Service, Digital Portfolio,

AssetGuard Management
Minerals Week 2020

Restricted © Siemens AG 2019 siemens.com

Key questions of Strategic Electrical Asset Management

What is the Which long term resources

condition of my How to extend do I need to manage
assets right now? the lifetime of my replacement waves?
assets?

When should I
Am I doing the
replace my assets?
right maintenance How will the condition
at the right time? of my assets develop in
the future?

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 Challenges in Medium Voltage Switchgear

Resiliency

Prioritization in Due to life time extension This is a challenge Especially non-

relation to health policies and changes in when the equipments operation long time
status and maintenance criteria and components, like may have effect on a
relevance of the defined by users, care the drives, are exposed reliable switchgear
feeder becoming should be taken to keep to stressing operation behavior
key factor to higher reliability level conditions
reduce unplanned
outage
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Siemens SI DS (Example of SaaS)
IoT Services Models
Application & HMI
Option I: Cloud Computing Enable access to data and
Lower CAPEX, higher OPEX analytics to experts anywhere

User

SIEMENS

Siemens Experts
Option II: Edge Computing Customer support on evaluating
Higher CAPEX, lower OPEX data and defining actions
Benefits of a Digital Asset Management
ecosystem for infrastructure networks
• Improved decision making based on reliable data, e.g. better
prioritization
Lower
• Reduced outage cost, revenue loss, penalties
Costs
33
• Reduced maintenance and repair expenses by adoption to
Condition Based strategy

• Improved asset utilization and reliability

Higher • Find pending failures and reduce unplanned outages
Key Performance • Prevented catastrophic failures and fewer accidents of planned vs.
unplanned outages

Benefits Efficient
• Optimization and justification of work programs
and investment schedules
• Workforce efficiency by having the right data at hand;
Processes compensate retiring experts
• Improved regulatory compliance

What keeps Siemens Asset Asset Siemens Asset Remote Integrated Condition Cyber Security On-site Autonomous Think big – Benefits of a
you awake at Management Management Management Diagnostic and Substation Monitoring Condition on site start small Digital Asset
night? eco-system Consulting Solution Analytics Condition Products Assessment inspection - Management
Services Monitoring SIEAERO eco-system

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Why digitalization can increase resiliency

• Early detection of incipient faults situations

• Triggering offline diagnostics measures

• Triggering life extension measures

• Full transparency on Install Base status

• Supporting of maintenance strategies

• Checking of maintenance results

• Prioritization on Health Index and relevance

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Siemens eco-system to support Digitalization
Condition Monitoring and Asset Management

Traditional scenario New scenario

Asset Management
Consulting AMC
Enterprise
“Siemens Digital Asset
Asset Management
Management Solution” and Asset Performance
based on IPS-Systems™ Management Optional integration with
incl. Siemens RCAM Dynamic Models
3 existing APM/IT System

SCADA ISCM Enterprise

Integrated Substation
Basic Asset Management
Condition Monitoring

Enterprise
Siemens Condition Level Assetguard APP
Monitoring Systems
Substation
and Solutions Level Substation Substation
11 00101101000111101001001010110010101100101010101100101101001011
Automation Monitoring
10 01110101010100110010101100101010101100101101000111101001001010
11011 System (SAS) 11 10
10 00 11 EnergyIP
00 10 11 00
10 11 10 11 MindSphere
10 10 for
10Energy
10
11 00 01 10
00 01 11 11 11 11
BCU and Assetguard MVC 00 party
3rd 00
11
00
11
00
11
00
11
Protection online 10 10 10 10
Distribution monitoring 01 01 01 01
HV ASSET MV ASSETS TRAFO
00 00 00 00

2 1
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Condition Monitoring Products Catalog
Assetguard product family for monitoring and diagnosing
TDCM

High Voltage Bushing Monitoring Assetguard HVC -

Electrical HV AIS/GIS Circuit
Breaker Monitoring
Substation Power Transformers
H2Guard
System

Low & Medium Voltage Assetguard GDM

– HV SF6 gas
Assetguard MVC – insulated switchgear
Circuit Breaker SITRAM TDCM –
monitoring system
Monitoring System Comprehensive fault
diagnostic Transformer
Monitoring System
Assetguard PDM -
HV GIS Partial
Assetguard IoT Discharge Monitoring
IoT device to acquire and System
connect HV / MV / LV

SF6 PD
Bushing Monitoring – early
Sensor Antennas
fault detection in bushings
Sensor KIT for
Field CB Measures
Sensors
Multisense 5 and
SITRAM H2Guard – 9 – Comprehensive Sensor KIT for
early fault detection in oil CB Measures
fault detection in oil

+3rd Party Products e.g. PD sensors for Cables etc.

