Service Manual- V8800 Ventilator

V8800

Critical Care Ventilator

Service Manual
Service Manual- V8800 Critical Care Ventilator
 Service Manual- V8800 Ventilator

Contents

1. Safety Information ......................................................... 1-1

2. Notices ........................................................................... 2-1

2.1. Warranty Notice ............................................................................................... 2-1
2.2. Copyright Notice .............................................................................................. 2-1
2.3. EMC Notice ...................................................................................................... 2-1
2.4. MRI Notice ....................................................................................................... 2-2
2.5. Intended Use Notice ........................................................................................ 2-2
2.6. Indications for Use ........................................................................................... 2-2
2.7. Declaration of Conformity Notice ..................................................................... 2-2

3. Equipment Symbols ...................................................... 3-1

4. Introduction.................................................................... 4-1
4.1. General Description ......................................................................................... 4-1
4.2. Abbreviations and Definitions .......................................................................... 4-2

5. Theory of Operation ...................................................... 5-1

5.1. Pneumatic System ........................................................................................... 5-1
5.1.1. Pneumatic Schematic .............................................................................. 5-1
5.1.2. Main Pneumatic Assemblies Overview .................................................... 5-2
5.2. Electrical System ........................................................................................... 5-11
5.2.1. Host Inside View 1.................................................................................. 5-11
5.2.2. Host Inside View 2.................................................................................. 5-13
5.2.3. Expiratory Valve Heating Module View .................................................. 5-14
5.2.4. Rear Panel View..................................................................................... 5-15
5.2.5. Display Inside View ................................................................................ 5-16
5.2.6. Monitor Back Plastic Shell ...................................................................... 5-17
5.2.7. Power Management Supply Board Components Overview ................... 5-18
5.2.8. Ventilation Unit Motherboard Components Overview ............................ 5-19
5.2.9. Monitor Control Board Components Overview ...................................... 5-21
5.2.10. Monitor Interface Board Components Overview .................................... 5-22
5.2.11. Stepper Motor Driver Board Components Overview.............................. 5-23
5.2.12. BDU Isolation Board Components Overview ......................................... 5-24
5.2.13. Touch Screen Control Board .................................................................. 5-25
5.2.14. LCD Backlight Inverter Board................................................................. 5-26
5.2.15. Single Board Computer Overview .......................................................... 5-27
5.2.16. System Wiring Diagram ......................................................................... 5-29
5.2.17. Main Board ............................................................................................. 5-40
5.2.18. Power Supply Board .............................................................................. 5-42

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5.2.19. UIC Board............................................................................................... 5-44

5.3. Software System ............................................................................................ 5-46
5.3.1. Software Units and Their Relationship ................................................... 5-46
5.3.2. Structure of the Software System .......................................................... 5-47
5.3.3. Hardware and Software Interface .......................................................... 5-48

6. Installation and Functional Testing .............................. 6-1

6.1. General ............................................................................................................ 6-1
6.2. Main System Assembly & Installation ............................................................ 6-3
6.2.1. Connect Power Supply............................................................................. 6-3
6.2.2. Connect Gas Source ................................................................................ 6-3
6.2.3. Connect Accessories ................................................................................ 6-4
6.3. Removal of Serviceable Assemblies ............................................................... 6-7
6.3.1. Disassembling the Display from Main Control Unit .................................. 6-7
6.3.2. Disassembling the Main Control Unit from the Trolley ............................. 6-8
6.3.3. Disassembling the Air Compressor from the Trolley ................................ 6-9
6.3.4. Disassembling the Arm Assembly from the Main Control Unit ............... 6-10
6.3.5. Disassembling the Humidification Assembly from the Main Control Unit
6-11
6.4. Removal and Installation of Maintenance Spare Parts ................................. 6-12
6.4.1. Removal of the Gas Supply Inlet Filter .................................................. 6-12
6.4.2. Removal of the Oxygen Sensor ............................................................. 6-13
6.4.3. Removal of the W15 (3 solenoid) Cable ................................................ 6-14
6.4.4. Removal of Pressure Sensor Board ...................................................... 6-15
6.4.5. Removal of W14 (two solenoid) Cable ................................................... 6-16
6.4.6. Removal of the O2 Mixer Assembly........................................................ 6-17
6.4.7. Removal of the TSI Mass Flow Sensor .................................................. 6-20
6.4.8. Removal of the W4 Cable ...................................................................... 6-21
6.4.9. Removal of the Flow Sensor .................................................................. 6-22
6.4.10. Disassembling of PEEP Valve ............................................................... 6-23
6.4.11. Removal of the Safety Valve Diaphragm ............................................... 6-24
6.4.12. Removal of the W24 Cable .................................................................... 6-26
6.4.13. Removal of the W26 Cable .................................................................... 6-27
6.4.14. Removal of the Power Supply AC/DC Module ....................................... 6-28
6.4.15. Removal of Components in the Display ................................................. 6-29
6.4.16. Removal of the Electric Panel Assembly ............................................... 6-31
6.4.17. Removal of the BDU Assembly .............................................................. 6-32
6.4.18. Removal of the One-Way Diaphragm .................................................... 6-33
6.4.19. Removal of the Safety Valve Gasket...................................................... 6-34
6.4.20. Removal of O-Ring Sealing Rings ......................................................... 6-35
6.5. Functional Testing .......................................................................................... 6-35

7. User Maintenance .......................................................... 7-1

7.1. General ............................................................................................................ 7-2

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7.1.1. Basic Guidelines ...................................................................................... 7-2

7.1.2. Disinfection and Sterilization .................................................................... 7-3
7.2. Regular Maintenance ....................................................................................... 7-4
7.2.1. Maintenance Principles ............................................................................ 7-4
7.2.2. User Maintenance .................................................................................... 7-5
7.2.3. Service Life of Product/Accessories ........................................................ 7-6
7.3. Maintenance in Operation and Transportation ................................................ 7-6
7.3.1. Transportation .......................................................................................... 7-6
7.3.2. Storage ..................................................................................................... 7-7
7.4. Battery Maintenance ........................................................................................ 7-7
7.4.1. Battery Specification ................................................................................ 7-7
7.4.2. Precautions .............................................................................................. 7-8
7.4.3. Battery Storage ........................................................................................ 7-8
7.4.4. Battery Replacement ................................................................................ 7-8
7.5. Disposal ........................................................................................................... 7-9
7.6. Warranty .......................................................................................................... 7-9
7.7. Return ............................................................................................................ 7-10

8. Pre-Use Test ................................................................... 8-1

8.1. Pre-use Test Procedure ................................................................................... 8-1
8.2. Pre-use Test Failure Analysis .......................................................................... 8-2

9. Network .......................................................................... 9-1

9.1. Overview .......................................................................................................... 9-1
9.2. What is Exported? ........................................................................................... 9-1
9.3. Establishing a Connection ............................................................................... 9-1
9.4. Interface Instructions ....................................................................................... 9-2
9.5. Transmits and Receives Data .......................................................................... 9-4
9.6. Troubleshooting ............................................................................................... 9-5

10. Service.......................................................................... 10-1

10.1. Calibration ...................................................................................................... 10-2
10.1.1. Calibration Operation Guidance ............................................................. 10-2
10.2. Calibration Failure Analysis ......................................................................... 10-11
10.3. Test page ..................................................................................................... 10-11
10.3.1. Demo .................................................................................................... 10-12
10.3.2. Schematic............................................................................................. 10-13
10.3.3. Calibration Data ................................................................................... 10-14
10.3.4. O2 Data ................................................................................................ 10-16
10.3.5. Error Code ............................................................................................ 10-16

11. Troubleshooting .......................................................... 11-1

11.1. Technical Error ............................................................................................... 11-1
11.1.1. Technical Test Error Code ...................................................................... 11-1

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11.1.2. Other Errors............................................................................................ 11-4

11.1.3. Service Tools .......................................................................................... 11-5

12. Appendix A Contact & Ordering Information ............. 12-1

13. Appendix B Diagrams and Schematics...................... 13-1

14. Appendix C Specifications.......................................... 14-1

15. Appendix D Spare Parts and Configurations............. 15-1

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1. Safety Information

The operator of this ventilator must recognize their full responsibility for choosing appropriate
ventilation settings to ensure proper ventilation and patient safety. The responsibility for the
selection of the appropriate level of patient monitoring depends solely on the equipment
operator.

All the monitoring information is for reference only; it should not be used as the sole basis for
therapeutic or diagnostic decisions.

Whenever a patient is connected to the ventilator, constant attention by qualified medical

personnel is required in order to provide immediate corrective action in case of a malfunction
and alarm occurrence.

Terms

This manual uses three special indicators to convey information of a specific nature. They
include:

Identify conditions or practices that could result in serious adverse

WARNING: reactions or potential safety hazards.

Identify conditions or practices that could result in damage to the

CAUTION: ventilator or other equipment

Identify supplemental information to help you better understand how the

NOTE: ventilator works.

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Please take the time to familiarize yourself with the following safety considerations, special
handling requirements, and regulations that govern the use of the V8800ventilator.

Warnings, cautions, and notes

WARNING: The V8800 Ventilator System is intended for use by authorized and trained
medical personnel only.

WARNING: The user must familiarize themselves with the operation and use of this
machine prior to first clinical use with a patient.

WARNING: To ensure proper servicing and avoid the possibility of physical injury,only
qualified personnel should attempt to service or make authorized modifications to the
ventilator.

WARNING: An authorized service engineer must first install the ventilator and run
Oricare‘s installation procedure, which includes calibration of various system components,
before you connect a patient to the ventilator.

WARNING: If a fault is detected in the V8800 ventilator so that its life support functions
are no longer assured: start ventilation using an independent ventilation device (resuscitation
bag) without delay, if necessary with PEEP and/or increased inspiratory O 2 concentration.

WARNING: Before activating any part of the ventilator, be sure to check the equipment
for proper operation and, if appropriate, run PUT (pre-use test) as described in this manual,
see section 8.

WARNING: V8800 ventilator is not intended to be a comprehensive monitoring device

and does not activate alarms for all types of dangerous conditions for patients on life-support
equipment.

WARNING: Patients on life-support equipment must be appropriately monitored by

competent medical personnel and suitable monitoring devices at all times.

WARNING: An alternative source of ventilation, such as manual respiratory equipment,

should always be available when using V8800 ventilator.

WARNING: Do not connect inspiratory or expiratory circuits to the exhaust port.

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WARNING: Ensure that inspiratory and expiratory circuits are connected to the correct
port before using equipment on patient.

WARNING: The expiratory gas pathway may become contaminated with body fluids or
expired gases during normal use, and the inspiratory gas pathway may become contaminated
during fault condition, such as occlusion, breath hoses disconnection.

WARNING: Disposable breathing hoses shall not be reused. Reuse of the single use
hoses can cause cross infection.

WARNING: Assure that hoses used have the appropriate resistance and compliance to
ensure proper therapy.

WARNING: Do not disconnect the cable between the Main Control Unit and the GUI
screen while Ventilator is operating.

WARNING: The ventilator must not be connected to any anti-static or electrically

conductive hoses, tubing or conduit

WARNING: Adding attachments or other components or sub-assemblies to the ventilator

breathing system can change the pressure gradient across the ventilator breathing system and
that such changes to the ventilation breathing system can affect the ventilator performance.

WARNING: Expiratory module is heated; use caution to avoid burns.

WARNING: Use caution when handling flammable or fragile components.

WARNING: Do not place containers of liquids (such as humidifier water reservoirs) on

top of or above ventilator. Liquids getting into the ventilator can cause equipment malfunction
with the risk of patient injury.

WARNING:To avoid risk of electric shock, this equipment must only be connected to a
supply main with protective earth.

CAUTION: The breathing circuit must not be installed whenever the V8800 powers up
and whenever a pre-use test is performed.

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CAUTION: If the system test fails, do not use the system. Attempt to troubleshoot and fix
the failure. If you are unable to fix the device, ask an authorized service representative to
repair the device.

CAUTION: Check the ventilator periodically as outlined in this manual; do not use if
defective. Immediately replace parts that are broken, missing, obviously worn, distorted, or
contaminated.

CAUTION: Do not put ventilator into service until the patient setup is complete.

CAUTION: Measurements can be affected by mobile and RF communications

equipment.

CAUTION: Do not use oxygen hoses that are worn, frayed, or contaminated by
combustible materials such as grease or oils. Textiles, oils, and other combustibles are easily
ignited and burn with great intensity in air enriched with oxygen.

CAUTION: Follow your hospital infection control guidelines for handling infectious
material. Oricare recognizes that cleaning, sterilization, sanitation, and disinfection practices
vary widely among health care institutions. It is not possible for Oricare to specify or require
specific practices that will meet all needs, or to be responsible for the effectiveness of cleaning,
sterilization, and other practices carried out in the patient care setting.

CAUTION: Equipment not suitable for use in the presence of a Flammable Anesthetic
mixture with Air or with Oxygen or Nitrous Oxide.

CAUTION: To avoid an electrical shock hazard while servicing the ventilator, be sure to
remove all power to the ventilator by disconnecting the power source and turning off all
ventilator power switches.

CAUTION: To avoid a fire hazard, keep matches, lighted cigarettes, and all other
sources of ignition (e.g., flammable anesthetics and/or heaters) away from V8800 ventilator
and oxygen hoses.

CAUTION: In case of fire or a burning odor, immediately disconnect the ventilator from
the oxygen supply, facility power and backup power source.

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CAUTION: During operation; do not block: Speaker Holes Exhaust Port Exhaust Cooling
Fan

CAUTION: Do not use V8800 Ventilator in an MRI environment.

CAUTION: Tip over hazard; use care when moving ventilator mounted to cart as device
could tip over leading to injury or damage of equipment.

CAUTION: Do not use sharp objects to make selections on the LCD touch screen or
panel.

CAUTION: Do not connect a VGA or USB interface while the system is in service

CAUTION: The Network interface connection is for authorized Oricare service only.

CAUTION: Batteries should be removed if equipment will not be in service for more than
6 months. See Section 7.4 for battery replacement guidance.

CAUTION: Do not immerse the oxygen sensor or the connector in any type of liquid.

CAUTION: When ventilator is exposed to conditions outside the specified operating

environment, allow 24 hours in normal environment before using.

CAUTION: Normal environment: -20 Celsius to +60 Celsius and relative humidity of 95%
or below.

CAUTION: Do not connect items that are not specified as part of the system.

