

19-21

45 firing to horizontal.
(Note 2)

Rocket recoil test for hand held


only. (Note 3)

E
E

4.6.3

4.6.4
4.6.2

Liferaft Drop Test


(4.2.4)

Remarks

Use specimens # 2,#14 and #23

4.6.1

Flare material test


Colour and luminosity
(3.1.9)
Chute examination after
recovery. (Note 4)

References

/4.4.2

E
E

25-28

4.2.2, 4.2.3 &


4.2.4
E

Vertical firing height, descent


speed, burn time. (Note 1)

22-24

Additional flares may be used to measure the


luminous intensity and may be carried out by an
independent laboratory acceptable to the
administration & report submitted.

LSA. Code
Chapter II,
Para 3.1.2.5
G

LSA Code
Chapter IV

The liferaft manufacturer should complete this


form

Para 4.1.1.2
Note:
Note 1.
Note 2.
Note 3.
Note 4.

The letters in the above `boxes' refer to the sequence of testing of each specimen Rocket Parachute Flare.
Not all samples marked need to be fired at 90. A representative sample of at least 18 specimens should be so assessed, so that a representative descent rate can be found.
Not all samples marked need to be fired at 45. A representative sample of at least 3 specimens should be so assessed.
Not all samples need to be recoil tested. A representative sample of at least 3 rockets should be so assessed by hand firing.
It is accepted that all parachutes may not be recoverable - as many as possible should be recovered and inspected for damage.

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.2

Temperature cycling test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/1.2.1 & 4.2

Test Procedure

Acceptance Criteria

The three specimens of parachute rocket flares


should be alternately subjected to surrounding
temperatures of -30C and +65C. These
alternating cycles need not follow immediately
after each other and the following procedure,
repeated for a total of 10 cycles, is acceptable:

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

1.

an 8 h cycle at +65C to be completed in


one day; and

2.

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

2.
3.

It should be established by means of accurate measuring


instruments that the parachute flares of specimens 1 and 2 are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.
It should be established from these measurements that the rate of
descent is not more than 5 m/s and the burning period is not less
than 40 s.

Significant Test Data


1

N/A
Burn out height of flare (metres)
N/A
Burn time of flare (sec)
Descent rate of flare (m/s)
N/A
0

3.

an 8 h cycle at -30C to be completed the


next day; and

4.

Specimen 3 should function efficiently but need not reach a


height of 300 metres.

4.

the specimen removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day;

5.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

6.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

The three parachute rockets after completing


temperature cycling should function effectively
at ambient temperature
Samples 1 and 2 should be fired vertically.
Sample 3 should be fired at an angle of 45.

I:\CIRC\MSC\980-HHo.sa.doc

Operation at 45 (Pass/Fail)
N/A

N/A

Height reached (metres)


N/A
Parachute condition (Pass/Fail)
Recoil minimal (Pass/Fail)
Comments/Observations
Passed __________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.3

Low temperature conditioning test

Regulations: LSA Code I/1.2 & .III/3.1; MSC.81(70) 1/4.2.2

Test Procedure

Acceptance Criteria

Three parachute rockets should be subjected to a

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

temperature of -30C for at least 48 h .


Specimen 4 and 5 should be fired vertically.
Specimen6 should be fired at an angle of 45.

2.
3.

4.

It should be established be by means of accurate measuring


instruments that the parachute flares of specimen 4 and 5 are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.
It should be established from these measurements that the rate of
descent is not more than 5 m/s and the burning period is not less
than 40 s.
Specimen 6 should function efficiently but need not reach a
height of 300 metres.

5.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

6.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Significant Test Data


4

N/A
Burn out height of flare (metres)
N/A
Burn time of flare (sec)
Descent rate of flare (m/s)
N/A
0

Operation at 45 (Pass/Fail)
N/A

N/A

Height reached (metres)


N/A
Parachute condition (Pass/Fail)
Recoil minimal (Pass/Fail)
Comments/Observations
Passed __________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.4

High temperature conditioning - test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.2.3

Test Procedure

Acceptance Criteria

Three parachute rockets should be subjected to a


temperature of +65C for at least 48 h .

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

The three rockets should be fired vertically.

2.

It should be established be by means of accurate measuring


instruments that the parachute flares of the three rockets are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.

Significant Test Data


7

Burn out height of flare (metres)


Burn time of flare (sec)

3.

It should be established from these measurements that the rate of


descent is not more than 5 m/s and the burning period is not less
than 40 s.

4.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

Parachute condition (Pass/Fail)

5.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Recoil minimal (Pass/Fail)

Descent rate of flare (m/s)

Comments/Observations

Passed ______________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.5

Humidity conditioning test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.2.4

Test Procedure

Acceptance Criteria

Three specimens of parachute rockets should be


subjected to a temperature of +65C and 90%
relative humidity for at least 96 h, followed by ten
days at 20C to 25C at 65% relative humidity .

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

Specimen 10 and 11 should be fired vertically.


Specimen 12 should be fired at an angle of 45.
2.
3.

4.

It should be established be by means of accurate measuring


instruments that the parachute flares of specimens 10 and 11 are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.
It should be established from these measurements that the rate of
descent is not more than 5 m/s and the burning period is not less
than 40 s.
Specimen 12 should function efficiently but need not reach a
height of 300 metres.

5.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

6.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Significant Test Data


10

11

N/A
Burn out height of flare (metres)
N/A
Burn time of flare (sec)
Descent rate of flare (m/s)
N/A
0

Operation at 45 (Pass/Fail)
N/A

N/A

Height reached (metres)


N/A
Parachute condition (Pass/Fail)
Recoil minimal (Pass/Fail)
Comments/Observations
Passed __________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.6.1

1 m immersion for 24 hours test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.3.1

Test Procedure

Acceptance Criteria

Three parachute rockets should be immersed


horizontally for 24 h under 1 m of water .

After the test, each rocket should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

The three rockets should be fired vertically.

2.