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Focus Assetguard MVC
On Premise Solution
Assetguard MVC
Content

Challenges in Medium Voltage

Switchgear Monitoring

Siemens Assetguard MVC:

Basic vs Extended version

Hardware setup

Knowledge Module analysis &

event

Optional Functionalities

More information
DEMO LINK
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Page 10 Region: Agostino Trotta, HQ @ Nicolo Bianchi
YYYY-MM-DD http://assetguardmvc.azurewebsites.net/
Author / Department
 Overview: Basic vs Extended version
Simple solution and easy installation
Basic configuration Extended
Extended configuration
configuration
One box for monitoring large installed based One box for monitoring critical/strategic equipment
Indicated for AIS Switchgears Indicated for AIS & GIS Switchgears

Hardware 12 Panels Monitoring in Master functionality for 12 Panels 6 and 12 Panels in one Master & Slave functionality up to 60 panels
setup one Rack chassis Monitoring Rack chassis for one Master

Knowledge Arcing I2t (for Arcing I2t and

Aux voltage CB Coil Current Auxiliary Voltage
Module currents interrupted Plotter with zoom
value before operating Waveforms history waveform during
analysis & higher than currents functionalities
operation times and viewer operation and history
event 10% Isc) Summation

Bus Bar SF6 Relative Digital

Coil Motor
Optional Gas density Humidity & inputs
continuity drive
monitor Ambient for
Environmental check analysis
3 or 6 points temperature alarms
/
Bus Bar
Monitoring Easy to be Installed reduced engineering 100 operations history

IEC 60870-5-104 protocol Web Server HMI (browser IE > 10) Non invasive solution available for all CB brands

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Optional Environmental/Bus Bar Monitoring
Focus on extended version

This Option are available only for Extended configuration

version in order to extend the monitoring to Bus Bar and
Asset Environment status.

2 Ambient temperatures for 2 Bus Bar points

2 Ambient Humidity for 2 Bus Bar points
3 or 6 SF6 density inputs for bus bar compartments

Coils continuity check

8 Digital inputs for alarms
Multilanguage Features (on request)
Additional Reports (pdf format)

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 Hardware setup (basic and extended version)
All in one Box – Reduced adaptation engineering
Integration SCADA OTHER eg. PC, tablet Electrical safety according to EN 60529, EN 61010-1 and EN 60255-5

Level C Electromagnetic compatibility (EMC) Level 3 electrostatic and electromagnetic immunity

according to EN61000 and EN 55011
4 kV surge immunity

Environmental strength Operating temperature -25°C to 70°C

according to EN 60068
Central Unit Humidity 10 - 95%

Assetguard MVC
Protection class IP 20

Power supply port and each channel has a dielectric withstand capability of 3
kVRMS and 5 kV 1.2/50 µs impulse

Measurement resolution 12 bit at 10 kS/s sampling rate

Switchgear Accuracy 0.5 % of range

Available communication protocols IEC 60870-5-104, others on request

Data storage 2 Gigabit for each CB = 100 Operations for CB

Cyclical structure (oldest data is dropped first)

Visualization Web HMI as stand alone

Dimensions w x h x d Rack Version (477 x 125 x 210 mm)

up to 12 CBs

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 Knowledge Module analysis & event

Normal behavior: Fault Plan & Define

No Alarm identification restoring measures

All operations are useful to collect data Synthetic data are essential in order to focus on the asset Detailed data are useful to define the maintenance
▪ Environments info ( temp, humidity) ▪ Alarms for defined limit violation activity

▪ CB Timing & Status ▪ Warnings on counter overcoming

▪ Actual trace comparison with oldest one

▪ Counter for I2t ▪ Warnings on data analysis (KM) ▪ Evaluation of limit violated & other measures

▪ Aux voltage measurements ▪ Information on Monitoring status on the asset

▪ Remote operation to verify last data

▪ Coil current data ▪ Log evaluation

▪ Others ▪ Definition if a local intervention is needed and

skills of maintenance people
* Current waveforms and plotter functionalities just available for the extended version
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Synthetic Analytic Dashboard

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Focus Assetguard APP
A scalable IoT solution for all
your Install Base
Siemens’ Asset Management Software Ecosystem
Scalable solution in relation to our customers needs

Customer & & Customer &

Asset Data Acquisition Strategic Asset Evaluation Full Asset Performance Management EAM & ERP

Energy IP Assetguard APP

BASIC Asset Management

Under Developments

Maintenance
Inspection results Asset Health Index Asset Data Repository Asset Registry
Resource Intelligence

Condition Monitoring Asset Risk and Importance Asset Type Library Work Prioritization Spare Parts & Warehouses

Work Execution and

Protection devices Maintenance strategy & plan Document management FMEA & RAM
Documentation

Manual measurements Investment strategy & plan Geo-Information Root Cause Analysis Commercial Processes