CAUTION: The auxiliary outlet is only for the recommended humidifier; do not connect to
any other equipment or an additional multiple socket outlets.

CAUTION: When using a humidifier, user should frequently check the water trap and
look for water in the hose. If water is found in the hose, this water should be removed. Also, it
is important the water trap is positioned in a way such that it is lower than the patient tubes.

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CAUTION: Connecting electrical equipment to auxiliary outlet effectively leads to

creating a medical equipment system, and can result in a reduced level of safety, make sure
the ME SYSTEM comply with requirements of IEC 60601-1:2005. The user who connects is
responsible for the standard for the requirements applicable to the medical equipment system.

NOTE: The user of this product shall have sole responsibility for any ventilator
malfunction due to operation or maintenance performed by anyone not trained by Oricare.

NOTE: Usage of a filter on the expiratory side will increase the resistance of the patient
circuit.

NOTE: In non-invasive (NIV) ventilation, the exhaled volume of the patient can differ from
the measured exhaled volume due to leaks around the mask

NOTE: Do not sterilize or immerse the Mainstream CO2 Adapter in any fluids.

NOTE: All parts of the ventilator system are suitable for use within the patient
environment.

NOTE: All gas volume, flow, and leakage specifications in this manual are expressed at
STPD (standard temperature and pressure dry), except when specified with another condition.

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2. Notices

2.1. Warranty Notice

Do not make any service repairs on this equipment during the states warranty period. Any
unauthorized work immediately voids the warranty. Oricare will not be liable for any repairs
attempted by the owner. Any such attempted repairs other than specified no warranty repairs
void the warranty.

2.2. Copyright Notice

Copyright Notice: Inc.

This work is protected the copyright law and is the sole property of Oricare Inc.. No part of this
document permitted to be copied or otherwise reproduced, translated into other languages, or
stored in any electronic information retrieval system, without the prior written consent of the
Oricare Inc.

2.3. EMC Notice

This equipment can radiate radio frequency energy. It can also be interfered with by
electromagnetic energy. If it is not installed and used in accordance with the instructions
mentioned in the manual, electromagnetic interference may result. The equipment has been
tested and found to comply with the limits set forth in EN60601-1-2 for Medical Products.
These limits provide reasonable protection against electromagnetic interference when
operated in the intended use environments described in this manual. The ventilator has been
tested to conform to the following specifications:

MIL-STD-461D: 1993, MIL-STD-462D:1993, EN 55011:2007+A2:2007, IEC 1000-4-2:1994,

IEC 1000-4-3:1994,

IEC 1000-4-4:1994, IEC 1000-4-5:1994, QUASI-STATIC:1993

This ventilator is also designed and manufactured to comply with the safety requirements of
IEC 60601-1,

IEC 60601-2-12, CAN/CSA C22.2 No. 601.1-M90, and UL 60601-1.

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 Service Manual- V8800 Critical Care Ventilator

2.4. MRI Notice

This equipment contains electromagnetic components whose operation can be affected by

intense electromagnetic fields. Do not operate the ventilator in a MRI environment or in the
vicinity of high-frequency surgical diathermy equipment, defibrillators, or short-wave therapy
equipment. Electromagnetic interference could disrupt the operation of the ventilator.

2.5. Intended Use Notice

The V8800 Ventilator System is intended to provide continuous ventilation treatment to

patients and monitoring of patients with respiratory failure or respiratory insufficiency, requiring
respiratory support.

2.6. Indications for Use

The Oricare V8800 Critical Care Ventilator is an electronically controlled, pneumatically

powered machine intended to provide continuous ventilation to patients with respiratory failure
or respiratory insufficiency, requiring respiratory support.

Oricare V8800 Critical Care Ventilator should only be used by:

• Professional health care providers,

• Technicians that have received training in the use of this system

The Oricare V8800 Critical Care Ventilator is intended for patients ranging from pediatric to
adult, and for use in a wide variety of clinical conditions. Specifically, the Oricare V8800 Critical
Care Ventilator is applicable for adult and pediatric patients weighing at least 3.5 kg (7.7 lbs.),
who require the following types of ventilator support: Positive Pressure Ventilation, delivered
invasively (by ET or Tracheotomy tube) or non-invasively (by mask) via Assist/Control, SIMV,
CPAP and other modes of ventilation.

The Oricare V8800 Critical Care Ventilator is not intended for use with neonatal pediatric
patients weighing less than 3.5 kg (7.7 lbs.) whose approximate age range is from birth to 1
month of age.

The Oricare V8800 Critical Care Ventilator is intended for use in hospital and hospital-type
facilities. It may be used during intra-hospital transport provided that electrical power and
compressed gas are supplied.

2.7. Declaration of Conformity Notice

This medical equipment complies with the Medical Device

Directive, 93/42/EEC, and the following Technical

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Standards, to which Conformity is declared:

EN60601-1

EN60601-1-2

ISO 9001, EN 46001

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3. Equipment Symbols

Warnings and Cautions indicate all the possible dangers in case of violation of the

stipulations in this manual. Refer to and follow them.

Warnings Indicates potential hazards to operators or patients.

Cautions Indicates potential damage to equipment. Instead of illustrations, other symbols

may also be utilized. Not all of them may necessarily appear in the equipment and manual.
The symbols include:

Instead of illustrations, symbols may be utilized. Not all of these symbols may necessarily
appear on the equipment or in this User manual. The symbols include:

On (Power) Protection Class Type B

Attention: Please read

Off (Power) documents provided with

the equipment

Attention: Please refer to

Product Specifications and Dangerous voltage

Relevant Standards

Protective earth ground loudspeaker

EQUIPOTENTIAL
Address of production
connection

Lock Date of production

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Unlock Serial Number

Inspiratory hold Expiratory hold

Nebulization Manual inspiration

Intelligent increase of
Waveform freeze
oxygen

Standby int. Internal Battery

AC power ext. Extended Battery

USB device Already online

Prompt message Pressure trigger

Flow trigger Manual trigger

Adult Child

NIV modes Invasive modes

Main Menu Alarm Silence Key

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Protection Class Type BF Disposal of Waste

Follow operating
Refer to documentation
instructions

USA Federal law restricts

Rx Only this device for sale by or on

the order of a physician.

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4. Introduction

4.1. General Description

The V8800 Critical Care Ventilator System consists of two required Components: a Main
Control Unit and a Graphical User Interface (GUI). Optional Components available for the
V8800 Critical Care Ventilator system are: Ventilator Cart, Air Compressor, Drawer & Extended
Battery Backup Assembly, Gas Cylinder Transport Cart, Patient Circuit Positioning Arm, and
Hose Assemblies for O2 and Air, CO2 monitoring subsystem.

1 Main Control Unit 2 Humidifier 3 Air Compressor

4 connector 5 Nebulizer connector 6 Y-piece

7 Patient Circuit Positioning Arm 8 Mask 9 Test Lung

10 Nebulizer tube 11 Patient Circuit 12 Water trap

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4.2. Abbreviations and Definitions

CPAP Continuous Positive Airway Pressure (Set value, hereinafter ―S‖)

f Breath rate (frequency) in bpm, i.e. ventilation times per minute (S)

Patient‘s spontaneous respiratory frequency (Measured value, hereinafter

fspont
―M‖)

Total breath rate, i.e. the sum of breath rate f and spontaneous breath rate
ftotal
fspont(M)

O2 Inspiratory O2 concentration (S & M)

I:E The ratio of Inspiration to Expiration (M)

MV Expiratory minute volume (M)

MVspont Spontaneously breathed minute volume(M)

MVleak Leakage minute volume (M)

Paw Patient airway pressure (M)

Positive End-Expiratory Pressure, which can improve the patient‘s

PEEP
oxygenation (S & M)

PEEPi Intrinsic Positive End-Expiratory Pressure (M)

Pinsp Upper pressure level in PCV mode (S)

Mean airway pressure. This value is updated at the end of the last
Pmean
respiratory cycle, hence, is a continuous average (M)

Ppeak Airway pressure peak value during one ventilatory cycle (M)

Pplat End-inspiratory airway pressure (M)

Pmin Minimum airway pressure (M)

Psens Pressure sensitivity (S)

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Psupp Pressure support (S)

Phigh Upper pressure level in BIVENT and APRV (S)

Plow Lower pressure level in BIVENT and APRV (S)

T Imax Maximum inspiratory time (S)

Tinsp Inspiratory Time (S)

Inspiratory Pause Time, to increase the inspiratorytime to improve the

T pause
patient‘s oxygenation (S)

Trigger by flow rate (S)

VT Tidal volume of mechanical ventilation (S)

VTE Expiratory tidal volume (M)

VTI Inspiratory tidal volume (M)

Esens Expiratory trigger sensitivity (S)

ETCO2 End-expiratory CO2 concentration (M)

WOB Work of breathing (M)

R*C Time constant (M)

Leak% Leakage percentage (M)

Cdyn Dynamic compliance (M)

Cstatic Static compliance (M)

Rinsp Inspiratoryresistance (M)

Rexp Expiratory resistance (M)

Elastic Elastic resistance (M)

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5. Theory of Operation

5.1. Pneumatic System

5.1.1. Pneumatic Schematic

Figure 5-1 Pneumatic Schematic

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5.1.2. Main Pneumatic Assemblies Overview

Figure 5-2 Main Airway Assemblies Sketch View

1 Gas buffer module 2 Supply gas module

3 Pressure regulator module 4 Inspiratory module
5 Electronic board module 6 Oxygen mixer module
7 PEEP valve 8 Expiratory module

The oxygen mixer module (number 6 in Figure 5-2) in this cell is different from the oxygen

module in the Pneumatic Schematic（Figure 5-1）. The oxygen mixer module in the Pneumatic

Schematic（Figure 5-1） includes the pressure regulator, the gas buffer module and the oxygen

mixer module in this cell.

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Pneumatic Connecting Diagram

Figure 5-3 Pneumatic Connecting Diagram

PU tube￠10 φ3x1.5 silica gel tube

Restrictor φ2x1.5 silica gel tube

Tee fitting 1，2 Gas buffer module

3，6 Inspiratory module 4，7 Supply air module

5 Oxygen mixer module 8 Expiratory module

9 PEEP valve 10 Circuit module

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Supply Gas Module Overview

Figure 5-4 Supply Gas Module

Item Description

Gas flow direction

1 Oxygen connector, connecting with oxygen supplies.

2 Air connector, connecting with external air supplies or air compressor.

3 Inlet filter, filtering air or oxygen gas

4 Oxygen sensor, monitoring the oxygen concentration of mixed gas.

5 Pressure sensor, monitoring the pressure of inlet air or oxygen gas.

6 Solenoid valves (the W15 cable), control for O2 calibration and cross-over for

pressure failure of either gas

7 Connector, connecting with gas vent tube

8 Connector, connecting with the inspiratory module

9 Gas ventconnectors

10 Ventfilter

11 Check Valve AIR

12 Check Valve O2

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Pressure Regulator Module Overview

Figure 5-5 Pressure Regulator Module

Item Description

Gas flow direction

1 Precision air pressure regulator, regulating gas pressure to 0.16MPa.

2 Inlet connector, connecting with the gas flow export of the supply air module.

3 Precision Air Relay, regulating gas pressure to 0.16MPa.

4 Export connector, connecting with the gas flow inlet of the oxygen mixer module.

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Oxygen Mixer Module Overview

Figure 5-6 Oxygen Mixer Module

Item Description

Gas flow direction

2 Gas flow inlet, connecting with gas flow outlet of the pressure regulator module

1 Outlet connector, connecting with the inlet of the gas buffer tank

3 Step motor driving board, controlling mixed gas oxygen concentration

4 Step motor

5 Solenoid Valves (W14 cable), controlling supply of the mixed gas to nebulizer and

supply of gas pressure to PEEP valve.

6 Connector, connecting to nebulizer outlet.

7 Connector, connecting to PEEP valve

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Gas Buffer Module

Figure 5-7 Gas Buffer Module

Item Description

1 Connector, connecting togas vent tube in the supply air module.

Solenoid Valves (W13 cable), opening the port # 1 to exhaust when the pressure in
2
the gas cylinder reaches the pre-set value.

Safety valve, exhaust gas when the pressure in the gas cylinder reaches the pre-set
3
value

4 Pressure sensor, monitoring the pressure of the gas cylinder.

5 Connector, connecting to the inspiratory module and oxygen mixer module

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Inspiratory Module Overview

Figure 5-8 Inspiratory Module

Item Description

Gas flow direction

1 Connector, connecting with the inlet connector on the supply gas module.

2 Connector, connecting with outlet of the gas buffer module.

3 Proportional valve (the W4 cable), adjusting the gas volume.

4 Flow sensor 1, monitoring the volume of the gas

5 Connector, connecting with the pressure sensor of circuit module

6 Low connector of expiratory module

7 High connector of expiratory module

8 Inspiratory connector, connecting with silica gel tube for patient.

Connector, connecting with the corresponding tubes of the oxygen mixer

9
module and the PEEP valve module.