It should be established be by means of accurate measuring


instruments that the parachute flares of the three rockets are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.

Significant Test Data


13

14

15

Burn out height of flare (metres)


Burn time of flare (sec)

3.

It should be established from these measurements that the rate of


descent is not more than 5 m/s and the burning period is not less
than 40 s.

4.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

Parachute condition (Pass/Fail)

5.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Recoil minimal (Pass/Fail)

Descent rate of flare (m/s)

Comments/Observations

Passed __________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.6.2

10 cm immersion for 5 min test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.3.2

Test Procedure

Acceptance Criteria

Three parachute rockets should be immersed in


the ready to fire condition for 5 min under 10 cm
of water .

After the test, each rocket should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

The three rockets should be fired vertically.

1. It should be established be by means of accurate measuring


instruments that the parachute flares of the three rockets are ejected at
a height of not less than 300 m. The height of which the flare burns
out and the burning period should also be measured. It should be
established from these measurements that the rate of descent is not
more than 5 m/s and the burning period is not less than 40 s.

Significant Test Data


16

17

Condition after conditioning (Pass/Fail)


Ejection height of flare (metres) Operation 900
Burn out height of flare (metres)
Burn time of flare (sec)

2. If the rocket is hand held when operated, it should be demonstrated


that its recoil is minimal.

Descent rate of flare (m/s)

3. It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Parachute condition (Pass/Fail)

Recoil minimal (Pass/Fail)


Comments/Observations

Passed __________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.6.3

Salt spray test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.3.3

Test Procedure

Acceptance Criteria

Three specimens of parachute rockets should be


subjected to a salt spray (5% Natrium Chloride
solution) at a temperature of +353C for at
least 100 h.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

The three rockets should be fired vertically.


2.

It should be established be by means of accurate measuring


instruments that the parachute flares of the three rockets are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.

Significant Test Data


19

20

21

Burn out height of flare (metres)


Burn time of flare (sec)

3.

It should be established from these measurements that the rate of


descent is not more than 5 m/s and the burning period is not less
than 40 s.

4.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

Parachute condition (Pass/Fail)

5.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Recoil minimal (Pass/Fail)

Descent rate of flare (m/s)

Comments/Observations

Note : Natrium and Sodium are the same


d

I:\CIRC\MSC\980-HHo.sa.doc

Passed __________ Failed ______________

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Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.7.1

2 m Drop Test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.3.3

Test Procedure

Acceptance Criteria

Three parachute rockets should be dropped in


turn end-on and horizontally from a height of 2 m
on to a steel plate about 6 mm thick cemented on
to a concrete floor. They should remain in a safe
condition after this test.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

Specimen 10 and 11 should be fired vertically.


Specimen 12 should be fired at an angle of 45.
2.
3.

4.

It should be established be by means of accurate measuring


instruments that the parachute flares of specimens 22 and 23 are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.
It should be established from these measurements that the rate of
descent is not more than 5 m/s and the burning period is not less
than 40 s.
Specimen 24 should function efficiently but need not reach a
height of 300 metres.

5.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

6.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Significant Test Data


22

23

N/A
Burn out height of flare (metres)
N/A
Burn time of flare (sec)
Descent rate of flare (m/s)
N/A
0

Operation at 45 (Pass/Fail)
N/A

N/A

Height reached (metres)


N/A
Parachute condition (Pass/Fail)
Recoil minimal (Pass/Fail)
Comments/Observations
Passed __________ Failed ______________

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24

MSC/Circ.980
ANNEX
Page 242
Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.7.2

Immersion suit glove test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.4.2

Test Procedure

Acceptance Criteria

Three parachute rockets should be activated in


accordance with the manufacturer's operating
instructions by an operator wearing an insulated
buoyant immersion suit or the gloves taken from
an insulated buoyant immersion suit to establish
that they can be operated effectively without
injury to the operator, or any person in close
proximity during firing or burning.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition after conditioning (Pass/Fail)

1.

Ejection height of flare (metres) Operation 900

2.
The three rockets should be fired vertically.

It should be established be by means of accurate measuring


instruments that the parachute flares of the three rockets are
ejected at a height of not less than 300 m.
The height of which the flare burns out and the burning period
should also be measured.

Significant Test Data


2

14

23

Burn out height of flare (metres)


Burn time of flare (sec)

3.

It should be established from these measurements that the rate of


descent is not more than 5 m/s and the burning period is not less
than 40 s.

4.

If the rocket is hand held when operated, it should be


demonstrated that its recoil is minimal.

Parachute condition (Pass/Fail)

5.

It should be determined by examination that the flare has not


damaged its parachute or attachments whilst it was burning.

Recoil minimal (Pass/Fail)

Descent rate of flare (m/s)

Comments/Observations

Passed __________ Failed ______________

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MSC/Circ.980
ANNEX
Page 243
Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.8

Luminous intensity test

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.6.2

Test Procedure

Acceptance Criteria

Laboratory testing of the rocket parachute flare


should establish that it will burn with the required
luminous intensity and colour.

The testing laboratory report should confirm that the average


luminous intensity of the flare is at least 30,000 Cd for a period of not
less than 40 seconds, at temperatures from -30C to +65C.
The measured chromaticity co-ordinates should be within the
boundaries of the area of the diagram as per CIE. The boundaries of
the red light are given by following corner co-ordinates:

Significant Test Data


Laboratory Testing report
Report acceptable (Yes/No)
Luminous intensity levels achieved at 30C _____KCd
Burning time of Flare

x1 = 0.61
y1 = 0.3

x2 = 0.69
y2 = 0.39

Colour co-ordinates: x.............

sec
y............

Luminous intensity levels achieved at +20C


Burning time of Flare
Colour co-ordinates: x.............

sec
y............

Luminous intensity levels achieved at + 65C


Burning time of Flare
Colour co-ordinates: x.............

KCd
sec

y............