Transformers & Switchgear All customer assets: Poles, Cables, Meters, …

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Flexibility in Visualization

Views can be customized, enabling :

• Geolocalization of entire site
• Geolocalization in a plant map of each asset
• Integration of Real Photo layer view for all assets
• Integration of electrical scheme layer view
• Other as requested by customer

• Dashboard can be personalized by each user according

to their needs and scope
• Report can be pre-defined to create new widget to be
integrated in Dashboard view
• Drag & Drop: modifications can be done by every user
allowed without any expertise in SW / Programming

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Performance monitoring and Asset Management –
Assetguard APP - Sub Station Asset Monitoring

Detail List of Things and Assets

Mapping and identify assets and Things with S/N Type Vendor Model …

EIP Assetguard APP Mindsphere Access Click here ; Direct Access Click here
Please use chrome Browser .

Please note that any changes you make in the app cannot to be saved, since this is the
public Market Place account. In case you need an account contact bianchi@siemens.com
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 Think big – start small …
Customer Decision on how to proceed
Extend Ecosystem

Define Analyze Implement Support

Customer Needs Customer Data Customer Solution Customer Operation

• Define Customer Use-Cases • Build descriptive models e.g. • Customize Software and • Add new asset classes
& needs health index & ageing data capture
• Add Software functions
• Define Data sources and • Apply analytical • Install Software
potential gaps methodologies, e.g. Data • Support learning and model
Discovery Services • Establish data connection hardening
• Define options for
data capture and integration • Assess Cost of Failure per • Parameterization of tool- • Improve data quality and
assets ecosystem depth e.g. by
• Define Software measurements, lab analysis,
key functions • Define implementation scope • Hand over: User Acceptance condition assessments or
Test and Training online monitoring

Workshop “Lab Phase” Delivery Service

Customer / Siemens Siemens / Customer Siemens Siemens / Customer

What keeps Siemens Asset Asset Siemens Asset Remote Integrated Condition Cyber Security On-site Autonomous Think big – Benefits of a
Start you awake at Management Management Management Diagnostic and Substation Monitoring Condition on site start small Digital Asset
night? eco-system Consulting Solution Analytics Condition Products Assessment inspection - Management
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Services Monitoring SIEAERO eco-system
Deployment models yield trade-off between operating or
renting infrastructure – Privacy requirements are boundary
conditions
Privacy vs. Elasticity
Scale/elasticity

Public • Private clouds provide a higher degree

Shared Cloud of resource isolation and privacy
resources • Public clouds provide nearly unlimited
resources with rapid elasticity
Hybrid
Cloud CAPEX vs. OPEX
• Private clouds require upfront investment
Dedicated
Managed in infrastructure and operation effort
Private Cloud • Services in Public clouds are paid when used
Privacy

resources Private “Community Cloud”

Cloud
General
On-premise Off-premise • Privacy requirements may
operation operation restrict freedom of choice
• Economic trade-off determined by
Capital expenses • Resource requirements
Operational expenses • Data center locations
Own operation effort
• Application elasticity
• Public cloud pricing

Source: Adapted from Siemens Cloud Computing Guide, CT RDA ITP, and SaaS Guide 2016, PLM & Innovation Excellence – Siemens Operating Model

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Digital end-to-end approach from sensor to integrated platform
for supporting customer’s asset management
Summary

Tasks Applications: Customer Benefits:

Smart devices • Visualization • Improved reliability
1
Installation of sensors Dashboard view, by reducing unscheduled outages
and access to transparent health check and prediction of component
monitoring solutions of assets failures

• Messages and alerts • Low opex

2 Connectivity & Cloud Optimized maintenance by
Secure communication evaluation of performance
and automatic reporting reliable prediction of components
and data storage in health status
data integration platform • Enhanced performance
Identifying additional • Enhanced performance
3 Modeling & data analytics performance capabilities Provide performance exceeding
Accessibility of data standard design ratings, e.g. by
• Optimized maintenance dynamic overload management
from experts and service
depending on health check
4 Service offerings and historic utilization of • Increased Profit
Realization of components Enhanced operation and service
use cases as lead to lower costs and fast return
applications of investment

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 Use Cases - Examples

Unrestricted © Siemens AG 20XX

Page 23 YYYY-MM-DD Author / Department
 Use Case: Panel Monitoring
SIEMENS
Cloud

Modbus
RTU
Assetguard IoT
Conf. Master
Assetguard IoT
Conf. slave

Modbus +-20 mA PT100

Terminal cables
Terminal cables Temperatures *
Temperatures * Secondary
CT
+-20 mA Load Current
Load Current
Rogowski sensor

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Use Case: Substation Monitoring