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Expiratory Module Overview (Flow sensor mounted on safety valve)

Figure 5-9 Expiratory module

Figure 5-10 Expiratory valve core component

Item Description

Movement to release latch and remove expiratory module

1 Connector, connecting with high connector of flow sensor on the inspiratory module

2 Connector, connecting with export in the PEEP valve module.

3 Connector, connecting with low connector of flow sensor on the inspiratory module

4 Nebulizer tube, connecting with the connector in the oxygen mixer module.

Release rod-pulling the release latch moves rod to the side and released expiratory
5
module

6 Water collection cup

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PEEP Valve Module

Figure 5-11 PEEP Valve

Item Description

1 Valve bracket

2 Pressure control valve.

3 Connector, connecting with the output fitting on the oxygen mixer module.

4 Connector, connecting with the input fitting on the expiratory module.

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5.2. Electrical System

5.2.1.Host Inside View 1

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1 Display connector 2 Fan 3 Three Solenoid Valves

4 BDU Isolation board 5 pressure sensor board 6 One Solenoid Valve

Stepper motor Position

7 8 Stepper motor 9 Peep Valve
Sensor
Stepper motor driver
10 11 Two Solenoid Valves 12 Expiratory flow sensor
board

Airway safety pressure

13 14 Inspiratory flow sensor 15 Inspiratory Valve
monitoring switch

Two pressure sensor

board (one for O2
Ventilation Unit Mother
16 17 Supply pressure, one 18 Power Switch
board
for Air Supply
pressure,)

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5.2.2. Host Inside View 2

AC-DC Switching Battery charging

Safety pressure
1 2 power supply 3 board (Internal
monitoring switch
module Battery)
Battery charging
Power Supply
4 board (Extended 5 6 AC Power filter
board
battery)

AC power input pressure sensor

7 8 Internal Battery 9
circuit breaker board(O2 supply)

pressure sensor Ventilation Unit

10 11 BDU board 12
board(Air supply) Motherboard

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5.2.3. Expiratory Valve Heating Module View

1. Expiratory Valve heating Module

(The above is temperature sensor, below is Heating resistor)

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5.2.4. Rear Panel View

1 Fan 2 Monitor Connector 3 Power Switch

AC power input Equipment

4 O2 sensor 5 6
circuit breaker potential terminal

AC power input Standard Battery Nurse Call

7 8 9
socket circuit breaker Connector

RS232
CO2 Module
10 Connector(Functional 11
Connector
reserve)

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5.2.5. Display Inside View

Knob LED & Mute Key

1 Knob board 2 3 Monitor cable
Board

4 Display connector 5 USB connector 6 NET connector

7 Monitor interface board 8 Industrial control board 9 Alarm LED board

Touch Screen Control LCD Backlight inverter

10 11 Monitor Control Board 12
Board board

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5.2.6.Monitor Back Plastic Shell

1
1. Loud Speaker

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5.2.7.Power Management Supply Board Components

Overview 9

1 8
2
7

3
6

4 5

1 P5 Connector Expiratory Valve heating connection

Power indicator LED board

2 J7 Connector
(Installed on the front plastic panel) connection

3 J3 Connector Software debugger connection

4 J10,J11 Connector Battery charging board connection(Standard Battery)

5 J12,J13 Connector Battery charging board connection(Extended battery)

6 J6 Connector Power input （AC-DC , Batteries）connection

7 J9 Connector Power switch connection

8 J8 Connector Fan connection

9 J2 Connector Ventilation Unit Motherboard connection

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5.2.8. Ventilation Unit Motherboard Components Overview

1 U11 Expiratory pressure sampling tube connection

2 U15 pressure sampling tube connection

3 JP4 Connector Inspiratory flow sensor(pin 5-pin 10) connection

4 JP6 Connector Inspiratory flow sensor(pin 1-pin 4) connection

5 JP2 Connector Expiratory flow sensor connection

6 JP12 Connector Inspiratory Valve connection

7 JP13 Connector Peep Controller connection

8 JP16 Connector air way safety pressure monitor switch connection

9 JP10 Connector Power Management Supply board connection

10 JP1Connector O2 sensor connection

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11 JP11 Connector Three pressure sensor boards (O2 supply, Air supply ,
mixture Tank)connection

12 JP9 Connector Step motor control board(J1 Connector) connection

13 JP14 Connector six solenoid valve connection

14 JP18 Connector BDU isolate board connection

15 JP19 Connector display monitor connection

16 —— Ventilation Unit Motherboard

17 —— Ventilation Unit daughter board

18 —— Ventilation Unit daughter board Software debugger connection

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5.2.9. Monitor Control Board Components Overview

1 P4 Connector Alarm LED board connection

2 P1 Connector LCD Backlight inverter board connection

3 P6 Connector knob LED & mute key board connection

4 P2 Connector knob board connection

5 P8 Connector monitor cable power connection

6 P9 Connector monitor cable RS232 Signal connection

7 P7 Connector Louder speaker connection

8 P5 Connector Single Board Computer CN35 AUDIO-OUT connection

9 P12 Connector Single Board Computer CN38 Power Input connection

10 P11 Connector Single Board Computer CN30 COM1/2/3/4Connection

11 P10 Connector Software debugger connection

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5.2.10. Monitor Interface Board Components Overview

1 J3 Connector Single Board Computer CN27 CRT/VGA/LCD connection

2 J6 Connector Single Board Computer CN15 USB1/2 connection

3 J2 Connector Single Board Computer CN26 LAN connection

4 J4 Connector VGA interface

5 J5,J7 Connector USB interface

6 J1 Connector NET interface

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5.2.11. Stepper Motor Driver Board Components

Overview

1 J1 Connector Ventilation Unit Motherboard (J9 Connector) connection

2 J3 Connector Stepper motor home position sensor connection

3 J2 Connector Stepper motor connection

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5.2.12. BDU Isolation Board Components Overview

1 P1 Connector Ventilation Unit Motherboard (J18 Connector) connection

2 P2Connector nurse call connection

3 P3 Connector CO2 module(upper) & reserve RS 232(lower)

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5.2.13. Touch Screen Control Board

1 JP1 Connector Touch Screen connection

2 J1 Connector Single Board Computer CN17 USB 3/4 connection

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5.2.14. LCD Backlight Inverter Board

1 CN1 Connector Power Input

CN2, CN3
2 LCD Backlight lamp
Connector

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5.2.15. Single Board Computer Overview

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 Service Manual- V8800 Critical Care Ventilator

Connector Table:

CN4 TFT LCD I/F CN5 Inverter Power CN6 SMBus

CN11 IDE CN15 USB1/2 CN17 USB 3/4

CN18 KB/MS CN19 Print Port CN20 RS422/485

CN23 ISA -5V & -12V Input CN26 LAN CN27 CRT/VGA/LCD

Reset / Buzzer pin

CN30 COM1/2/3/4 CN32 CN34 AUDIO-IN
header

CN35 AUDIO-OUT CN36 GPIO1 CN37 GPIO2

CN38 Power Input CN39 COM2 Setting CN40 DDR RAM Socket

Inverter Power
CN41 CF Socket CN42 LVDS LCD I/F CN43
(LVDS)

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5.2.16. System Wiring Diagram

Line BOM size and diagram：

Line size BOM size Figure

W1 122004898

W2 122004899

W3 122006420

W4 122004901

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W5 122004902

W6 122004903

W7 122004904

W8 122004905

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W9 122004906

W10 122004907

W11 122004908

W12 122004909

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W13 122004910

W14 122004911

W15 122004912

W16 122004913

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W17 122004914

W18 122004915

W19 122004916

W20 122004917

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W21 122004918

W22 122004919

W23 122007516

W24 122006189

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W25 122007515

W26 122006188

W27 122004924

W28 122004925

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 Service Manual- V8800 Critical Care Ventilator

W29 122004926

W30 122004927

W31 122004928

W32 122004929

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W33 122004930

W34 122004931

W35 122004932

W36 122004933

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W37 122004934

W38 122004935

W39 122004936

W40 122004937

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W41 122004938

W42 122004939

122005762
W43
220 VAC

122005935
W45
115 VAC

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5.2.17. Main Board

Connection Leading Connection Leading

function function
and function feet and function feet
1 TSI_SPI_MOSI 1 +12V
2 TSI_SPI_SCLK 2 GND
3 TSI_SPI_SYNC 3 +12V
4 TSI_SPI_MISO JP18 4 GND
JP4
5 NC BDU 5 NURSE CALL
TSI_FLOW_S
ISOLATE 6 +3.3V
ENSOR
BOARD 7 CO2 MOUDLE RXD
6 GND 8 CO2 MOUDLE TXD
9 BDU_TXD2
10 BDU_RXD2
1 TSI_FLOW 1 GND
JP6
2 TSI_TEMP 2 +24V
TSI_FLOW_S
3 +5V 3 GND
ENSOR JP19
4 GND 4 +24V
DISPLAY
JP2 1 EXP_FLOW 5 GND
MONITOR
EXP_FLOW_ 2 GND 6 +24V
SENSOR 3 +5V 7 PS_RXD
JP12 1 INS VALE - 8 PS_TXD
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INS_VALVE 9 BDU_RXD2
10 BDU_TXD2
11 BDU_RXD1
12 BDU_TXD1
2 NC 1,2,3,4 +12V
3 NC 5,6,7,8 GND
4 INS VALE + 9 +3.3V
1 EXP VALE + 10 GND
11 MOTOR_STEP
2 NC
JP9 12 MOTOR_DIR
STEP_MOT 13 MOTOR_HOME
OR_BOAR 14 MOTOR_SLP
JP13
D 15 GND
EXP_VALVE
3 EXP VALE - 16 MOTOR_POS1
17 MOTOR_POS2
18 GND
19 SCL
20 SDA
1 Nebulizer solenoid Valve -
2 Nebulizer solenoid Valve +
3 Relief solenoid valve -
4 Relief solenoid Valve +
5 Peep solenoid Valve -
6 peep solenoid Valve +
O2 air choice solenoid Valve
SAFTY AIR 7
JP14 -
1 PRESSURE
6 solenoids O2 air choice solenoid Valve
JP16 SIGNAL 8
SAFTY AIR +

PRESSURE 9 21% 100% solenoid Valve -

SENSOR 10 21% 100% solenoid Valve +

O2 sensor check solenoid
11
Valve -
O2 sensor check solenoid
12
Valve +

JP1 3 O2 SENSOR +
2 GND O2
SENSOR 4 O2 SENSOR-

CAUTION：Check the tab of circuit board connection end.

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5.2.18. Power Supply Board

Connection Leading Connection Leading

function function
and function feet and function feet
1 GND 1 GND
HEATING
P5 2 2 FAN POWER
POWER P8
Exp_valve_he
3 GND FAN
ating 3
4 DS18B20_DAT SPEED SIGNAL
5 +3.3V
AC_POWER_L
1 1 SWITCH1
ED
CHANGING_LE S3
2 2 SWITCH1
D POWER
SWITCH 3 SWITCH2
P7
POWER 4 SWITCH2
INDICATION
EXTEND BATT POWER
LED BOARD 1
3 GND IN
2 GND
P6
EXTEND BATT PLUG IN
3
SIGNAL
4 GND

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5 +24V POWER IN
STANDARD BATT PLUG
6
IN SIGNAL
STANDARD BATT
7
POWER IN
8 GND

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5.2.19. UIC Board

Mouth and Leading function Mouth and Leading function

function feet function feet
P8 1,2,3 +24V P4 1 +12
ALARM_LED 2 RED_ALARM_LED
POWER INPUT
4,5,6,7 GND _BOARD 3 YELLO_ALARM_LE
P9 1 PC_TXD3 D
2 PC_RXD3
RS232
3 PC_TXD2 P1 1 +12V
PS-COM3,
4 PC_RXD2 BRIGHTNES 2 GND
BDU-COM1, 5 PC_TXD1 S_CONTROL 3 BLACK LIGHT
CO2_module-C _BOARD ON/OFF
OM2 6 PC_RXD1 4 BRIGHTNESS_CO
NTROL
P7 1 SPEAKER + 5 +5V
SPEAKER 2 SPEAKER -

P5 1 Audio input_R P6 1 KEY

Audio input 2 GND MUTE & 2 KEY
3 Audio input_L KNOB 3 KNOB LED
LED_BOARD CONTROL
4 +12V

P12 1 +5V P2 1
SCB POWER 2 +5V KNOB_BOAR 2 KNOB_KEY
SUPPLY 3 GND D 3 TSB1
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 Service Manual- V8800 Ventilator

4 GND 4 TSA1
5 GND 5 +5V
6 +12V
P11 3 PC_RXD1 6 GND
RS232 5 PC_TXD1
9 GND
13 PC_RXD2
14 PC_TXD2
19 GND
23 PC_RXD3
24 PC_TXD3
29 GND
33 PC_RXD3
34 PC_TXD3
39 GND

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5.3. Software System

5.3.1. Software Units and Their Relationship

User Interface Software Unit bears the responsibility of user interface of the whole software
system. It includes operation interface for the users, graphic interface for showing information
of the device, communication with other units, etc.

Breathing Delivery Software Unit bears the responsibility of ventilation control.

User Interface Connection Software Unit bears the responsibility of controlling knob, hard key,
alarm indicator and alarm speaker.

Power Supply Software Unit bears the responsibility of power management.

The relationship between these four units is as following:

User Interface SW Unit

Breathing Delivery SW Unit User Interface Connection SW

Power Supply SW Unit
Unit

Figure 5-12 Software Units of V8800 System

In above figure, the orientation of arrow points to information is flowing to where. Furthermore,
a bidirectional arrow means communication between SW units is bi- directional.

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5.3.2. Structure of the Software System

Figure 5-13 Structure of Software Units

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5.3.3. Hardware and Software Interface

Figure 5-14 Interface between Software and Hardware System

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6. Installation and Functional Testing

6.1. General

The ventilator is packaged in two crates. One crate contains the air compressor and cart. The
air compressor is installed on the cart, as shown in Figure 6-1. The other crate contains the
ventilator main units, display, and accessory components, as shown in Figure 6-2.

The accessories carton includes the standard accessories and optional accessories. Standard
accessories are divided into European standard and American standard, the optional
accessories is changed based on order. For details please refer to Appendix D configuration
List.

Figure 6-1

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 Service Manual- V8800 Critical Care Ventilator

3
2
1

Figure 6-2

1 Compressor and cart

2 Ventilator Main Units
3 Display
4 Accessories Carton

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 Service Manual- V8800 Ventilator

6.2. Main System Assembly & Installation

6.2.1. Connect Power Supply

The machine can work with one of 3 power supply sources: internal battery, optional extended
battery and AC power supply. An icon on the right upper part of screen displays the supply
being used. When operating on battery, all functions except expiratory port heater are the
same as under AC operation. Expiratory port heater is disabled in battery operation to improve
battery run time. If ―low battery‖ is displayed when the internal or extended battery is in use,
the AC power supply must be connected to charge the battery, otherwise the Oricare V8800
Critical Care Ventilator may lose power.

Figure 6-3 Install Power Supply Cable to AC Inlet

After connecting the AC power supply, the AC power supply indicator will be shown indicating
the battery is being charged. A typical charge period is 4 hours, and in some situations the
charge period may be up to 12 hours. The power supply indicator is lit orange during periods of
charging.

Remove AC Power supply cord from wall connection to disconnect ventilator from AC MAINS.

6.2.2. Connect Gas Source

Oricare V8800 Critical Care Ventilator can be connected to multiple gas sources: bottled
oxygen, central supply O2 or Air or Air compressor. The gas source pressure must be between
200 - 650 kPa (29 – 94 psi) for both air and oxygen. Low pneumatic pressure will impair some
functions of the ventilator.

