QP-Fruit Pulp
QP-Fruit Pulp
QP Code: FIC/Q0106
Version: 4.0
NSQF Level: 3
Food Industry Capacity & Skill Initiative || Shriram Bharatiya Kala kendra, 3rd floor, 1, Copernicus
Marg, Mandi House, New Delhi
Delhi 110001 || email:santosh@ficsi.in
Contents
FIC/Q0106: Fruit Pulp Processing Technician ......................................................................3
Brief Job Description ............................................................................................ 3
Applicable National Occupational Standards (NOS) ...............................................................3
Compulsory NOS ........................................................................................... 3
Elective 1: Squash and Juice.................................................................................... 3
Elective 2: Jam, Jelly and Ketchup ............................................................................ 3
Qualification Pack (QP) Parameters ........................................................................... 3
FIC/N9026: Prepare for production ................................................................................. 6
FIC/N0122: Produce fruit pulp from various fruits .............................................................. 11
FIC/N9901: Implement health and safety practices at the workplace ....................................... 21
FIC/N9902: Work effectively in an organisation ................................................................. 27
SGJ/N1702: Optimize resource utilization at workplace ....................................................... 31
DGT/VSQ/N0101: Employability Skills (30 Hours) ............................................................... 36
FIC/N0103: Produce squash and juice ............................................................................ 42
FIC/N0111: Produce jam, jelly and ketchup ..................................................................... 51
Assessment Guidelines and Weightage...................................................................... 59
Assessment Guidelines ............................................................................................................... 59
Assessment Weightage ............................................................................................................... 60
Acronyms ........................................................................................................................................... 62
Glossary ............................................................................................................................................. 63
The individual at work is responsible for producing fruit pulp from a variety of fruits through various
processes from preparing for the production till storage of the final product.
Personal Attributes
The job requires the individual to be physically fit with the ability to plan, organize, prioritize, and handle
pressure.
Compulsory NOS:
Country India
NSQF Level 3
Credits 13
Version 4.0
NQR Version 2
Description
This NOS unit is about performing various tasks prior to production in the food processing industry.
Scope
GS1. read and interpret organizational policies, SOP, production charts, etc.
GS2. communicate effectively with subordinates as well as supervisors
GS3. plan and prioritize various tasks
GS4. be always punctual and courteous
GS5. organize all process/equipment manuals to access information easily
GS6. discuss task lists, schedules, and activities with the senior/supervisor
Assessment Criteria
NOS Total 30 70 - -
Sub-Sector Generic
Occupation Production
NSQF Level 3
Credits TBD
Version 1.0
Description
This unit is about producing fruit pulp from a variety of fruits using various machinery as per the standards
and the requirements of the organization.
Scope
PC16. transfer measured quantity of pulp from collection tank to steam jacketed kettle/ pre-cooking
tank for cooking pulp
PC17. check pumped quantity through the level indicator and glass windows of the pre-cooking
tank
PC18. set control parameters of cooking tank, as required. Set Controls: Pressure, temperature,
cooking time, stirrer speed, etc.
PC19. examine pre-cooked fruits pulp through feel/texture
PC20. measure the brix with the help of refractometer
PC21. collect the pre-cooked pulp in the collection tank/ holding tank
PC22. take samples of the pulp and transfer it to the quality lab for analysis as per organizational
standards. Analysis: Brix, pH, titratable acidity, etc.
PC23. transfer measured quantity of pre-cooked pulp into de-aeration tank to the de-aerate pulp
PC24. transfer measured quantity of de-aerated pulp into continuous evaporator for concentrating
the pulp
Carry out aseptic sterilization and packing of fruit pulp
To be competent, the user/individual on the job must be able to:
PC25. transfer measured quantity of pre-cooked/de-aerated and concentrated pulp into sterilization
tank to sterilize pulp before aseptic packing
PC26. perform sterilization of the pre-cooked/de-aerated and concentrated pulp as per
organizational standards. Adjust controls of the sterilizer: Temperature, pressure, time, etc.