Assetguard solution
will take care of: SIEMENS
Cloud
• Circuit breaker monitoring Assetguard MVC Assetguard IoT
system with Assetguard Master Conf. Slave
MVC
• Communication with the
Cloud Mindsphere
Assetguard App through
Assetguard IoT
• Easy configuration through
web server
• External or integrated
modem via MiniPCI Features: Added Value:
express 3G / 4G / NB-IoT… On Premise Analytics + Remote → All-in-one solution (Power Supply, electrical input/output, etc)
(depending on region & Global Mapping Management → Compact size allows installation in smaller spaces or external
modems) application
• Up to 12 Feeders → Simple electrical input & Modbus configuration
• Up to 2 Trafos → Cost Effective
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Use Case: Mobile substation application
Monitoring architecture available Monitoring architecture
to fulfill some requirements to be extended for cloud (Highlighted)
SIEMENS
Cloud

Acceleration, speed & pitch recorders +

GPS features provided by the devices
itself

Hardwire cabling

• Battery damaged by extended discharge status (BMS/Inverter data available?)

• Battery damaged by extended discharge status (BMS/Inverter data • Transformer oil humidity & pollution
available?) • Mechanica stress on substation components + accident
• Transformer oil humidity & pollution • Tire pressure drop
• Mechanical stress on substation components + accident • Trailer hydraulic liquid low pressure
• Environment (metal surface oxidation, vandalism/theft, fire) • Tire weared
• Environment (metal surface oxydation, vandalism/theft, fire)

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 Use Case: Environmental and distribute SS monitoring

Measurement of room temperature

Measurement of room humidity
Substation
Measurement of room air pollution
Measurement of water flooding
SIEMENS
Cloud

Sensor for top / bottom oil temperature

Sensor for vibration
Distribution
3 phases LV current sensor
Transformer
Sensor for Dissolved Gas Analysis (for SIEMENS
measuring H2 & humidity content) Cloud

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Develop strategic partnerships with customers: Co-creation
Benchmarking services, e.g. applications, OEM‘s, substations, …

Where? Why?

▪ TCOs, globally ▪ Less CAPEX investment for the customer

▪ Industry customers, globally ▪ Lower barrier to the Online Monitoring technology for the customer
▪ Powerplant owners, operators ▪ Better access for SIEMENS to customer operational data

MindsApp: Online Monitoring, Cooling control

What?
▪ Transformer Online Monitoring as a cloud-based service

How?
▪ Connect transformer sensors directly to the cloud
via Digi-Box or SIMATIC IoT
▪ Process monitoring algorithms in the cloud Assetguard IoT Assetguard IoT Assetguard IoT
▪ Provide alarms and diagnostics to the customer
as defined in a remote service contract

Unrestricted © Siemens AG 2018

Page 28 February 2018 Thomas Kessler / EM TS CS TR PFM
Assetguard MVC

References &
Customer feedback

Unrestricted © Siemens AG 20XX

Page 29 YYYY-MM-DD Author / Department
Assetguard MVC Product References

• 113 total Assetguard MVC units installed between

December 2012 and August 2019

• 551 Assets currently being monitored, the majority

are in Italy and UK

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Reference / DSO in Italy

Assetguard MVC
• Successfully avoided blackout of 50 MV feeder in the city
center
• Condition-base maintenance triggered via warning
notification
• Estimated customer cost of potential damage ~300k€
• “More than the full SS cost for the monitoring system itself“
Scope of Supply 3rd party OEM:
Red and Purple: anomalous opening before
• 4 HV GIS BAY: 170 kV
maintenance
• 43 MV Circuit Breakers;
• 4 Power Transformers: 2 x 40 MVA; Green: successful opening after maintenance
2 x 6 MVA

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 CASE STUDY (feedback from the Distribution utility):
ON CONDITIO MAINTENANCE after anomaly detection
Remote recordings throught STman
This situation has led the customer to the decision for an intervention of
maintenance on condition in order to avoid the repetition of the anomalous event
and avoid the risk of a failure (missing of opening operation on command).

After the maintenance on the circuit breaker the operation new recording has given
positive results indicating a good operation of the circuit breaker and closing the alarm
on the monitoring system.

Local recordings
Trace Key point identification

Trace of Anomalous Opening on 9/11/2015

9:48 before Maintenance

Trace of a successful Opening on 9/11/2015

15:03 after Maintenance

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Contact
Nicolo Bianchi Jesús Tello
SI DS Global Digital Service SI DS Sales Digital Service Portfolio
Portfolio Manager RG. Suramérica sin Brazil.
SI DS CS SI DS CS
Humboldtstr. 59 Cerro El Plomo 6000, Piso 10
90459 Nürnberg Santiago, Chile
bianchi@siemens.com Jesus.tello@siemens.com
Mobile: +49 (173) 3644692 Mobile: +56 (9) 50121910

© Siemens AG 2019
Thank you