Connect the air supply hose to the air inlet and connect the oxygen supply hose to the oxygen
inlet. There are diameter limits on the two inlets to prevent miss-connection.
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 Service Manual- V8800 Critical Care Ventilator

Oxygen and Air connected to the high pressure input ports of the Oricare V8800 Critical Care
Ventilator will be used as Fresh Gas and will be supplied to the patient.

6.2.3. Connect Accessories

6.2.3.1. Install Patient Circuit

This figure shows the connection of patient circuit, including inspiratory port, water trap,
Inspiratory tube, Y-piece, breathing hoses and expiratory filter.

CAUTION: Assure patient hoses used have the appropriate resistance so that patient
receives proper therapy.

NOTE: When adding attachments or other components to the Oricare V8800 Critical
Care Ventilator breathing system, the pressure gradient across the breathing
system, measured with respect to the patient connect port, may increase.

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 Service Manual- V8800 Ventilator

6.2.3.2. Install Humidifier (optional)

Figure 6-4

Install mounting block (2) onto rail (1) and adjust side position. Lock into place using knob (3).
Install humidifier (4) into channel of mounting block.

6.2.3.3. Install Patient Circuit Positioning Arm (optional)

Figure 6-5

Install mounting block (2) onto rail (4) and adjust position. Lock knob into place using (3).
Install positioning arm (1) onto mounting block (2).

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 Service Manual- V8800 Critical Care Ventilator

6.2.3.4. Install User Interface Screen

Figure 6-6
Slide User Interface (1) into mount (2) and connect cable (3) to the connector on the rear of the
Ventilator Control unit.

6.2.3.5. Install Cylinder Kit (optional)

Figure 6-7

Install O2 cylinder/regulator (2) into the right side of holder (1). Secure cylinder using strap (3).
Repeat for Air Cylinder/regulator on the left side.

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 Service Manual- V8800 Ventilator

NOTE: The kit includes only the mounting brackets and attachments. User must supply
the Gas Cylinders with Gas Regulators and hoses compatible with the Oricare V8800 Critical
Care Ventilator Gas Inlet Connections and at the proper Pressure per V8800 Specifications.

6.3. Removal of Serviceable Assemblies

The following section deals with the removal of serviceable assemblies which may contain
printed circuit boards. The use of proper ESD precautions is required and shall be utilized in
order to reduce the risk of damage to internal circuitry

Prior to any internal work on the machine, the main power switch shall be turned to the OFF
position and the AC power cable shall be removed from the AC source.

6.3.1. Disassembling the Display from Main Control Unit

Figure 6-8

To separate the display from the Main Control Unit

a. Loose the screws (No.1)

b. Pullout the spring lock(No.2)

c. Slideout the display along the direction of the bracket;

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 Service Manual- V8800 Critical Care Ventilator

6.3.2. Disassembling the Main Control Unit from the

Trolley

Figure 6-9

Figure 6-10 Figure 6-11

To separate the Main Control Unit from the trolley

a. Pullout drawer(No.3),as Figure 6-10shows;

b. Screw out knurled bolts(No.2), as Figure 6-11shows;

c. Lift up the host machine(No.1);

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 Service Manual- V8800 Ventilator

NOTE: when installing on the Main Control Unit trolley, please use the plastic padding to
align with the holes，as noted by the center lines in Figure6-9.

6.3.3. Disassembling the Air Compressor from the Trolley

Figure 6-12

To separate the air compressor from the trolley (No.2)

a. Remove six screws on both sides of compressor(No.1 );

b. Slowly slide the cover forward until you can see the data cable.

c. Disconnect the data cable form the pcb and if necessary, disconnect the hose to the
pressure gauge.

d. Remove out the four bolts securing the compressor to the trolley (No.4)

e. Remove the compressor from the trolley.

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6.3.4. Disassembling the Arm Assembly from the Main

Control Unit

Figure 6-13

To separate the arm assembly from the Main Control Unit

a. Loosen the knob(No.1);

b. Open up the clasp(No.2) and remove arm assembly from handrail (No.3).

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6.3.5. Disassembling the Humidification Assembly from

the Main Control Unit

Figure 6-14

To separate the humidification assembly from the Main Control Unit

a. Loosen the knob(No.1);

b. Move the clasp(No. 2) along handrail(No.3) and take off it from the host

c. Humidification (No.4) can be freely removed from the humidification assembly along
the guide-rail.

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6.4. Removal and Installation of Maintenance Spare

Parts

6.4.1. Removal of the Gas Supply Inlet Filter

Figure 6-15

To remove the gas supply inlet filter from the Main Control Unit:

a. Remove the four, 4mm bolts(No.1)

b. Remove the Inlet valve body by pulling it straight back from the unit.(No.2);

c. Unscrew the gas supply inlet filter counterclockwise (No.3).

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6.4.2. Removal of the Oxygen Sensor

Figure 6-16

To remove the oxygen sensor from the Main Control Unit:

a. Pull the oxygen sensor cover off of the sensor (No.2)

b. Unscrew the oxygen sensor counterclockwise(No.1)

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6.4.3. Removal of the W15 (3 solenoid) Cable

Figure 6-17

To removal the W15 cable from the Main Control Unit:

a. Remove the four each, 4mm screws (No.1).

b. Disconnect the display cable from the rear of the Main Control Unit and lift off the
top cover Place in a secure location to prevent damage (No.2).

c. Disconnect the cable connector;

d. Mark each solenoids location and remove the six screws (No.3) securing the
solenoid valves.

e. Remove the W15 cable and solenoids(No.4)

Test: When replacing the W15 cable, each solenoid must be replaced at its matching position.
Conduct the pre-use test, to check whether all items pass, (please refer to Chapter 8 pre-use
test and calibration.)

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6.4.4. Removal of Pressure Sensor Board

Figure 6-18

To remove the two pressure sensor boards from the Main Control Unit:

a. Remove the four each, 3mm screws securing the side panel to the
machine (No.1).

b. Remove the side panel and place it in a location where it will not be damaged (No.2).

c. Disconnect the two cable connector from the circuit boards.

d. Remove the four screws securing the boards (No.3).

f. Remove the two pressure sensor boards (No.4).

Test: When the air pressure sensor is replaced, turn on the machine to check if the Air
pressure value is back to normal.

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6.4.5. Removal of W14 (two solenoid) Cable

Figure 6-19

Figure 6-20

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 Service Manual- V8800 Ventilator

To remove the W14 cable from the Main Control Unit:

a. Remove the four screws securing the top to the Main Control Unit, No.2 in (Figure
6-19).

b. Disconnect the display cable and remove the top cover assembly. Place the top
cover and Display assemble in a secure location to prevent damage.

c. Disconnect the cable connector.

d. Remove the four screws securing the solenoids. (No.3 in Figure 6-20);

e. Remove the W14 cable (No.4 in Figure 6-20) ;

Test: If W14 is not working, the entire electromagnetic valve must be replaced. You need to
perform the pre-use test to verify that all items pass. Please refer to Chapter 8 pre-use test and
calibration.

6.4.6. Removal of the O2 Mixer Assembly

Figure 6-21

a. Remove the four screws securing the top to the Main Control Unit, No.2 in Figure 6-19;

b. Disconnect the display cable and remove the top cover assembly. Place the top cover and
Display assemble in a secure location to prevent damage, No.1 in Figure 6-19;

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 Service Manual- V8800 Critical Care Ventilator

Figure 6-22
c. Disconnect the cable connector, the electromagnetic valvecableand motor driving cable

motor driving cable

electromagnetic
valvecable

Figure 6-23

Figure 6-24 Figure 6-25

d. Disconnect two gas tubes

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 Service Manual- V8800 Ventilator

Figure 6-26 Figure 6-27

e. Remove the screws securing the O2 mixer to the chassis.

Figure 6-28 Figure 6-29

f. Disconnect output tube of O2 mixer

Figure 6-30 Figure 6-31

g. Remove of the O2 mixer by pulling it forward away from the regulators.

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Test: When the O2 mixer assembly is replaced, the O2 sensor must be calibrated. Set the O2
solubility at 21% 60% 100%.The error shall be less than 3 percentage points. You need to
perform the pre-use test, to verify all items pass. Refer to Chapter 8pre-use test and
calibration.

6.4.7. Removal of the TSI Mass Flow Sensor

Figure 6-32

To remove the TSI mass flow sensor from the Main Control Unit:

a. Remove the four screws securing the top to the Main Control Unit, No.2 in Figure 6-19.

b. Disconnect the display cable and remove the top cover assembly. Place the top cover and
Display assemble in a secure location to prevent damage, No.1 in Figure 6-19.

c. Disconnect the cable connector;

d. Remove the two screws, No.3 in Figure 6-32;

e. Move the proportional valves component(No.4 in Figure 6-32) to the left side;

f. Pull out the TSI mass flow sensor (No.5 in Figure 6-32).

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Test: When the TSI mass flow sensor is replaced, the inspiratory valve must be calibrated.
Please refer to Chapter 8 pre-use test and calibration.

6.4.8. Removal of the W4 Cable

Figure 6-33

To removal the W4 cable from the host:

a. Remove the four screws securing the top to the Main Control Unit, No.2 in Figure 6-19.

b. Disconnect the display cable and remove the top cover assembly. Place the top cover and
Display assemble in a secure location to prevent damage, No.1 in Figure 6-19;

c. Disconnect the cable connector;

d. Remove the two screw securing the proportional valve in place, No.3 in Figure 6-33;

e. Lift up and remove the proportional valve, No.4 in Figure 6-33.

Test: When you replace the W4 cable, you need to check if the VTi is within the normal range

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specifications

6.4.9. Removal of the Flow Sensor

Figure 6-34

To remove the flow sensor from the Main Control Unit:

a. Remove the four screws securing the top to the Main Control Unit, No.2 in Figure 6-19.

b. Disconnect the display cable and remove the top cover assembly. Place the top cover and
Display assemble in a secure location to prevent damage, No.1 in Figure 6-19;

c. Press the button (1), remove expiratory valve assembly (3).

d. Unscrew the inspiratory connector (2) and four screws (4), then remove front plate (5).

e. Unscrew the four screws (7), remove the front cover plate (6).

f. Unscrew the two screws (8), remove the flow sensor serial (9).

Test: When the flow sensor is replaced, the inspiratory valve must be calibrated. Please refer
to Chapter 8pre-use test and calibration.

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6.4.10. Disassembling of PEEP Valve

Figure 6-35

To remove the PEEP valve from the Main Control Unit:

a. Remove the four screws securing the top to the Main Control Unit, No.2 in Figure 6-19;

b. Disconnect the display cable and remove the top cover assembly. Place the top cover and
Display assemble in a secure location to prevent damage, No.1 in Figure 6-19;

c. Remove the plastic tubes from the connectors on the PEEP valve(No.1 in Figure 6-35);

d. Disconnect the cable connector;

e. Remove the four screws No. 2 in Figure 6-35;

f. Remove the PEEP valve.

Test: When the PEEP valve is replaced, the expiratory valve must be recalibrated. Please refer
to Chapter 8 pre-use test and calibration.

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6.4.11. Removal of the Safety Valve Diaphragm

Figure 6-36

The diaphragm assembly is used in the expiratory module assembly and inspiratory module
assembly.

To remove the diaphragm assembly from inspiratory module assembly:

a. Remove the four screws securing the top to the Main Control Unit, No.2 in Figure 6-19;

b. Disconnect the display cable and remove the top cover assembly. Place the top cover and
Display assemble in a secure location to prevent damage, No.1 in Figure 6-19;

c. Remove the plastic tubes on the connector of the safety valve;

d. Unscrew the safety valve cover, No.1 in Figure 6-36;

e. Remove the diaphragm assembly, No.2 and 3 in Figure 6-36;

f. Install a new diaphragm assembly and test.

Test: when the diaphragm assembly is replaced you need to do the pre-use test, to verify all
items pass, please refer to Chapter 8pre-use test and calibration.

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Figure 6-37 Figure 6-38

To remove the diaphragm assembly from the expiratory module assembly:

a. Pull out latch (No.1 in Figure 6-37);

b. Unscrew the safety valve cover(No.1 in Figure 6-38)

c. Remove the diaphragm assembly (No. 2 in Figure 6-38)

d. Install a new diaphragm assembly and test.

Test: When the diaphragm assembly is replaced, calibrate the inspiratory valve by referring to
the Chapter 10 calibration. Perform the pre-use test, to verify all items pass, please refer to
Chapter 8pre-use test and calibration.

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6.4.12. Removal of the W24 Cable

Figure 6-39

To removal the W24 cable:

a. With a medium flat blade screwdriver, push in and turn locking mechanism
¼ turn counterclockwise to release the battery box.

b. Grasp the drawer handle(No.1 in Figure6-39) and pull out battery box assembly;

c. Disconnect the cable connector;

d. Open up the spring slices, No.2 in Figure 6-39;

e. Disconnect the W24 cable, No.3 in Figure 6-39.

Test: when you replace the W24 cable, turn off the alternating current and external battery to
check if the internal battery is powered, and the machine operates normally.

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6.4.13. Removal of the W26 Cable

Figure 6-40

Figure 6-41

To removal the W26 cable:

1. Disconnect the cable connector (No. 2 in Figure 6-40)

2. Remove the two screws (No.1 in Figure 6-40).

3. Pull the assembly out of the housing (Figure 6-40)

4. Disconnect the plug(No.3 in Figure 6-40);

5. Press the parts (No.4 in Figure 7-38) to remove the drawer (No.5 in Figure 6-40);

6. Undo the battery strap(No.6 in Figure 6-41) ;

7. pull out the W26 cable(No.7 in Figure 6-41)

8. Install a new assembly.

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Test: When the W26 cable is replaced, turn off the alternating current and internal battery to
check if the external battery is powered, and the machine operates normally.

6.4.14. Removal of the Power Supply AC/DC Module

Figure 6-42

To remove the power supply module:

a. Remove the four screws(No.1 in Figure 6-42), and remove the side panel
(No.2 in Figure6-28)

b. Remove the screws(No.3 in Figure 6-28), disconnect the correlative connectors, and
remove the electronic board assembly (No.4 in Figure 6-42)

c. Remove the power supply module (No.5 in Figure 6-42) from Main Control Unit by
removing the four screws securing it.

Test: When the power supply AC/DC module is replaced, turn off the internal battery and
external battery. Connect the alternating current and verify the machine operates as specified
normally.