PC27. monitor and maintain steam pressure by adjusting gauges to sterilize fruit pulp as per SOP
PC28. maintain the temperature of the product surge tank until the marked filling level
PC29. place plastic liners in the container such as drums, cartons, etc.
PC30. check the labelling details on the packaging material and place inside the liner for filling
pulp. Details: Date of manufacture, date of expiry, batch code etc.
PC31. fix the spout of the aseptic bag to the filling nozzle of the machine
PC32. fill hot sterile product into the aseptic bag. Set controls: Pressure, temperature, filling
volume, etc. and automatically seal/close with sterile closures
PC33. check for the required weight of the container and label the container along with the details.
Details: Batch number, date of manufacture, date of expiry, volume/weight, etc.
PC34. transfer filled aseptic bags into the storage area and store them by maintaining storage
conditions as per SOP
Can fruit pulp
To be competent, the user/individual on the job must be able to:
PC35. operate can reformer, flanger, seamer, can body beader, and embossing machines to form
cans
PC36. use machine-lift to raise stacked cans and transfers them to mechanical conveyor
PC37. observe passing cans and remove defective/damaged cans from the conveyor and discard
them as per SOP
PC38. feed empty cans to conveyors leading to the washing, filling, and sealing machines. Set
controls: Temperature, pressure, conveyor speed of empty can machine, etc.
PC39. perform sterilization process of the cans and collect sterilized cans and transfer them to the
filling machine
KU1. procedure to receive and check fruits from the supplier/vendor for quality and quantity
KU2. physical parameters such as appearance, colour, texture, maturity, etc. to check the quality
of the fruit
KU3. methods to monitor the temperature of the fruits to be cooled to the required temperature
KU4. operating procedure of the ventilation system, ladder conveyor, chopper/cutter/slicer
machine, aseptic packaging machineries, and canning machineries
KU5. SOP to wash fruits, cut fruits manually, dispose of the waste, replace damaged or clogged
filter screen of pulper cum finisher/pulper refiner machine, transfer quality lab analysis of the
products, send filled aseptic bags to the storage area, storing raw materials, packaging
materials and finished goods
KU6. visual inspection procedure for manually washed fruits
KU7. peel/core removal process of the fruits
KU8. basics and concept of fruit pulp extraction process
KU9. process to collect refined fruit pulp into collection tank
KU10. methods to examine pre-cooked fruits pulp
KU11. aseptic packaging process and parameters
GS1. note down the information communicated by the senior/supervisor, raw materials used for
production and the finished products produced, readings of the process parameters and
provide necessary information to fill the process chart, and down observations (if any) related
to the process
GS2. read and interpret equipment manuals and process documents to understand the equipment's
operation and process requirement, and internal information documents sent by internal
teams, etc.
GS3. write information documents to internal departments/ internal teams
GS4. plan, prioritize, and sequence work operations
GS5. communicate effectively with the team members, senior/supervisor, and other departments
GS6. discuss task lists, schedules, and activities with the senior/supervisor
GS7. analyse critical points in day-to-day tasks through experience and observation and identify
control measures to solve the issue
Assessment Criteria
PC32. fill hot sterile product into the aseptic bag. Set
controls: Pressure, temperature, filling volume, etc. and 1 2 - -
automatically seal/close with sterile closures
NOS Total 90 95 - -
NSQF Level 3
Credits TBD
Version 2.0
Description
This unit is about following health and safety procedures at the workplace.
Scope
PC13. administer appropriate first aid to victims in case of cuts, bleeding, burns, choking, electric
shock, poisoning etc.