Comments/Observations.
Passed ____________ Failed ____________

I:\CIRC\MSC\980-HHO.SA.DOC

KCd

MSC/Circ.980
ANNEX
Page 244
Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.9

Safety inspection
Test Procedure

Regulations: LSA Code I/1.2 & III/3.1; MSC.81(70) 1/4.5


Acceptance Criteria

Significant Test Data

It should be established by visual inspection that


the rocket parachute flare:
is indelibly marked with clear and precise
instructions on how it should be operated
and that the danger end can be identified
by day or night;

Clear and precise operating instructions are marked on the parachute


rocket flare and the parachute rocket flare clearly identifies the danger
end.

Markings and identification of ends acceptable

can, if hand operated, be operated from


the bottom (safe end) or that it contains an
operational safety delay of 2 seconds;

If operated from the top the time delay is not to be less than 2 s.

Time delay if operated from the top __________ sec

has a simple and integral means of


ignition which requires the minimum of
preparation and can be readily operated in
adverse conditions without external aid
and with wet, cold or gloved hands;

It has a simple means of ignition and can be operated by cold, wet and
gloved hands.

Operation of specimen when wet, cold and gloved hands.

does not depend on adhesive tapes or


plastic envelopes for its water resistant
properties; and

Adhesive tapes or plastic envelopes are not used to maintain waterresistant properties.

can be indelibly marked with means of


determining its age.

Date of manufacturing and date of expiry indelible printed on the


outside.

Passed __________ Failed __________

Passed __________ Failed __________


Water resistant without the use of envelopes or adhesive
tape.
Passed __________ Failed __________
Indelible date stamped

Passed __________ Failed __________


Comments/Observations

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MSC/Circ.980
ANNEX
Page 245
Manufacturer:______________________________________ Date:_________________________ Time:__________________________
Rocket Parachute Flares

Model:___________________________________________ Surveyor:______________________________________________________
Lot/Serial Number:_________________________________ Organization:___________________________________________________

3.1.10

Liferaft drop test

Regulations: LSA Code 1.2 & 4.1.1.2

Test Procedure

Acceptance Criteria

The liferaft in the operationally packed condition


should be suspended and then dropped from a
height of 18 m into the water. If the liferaft is to
be stowed at a height greater than 18 m above the
waterline in the lightest seagoing condition, it
should be dropped from the height at which it is
to be stowed.

Damage to any item of equipment is acceptable subject to the


administration being satisfied that the operational efficiency has not
been impaired.

After the test, each rocket parachute flare should show no sign of
damage such as shrinking, cracking, swelling, dissolution or change of
mechanical qualities.

Note: This test sheet should be completed by the


liferaft manufacturer. Reference should be made
to the test sheet 4.2.4.

I:\CIRC\MSC\980-HHO.SA.DOC

Significant Test Data


25

26

27

Condition of units (Pass/Fail)

Passed ___________

Failed __________

Comments/Observations

28

MSC/Circ.980
ANNEX
Page 246

3.2 HAND FLARES


EVALUATION AND TEST REPORT
3.2.1

Submitted drawings, reports and documents


3.2.1.1
Quality assurance
3.2.1.2
Visual inspection
3.2.1.3
General data and specifications

3.2.2

Temperature cycling test

3.2.3

Low temperature conditioning test

3.2.4

High temperature conditioning test

3.2.5

Humidity conditioning test

3.2.6

Water and corrosion resistance test


3.2.6.1
1 meter immersion for 24 hours test
3.2.6.2
100 mm immersion for 5 minutes test
3.2.6.3
Salt spray test

3.2.7

Handling safety
3.2.7.1
2 m drop test
3.2.7.2
Immersion suit glove test
3.2.7.3
Handling safety immersion test

3.2.8

Heptane test

3.2.9

Luminous intensity test

3.2.10

Liferaft drop test

3.2.11

Safety inspection

I:\CIRC\MSC\980-HHo.sa.doc

DE 43/18/Add.2
ANNEX 2
Page 247

3.2 HAND FLARES


EVALUATION AND TEST REPORT

Manufacturer

Type/Model

Date of Approval

Place

Name Surveyor printed

Signature

Approving Organisation

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 248
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.1

Submitted drawings, reports and documents


Submitted drawings and documents
Status
Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 249
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________


3.2.1.1

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections
of manufacturers to ensure that the quality of life-saving appliances and materials
used comply with the specification of the approved prototype life-saving appliance.
Manufacturers should be required to institute a quality control procedure to ensure that
life-saving appliances are provided to the same standard as the prototype life-saving
appliance approved by the Administration and to keep records of any production tests
carried out in accordance with the Administration's instructions.

Regulations: - MSC.81(70) 2/1.2


Quality Assurance
Standard Used: -_________________________________________________________
Quality Assurance Procedure: - ____________________________________________
Quality Assurance Manual: - ______________________________________________
Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

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MSC/Circ.980
ANNEX
Page 250
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.1.2

Visual inspection
Test Procedure

Regulations: LSA Code I/1.2.2


Acceptance Criteria

Visual examination:-

Red Hand Flares should:-

Approval markings

be clearly marked with approval information including the


Administration which approved it, date of manufacture and expiry and
operational restrictions, markings are to be indelible;

Operating instructions.
Outer casing.
Comfort.

Operation

Significant Test Data

Passed _______________

Failed ______________

be provided with brief instructions or diagrams clearly illustrating the


use of the hand flare printed on the casing;

Passed _______________

Failed ______________

not depend on adhesive tapes or plastic envelopes for its waterresistant properties

Passed _______________

Failed ______________

be so designed as not to cause discomfort to the person holding the


casing when used in accordance with the manufacturers instructions;

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Passed _______________

Failed ______________

be so constructed that the end from which the flare is burning can be
positively identified by day or night;
be fitted with an integral means of ignition;

Ignition System.
Life of Hand Flare

The administration should determine the period of acceptability of the


unit which are subject to deterioration with age.