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6.4.15. Removal of Components in the Display

Four screws Two screws

Figure 6-43 Figure 6-44

a. Remove the four screws in Figure 6-43and remove the mounting plate;

b. Remove the two screws in Figure 6-44;

Figure 6-45 Figure 6-46

c. Pry open the back-shell of display with a flat blade screwdriver at the areas circled in Figure
6-45.Be careful not to damage the display housing.

d. Open the back-shell slowly and remove speaker by removing the two screws in the
Figure 6-46, then remove the back-shell.

Screws

PCB mask

Figure 6-47

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e. Remove the eight screws, and then remove the PCB mask, Figure6-47;

f. Figure6-48, show the components in the display that can be easily removed.

Figure 6-48

Display Control
1 Alarm light panel 2 3 W36 cable
Panel

PC/104 single board

computer suite,
4 5 Speaker Component 6 1G memory card
industrial grade CF
card

Touch screen Aperture and mute

7 Display interface panel 8 9
control Panel

Inverter Front shell

10 W31 cable 11 12
TPI-02-0606 component

Test: When replacing any of the above components, you need to check if the screen is working
normally.

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6.4.16. Removal of the Electric Panel Assembly

Figure 6-49

Main Control core

1 Main Control board 2
board
3 Power Board 4 Charger Board

a. Remove the side panel, as in Figure 6-42;

b. The components on the electric panel assembly appear as in Figure 6-49.

Test: When any of the electronic boards are replaced, ALL calibrations need to be completed,
followed by the pre-use test. Refer to Chapter 8 pre-use test and calibration.

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6.4.17. Removal of the BDU Assembly

Figure 6-50 Figure 6-51

a. Remove the side panel, (Figure 6-50)

b. Remove the two screws (No.1 in Figure 6-51);

c. Remove the BDU assembly(No.1 in Figure 6-51);

d. Test: When the BDU assembly is replaced, ALL calibrations need to be completed,
followed by the pre-use test. Refer to Chapter 8 pre-use test and calibration. Removal of the
one-way diaphragm

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6.4.18. Removal of the One-Way Diaphragm

Figure 6-52

To remove the one-way diaphragm：

a) Remove the expiratory valve core component, (Figure 6-37)

b) Remove the component of one-way valve core (No.1 in Figure 6-52) and
diaphragm by unscrewing it.

c) Remove the one-way diaphragm(No.2 in Figure 6-52);

Test: When the one-way diaphragm is replaced, calibration of the inspiratory valve needs to be
completed. Please refer to chapter 8 pre-use test and calibration.

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6.4.19. Removal of the Safety Valve Gasket

Figure 6-53

To remove the safety valve gasket：

a. Remove the side panel, such as Figure 6-42;

b. Remove the three screws (No.1 in Figure 6-53);

c. Remove the safety valve cover (No.2 in Figure 6-53);

d. Remove the safety valve gasket (No.3 in Figure 6-53);

Test: When the safety valve gasket is replaced, the pre-use test must be completed. Refer to
chapter 8 pre-use test and calibration.

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6.4.20. Removal of O-Ring Sealing Rings

Figure 6-54

To remove the O-Ring sealing rings：

a. Pull the release button(No.1 in Figure 6-54);

b. Remove the expiratory valve core component (No.2 in Figure 6-54);

c. Remove the O-Ring sealing ring(No. 3 in Figure 6-54, model:4x1.8) and the
O-Ring sealing ring(No. 4 in Figure 6-54, model:3x1.8)

Test: When the O-Ring sealing rings are replaced, the inspiratory valve needs to be calibrated.
Refer to chapter 8 pre-use test and calibration.

6.5. Functional Testing

NOTE: Before the functional testing you need to set ventilator into a standard state.

Ventilator standard working state:

Breathing patterns: A / C (VCV);

Inspiratory time: 1 second;

Breath-hold time: 0 seconds;

Respiratory rate: 20 beats / min;

Tidal volume: 400ml;

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The upper pressure limit: 90cmH2O;

Pressure lower limit: 0cmH2O;

Oxygen concentration: 21%;

Trigger sensitivity: -3 cm H2O;

PEEP: 3 cm H2O;

Ventilation waveforms: square wave;

Gas source rated working pressure: 0.4 mpa.

Test items Test point Inspection standards

Advanced alarm: flashing red light,
10-pulse cycle play an alarm sound.
Alarm sound Respectively to trigger the high, Intermediate warning: flashing
and alarm middle, low-level alarm, observe yellow light, 3 Pulse reported loop
lamp test warning lights and alarm sounds Police sound.
Low-level alarm: yellow light, a
single alarm sound of the two pulse.
Press the mute button after the
The mute Unplug piping,the alarm, sounds and
sound, the alarm disappears, the
button appears, press the mute button;
Screen 120scountdown;
In standard work status, breathing
test device is connected to ventilator
inspiratory port in VCV mode, after
the output tidal volume is stable,
record Vti monitoring values of Set the value of 20mL, the detection
breathing test equipment and value is 10 ~ 30mL;
ventilator. Tidal volume settings as
Tidal volume
the following table: Set the value of 500mL, the
y time（s）

detection value should be 450 ~

y（bpm）
Frequenc
Inspirator
（mL）

550mL;
volume

Child. 20 0.2 60
Adult 500 2 10
The standard working condition,
connecting pipes and the simulated
lung, in the loop access breath testing Set PEEP 20cmH2O, as follows:
PEEP
equipment, ventilator work, set 18cmH2O ~ 22cmH2O;
end-expiratory pressure for
20cmH2O, other parameters

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default.Observed ventilator
monitoring values, values and
ventilator settings.
Perform the calibration of the flow
sensor, disconnect the breath-side Inspiratory peak flow rate of 160 to
Peak velocity
piping, and the recorded value of the 200 the LPM
maximum flow rate of the ventilator.
PCV mode, respiratory rate 10 bpm,
the upper pressure limit set maximum
PEEP was the value of 0 cmH2O with
three links breath test equipment and
Pressure to ventilator connection, set the value of
Set 30cmH2O, as follows: 27 to
control levels the pressure level in the order of 5
33cmH2O;
of PCV cmH2O, 30 cmH2O, 90 cmH2O,
breathing machine at the platform
when the pressure of the test
equipment in the record show the
value and set value.
Set the oxygen concentration in the Set the oxygen concentration of
21%: 16% ~ 26%;
standard working condition, followed
Set the oxygen concentration of
by 21%, 60%, 100%, the value of the
60%: 55% ~ 65%;
oxygen concentration stabilized,
FiO2 Set for 100% of the oxygen
record the test equipment and the
ventilator oxygen concentration concentration: 95% ~ 100% (which
detection value, the ventilator settings may appear on the arrow, shall be
value. deemed adopted);
Boot more than 40 minutes to check
Exhalation exhalation valve roots of the great
Can be heated
valve heating circle the lower half of the heating
temperature;

NOTE: These items relate to the external battery, the application of

optional external battery, or NA.
Power indicator light display inside
AC, battery, and outside the battery indicator,
Switched by the AC with internal and
external power supply; two batteries
display check external batteries;
with a charging, the charge indicator
lights are bright;
Power indication, the charge lamp is
Turned on Unplug the AC internal and
off, the screen shows the internal
external battery connection at the
and external battery, external
same time;
battery-powered;

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Boot within the battery can be

Separate the battery within 10
charged, the display shows the
minutes after boot, connect the AC;
battery charge; charging lights;
Boot, external battery can be
Boot after 10 minutes alone outside charged, the display shows the
the battery, connect the AC; external battery charging; charging
lights;

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7. User Maintenance

WARNING: Oricare recognizes that cleaning, disinfection, and sterilization practices vary
widely among medical institutions. It is not possible to specify or require specific practices that
will meet all needs, or to be responsible for the effectiveness of cleaning, sterilization, and
other practices carried out in the patient care setting.

WARNING:Use a cleaning and disinfection schedule that conforms to your institution‘s

disinfection and risk-management policies.

• Refer to the material safety data as applicable.

• Refer to the operation and maintenance manuals of all disinfection equipment.

• Do not inhale fumes that may result from any disinfection process.

WARNING: Movable and removable parts may clamp or even crush your hand. Use
caution when moving or replacing system components.

CAUTION: The disposal of environmentally harmful devices (such as batteries and LCD
display) must be in accordance with local regulations.

WARNING: Use a cleaning and disinfection schedule that conforms to your institution‘s
disinfection and risk-management policies.

• Refer to the material safety data as applicable.

• Refer to the operation and maintenance manuals of all disinfection equipment.

• Do not inhale fumes that may result from any disinfection process.

WARNING: Do not use talc, zinc stearate, calcium carbonate, corn starch or similar
material to prevent sticking of the bellows, as these materials may enter the patient‘s lungs or
airway, causing irritation or injury.

CAUTION: To prevent system damage:

• Refer to the literature supplied by the manufacturer of the cleaning agent.

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• Never use organic, halogenated or petroleum-based solvents, anesthetic, glass cleaning

agents, acetone or other irritant agents.

• Never use abrasive agents (i.e. steel wool or silver polish) to clean components.

• Keep all liquids away from electronic components.

• Prevent liquid from entering the equipment.

• All cleaning solutions used must have a pH between 7.0 and 10.5.

CAUTION: Never immerse the oxygen sensor or its connector in any type of liquid.

• Dispose of the oxygen sensor per the manufacturer‘s specification.

CAUTION: Do not wash the inner surface of the oxygen sensor.

CAUTION: Prior to use after cleaning or disinfecting, power up the system as described in
section 6 and follow the on-screen Pre-Use test prompts to perform the Leak Test and Circuit
Compliance Test.

7.1. General

7.1.1. Basic Guidelines

Discard one time use components after using. Don‘t use hard brushes or other sharp tools in
cleaning to avoid damage to parts.
• Clean components with warm water and light detergent.

• Dry the components after rinsing with water.

• Check each component when cleaning and replace damaged ones.

• After a component is replaced, test the ventilator first prior to putting the ventilator into

service.

CAUTION: Follow the instructions of detergent manufacturer. Concentrated detergent

may hurt some components. Detergent residue may cause spots and cracks, especially in
high temperature disinfection.

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7.1.2. Disinfection and Sterilization

Discard one time use components after using. Using an FDA cleared Gluteraldehyde
disinfection solution; follow the manufacturer‘s instructions for high level disinfection and
rinsing of the part while adhering to facility policies and procedures. Ensure that the part has
been cleaned as described before disinfecting. Alternative method to disinfection solution is
steam autoclaving. High level disinfection of the part is accomplished, through steam
autoclaving up to a maximum temperature of 134 ºC (273 ºF). When using an autoclave, follow
the manufacturer‘s instructions for high level disinfection.

Table 7-1 Guidelines for cleaning and disinfection

Item How Often Procedure Note

Wipe clean with a damp cloth and

water-soluble mild soap or with one
of the chemicals listed below or its
equivalent. Apply soap or chemical
to damp cloth and directly to the
equipment. If necessary use damp
cloth and water to rinse off chemical
External residue.
Be careful not to let
surface of
After every • Mild dishwashing detergent disinfectant into the
ventilator
patient machine or power
(including
• Isopropyl alcohol (70% solution) supply plug.
LCD)
• Window cleaning solution (with
isopropyl alcohol and ammonia)

• Ammonia (15% solution)

• Bleach (10% solution)

• Hydrogen peroxide (3% solution)

Remove Expiratory module from

ventilator and remove diaphragm
Reinstall the
and water trap. Clean the shell,
module after
diaphragm and water trap
After each cleaning and
Expiratory separately. Using an approved
patient/ drying. Pay
module Gluteraldehyde disinfection solution,
weekly attention to assure
follow the manufacturer‘s instruction
connections are
for high level disinfection and rinsing
of the diaphragm, water trap and gas tight.

shell. Note: The shell and water trap

can also be high level disinfected

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through steam autoclaving up to a

maximum temperature of 134°C
(273°F). Using an autoclave, follow
the manufacturer‘s instruction for
high level disinfection of the shell
and water trap while adhering to
facility procedures. Note:
autoclaving should not be used for
high level disinfection of the
diaphragm.

7.2. Regular Maintenance

7.2.1. Maintenance Principles

Don‘t use a faulty machine. Ask an authorized agent to carry out all necessary maintenance
tasks. Test the machine after maintenance for normal operation. Every parameter should meet
requirement in specification.

In order to ensure the reliability of the machine, all maintenance and repair work should be
carried out by an authorized agent of our company. In case such person is unavailable, a
qualified person with similar maintenance experience is acceptable for the work.

CAUTION: Persons without sufficient experience are strictly prohibited from performing
maintenance.

Use products from Oricare Inc. to replace damaged ones and test, ensuring all specifications
are met.

Contact local service agents of Oricare Inc. in case support is needed. In all cases,
maintenance fee is the current component price plus reasonable labor cost, except for those
within guarantee period.

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7.2.2. User Maintenance

Minimum maintenance interval Task

Drain water in gas supply inlet filter, check

Daily or according to hospital liquid in expiratory module water

policy trap(collected liquid volume cannot be more

than half of the bottle)

1-3 month(s) or when soiled Clean air filter

Calibrate flow and pressure sensors;

Every year Calibrate inspiratory valve and expiratory

valve (if necessary)

Every year or after a failed Replace the O2 sensor(actual life depends

calibration on temperature and O2 concentration)

Check components and replace or repair

When cleaning and installing
when necessary.

Notes related to User Maintenance:

To change the Oxygen sensor, remove the Oxygen sensor cover on the rear of the machine,
replace the installed Oxygen sensor with a new Oxygen sensor supplied by Oricare. Use care
to assure connections and installation are complete. Replace Oxygen sensor cover.

Note: V8800 Ventilator performs an O2 sensor calibration automatically, every 24 hours,

no operator intervention is required.

WARNING: If the V8800Ventilator will not be in use for a period of more than 6 months,
the internal batteries must be disconnected or removed to prevent possible damage to the
equipment or risk to users or service personnel.

WARNING: The ventilator must not used, nor be connected to, any anti-static or
electrically conductive hoses and tubing.

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7.2.3. Service Life of Product/Accessories

CAUTION：The service life of the following items is based on normal operating conditions.