Manage infection control
To be competent, the user/individual on the job must be able to:
PC14. use appropriate disinfectants to disinfect the work area and equipment as per organisational
protocol
PC15. ensure personal hygiene by washing hands regularly using alcohol based sanitisers and
wearing personal protective equipment (PPE)
PC16. report illness of self and others to the supervisor or concerned authority
Assessment Criteria
NOS Total 30 70 - -
Sub-Sector Generic
Occupation Generic
NSQF Level 3
Credits TBD
Version 1.0
Description
Scope
Communicate effectively
Work in a team effectively
Respect diversity
Communicate effectively
To be competent, the user/individual on the job must be able to:
PC1. obtain complete information and instructions from designated personnel
PC2. reciprocate understanding and seek clarifications whenever required
PC3. provide information accurately and clearly
PC4. use inclusive language (verbal, non-verbal and written) that is gender, disability and
culturally sensitive
Work in a team effectively
To be competent, the user/individual on the job must be able to:
PC5. plan tasks to be performed as per priority and need
PC6. consult with and assist others to maximize effectiveness and efficiency at work
PC7. escalate problems and grievances beyond own scope to the concerned authority
PC8. take appropriate action to resolve conflicts at the workplace
Respect diversity
To be competent, the user/individual on the job must be able to:
PC9. maintain a gender-neutral behaviour with everyone at the workplace
PC10. empathise with People with Disabilities (PwD) and offer help, if required
PC11. recognise and report incidents of harassment and discrimination to appropriate authority
KU4. different types of harassment and discrimination based on gender, disability, caste, religion,
and culture
KU5. components of effective communication and its importance
KU6. importance of teamwork in organizational and individual success
KU7. importance of ethics and discipline for professional success
KU8. how to express and address grievances appropriately and effectively
KU9. importance and ways of managing interpersonal conflict effectively
KU10. different types of disabilities and the challenges faced by persons with disability (PwD)
KU11. laws, acts and provisions defined for PwD
KU12. importance of gender sensitivity and equality
KU13. legislations, grievance redressal mechanisms, and penalties against harassment in the
workplace
GS1. communicate information, doubts and concerns about work related matters in local language
or Hindi/English
GS2. read and interpret information given in local language or Hindi/English
GS3. establish priorities and deadlines in consultation with other and record them
GS4. be punctual
GS5. listen to others concerns and doubts carefully and address them
GS6. be courteous
Assessment Criteria
Communicate effectively 8 13 - -
Respect diversity 6 12 - -
NOS Total 22 39 - -
Sub-Sector Generic
Occupation Generic
NSQF Level 3
Credits TBD
Version 1.0
Description
This unit is about adopting sustainable practices and optimizing use of resources, especially material,
energy and waste, in day-to-day operations at work
Scope
KU1. potential hazards, risks and threats based on the nature of work
KU2. layout of the workstation and electrical and thermal equipment used
KU3. organizations procedures for minimizing waste
KU4. efficient and inefficient utilization of material and water
KU5. ways of efficiently managing material and water in the process
KU6. basics of electricity and prevalent energy efficient devices
KU7. ways to recognize common electrical problems
KU8. common practices of conserving electricity
KU9. usage of different colours of dustbins
KU10. categorization of waste into dry, wet, recyclable, non-recyclable and items of single-use
plastics
KU11. waste management and methods of waste disposal
KU12. common sources of pollution and ways to minimize it
Assessment Criteria
NOS Total 13 26 - -
NSQF Level 3
Credits 1
Version 1.0
Description
This unit is about employability skills, Constitutional values, becoming a professional in the 21st Century,
digital, financial, and legal literacy, diversity and Inclusion, English and communication skills, customer
service, entrepreneurship, and apprenticeship, getting ready for jobs and career development.
Scope
Assessment Criteria
Communication Skills 1 1 - -
Entrepreneurship 3 5 - -
Customer Service 2 2 - -
NOS Total 20 30 - -
Occupation Employability
NSQF Level 2
Credits 1
Version 1.0
Description
This unit is about producing squash and juice using various machineries as per specifications and
standards of the organization
Scope
PC38. transfer finished product into the filling tank of packaging machine
PC39. • load packing materials (tetra packs, glass bottles, plastic containers, etc.) in packaging
machine, sealing materials (caps, lids, crowns, etc.) in sealing machine, and labels in labelling
machine.
• Packing material: Tetra packs, glass bottles, plastic containers, caps, lids, crowns, labels, etc.