Comments/Observations

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MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 251
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Hand Flares

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.1.3

General Data and Specifications

Regulations: LSA Code 1.2; MSC.81(70) 1/4.6

General Information
Construction Material:

Dimensions
Dimensions:

Weight
Design Weight: ________________________
Weight As Tested: _______________________

Casing:__________________________
Top cover (If applicable) :
_________________________
Bottom Cover (If applicable) :
_________________________
Method of Ignition
_________________________
Operational Safety Delay (if Applicable)
_________________________

Acceptable life of the item _____________ yrs

I:\CIRC\MSC\980-HHO.SA.DOC

Length of Casing: ___________________________


Diameter of Casing: ___________________________

Weight of Flare Material ____________________


Comments/Observations

MSC/Circ.980
ANNEX
Page 252
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

TEST ITEMS
CONDITIONING
SEQUENCE

SPECIMEN NUMBER

REFERENCES

1-3

4-6

7-9

10-12

13-15

16-18

19-21

22-24

Measuring dimensions and


mass

Temperature cycling test


(3.2.2)

Low temperature conditioning


(3.2.3)

4.2.2
B

Humidity conditioning (3.2.5)

4.2.3
B

1 meter immersion for 24


hours (3.2.6.1)

4.2.4
B

100 mm for 5 minutes


(3.2.6.2)

4.3.1
B

Salt water spray


(3.2.6.3)

4.3.2
B

2 m Drop Test
(3.2.7.1)

4.3.3
B

Safety inspection (3.2.10)

Operation at ambient
temperature

MSC81(70)

4.2.1

High temperature conditioning


(3.2.4)

I:\CIRC\MSC\980-HHo.sa.doc

25-27

REMARKS

4.4.1

4.5

4.2.1, 4.3.1, 4.3.2,


4.3.3 & 4.4.1
MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 253
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Hand Flares

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

Specimen No. ->

1-3

Operate at conditioning
Temperature

4-6

7-9

10-12

13-15

16-18

19-21

Flare immersion test under water


(3.2.7.3)

25-30

References

Remarks

4.2.2, 4.2.3
& 4.2.4

Operational test using immersion


suit glove (3.2.7.2)
Burning time of flare

22-24

/4.4.2

4.7.1

Heptane test (3.2.8)

4.7.1
4.7.3

Flare material test


Colour and luminosity (3.2.9)

4.7.2

May be carried out by an independent


laboratory acceptable to the administration &
report submitted. Use specimens 29 to 30

Liferaft Drop Test

LSA Code
Chapter IV

The liferaft manufacturer should complete this


form

Para 4.1.1.2
Note: The letters in the above `boxes' refer to the sequence of testing of each specimen Hand Flare.

I:\CIRC\MSC\980-HHO.SA.DOC

MSC/Circ.980
ANNEX
Page 254
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.2

Temperature cycling test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/1.2.1 & 4.2

Test Procedure

Acceptance Criteria

The three specimens of hand flares should be


alternately subjected to surrounding temperatures
of -30C and +65C. These alternating cycles
need not follow immediately after Each other and
the following procedure, repeated for a total of 10
cycles, is acceptable:

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

1.

an 8 h cycle at +65C to be completed in


one day; and

2.

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions

3.

an 8 h cycle at -30C to be completed the


next day; and

4.

the specimen removed from the cold


chamber that same day and left exposed
under ordinary room conditions until the
next day;

The three hand flares after completing


temperature cycling should function effectively
at ambient temperature

I:\CIRC\MSC\980-HHo.sa.doc

The three flares should burn for a period of not less than 1 minute.

Significant Test Data


1

Condition (Pass/Fail)
Burn time (sec)
Time delay (if applicable) (sec)
Comments/Observations

Passed

___________

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 255
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.3

Low temperature conditioning test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.2

Test Procedure

Acceptance Criteria

Significant Test Data

Three specimens of hand flare should be


subjected to a temperature of -30C for at least 48
h. and should then function at that temperature.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities.

Condition (Pass/Fail)

The three flares should burn for a period of not less than 1 minute

Burn time (sec)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

Time delay (if applicable) (sec)

Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

MSC/Circ.980
ANNEX
Page 256
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.4

High temperature conditioning test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.2

Test Procedure

Acceptance Criteria

Significant Test Data

Three specimens of hand flares should be


subjected to a temperature of +65C for at least
48 h and then function effectively at that
temperature.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition (Pass/Fail)

The three flares should burn for a period of not less than 1 minute

Burn time (sec)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

Time delay (if applicable) (sec)

Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 257
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.5

Humidity conditioning test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.2.4

Test Procedure

Acceptance Criteria

Three specimens of hand flares should be


subjected to a temperature of +65C and 90%
relative humidity for at least 96h, followed by ten
days at 20C to 25C at 65% relative humidity.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Significant Test Data


10
Condition (Pass/Fail)

The three flares should burn for a period of not less than 1 minute.

Burn time (sec)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions

Time delay (if applicable) (sec)


Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

11

Failed ____________

12

MSC/Circ.980
ANNEX
Page 258
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.6.1

1 meter immersion for 24 hours test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.3.1

Test Procedure

Acceptance Criteria

Significant Test Data

Three specimens of hand flares should be


immersed horizontally for 24 h under 1 m of
water.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition (Pass/Fail)

The three flares should burn for a period of not less than 1 minute

Burn time (sec)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions

Time delay (if applicable) (sec)

13

15

Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

14

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 259
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.6.2

100 mm immersion for 5 min test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.3.2

Test Procedure

Acceptance Criteria

Three specimens of hand flares should be


immersed horizontally in the ready to fire
condition for 5 min under 100 mm of water.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Significant Test Data


16
Condition (Pass/Fail)

The three flares should burn for a period of not less than 1 minute.

Burn time (sec)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

Time delay (if applicable) (sec)


Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

17

Failed ____________

18

MSC/Circ.980
ANNEX
Page 260
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.6.3

Salt Spray Test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.3.3

Test Procedure

Acceptance Criteria

Three specimens of hand flares should be


subjected to a salt spray (5% natrium chloride
solution) at a temperature of +353C for at least
100 h.