Mask, patient pipeline One-off

Power supply cable, gas supply pipe 8 years

Machine 8 years

Battery 2 years

7.3. Maintenance in Operation and Transportation

The location of machine should be proper so that it cannot obstruct or be disturbed by medical
care personnel. Fix power supply cable well to avoid failure. Use caution not to touch
accidental keys on the panel, which may make tidal volume setting wrong.

During transportation of the ventilator with or without a patient connected, make sure that the
following conditions are fulfilled;

Gas cylinders are connected with a sufficient amount of gas, the Battery module is functioning.
Follow the hospital guidelines.

Use the handles on the Mobile Cart. Transport the bed and the ventilator slowly, and watch the
patient connection carefully to see that no pulling or other movement occurs.

Be careful not to tip the Mobile Cart when crossing an obstacle such as a doorstep

7.3.1. Transportation

Use care when moving machine within hospital or clinical environment.

WARNING: If Control Unit of Ventilator is dropped or damaged during transportation,

equipment failure could result in patient injury.

WARNING: Tip over hazard – use care when moving Ventilator mounted to Cart as
device could tip over leading to injury or damage to the equipment and possible subsequent
patient injury.

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User can carry packaged machine while riding vehicle, plane and train. Impact, severe shock
and damp should be avoided during transportation (other conditions should accord with
purchase contract), with ambient temperature -20°C-+60°C and relative humidity not more
than 95%. In case transportation conditions don‘t agree, put the machine in normal operating
environment at least 24h before using.

7.3.2. Storage

CAUTION: Do not put ventilator into the shock environment.

CAUTION: Do not lay heavy objects on the top.

The machine should be stored in a room with temperature -20°C-+60°C and relative humidity 5
- 95% non-condensing, with ventilation and no corrosive gas.

WARNING: If the storage environment conditions don‘t agree, put the machine in normal
operating environment at least 24h before using.

CAUTION: The device should be stored in a room that is not drafty and where no
corrosion gas exists.

CAUTION: When the storage conditions are beyond the requirements of operational
environment, and the storage state is transferred into operation state, the product only can be
used after being stored in environment for over 24 hours.

7.4. Battery Maintenance

7.4.1. Battery Specification

Internal battery module

- DC12V, 2.3AH, lead-acid battery, 2 in series

- Typical charge time: 4h

- Typical discharge time: 1h

Extended battery module

- DC12V, 5.0AH, lead-acid battery, 2 in series

- Typical charge time: 8h

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- Typical discharge time: 2h

7.4.2. Precautions

Charge: When operating with AC power supply on, the system will maintain the battery
automatically. Charge time is less than 4h.

Discharge: Extended battery module (if installed) will supply power prior to the internal battery
module when machine is operating on battery.

In case of low battery condition, an alarm message ―Low battery‖ will appear, notifying the user
to restore AC power supply to charge batteries, otherwise the batteries will be depleted and
alarm ―Limited Battery Capacity‖ will be displayed, and eventually the system will be shut down
(for safety reason, manual power-on is required to start the machines again after an automatic
shutdown).

7.4.3. Battery Storage

In case the battery is to be stored for a long time, charge it fully prior to storage.

In case storage time exceeds 3 months, charge battery every 3 months.

High humidity and high temperature environments should be avoided for storage.

If battery is damaged due to improper maintenance, replace promptly, otherwise liquid leakage
may corrupt the machine. Contact the manufacturer when replacing battery.

7.4.4. Battery Replacement

Same model battery with CE certification is suggested. Make sure AC power supply is
disconnected before replacing.

CAUTION: An authorized Oricare services representative can replace battery. If the

battery will not be used for a long-time, please contact Oricare service representatives to
disconnect battery. The replaced battery should be disposed in accordance with the local
policies.

CAUTION: When ‗battery low‘ alarm occurs, charging should be done immediately.
Otherwise, the V8800 Ventilator System will shut off in several minutes automatically.

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7.5. Disposal

Correct Disposal of Batteries and O2 Sensors

WARNING: Treatment of batteries and O2-sensor capsules:

• Do not throw into fire! Risk of explosion.

• Do not force open! Danger of bodily injury.

• Follow all local regulations with respect to environmental protection when disposing of
batteries and O2-sensor capsules.

This product must not be disposed of with your other waste. Instead, it is your responsibility to
dispose of your waste equipment by handing it over to a designated collection point for the
recycling of waste electrical and electronic equipment, or by returning it to Medical Illumination
International, Inc for reprocessing. The separate collection and recycling of your waste
equipment at the time of disposal will help to conserve natural resources and ensure that it is
recycled in a manner that protects human health and the environment. For more information
about where you can drop off your waste equipment for recycling, please contact your local
city office, your waste disposal service, or your product distributor or retailer.

7.6. Warranty

7.6.1. Manufacturing Techniques and Materials

For a period of one year from the date of original delivery, the components and assemblies of
this product are warranted to be free from defects manufacturing techniques and materials,
provided that the same is properly operated under the conditions of normal use and regular
maintenance. The warranty period for other parts is three months. Expendable parts are not
included. Oricare‘s obligation under the above warranties is limited to repairing free of charge.

7.6.2. Freedom from Obligations

• Oricare‘s obligation under the above warranties does not include freight and other fees;

• Oricare is not responsible for any direct, indirect or final product broken and delay which
result from improper use, alteration by using unapproved assemblies and maintenance by
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anyone other than Oricare;

• This warranty does not apply to the followings:

Improper use;
Machines without maintenance or machines broken;
The label of Oricare original serial number or mark is removed or replaced;
Other manufacturers‘ products.

7.6.3. Security, Reliability and Operating Condition

Oricare is not responsible for the security; reliability and operating condition of this product in
case that:
• The assemblies are disassembled, extended and readjusted
• This product is not operated correctly in accordance with the manual instruction. The
power supply used or operating environment does not follow the requirements in this
manual.

7.7. Return

Follow the steps in case that the product needs to be returned to Oricare:

1、Obtain the rights of return

Contact with the customer service of Oricare by informing them the number and type of the
product. The number is marked on the surface of the product. Return is unacceptable if the
number cannot be identified. Enclose a statement of the number, type and the reason of return
as well.

2、Transportation charges

Transportation and insurance charges must be prepaid by the user for transporting the product
to Oricare for repairing.

NOTE: Each Oricare product has a serial number, such as V8800 xx xx xxx. This serial
number should be referenced in all correspondence. Where: V8800 = machine model number.

xxxx xxx: equipment number


st
1 two ‗xx‘ digits – last two digits of current year

nd
2 two ‗xx‘ digits indicate month product was manufactured
 Z=O,Y=1,X=2,W=3,V=4,U=5,T=6,S=7,R=8,K=9.

rd
3 group of ‗xxx‘ digits indicates the number unit shipping in a current month.

Product serial number appears at nameplate and on equipment packaging.

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Manufacturer Oricare Inc

1900 AM Drive
Address
Quakertown, PA 18951 USA
EC Representative Obelis SA
Address Bd General Wahis 53, 103D Brussels, Belgium
Tel. +(32) 2732-59 54
Fax +(32) 2732-60 03
Web site www.oricaremed.com
Email info@oricaremed.com

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8. Pre-Use Test

8.1. Pre-use Test Procedure

The machine will enter the Pre-use test following display of the power-on page.

Items included in the power-on self-test:

Test Items Remarks

After each system has completed its initialization, technical tests
will be performed, including: voltage checks at critical points in the
Technical Test circuitry; data collection necessary for system operation; test of
communication between sub-systems; tests of measurement
circuits and valve control circuits.
This test will verify whether the batteries can supply enough power
AC/Battery switch test to operate the ventilator normally. Please follow instructions as
displayed.
Test will proceed when at least one supply (O 2 or Air) is functional.
Gas supply pressure test An Alert shall be posted if only one supply is functional.
This test requires that both gas supplies (O2 or Air) are available. If
one source is not available then a message ―Air (or oxygen) source
Oxygen sensor test. is inadequate‖ and the test cannot be carried out. If only one gas is
available then an Alert shall be posted at test conclusion.
Leakage test Internal leakage test.

Flow sensor test Flow sensors function and accuracy test.

Pressure sensor test Pressure sensors function and accuracy test.

Safety valve test Safety valve function and accuracy test.

Circuit compliance test Circuit compliance value measurement.

Performed if a CO2 module is detected. An Alert shall be posted if
CO2 Sensor test the test fails.

Explanation of legends on the very bottom (refer to figure 6-3): ―√ (green)‖ refers to OK, ―× (red)
―failure,‖ ○ (yellow) ―skipped‖. The time of the last test is displayed on the upper part of screen.

When all tests are completed, this page will display test results, as well as test data and the
time of the test on the upper part of screen. A key ―Confirm‖ will be shown on the very bottom
of page. Press ―Confirm‖, then the system will enter standby mode; otherwise the Test
Results page will remain on the screen.

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Methods for testing the function of the alarm system for conditions specified by IEC60601-2-12.
These are to be performed at the user‘s discretion.

Perform the following procedure to prove operation of the Low MVe and High Airway pressure
alarms:

1. Connect V8800to an Air source.

2. Set the Power switch to On.

3. Connect a breathing circuit and test lung to V8800.

4. Press Start Ventilation and ventilate with default settings except set O2 to 21%.

5. After 5 breaths, observe the MVe reading on the display.

6. Set the MVe low alarm limit to a value greater than the observed MVe reading.

7. Verify that a low level MVe low alarm is present on the 3rd breath.

8. Return the MVe low alarm limit to original setting.

9. After 5 breaths, observe the Ppeak reading on the display.

10. Set the PAW upper alarm limit to a value lower than the observed P peak reading.

11. Verify that a low level High Airway Pressure alarm is present after 1 breath and that a
high level High Airway Pressure alarm is present at the start of the 4th breath.

12. Return the PAW upper alarm limit to original setting.

13. Set the Power switch to OFF.

8.2. Pre-use Test Failure Analysis

If the pre-use test failed, follow these steps to troubleshoot.

Pre-use test item Possible reason and recommended action if failed:

Technical Test See the Technical Test Error Code below.
Make sure the internal battery is installed and charged.
AC/Battery Test
Make sure the AC supply is OK.
Make sure the two gas supplies are connected, and the
Gas Supply Test
pressure is in the spec
Perform 21% and 100% oxygen sensor test at first, and try
Oxygen Sensor Test again.
Make sure the two gas supplies are connected, and the

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pressure is in the spec.

Make sure the oxygen sensor is valid and connected to the
main box.
Make sure the oxygen auto calibration valve is connected right
and no leak.
Calibrate Inspiratory valve at first, and try again;
Leak Test
Make sure machine and connected tube have no leak.
Calibrate Inspiratory valve at first, and try again;
Make sure machine and connected tube have no leak;
Flow Sensor Test
Make sure inspiratory flow sensor and expiratory flow sensor
work fine.
Calibrate Inspiratory valve at first, and try again;
Make sure machine and connected tube have no leak;
Pressure Sensor Test
Make sure inspiratory pressure sensor and expiratory
pressure sensor work fine.
Calibrate Inspiratory valve at first, and try again;
Make sure safety valve works fine;
Safety Valve Test
Make sure machine and connected tube have no leak;
Make sure expiratory pressure sensor works fine.
Calibrate Inspiratory valve and Expiratory valve at first, and try
again.
Breath Circuit Test
Make sure machine and connected tube have no leak;
Make sure expiratory pressure sensor works fine.
Take off the CO2 sensor from the breath circuit, and put it in the
air.
etCO2 Sensor Test Make sure the CO2 sensor has warmed up. The LED indicator
in the sensor turns green.
Make sure the adapter is installed into the sensor.

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9. Network

9.1. Overview

The V8800 Ventilator can export patient monitoring data in HL7 format over a local area
network (LAN) using the TCP/IP transport protocol. The data can be sent to a server and then
forwarded to an Electronic Medical Records (EMR) system or sent directly to the EMR system.

9.2. What is Exported?

Network completes ventilator local IP and port settings, specifies IP (common PC) of node and
port number that connect and send data. After doing the above settings can establish a
connection to the ventilator. This machine data is sent to the remote destination node.
Currently send data by two ways. One is sent cyclically, the period is 1second, and sending
waveform data and monitoring values. Another is sent immediately, send alarm information,
ventilation parameters, alarm limit settings and so on at the beginning of connection. When the
information is changed that send synchronal information. Detailed data communication
protocols refer to "NVP_HL7 agreement."

9.3. Establishing a Connection

Using data transmission functions require checking whether connection is open. Check by
following steps:

1) Connect the ventilator and network of purposes PC with network cable.

Connection can be achieved by two ways: First, the ventilator access network equipment,
such as Hub, switches and so on. Second, connect the ventilator and the destination PC's
network card with a network cable. Two connections use ordinary network cable.

2) Ensure that the ventilator set the IP address manually, not automatically obtain IP.

USB key board is connected to the ventilator while click two keys Win and Esynchronously,
then appear ―My Device‖ interface, press― control Panel‖―Network and Dial-up
Connections‖―PCI-E100E1‖, enter the connection settings interface. Obtaining the IP
address is set to: Specify an IP address, and the ventilator is specified an IP address.

Set IP address of ventilator and destination PC in the same network segment. Such as PC's
subnet mask is 255.255.255.0, subnet mask of ventilator also performs the same setting, first
three digits setting of ventilator IP address is the same as PC's IP address and ensure that the

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final one setting is different other hosts on the network segment. Then click ―win‖ button, and
select ―reboot‖, hot restart ventilator.

After this operation, ventilator enter the local IP and remote IP and click the Connect button to
complete the local IP settings by the ventilator settings →UI interface network interface. You
can enter the ventilator control panel to set without keyboard each time

3) Use ―Ping‖ command to verify network connectivity.

Use ―Ping‖ command to verify network connectivity on the PC. ―Ping‖ open indicates the
network is available, you can click connection button to start data transmission. Click the
Connect button, if the ventilator displays IP settings are different the current IP, change
interface IP settings for ventilator IP, or retain the current setting. Then start data transmission.

4) The PC starts data receiving test software to check whether the data is sent correctly. The
PC starts data receiving test software, input ventilator IP, click ―connection‖.

Ventilator system setting web interface, complete the above 1), 2), 3) operation, click the
―connection‖ that starts data transmission. Received data can be seen by PC-data receiving
software.

9.4. Interface Instructions

Click ―Configurations‖ to enter the configurations interface. On this page, the user needs to
enter the password, as shown in Figure 9-1.

Figure 9-1
Input the correct password to enter, Click ―Site Configuration‖ to enter the site configuration
interface. As shown in Figure 9-2.