• Set Controls of the packaging machine: Filling volume, batch code details, date of manufacture,
best before date, etc.)
PC40. fill bottle/plastic containers to measured quantity of finished products
PC41. close/seal and label and check the weight of packed product periodically to ensure
conformance to standards
PC42. place packed and labelled products in cartons and transfer to storage area as per SOP
PC43. report discrepancies/concerns to department supervisor for immediate action
Carry out post-production cleaning and regular maintenance of equipments
To be competent, the user/individual on the job must be able to:
PC44. clean the work area, machineries, equipment and tools using approved cleaning agents and
sanitizers
PC45. attend minor repairs/faults of all machines, if any
PC46. ensure periodic (daily/weekly/monthly/quarterly/half yearly/annual) maintenance of all
machines and equipment as per the SOP or supplier’s instructions/manuals
KU1. procedure to interpret process chart, product flow chart, and formulation chart analysis for
various products
KU2. procedure to perform fruit juice extraction process
KU3. physical parameters such appearance, colour, consistency, flavour, taste, etc. to check the
quality of extracted juice
KU4. procedure to inspect fruits visually and remove the damaged ones
KU5. SOP to dispose of the waste
KU6. standard procedure to take samples and send them to quality lab for analysis
KU7. procedure to carry out pasteurize process of the extracted juice
KU8. significance of pasteurizing and clarifying the juice
KU9. basic food microbiology and quality assessment based on physical parameters
KU10. food safety and hygiene standards as per organizational policies
KU11. procedure to prepare to clarify fruit juice squash
KU12. procedure to transfer finished product to the filling tank
KU13. SOP to wash bottle/plastic containers to fill measured quantity of finished products
GS1. note down the information communicated by the senior/supervisor, raw materials used for
production and the finished products produced, readings of the process parameters and
provide necessary information to fill the process chart, down observations (if any) related to
the process
GS2. read and interpret equipment manuals and process documents to understand the equipments
operation and process requirement, and internal information documents sent by internal
teams, etc.
GS3. write information documents to internal departments/ internal teams
GS4. plan, prioritize, and sequence work operations
GS5. communicate effectively with the team members, senior/supervisor, and other departments
GS6. organize all process/equipment manuals to access information easily
GS7. discuss task lists, schedules, and activities with the senior/supervisor
Assessment Criteria
PC1. grind the fruits like apple and pear into fine
- - - -
gratings
PC8.
• transfer fruit juice to filter and collect it in collection
tank check the quality of extracted juice through
- - - -
physical parameters
• Physical parameters: Appearance, colour, consistency,
flavour, taste, etc.
PC11.
• monitor the process parameters of the pasteurizer
- - - -
• Process parameters: Pressure, temperature, flow rate,
time, etc.
PC19.
• check quality of juice through physical parameters
- - - -
• Physical parameters: Colour, appearance, flavour,
taste, etc.
Prepare squash 11 12 - -
PC24.
• admit steam into kettle/tank by opening the valves
and set controls of the tank to heat the solution as per - - - -
SOP
• Controls: Pressure, temperature and time
PC30.
• start the mixer after setting the controls of
stirrer/agitator - - - -
• Controls of stirrer/agitator: Mixing speed, mixing time,
etc.
PC36.
• check the quality of finished product through physical
parameters - - - -
• Physical parameters: Appearance, colour, consistency,
flavour, taste, etc
PC39.
• load packing materials (tetra packs, glass bottles,
plastic containers, etc.) in packaging machine, sealing
materials (caps, lids, crowns, etc.) in sealing machine,
and labels in labelling machine.
- - - -
• Packing material: Tetra packs, glass bottles, plastic
containers, caps, lids, crowns, labels, etc.
• Set Controls of the packaging machine: Filling volume,
batch code details, date of manufacture, best before
date, etc.)