After the test, each specimen should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and should then function at ambient temperature.

Condition (Pass/Fail)

The three flares should burn for a period of not less than 1 minute

Burn time (sec)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

Time delay (if applicable) (sec)

Note: Natrium and Sodium are the same


compound

I:\CIRC\MSC\980-HHo.sa.doc

Significant Test Data


19

20

21

Comments/Observations

Passed ___________

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 261
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.7.1

2 m Drop Test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.3.3

Test Procedure

Acceptance Criteria

Three specimens of hand flare should be dropped


in turn on both ends and horizontally from a
height of 2 m on to a steel plate about 6 mm thick
cemented on to a concrete floor.

After the test each hand flare should show no sign of damage such as
shrinking, cracking, swelling, dissolution or change of mechanical
qualities and remain operable and should subsequently be operated
and function effectively.

Significant Test Data


22

23

Condition (Pass/Fail)
Burn time (sec)

They should burn for a period of not less than 1 minute.


The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions

Time delay (if applicable) (sec)


Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

24

MSC/Circ.980
ANNEX
Page 262
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.7.2

Immersion suit glove test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70)

Test Procedure

Acceptance Criteria

Three specimens of hand flare should be activated


in accordance with the manufacturer's operating
instructions by an operator wearing an insulated
buoyant immersion suit or the gloves taken from
an insulated buoyant immersion suit.

The three specimens should be capable of being operated effectively


without injury to the operator, or any person in close proximity during
firing or burning, they must burn for a period of not less than 1 minute
The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

Significant Test Data


19

20

21

Operation using glove (Pass/Fail)


Burn time (sec)
Time delay (if applicable) (sec)

Type of Glove used _____________________


Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 263
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.7.3

Handling safety Immersion test


Test Procedure

Three hand flares should be activated and should


burn period of not less than 1 min. After burning
for 30 s each flare should be immersed
horizontally under 100 mm of water for a period
of 10 and should continue to burn for at least a
further 20 s.

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.7.1


Acceptance Criteria
Significant Test Data
The three specimens should operate effectively under water without
injury to the operator for a period of 10 s, the flare should burn for a
period of not less than 1 min.

7
8
Under-water operation (Pass/Fail)

The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

Burn time (sec)


Time delay (if applicable) (sec)
Comments/Observations

Passed ___________

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Failed ____________

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.8

Heptane test
Test Procedure

Three hand flares should be activated at 45 1.2 m


above a test pan 1 m square containing 2 litres of
heptane floating on a layer of water. The test
should be conducted at an ambient temperature of
+20C to +25C. The flare should be allowed to
burn completely.

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.7.3


Acceptance Criteria
Significant Test Data
The three specimens should not ignite the heptane. The flare should
burn for a period of not less than 1 minute.
The hand flare should not cause discomfort to the person holding the
casing and not endanger the survival craft by burning or glowing
residues when used in accordance with the manufacturer's operating
instructions.

22
23
Heptane ignition (Pass/Fail)

24

Burn time (sec)


Time delay (if applicable) (sec)
Comments/Observations

Passed ___________

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ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.9

Luminous intensity test

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70)

Test Procedure

Acceptance Criteria

Laboratory testing of the flare should establish


that it will burn with the required luminous
intensity and colour.

The testing laboratory report should confirm that the average


luminous intensity of the flare is at least 15,000 Cd for a period of not
less than 1 minute, at temperatures from -30C to +65C.
The measured chromaticity co-ordinates should be within the
boundaries of the area of the diagram as per CIE. The boundaries of
the red light are given by following corner co-ordinates:
x1 = 0.61
y1 = 0.3

x2 = 0.69
y2 = 0.39

Significant Test Data


Laboratory Testing report No.: __________________
Report acceptable (Yes/No): ____________________
Luminous intensity levels achieved at 30C ____ KCd
Burning time of Flare _________ sec
Colour co-ordinates: x.............

y............

Luminous intensity levels achieved at +20C _____ KCd


Burning time of Flare _________ sec
Colour co-ordinates: x.............

y............

Luminous intensity levels achieved at + 65C _____KCd


Burning time of Flare _________ sec
Colour co-ordinates: x.............

y............

Comments/Observations
Passed ___________

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Failed ____________

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.10

Liferaft drop test

Regulations: LSA Code 1.2 & 4.1.1.2

Test Procedure

Acceptance Criteria

The liferaft in the operationally packed condition


should be suspended and then dropped from a
height of 18 m into the water. If the liferaft is to
be stowed at a height greater than 18 m above the
waterline in the lightest seagoing condition, it
should be dropped from the height at which it is
to be stowed.

Damage to any item of equipment is acceptable subject to the


administration being satisfied that the operational efficiency has not
been impaired.

After the test, each rocket parachute flare should show no sign of
damage such as shrinking, cracking, swelling, dissolution or change of
mechanical qualities.

Significant Test Data


25

26

27

28

Condition of units (Pass/Fail)

Comments/Observations

Note: This test sheet should be completed by the


liferaft manufacturer. Reference should be made
to the test sheet 4.2.4.

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Hand Flares

Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.2.11

Safety Inspection
Test Procedure

Regulations: LSA Code I/1.2 & III/3.2; MSC.81(70) 1/4.5


Acceptance Criteria

Significant Test Data

It should be established by visual inspection that


the hand flare:
1.

2.

3.

4.

is indelibly marked with clear and precise


instructions on how it should be operated
and that the danger end can be identified by
day or night;

Clear and precise operating instructions are marked on the hand flare
and the hand flare clearly identifies the danger end.

can, if hand operated, be operated from the


bottom (safe end) or that it contains an
operational safety delay of 2 seconds;

If operated from the top the time delay is not to be less than 2 s.

has a simple and integral means of ignition


which requires the minimum of preparation
and can be readily operated in adverse
conditions without external aid and with
wet, cold or gloved hands;

It has a simple means of ignition and can be operated by cold, wet and
gloved hands.

does not depend on adhesive tapes or plastic


envelopes for its water resistant properties;
and

Adhesive tapes or plastic envelopes are not used to maintain waterresistant properties.