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Figure 9-2
Various parts of the interface are described as follows:

Figure 9-3

1) Local IP Address. Each number is from 1 to 255. If the input is outside this range, a
message is displayed: ―* is invalidate. Please insure the value is between 1 and 255.‖If it is not
set then display 0.0.0.0.

2) Local subnet mask. If it is not set then display 0.0.0.0. This is generally filled 255.255.255.0
or 255.255.0.0. This set is the same as subnet mask of destination PC.

3) Local port. Ventilator sends data through the port. Receiver gets data from the ventilator
through the port. Port 9101 is used by default. It can use from 65535 to 5000 as the port
number, If the input is outside this range, a message is displayed:‖ * is invalidate. Please
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insure the value is between 5000 and 65535.‖

4) Remote IP address. It is the IP address of the data receiving end. Once connected, the
ventilator only sends data to this address of the host. Usually the IP and ventilator IP is in the
same segment.

5) Remote port. It is data receiving end port. Ventilator establishes a connection with the
receiver through the port, receiving end receives data through the port. This machine is
generally associated with Ventilator port. Port 9101 is used by default. It can use from 65535 to
5000 as the port number, If the input is outside this range, a message is displayed:‖ * is
invalidate. Please insure the value is between 5000 and 65535.‖

6) ―Connect‖. Click this button to start data transmission. A message is displayed: message is
displayed on (8)area, while a small icon is displayed in the upper right corner of interface within
three seconds. Then all the data will be saved in the ventilator file, when open this interface
again, it will display the last settings.

7) ―Disconnect‖. Click this button to stop the data transfer.

8) Data sharing status. Connected, a message is displayed: ―Data Share On‖; disconnected, a
message is displayed:―Data Share Off‖.

9) Digital input keypad. It is used to enter the digital.

9.5. Transmits and Receives Data

Data is packaged in HL7 format and transmitted by UDP packets. You can set up UDP
listening service to receive data, unpack the data according to the rules of the relevant
agreements. Detailed rules refer to "NVP_HL7 Protocol."

1) Waveform data. The period of Waveform is 1second. Receiver receives the waveform data
and saves into the buffer, and then it is drew on the interface according to the sampling
frequency (50ms). Drawing frequency and sampling frequency may be different. It is adjusted
according to the number of data in the buffer. Since the network delay and buffer, there will be
a delay drawing, the maximum delay is about 7 seconds.

2) Monitoring data. The transmission period is 1 second. Only the network latency is affect
monitoring data updates, it is generally not delay in the open network.

3) Alarm information. It sends all current alarm information when connection is established
and ventilation is started. It will also send the appropriate information when the new alarm
generates or alarm disappears.

4) Mode and ventilation parameters. It sends all current mode and ventilation parameters
when connection is established and ventilation is started. It will send the change mode and
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ventilation parameters settings in the mode transitions.

5) Alarm limit. It sends all current alarm limits when connection is established and ventilation is
started. It will send the change value when alarm limit is changed.

9.6. Troubleshooting

Right transmission data requires that network settings of ventilator is correct, receiver test
software can start normally, and network port of ventilator is installed correctly, and so on.

1) Local network settings of ventilator can refer to9.3.

2) Receiver test software can move in windows XP and windows 7 system, if it can‘t receive
data and ventilator and network cable are normally, network configuration information may
be incorrect. In this case, you can use the command:‖netsh winsock reset‖ that reset the
network configuration and reboot the computer.

3) Ventilator network card. The above case is correctly, the network is still blocked, namely,
ping is failure. You should check that ventilator network card is properly installed and
connected. Use correct network port which is connected to the ventilator, if you can
Unicom network, show the network adapter or interface have problems. Can replace card
or connect afresh.

4) The PC's network connection is disconnected if you connect the ventilator and computer
with network cable, you should check whether the line is connected properly. Make sure
the cable is normal, then should open the ventilator screen, check the card is properly
connected.

5) If uld op is fail, make sure ―remote IP Address‖ is the same as PC IP. If the PC uses a
wireless connection that can be disconnected, then verify properly connected.

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10. Service

Click ―Service‖ to enter the service interface. On this page, the user needs to enter the
password, as shown in Figure 10-1.

Figure 10-1

Input the correct password to enter, There are six choices on this page: Calibration,
Event/alarm log, Machine Information, Language, Test Page and update. The default page is
―Pressure sensor‖ Calibration. See Figure 10-2.

Figure 10-2

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10.1. Calibration

10.1.1. Calibration Operation Guidance

The calibration choices include: 1)Pressure Sensor Calibration, 2) Flow Sensor Calibration, 3)
O2 Sensor Calibration, 4)CO2 Sensor Calibration, 5) Inspiratory Valve Calibration, 6) O2
Mixer,7) Expiratory Valve Calibration, 8) Atmospheric Sensor Calibration, 9) Touch Screen
Calibration, 10) Leak Test and 11) Patient Circuit Test, as shown in Figure 10-2.

1. Pressure Sensor Calibration: Click ―Pressure Sensor‖ to enter the calibration interface. A
message is displayed: ―This step is to zero the pressure sensor. Please remove the breathing
circuit from the ventilator before calibration.‖ A legend is displayed as well as shown in Figure
10-2.

Click ―Cali‖ to start pressure sensor calibration. A progress bar and a message ―Calibration in
progress. Please Wait‖ will be displayed as shown in Figure 10-3.

NOTE: During this period no other operation can be performed. Clicking other areas will
have no response.

Figure 10-3

When the calibration finishes, there shall be a message that shows the current time,
inspiratory valve test value and expiratory valve test value on right side of panel, as shown in
Figure 10-4.

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Figure 10-4

2. Flow Sensor Calibration: Click ―flow sensor‖ to enter the interface. A message is displayed:
―This step is to calibrate the flow sensor. Please connect the insp. Port and Exp. Port directly
with a tube‖ as shown in Figure 10-5.

Figure 10-5

Click the ―Start‖ button to start flow sensor calibration, the remaining procedure is the same as
the pressure sensor calibration.

When the calibration finishes, there shall be a message that shows the current time and flow
value in LPM on right side of pane, as shown in Figure 10-6.

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Figure 10-6

3. O2 sensor calibration: Click ―O2 sensor‖ to enter the interface. A message displayed:
―Please verify that air and oxygen source are connected correctly. Verify that the gas inlet
pressure is within specification.‖ A legend will also be shown. There are two keys below the
legend: ―Start 21%‖ and ―Start 100%‖. Choose the needed one and click, as shown in Figure
10-7.

Figure 10-7

Click the ―Start‖ button to start the O2 sensor calibration, the remaining procedure is the same
as the pressure sensor calibration.

When the calibration finishes, there shall be a message that shows the current time, 21% and
100% O2 test voltages on right side of panel, as shown in Figure 10-8.

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Figure 10-8

4. CO2 sensor Calibration: Click ―CO2 Sensor‖ to enter the interface, as shown in Figure 10-9.
A message displayed: ―Please connect gas sensor. Please active CO2 function‖. Please follow
the prompt message to calibrate. The remaining procedure is the same as described above.

Figure 10-9

5. Touch Screen Calibration: Click ―Touch screen‖ to enter the calibration interface. A
message is displayed: ―This step is to calibrate the touch screen. The ventilator‘s screen will
disappear during the calibration. Please follow the instruction in the calibration program.‖ as
shown in Figure10-10.

CAUTION: Please calibrate the touch screen periodically or when it works abnormally.

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Figure 10-10

Click the ―Start‖ key to start, the remaining procedure is as described in steps above.

6. Leakage Test and Patient Circuit Test Calibration: There are also two keys ―leakage test‖
and ―patient circuit test‖ in the calibration interface, as shown in Figure10-11 and Figure 10-13.

Figure 10-11

First select the test. Then click ―start‖, the test will begin. When the test finishes, there shall be
a message that shows the current time, as shown in Figure 10-12.

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Figure 10-12

Figure 10-13

The breath circuit test checks the compliance and leakage of the breathing circuit. Before
starting the test, ensure the patient circuit has been connected to the Y-piece and the patient
end of the Y-piece has been plugged up. Click the ―start‖ key, a message ―test in progress,
please wait.‖ will be displayed. After the test is finished, the last time passed and the resulting
compliance are displayed, as shown in Figure 10-14..

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Figure 10-14

7. Expiratory valve Calibration: Click ―expiratory valve‖ to enter the calibration interface. A
message is displayed: ―This step is to calibrate the expiratory valve. Please connect patient
circuit and test lung before calibration.‖ as shown in Figure 10-15.

Figure 10-15

Click the ―Start‖ button to start the expiratory valve calibration, the remaining procedure is the
same as the pressure sensor calibration.

When the calibration finishes, there shall be a message that shows the current time and K and
B values, as shown in Figure 10-16.

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Figure 10-16

8. Inspiratory valve Calibration: Click ―inspiratory valve‖ to enter the calibration interface. A
message is displayed: ―This step is to calibrate the inspiratory valve. Please connect the Insp.
Port and Exp. Port directly with a tube.‖ as shown in Figure 10-17.

Figure 10-17

Click the ―Start‖ button to start the inspiratory valve calibration, the remaining procedure is the
same as the pressure sensor calibration.

When the calibration finishes, if the calibration passes, the screen will show the current time,
as shown in Figure 10-18; if the calibration fails, the screen will show the reason for the failure,
as shown in Figure 10-19.

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Figure 10-18

Figure 6-19

9. O2 Mixer: Click―O2 Mixer‖ to enter the interface. In this page, please follow the screen
instructions to calibrate.

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10.2. Calibration Failure Analysis

Calibration items Possible reason and recommended action if failed:

Make sure inspiratory pressure sensor and expiratory pressure
sensor work fine;
Pressure Sensor
Make sure no gas flow pass inspiratory pressure sensor and
expiratory pressure sensor.
Make sure inspiratory flow sensor and expiratory flow sensor work
fine;
Flow Sensor
Make sure no gas flow pass inspiratory flow sensor and expiratory
flow sensor.
Calibrate Inspiratory valve and Expiratory valve at first, and try
again;
Make sure the two gas supplies are connected, and the pressure is
in the spec;
O2 Sensor
Make sure the oxygen sensor is valid and connected to the main
box;
Make sure the mixer works fine;
Make sure regulators wok fine.
CO2 Sensor See Section 8.2
Make sure the two gas supplies are connected and work normal;
Make sure machine and connected tube have no leak;
Inspiratory Valve Make sure inspiratory flow sensor and expiratory flow sensor work
fine.
Make sure inspiratory valve works fine;
Make sure the two gas supplies are connected and work normal;
Make sure machine and connected tube and lung have no leak;
Expiratory Valve Make sure inspiratory pressure sensor and expiratory pressure
sensor work fine;
Make sure inspiratory valve and expiratory valve work fine;
Trying the fewest test points calibration (4 points).
Make sure press the center of each test point (the red region).
Touch Screen
Make sure the plastic frame of screen doesn‘t constrict the touching
area of touch screen.

10.3. Test page

Click ―Test page‖ to enter the Test page interface. This page includes Demo, VIt. Monitor,
Schematic, Cali.Data,O2 Data, Error Code, as show in Figure 10-12.

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Figure 10-12

10.3.1. Demo

In ―Demo‖ setting interface, the operator can turn on or turn off the demo mode, and set related
parameters, as shown in Figure 10-12.

10.3.2. VIt. Monitor

Click ―VIt. Monitor‖ to enter the VIt. Monitor interface. VIt. Monitor includes BDU VIt. Monitor,
UIC VIt. Monitor and PS VIt. Monitor, as shown in Figure 10-13.

Figure 10-13

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10.3.3. Schematic

Click ―Schematic‖ to enter the Schematic interface. The schematic is as shown in Figure
10-14.

Figure 10-14

IP Valve (cmH2O): Adjust peep value (0 to 50), in the "Exp. Pressure Sensor"
shows set value, "Insp. Valve (LPM)" need airflow;

Insp. Value (LPM): Adjust inspiratory flow (0 to 180), in the "Insp. Flow Sensor"

shows flow value that collected by inspiratory flow sensor, in the "Exp. Flow Sensor" shows
flow value that collected by expiratory flow sensor.

Mixer (%): Oxygen concentration is adjusted (21% ~ 100%), setting the oxygen
concentration. In the "Oxygen Sensor" shows concentration when the "# 2 Valve" is "OFF".

and # 1 Value : When the "# 2 Value" is "ON", and "# 1 Value" is "ON",
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the oxygen concentration of the oxygen sensor is 100%; "# 1 Value" is "OFF", the oxygen
concentration of the oxygen sensor is 21%. When the "# 2 Value" is "OFF" that is not in use.

"# 2 Valve" are enable control valves, "# 1 Valve" is Available when is lve";"# 1
Valve" is unavailable when is eisn;

# 3 Valve: One of air source and oxygen source is available, open the valve,
make the two-way pressure equal;

# 4 safety switch: system is automatically start-up when power on, system

automatically shuts down when power down;

Nebulizer control valve: " " is close, " " is open;

Exhaust port: " " is close, " " is open.

10.3.4. Calibration Data

Click ―Cali. Data‖ to enter the Cali. Data interface. This page is divided into three parts: data
area, graph area, Zeroing value area. As shown in Figure 10-15.

Figure10-15

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Press [Manual Cali.] button enter the Manual Cali. Interface. As shown in Figure 9-16.

Figure 10-16

The automatic calibration, UI monitoring data (Vti, Vte) and PFC-3000 data (Vti, Vte) error is
greater than the tolerance, need to use the manual calibration function.

Method:

Manual calibration Vti,Vte:

1. Perform Insp. Valve calibration,

2. Connect PFC-3000 between the Insp. Port and Exp. Port using breathing hoses.

3. Set the calibration points, manual calibration points can be set from 1 to 20,

4. Set the peep values if the volume accuracy is affected by PEEP,

5. If the Vte is not close to Vti, and can‘t be corrected by Insp. Valve Calibration, choice ‘Is
Cali. Exp Flow‘,

6. Click on ‗Start‘ to start the calibration, observe the PFC-3000 display data (STPD),

7. For Insp. Flow sensor, adjust the ―Measured flow rate‖ values (unit: ml / s) according to
PFC-3000 measured value,

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8. For Exp. Flow sensor, if Vte>Vti, increase ‗Exp. Flow AD‘ about (Vte-Vti)*30%, if Vte<Vti,
decrease ‗Exp. Flow AD‘ about (Vte-Vti)*30%, After input the Measured flow rate or Exp.
Flow AD, the program automatically enters the next calibration point, repeat the operation
until setting all calibration point,

9. Press ―confirm‖ button to save the calibration data.

10. If you miss the flow rate of a point in the PFC-3000, you can click ―re-calibrate‖ key to
calibrate the current point.