NOS Total 50 50 - -
NSQF Level 3
Credits TBD
Version 2.0
Description
This unit is about production of jam, jelly and ketchup using various machineries as per the specifications
and standards of the organization
Scope
PC15. monitor the moulding process and inspect the jellies for shapes, sizes and weights as per
organizational standards and adjust the controls, as required
PC16. adjust the speed of cooling conveyor & fans and cool the moulded jellies to an appropriate
temperature for packaging
PC17. inspect the defective jellies and re-use them as a rework in specified quantity and heat with
the pulp (discard the foreign matter contaminated jellies with organizational procedure)
PC18. transfer the good jellies to the packaging machine either automatically through packing
conveyors or manually by crates/containers
Prepare ketchup
To be competent, the user/individual on the job must be able to:
PC19. transfer measured quantity of tomato pulp/puree from holding tank/ container to cooking
kettle
PC20. heat tomatoes paste to required temperature and thickness by opening the valves to admit
steam through the kettle or light burner with continuous stirring to avoid sticking/scorching
or stir manually
PC21. measure ingredients such as sugar, salt, spice powder, vinegar, etc. required for batch as per
the formulation chart
PC22. add the measured ingredients as per the sequence into the tomato pulp/puree in kettle
following SOP and continue pre-cooking
PC23. observe pre-cooking process and check the quality of pre-cooked product through feel,
consistency, refractometer, colour, etc.
PC24. transfer pre-cooked material at a specific brix and temperature into the cooker for cooking at
higher temperature and pressure
PC25. observe the cooking process and check the product in refractometer to ensure completeness
of cooking process
PC26. check the quality of cooked product through physical parameters such as colour,
appearance, texture, taste, etc.
PC27. take the sample and send it to the quality lab for analysis and conformance to standards
PC28. transfer product into filling tank/hopper of the packaging machine or manually filling hot
product in packaging containers
Fill and pack jam, jelly and ketchup
To be competent, the user/individual on the job must be able to:
PC29. transfer the heated jam/jelly/moulded jelly/heated ketchup into the packaging machine to
pack jam/jelly/ketchup by operating valves and pump
PC30. load packing materials such as glass bottle, plastic bottle, pouches, laminates, Jars, etc. and
sealing materials such as lid, closures, etc. on packaging machines
PC31. set packaging machine for filling volume, speed, size etc.
PC32. start automatic packaging machine for forming, washing bottles, filling, sealing container (or)
fill measured quantity of hot product in packaging containers, place lid and close manually or
mechanically
PC33. start machine to fill hot products/jellies in the container/jars/laminates/bottles and check
weight of packed products periodically to ensure its conformance to standards
PC34. spray water on containers to cool and set product (setting in case of jam and jelly) or arrange
filled jam/jelly containers in rack and allow to stand for specified time following SOP to cool
PC35. • dry the cooled bottles by allowing the cooled bottles to pass through the drying tunnel by
setting controls of air dryer before labelling
• Set controls: Air temperature, air flow rate, etc.
PC36. load labels in labelling machine, set date, batch coding, date of manufacture, best before
date, etc.
PC37. place the packed and labelled products in cartons and transfer to storage area maintaining
storage conditions as per the SOP
PC38. report discrepancies/concerns to department supervisor for immediate action
Carry out post-production cleaning and regular maintenance of equipment
To be competent, the user/individual on the job must be able to:
PC39. clean the work area, machineries, equipment and tools using approved cleaning agents and
sanitizers
PC40. attend minor repairs/faults of all machines (if any)
PC41. ensure periodic (daily/weekly/monthly/quarterly/half yearly/annual) maintenance of all
machines and equipment as per the SOP or supplier’s instructions/manuals
KU1. ingredients used in preparing ketchup such as sugar, salt, spice powder, vinegar, etc.
KU2. operating procedure for cooking kettle
KU3. method to test the viscosity of the ketchup using viscometer
KU4. procedure to operate packaging machine
KU5. SOP to load labels in labelling machine
KU6. procedure to set date coding machine for batch number, date of manufacture, date of
expiry, etc.