Markings and identification of ends acceptable


Passed

_____________

Failed

______________

Time delay if operated from the top _________ sec

Operation of specimen when wet, cold and gloved hands.


Passed _____________ Failed ______________
Water resistant without the use of envelopes or adhesive
tape.
Passed _____________ Failed ______________

5.

can be indelibly marked with means of


determining its age.

Date of manufacturing and date of expiry indelible printed on the


outside.

Hand flare indelible date stamped.


Passed _____________ Failed ______________
Comments/Observations

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ANNEX
Page 268

3.3 BUOYANT SMOKE SIGNALS


EVALUATION AND TEST REPORT

3.3.1

Submitted drawings, reports and documents


3.3.1.1
Quality assurance
3.3.1.2
Visual inspection
3.3.1.3
General data and specifications

3.3.2

Temperature cycling test

3.3.3

Low temperature conditioning test

3.3.4

High temperature conditioning test

3.3.5

Ambient temperature conditioning test

3.3.6

Humidity conditioning test

3.3.7

Water and corrosion resistance test


3.3.7.1
1 meter immersion for 24 hours test
3.3.7.2
100 mm immersion for 5 min test
3.3.7.3
Salt spray test

3.3.8

Handling safety
3.3.8.1
2 m drop test
3.3.8.2
Immersion suit glove test

3.3.9

Heptane test

3.3.10

Laboratory smoke obscuration test

3.3.11

Wave test

3.3.12

Liferaft drop test

3.3.13

Safety inspection

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ANNEX
Page 269

3.3 BUOYANT SMOKE SIGNALS


EVALUATION AND TEST REPORT

Manufacturer

Type/Model

Date of Approval

Place

Name Surveyor printed

Signature

Approving Organisation

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Model:________________________________________ Surveyor:__________________________________________________________

Buoyant Smoke Signals

Lot/Serial Number:______________________________ Organization:_______________________________________________________


3.3.1

Submitted drawings, reports and documents


Submitted drawings and documents
Status
Drawing No.

Revision No. & date

Title of drawing

Submitted reports and documents


Status
Report/Document No.

Revision No. & Date

Title of report / document


Maintenance Manual Operations Manual -

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.1.1

Quality Assurance

Except where all appliances of a particular type are required by Chapter III of the
International Convention for the Safety of Life at Sea, 1974, as amended, to be
inspected, representatives of the Administration should make random inspections
of manufacturers to ensure that the quality of life-saving appliances and materials
used comply with the specification of the approved prototype life-saving appliance.

Regulations: Quality Assurance


Standard Used: Quality Assurance Procedure: -

Manufacturers should be required to institute a quality control procedure to ensure that


life-saving appliances are provided to the same standard as the prototype life-saving
appliance approved by the Administration and to keep records of any production tests
carried out in accordance with the Administration's instructions.

Quality Assurance Manual: Description of System.

Quality Assurance System acceptable Yes/No


Comments/Observations

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ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.1.2

Visual inspection
Test Procedure

Regulations: LSA Code I/1.2.2


Acceptance Criteria

Visual examination:-

Buoyant Smoke Signals should:-

Approval markings

be clearly marked with approval information including the


Administration which approved it, date of manufacture and expiry and
operational restrictions, markings are to be indelible;

Operating instructions.
Outer casing.
Comfort.

Operation

Significant Test Data

Passed _______________

Failed ______________

be provided with brief instructions or diagrams clearly illustrating the


use of the buoyant smoke signal printed on the casing;

Passed _______________

Failed ______________

not depend on adhesive tapes or plastic envelopes for its waterresistant properties

Passed _______________

Failed ______________

be so designed not to ignite explosively when used in accordance with


the manufacturers instructions;

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Passed _______________

Failed ______________

Passed _______________

Failed ______________

be so constructed that the end from which the smoke is emitted can be
positively identified by day or night, it should not emit flame during
the entire emission time or be swamped in a seaway;

Ignition System.

be fitted with an integral means of ignition;

Life of Smoke Signal

The administration should determine the period of acceptability of the


unit which are subject to deterioration with age.

Comments/Observations

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

TEST ITEMS
CONDITIONING
SEQUENCE

SPECIMEN NUMBER

REFERENCES

1-3

4-6

7-9

10-12

13-15

16-18

19-21

22-24

25-27

Measuring dimensions and mass

Temperature cycling test (3.3.2)

Low temperature conditioning


(3.3.3)

High temperature conditioning

MSC81(70)

4.8.1
4.8.1
4.8.1

(3.3.4)
Ambient temperature conditioning.
(3.3.5)

4.8.1

Humidity conditioning (3.3.6)

4.2.4

1 meter immersion for 24 hours


(3.2.7.1)

4.3.1

100 mm for 5 minutes (3.2.7.2)

4.3.2

Salt water spray (3.2.7.3)


2 m Drop Test (3.3.8.1)
Safety inspection (3.3.13)

I:\CIRC\MSC\980-HHO.SA.DOC

4.3.3

4.4.1

4.5

REMARKS

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

Specimen No. ->

1-3

4-6

Operation at ambient temperature

Operate at conditioning
Temperature

7-9

10-12

13-15

16-18

19-21

22-24

25-26

4.2.4 4.8.1
4.4.2

Heptane test (3.3.9)

4.8.2

Smoke material test Smoke


obscuration (3.3.10)

4.8.3

Wave height test (3.3.11)


H

Additional smoke signals may be


submitted to an independent laboratory
acceptable to the Administration and
report submitted.

4.8.4

G
H

Remarks

4.3.1, 4.3.2,
4.3.3 &
4.4.1, 4.8.1

Operational test using immersion suit


glove (3.3.8.2)

Smoke emission time


3 minutes minimum, Smoke colour

References

4.8.1

Liferaft Drop Test (3.3.12) & (4.2.4)

LSA Code
Chapter IV
Para 4.1.1.2

The liferaft manufacturer should complete


this form

Note: The letters in the above `boxes' refer to the sequence of testing of each specimen Buoyant Smoke Signal.