CAUTION: Setting PF-3000 to STPD

10.3.5. O2 Data

Click ―O2.Data‖ to enter the O2.Datainterface, as shown in Figure 10-17.

Figure 10-17

10.3.6. Error Code

Click ―Error Code‖ to enter the Error Code interface, as shown in Figure 10-18.

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Figure 10-18

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11. Troubleshooting

11.1. Technical Error

11.1.1. Technical Test Error Code

The error code is made up by 8 digits hexadecimal numbers, which are four byte using binary
system. The highest two bytes are internal AD test result flag, the lowest byte are external AD
test result flag. The meaning of each bit is shown in the below table.

External
AD##(0xFF Test Point Possible Reason and Recommended Action
FF00xx)
1. Remove the test lung and breath circuits,
perform the test again.
2. Don‘s start PUT too quickly after quit from
ventilation.
Zero point of expiratory 3. Calibrate the pressure, flow rate sensor, Insp.
Bit 1
flow rate valve and Exp valve.
4. Proportional solenoid valve can‘t close
completely. Replace proportional solenoid
valve.
5. Replace expiratory flow rate sensor.
1. Remove the test lung, connect Insp. port and
Exp. port directly with a tube.
2. Don‘s start PUT too quickly after quit from
ventilation.
Zero point of inspiratory 3. Calibrate the pressure, flow rate sensor, Insp.
Bit 2
flow rate valve and Exp valve.
4. Proportional solenoid valve can‘t close
completely. Replace proportional solenoid
valve.
5. Replace mother board.
1. Check the cable between the mother board to
the temperature sensor
2. The interface IC on the mother board is
Bit 3 Inspiratory temperature broken. Replace mother board.
3. The input port of external AD chip on the
mother board is broken. Replace mother
board.

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4. Replace temperature sensor.

Bit 4 -- --
1. Remove the test lung, connect Insp. port and
Exp. port directly with a tube.
2. Don‘s start PUT too quickly after quit from
ventilation.
3. Calibrate the pressure, flow rate sensor, Insp.
valve and Exp valve.
Zero point of inspiratory 4. Proportional solenoid valve can‘t close
Bit 5
pressure completely. Replace proportional solenoid
valve.
5. The amplifier on the mother board is broken.
Replace mother board.
6. The input port of external AD chip on the
mother board is broken. Replace mother board.
7. The sensor is broken. Replace mother board.
1. Remove the test lung, connect Insp. port and
Exp. port directly with a tube.
2. Don‘s start PUT too quickly after quit from
ventilation.
3. Calibrate the pressure, flow rate sensor, Insp.
valve and Exp valve.
Zero point of expiratory 4. Proportional solenoid valve can‘t close
Bit 6
pressure completely. Replace proportional solenoid
valve.
5. The amplifier on the mother board is broken.
Replace mother board.
6. The input port of external AD chip on the
mother board is broken. Replace mother board.
7. The sensor is broken. Replace mother board.
1. Proportional solenoid valve can‘t close
completely. Replace proportional solenoid
valve.
2. The amplifier on the mother board is broken.
Bit 7 Barometric pressure
Replace mother board.
3. The input port of external AD chip on the
mother board is broken. Replace mother board.
The sensor is broken. Replace mother board.
Bit 8 -- --
Internal
AD(0xxxxx -- --
00FF)
Bit 1 -- --
Bit 2 -- --

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Bit 3 -- --
Bit 4 -- --
1. Poor connection between the mother board and
Bit 5 Inspiratory valve AD/DA daughter board. Re-plug the daughter board.
Bit 8 sample 2. The daughter board is broken. Replace
daughter board.
1. Poor connection between the mother board and
daughter board. Re-plug the daughter board.
Bit 6 Expiratory valve AD/DA 2. The driver chip of expiratory valve on the
Bit 7 sample mother board is broken. Replace mother board.
3. The daughter board is broken. Replace
daughter board.
Bit 9 -- --
Bit 10 -- --
Bit 11 -- --
Bit 12 -- --
Bit 13 -- --
Bit 14 -- --
Bit 15 -- --
Bit 16 -- --

1. Error Codes in the Log

Error
Test Point Possible Reason and Recommended Action
Code
1000 PS board 7.5V DC The 7.5 V out is out of range. Replace PS board.
The 3.3V LDO output is out of range. Replace PS
1001 PS board LDO3.3V DC
board.
1002 PS board 12V DC The 12V output is out of range. Replace PS board.
1004 PS board Analog 3.3V DC The 3.3V output is out of range. Replace PS board.
Temperature sensor in the 1.Sensor failed. Replace W17.
1013
PS board (Malfunction) 2.PS board failed. Replace PS board.
2000 12V DC on UIC board The 12V out is out of range. Replace PS board.
2001 5V DC on UIC board The 5V out is out of range. Replace PS board.
Alarm Speaker in the UIC
2003
board short Check if the alarm speaker in the screen is
Alarm Speaker in the UIC disconnected or short.
2004
board open
Data files are broken in the embedded computer of
UI. Configurations, previous patient‘s data, logs,
trends data may be lost, and the manufactory
3000 Data check
default settings will be applied.
Check these data and re-configure them if
necessary.

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Communication failure Check if the MCU of BDU, PS and UIC are

3005
between BDU to UI working.
Communication failure Make sure cables linking to the BDU, PS and UIC
3006
between PS board to UI are OK.
3005: Replace the daughter board
Communication failure
3007 3006: Replace the PS board
between UIC board to UI
3007: Replace the UIC board

11.1.2. Other Errors

Alarm 1) Communication
sound from failure between UI to Check if the UI are working.
buzzer in PS board Make sure the cable linking to the PS board is OK.
the PS 2) No AC and battery Replace power supply board.
board connected

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11.1.3. Service Tools

Service tools are listed underside:

Sequence
Name Quantity Remark
number

1 Metric hex driver set One set

2 #2cross screwdriver One entries Staff width is about 5mm

3 Multi-meter One block

V8800 checkout frock If anyone of the electric

and its attachments for machine, electric
4 One desk
ESD (Electro-Static machine driver and the
Discharge) protection) main board is replaced

5 Breath pipeline cover bag One set

6 Simulated lung One entries

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12. Appendix A Contact & Ordering Information

How to Call for Service

This service manual provides procedures for testing and maintaining the Ventilator V8800.
It is not intended to be a complete maintenance document; therefore, it does not contain
all disassembly or reassembly instructions.

Refer any repairs or adjustments that exceed the scope of this manual to the Service
Center of Oricare Inc., by calling 800-810-8333.

This manual contains proprietary information. It is intended for use only by individuals
qualified in the installation and maintenance of the Oricare ventilator. Receipt, purchase,
or possession of this document in no way confers or transfers any other rights for the use
of this information. Disclosure or reproduction of the enclosed, without the written
permission of Oricare Inc. is prohibited.

This manual is intended for use only by technicians who have successfully completed
Oricare, Inc. training on this product.

Oricare, Inc. believes the information herein is accurate but accepts no responsibility for
errors, omissions, or misrepresentation.

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13. Appendix B Diagrams and Schematics

Pneumatic schematic

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14. Appendix C Specifications

Operating Conditions
Operating Temperature Range: +10 to +40 C
Relative Humidity: 15 to 95% non-condensing
Atmospheric Pressure: 500 to 1060 hPa

Non-operating Conditions
Storage Temperature Range: -20 to +60 C
Storage Relative Humidity: 5 to 95% non-condensing
Storage Atmospheric Pressure: 500 to 1060 hPa

Power Supply
Power Supply, Automatic Range Selection
Battery Backup, Internal (Standard)
Battery Backup, Extended (Optional)

Maximum Power Consumption

100-120 +/- 10%,
220-240 +/- 10% VAC 50/60 Hz
Two rechargeable battery modules, 12 V, 2.3 Ah each. Recharge time approximately 4
hours. Battery backup time of 60 minutes minimum with only standard internal battery.
Two rechargeable battery modules 12 V, 5 Ah each. Recharge time approximately 12
hours for both the Internal and Extended batteries together. Battery backup time of 3 hours
minimum for both the internal and external batteries.
At 110-120 VAC: 2A, 150VA (Ventilator only); 15 A (Ventilator plus Auxiliary Outlets)
At 220-240 VAC: 1A, 150VA (Ventilator only); 7.5 A (Ventilator plus Auxiliary Outlets)

CAUTION: The Power Supply should meet the above specifications.

Ventilator

General Dimensions
User Interface: 406 wide x 70 deep x 289 high (mm) Ventilation Delivery Unit: 460 wide x 504
deep x 669 high (mm) System with Cart (optional): 774 wide x 624 deep x 1410 high (mm)

Weight: Total: 60 kg
(Approximate) User Interface: 3 kg
Ventilation Delivery Unit: 27 kg
Cart: 30 kg

Trigger: Flow and Pressure

Method

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Maximum 110 cm H2O

Limited pressure
Maximum 100 cm H2O, ensured by high pressure limit
Working pressure 90 cm H2O, pressure ventilation
Sub-atmospheric pressure：In the expiratory phase (-40 cm H2O)

Gas Supply
Supplied gases must be free of water, oil and particles

Inlet Gas Pressure: O2, Air: 200 kPa to 650 kPa (29 – 94 PSI)

Connection Standards Available

DISS, NIST
Patient System Connectors
Male 22 mm Conical Fittings in accordance with ISO 5356-1

User Interface
Attaches to the cart, a rail, or other mounting system.
Standard Conditions Specifications
Error ranges in this document assume the following standard conditions:
Ambient pressure: 101.3 kPa (1 atmosphere)
Room temperature: 20 C
Dry gases in patient system
Inlet pressure: 345 kPa (50 PSI)

Inspiratory Channel

Pressure Drop: Maximum 5 cm H2O at a flow of 60 liters/min without CO2 airway adapter.

Compliance: Maximum 2 ml/cm H2O (with Fisher & Paykel MR 810 humidifier and reusable
silicone adult patient circuit)

Gas Delivery System

Microprocessor controlled valves

Gas Delivery Device

Flow Range:
1 to 180 liters/min. (Adult)
0 to 60 liters/min. (Child)
Maximum Pressure Setting: 90 cm H2O

NIV Max leakage compensation level

Adult: 30 liters/min
Child: 15 liters/min
Expiratory Channel

Pressure Drop (Resistance)

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Maximum 5 cm H2O at a flow of 60 liters/min without CO2 airway adapter.

Compliance
Maximum 2 ml/cm H2O (with Fisher & Paykel MR 810 humidifier and
reusable silicone adult patient circuit)

PEEP Regulation
Microprocessor controlled valve

PEEP Setting Range:0 – 50 cm H2O

Expiratory Flow Measurements

Range: 0 – 180 liters/min.
Monitoring

Expiratory Minute Volume

Range: 0 – 60 liters/min.
Accuracy: +/- 0.5 LPM or +/- 8% of measured value (whichever is greater)
Resolution: 0.1 liters > 1 liter/min, 0.001 liters < 1 liter/min

Expiratory Tidal Volume

Range: 0 – 4000 ml
Adult Accuracy: +/- 25 ml or ±10% of the measured value (whichever is greater)
Child Accuracy: +/- 10 ml or ±10% of the measured value (whichever is greater)
Resolution: 1 ml

O2 Concentration
Range: 0 – 100%
Accuracy: +/- 3 vol. %
Resolution: 1%

Airway Pressure
Range: -40 to 100 cm H2O
Accuracy: ± (2 cm H2O + 4% of reading)
Resolution: 1 cmH2O

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15. Appendix D Spare Parts and Configurations

Spare parts list:

Replacement
No. Part Number Description Remarks
Period

1 122003536 UIC board As Needed --

2 122003545 BDU daughter board As Needed --

Battery Charger
3 122003539 As Needed --
board

4 122003543 BDU main board As Needed --

5 122003544 Power supply board As Needed --

6 122003537 BDU isolation board As Needed --

High pressure sensor

7 122003540 As Needed --
board

8 122003538 UI isolation board As Needed --

O2 MixerAssembly,
9 122005003 As Needed --
Calibrated

Power supply AC/DC

10 210002617 As Needed --
module MPS-120-24

TSI mass flow sensor

11 210002403 As Needed --
840201

12 130007649 Scaleboard As Needed --

Includes
13 122004901 W4 cable As Needed inspiratory PSOL
valve component

Three valve in

14 122004912 W15 cable As Needed one cable

installed in mixer
module

15 122003546 Exp. Flow Sensor As Needed Sensor part

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IP Valve
Assembly
16 121000390 PEEP Valve As Needed
PEEP valve

UI Display Touch screen

17 122005759 As Needed
Mechanical Parts assembly
with Touch Screen Includes Rotary
18 122004928 W31 cable As Needed
Knob

PC/104，and
19 210002616 As Needed --
Industrial CF Card

Includes three
20 122004910 W13 cable As Needed
valves

Seals off switch

21 130001324 Gasket, Safety Valve As Needed
side of safety
valve
Includes two
22 122004911 W14 cable As Needed
valves

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Consumables list:

No. Part Number Description Replacement Period Remarks

1 130009928 Diaphragm 2 years or as needed --

One-way
2 130001347 3 years or as needed --
diaphragm

4×1.8O-shaped
3 304000093 3 years or as needed --
rubber ring

3.2×1.8O-shaped
4 304000092 3 years or as needed --
rubber ring

5 130010423 Fan filter cotton 3 years or as needed --

internal battery
6 122004921 W24 cable 2 years or as needed
components

extended battery
7 122004923 W26 cable 2 years or as needed
components

8 210001975 O2 sensor 2 years or as needed --

Gas supply inlet

9 230000135 3 years or as needed --
filter

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This manual No.: VL9004

Manufacturer: Oricare Inc.

Address: 1900 AM Drive

Quakertown, PA 18951 USA

Tel: +1-215-538-2470
Fax: +1-215-538-2578
Web site: www.oricaremed.com
E-mail: info@Oricaremed.com

Rev 3.01
Mar. 2015 File: V10007_2