KU7. food safety and hygiene as per organisational policies
KU8. SOP to clarify fruit juice
KU9. procedure to prepare clarify fruit juice squash
KU10. transfer process of finished product to the filling tank
KU11. SOP to wash bottle/plastic containers to fill measured quantity of finished products
KU12. post-production cleaning and regular maintenance procedures of the equipment
GS1. note down the information communicated by the senior/supervisor, raw materials used for
production and the finished products produced, readings of the process parameters and
provide necessary information to fill the process chart, down observations (if any) related to
the process
GS2. read and interpret equipment manuals and process documents to understand the equipments
operation and process requirement, and internal information documents sent by internal
teams, etc.
GS3. write information documents to internal departments/internal teams
GS4. plan, prioritize, and sequence work operations
GS5. communicate effectively with the team members, senior/supervisor, and other departments
GS6. discuss task lists, schedules, and activities with the senior/supervisor
Assessment Criteria
PC8.
• operate the cooker and set the controls of cooker. - - - -
• Controls: Temperature, pressure, etc.
Prepare ketchup 10 13 - -
PC35.
• dry the cooled bottles by allowing the cooled bottles to
pass through the drying tunnel by setting controls of air - - - -
dryer before labelling
• Set controls: Air temperature, air flow rate, etc.
NOS Total 50 50 - -
NSQF Level 3
Credits TBD
Version 2.0
Assessment Guidelines
1. Criteria for assessment for each Qualification Pack will be created by the Sector Skill Council. Each
Element/ Performance Criteria (PC) will be assigned marks proportional to its importance in NOS. SSC will
also lay down proportion of marks for Theory and Skills Practical for each Element/ PC.
2. The assessment for the theory part will be based on knowledge bank of questions created by the SSC.
3. Assessment will be conducted for all compulsory NOS, and where applicable, on the selected
elective/option NOS/set of NOS.
4. Individual assessment agencies will create unique question papers for theory part for each candidate at
each examination/training center (as per assessment criteria below).
5. Individual assessment agencies will create unique evaluations for skill practical for every student at
each examination/ training center based on these criteria.
6. To pass the Qualification Pack assessment, every trainee should score the Recommended Pass %
aggregate for the QP.
7. In case of unsuccessful completion, the trainee may seek reassessment on the Qualification Pack.
(Please note: Every Trainee should score a minimum aggregate passing percentage as specified above, to
successfully clear the Qualification Pack assessment.)
Assessment Weightage
Compulsory NOS
FIC/N9026.Prepare for
30 70 - - 100 20
production
FIC/N9901.Implement health
and safety practices at the 30 70 - - 100 10
workplace
FIC/N9902.Work effectively in
22 39 - - 61 10
an organisation
SGJ/N1702.Optimize resource
13 26 0 0 39 5
utilization at workplace
DGT/VSQ/N0101.Employability
20 30 0 0 50 5
Skills (30 Hours)
National
Theory Practical Project Viva Total
Occupational Weightage
Marks Marks Marks Marks Marks
Standards
FIC/N0103.Produce
50 50 - - 100 20
squash and juice
Total 50 50 - - 100 20
FIC/N0111.Produce jam,
50 50 - - 100 20
jelly and ketchup
Total 50 50 - - 100 20
Acronyms
QP Qualifications Pack
Glossary
Job role defines a unique set of functions that together form a unique
Job role
employment opportunity in an organisation.
Performance Criteria Performance Criteria (PC) are statements that together specify the
(PC) standard of performance required when carrying out a task.
National
NOS are occupational standards which apply uniquely in the Indian
Occupational
context.
Standards (NOS)
QP comprises the set of OS, together with the educational, training and
Qualifications Pack
other criteria required to perform a job role. A QP is assigned a unique
(QP)
qualifications pack code.
Unit title gives a clear overall statement about what the incumbent
Unit Title
should be able to do.
Core skills or Generic Skills (GS) are a group of skills that are the key to
learning and working in today’s world. These skills are typically needed
Core Skills/ Generic
in any work environment in today’s world. These skills are typically
Skills (GS)
needed in any work environment. In the context of the OS, these include
communication related skills that are applicable to most job roles.