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.2

Temperature cycling test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/1.2.1 & 4.8.1

Test Procedure

Acceptance Criteria

The 9 specimens of smoke signals should be


alternately subjected to surrounding temperatures
of -30C and +65C. These alternating cycles need
not follow immediately after each other and the
following procedure, repeated for a total of 10
cycles, is acceptable:

After 10 alternating cycles each specimen should no sign of damage


such as shrinking, cracking, swelling, dissolution or change of
mechanical properties.

Significant Test Data


1

Condition (Pass/Fail)

4
Condition (Pass/Fail)

1.

an 8 h cycle at +65C to be completed in


one day; and

2.

the specimens removed from the warm


chamber that same day and left exposed
under ordinary room conditions until the
next day;

3.

7
Condition (Pass/Fail)
Comments/Observations

an 8 h cycle at -30C to be completed the


next day; and

4.
the specimen removed from the cold
chamber that same day and left exposed under
ordinary room conditions until the next day.

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

MSC/Circ.980
ANNEX
Page 276
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.3

Low temperature conditioning test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.8.1

Test Procedure

Acceptance Criteria

Three smoke signals that have undergone


temperature cycling should be taken from a
stowage temperature of -300C, be activated and
operate in seawater at a temperature of -1 0C.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The 3 specimens of smoke signals should function effectively, they
should emit smoke of a highly visible colour at a uniform rate for a
period of not less than 3 minutes when floating in calm water.
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturer's instructions, nor emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *
*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.

Significant Test Data


1

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission quality (Continuous/Intermittent)
Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.4

High temperature conditioning test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.8.1

Test Procedure

Acceptance Criteria

Three smoke signals that have undergone


temperature cycling should be taken from a
stowage temperature of +65C, be activated and
operate in seawater at a temperature of +30C.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The 3 specimens of smoke signals function effectively, they should
emit smoke of a highly visible colour at a uniform rate for a period of
not less than 3 minutes when floating in calm water.
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturers instructions, not emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


4

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission quality (Continuous/Intermittent)
Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

MSC/Circ.980
ANNEX
Page 278
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.5

Ambient temperature conditioning test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.8.1

Test Procedure

Acceptance Criteria

Three smoke signals that have undergone


temperature cycling should be taken from
ordinary room conditions and activated. After
emitting smoke for 1 minute they should be fully
submerged for a period of not less than 10
seconds.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The 3 specimens of smoke signals should function effectively, they
should emit smoke of a highly visible colour at a uniform rate for a
period of not less than 3 minutes when floating in calm water.
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturers instructions, not emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *
*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.

Significant Test Data


7

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission during submerge test (Pass/Fail)
Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

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MSC/Circ.980
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Page 279
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.6

Humidity conditioning test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.2.4

Test Procedure

Acceptance Criteria

Three specimens of smoke signals should be


subjected to a temperature of +65C and 90%
relative humidity for at least 96h, followed by ten
days at 20C to 25C at 65% relative humidity.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The 3 specimens should function effectively, they should emit smoke
of a highly visible colour at a uniform rate for a period of not less than
3 minutes when floating in calm water..
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturers instructions, not emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


10

11

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour(Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission quality (continuous/intermittent)
Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

12

Failed ____________

MSC/Circ.980
ANNEX
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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.7.1

1 meter immersion for 24 hours test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.3.1

Test Procedure

Acceptance Criteria

Three specimens of smoke signals should be


immersed horizontally for 24 h under 1 m of
water and than subjected to the function test at
ambient temperature.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The three specimens should function effectively, they should emit
smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes when floating in calm water.
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturers instructions, not emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


13

14

15

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission (Continuous/Intermittent)
Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.7.2

100 mm immersion for 5 min test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.3.2

Test Procedure

Acceptance Criteria

Three specimens of smoke signals should be


immersed in the ready to fire condition for 5
minutes under 10 cm of water and than subjected
to the function test at ambient temperature.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The three specimens should function correctly, they should emit
smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes when floating in calm water.
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturers instructions, not emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


16

17

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission (continuous/Intermittent)
Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

18

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.7.3

Salt spray test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.4.1

Test Procedure

Acceptance Criteria

Three specimens of smoke signal should be


subjected to a salt spray (5% natrium chloride
solution) at a temperature of +353C for at least
100 h and than subjected to the function test at
ambient temperature.

After conditioning each specimen should no sign of damage such as


shrinking, cracking, swelling, dissolution or change of mechanical
properties.
The three specimens should function correctly, they should emit
smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes when floating in calm water
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturer instructions, nor emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Significant Test Data


19

20

21

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission (Continuous/Intermittent)
Comments/Observations

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Note:- Natrium and Sodium are the same


compound

I:\CIRC\MSC\980-HHo.sa.doc

Passed ___________

Failed ____________

MSD/T/HHo/sa

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.8.1

2 m Drop Test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.4.1

Test Procedure

Acceptance Criteria

Three specimens of buoyant smoke signal should


be dropped in turn end-on and horizontally from a
height of 2 m on to a steel plate about 6 mm thick
cemented on to a concrete floor.

The three specimens should function correctly, they should emit


smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes when floating in calm water

The three specimens should remain in a safe


condition after the 2 m Drop Test and should
function effectively.

The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturer's instructions, nor emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *
*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.

Significant Test Data


22

23

Condition (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission (Continuous/Intermittent)
Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

24

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Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.8.2

Immersion suit glove test

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.4.2

Test Procedure

Acceptance Criteria

Three specimens of buoyant smoke signals should


be activated in accordance with the manufacturer's
operating instructions by an operator wearing an
insulated buoyant immersion suit or the gloves
taken from an insulated buoyant suit.

The three specimens should be capable of being operated effectively


without injury to the operator, or any person in close proximity,
during firing or burning.
The three specimens should function correctly, they should emit
smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes when floating in calm water
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturer's instructions, nor emit any flame
during the entire smoke emission time.

Significant Test Data


19

21

Condition (Pass/Fail)
Glove operation (Pass/Fail)
Smoke emission time (min/sec)
Smoke colour (Pass/Fail)

The colour of the smoke should be orange as defined by sections 34,


48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *

Time delay (if applicable) (sec)

*Special Publication 440, National Bureau of Standards, Washington,


DC 20402, USA.

Comments/Observations

Smoke emission (Continuous/Intermittent)

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

20

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 285
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.9

Heptane test
Test Procedure

Three smoke signals should function in water


covered by 2 mm layer of heptane.
The test should be conducted at a water
temperature of +200C to +250C. The smoke signal
should be allowed to burn completely.

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.8.2


Acceptance Criteria
Significant Test Data
22
23
The three specimens should not ignite the heptane, they should emit
smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes when floating in calm water
Heptane ignition (Pass/Fail)
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturer's instructions, nor emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *
*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.

Smoke emission time (min/sec)


Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission (continuous/Intermittent)
Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

24

MSC/Circ.980
ANNEX
Page 286
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.10

Laboratory smoke obscuration test


Test Procedure

Three additional specimens from the same lot


should be used.
Laboratory testing of the smoke signal should
establish that at least 70% obscuration
throughout the minimum emission time is
attained when the smoke is drawn through a 19
cm diameter duct by a fan capable of producing
an entrance air flow of 18.4 m/min.

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.8.3


Acceptance Criteria

The testing laboratory report should confirm that at least 70%


obscuration rate throughout the minimum emission time of 3 min is
maintained.

Significant Test Data


Laboratory Testing Report No.
Report acceptable (Yes/No)
Smoke obscuration rate achieved at 300C
Burning time of smoke signal

%
sec

Smoke obscuration rate achieved at +200C

Burning time of smoke signal

sec

Smoke obscuration rate achieved at +650C

Burning time of smoke signal

sec

Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHo.sa.doc

Failed ____________

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 287
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.11

Wave test
Test Procedure

A smoke signal should be tested in waves at least


300 mm high and should be allowed to burn
completely.

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.8.4


Acceptance Criteria
Significant Test Data
The three specimens should function correctly, they should emit
smoke of a highly visible colour at a uniform rate for a period of not
less than 3 minutes.
The buoyant smoke signal should not ignite explosively when used in
accordance with the manufacturer's instructions, nor emit any flame
during the entire smoke emission time.
The colour of the smoke should be orange as defined by sections 34,
48, 49 or 50 of the publication Colour: Universal Language and
Dictionary of Names. *
*Special Publication 440, National Bureau of Standards, Washington,
DC 20402, USA.

10

11

Smoke emission time (min/sec)


Smoke colour (Pass/Fail)
Time delay (if applicable) (sec)
Smoke emission (continuous/Intermittent)
Comments/Observations

Passed ___________

I:\CIRC\MSC\980-HHO.SA.DOC

Failed ____________

12

MSC/Circ.980
ANNEX
Page 288
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.12

Liferaft drop test

Regulations: LSA Code 1.2 & 4.1.1.2

Test Procedure

Acceptance Criteria

The liferaft in the operationally packed condition


should be suspended and then dropped from a
height of 18 m into the water. If the liferaft is to
be stowed at a height greater than 18 m above the
waterline in the lightest seagoing condition, it
should be dropped from the height at which it is
to be stowed.

Damage to any item of equipment is acceptable subject to the


administration being satisfied that the operational efficiency has not
been impaired.

After the test, each rocket parachute flare should show no sign of
damage such as shrinking, cracking, swelling, dissolution or change of
mechanical qualities.

Significant Test Data


25

26

Condition of units (Pass/Fail)

Comments/Observations

Note:- This test sheet should be completed by the


liferaft manufacturer. Reference should be made
to the test sheet 4.2.4.

I:\CIRC\MSC\980-HHo.sa.doc

MSD/T/HHo/sa

MSC/Circ.980
ANNEX
Page 289
Manufacturer:___________________________________ Date:______________________________ Time:_________________________
Buoyant Smoke Signals

Model:________________________________________ Surveyor:__________________________________________________________
Lot/Serial Number:______________________________ Organization:_______________________________________________________

3.3.13

Safety Inspection
Test Procedure

Regulations: LSA Code I/1.2 & III/3.3; MSC.81(70) 1/4.5


Acceptance Criteria

Significant Test Data

It should be established by visual inspection that


the buoyant smoke signal: is indelibly marked with clear and precise
instructions on how it should be operated
and that the danger end can be identified by
day or night;

Clear and precise operating instructions are marked on the buoyant


smoke signal and the buoyant smoke signal clearly identifies the
danger end.

Markings and identification of ends acceptable

2.

can, if hand operated, be operated from the


bottom (safe end) or that it contains an
operational safety delay of 2 seconds;

It operated from the top the time delay is not to be less than 2 s.

Time delay if operated from the top ___________ sec

3.

has a simple and integral means of ignition


which requires the minimum of preparation
and can be readily operated in adverse
conditions without external aid and with
wet, cold or gloved hands;

It has a simple means of ignition and can be operated by cold, wet and
gloved hands.

Operation of specimen when wet, cold and gloved hands.

does not depend on adhesive tapes or plastic


envelopes for its water resistant properties;
and

Adhesive tapes or plastic envelopes are not used to maintain waterresistant properties.

can be indelibly marked with means of


determining its age.

Date of manufacturing and date of expiry indelible printed on the


outside.

1.

4.

Passed ___________ Failed ___________

Passed ___________ Failed ___________


Water resistant without the use of envelopes or adhesive
tape.
Passed ___________ Failed ___________
Buoyant smoke signal indelible date stamped.

5.

Passed ___________ Failed ___________


Comments/Observations

__________
I:\CIRC\MSC\980-HHO.SA.DOC

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