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Zindum

This technical information document outlines the procedure for replacing a headlamp lens without changing the reflector or headlamp module. It includes steps for removal and fitting of the new lens, as well as safety precautions regarding protective gear. Additionally, it emphasizes checking part numbers and the condition of the reflector before proceeding with the replacement.

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Ricardo Candido
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6 views2 pages

Zindum

This technical information document outlines the procedure for replacing a headlamp lens without changing the reflector or headlamp module. It includes steps for removal and fitting of the new lens, as well as safety precautions regarding protective gear. Additionally, it emphasizes checking part numbers and the condition of the reflector before proceeding with the replacement.

Uploaded by

Ricardo Candido
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Technical

16
TI 16-97 11 21 T
information
en

Replacement of headlamp lens

Background Action
There have not previously been any instructions
for changing only the headlamp lens. Starting Removal
with this TI, it will now be possible to change
the headlamp lens without having to change the 1. Open the lower service cover.
reflector and headlamp module as well.
2. On trucks with headlamp arms - open the
Before work is started, the following should headlamp arm.
be checked:

cardiagn.com
3. Release the direction indicator module and
•that the part number of the replacement swing it aside.
headlamp lens is the same as the part
number of the unserviceable headlamp 4. Release the headlamp module and open it,
lens. exposing the retaining clips.

•that protective goggles and gloves are 5. Remove the 7 clips securing the headlamp
available. lens. Use a screwdriver, see Fig. 1.

Parts
The part number can be obtained from the old
! WARNING!
headlamp lens (at the bottom edge). You could easily cut yourself on the
broken glass. Always wear protective
gloves and goggles when handling a
damaged headlamp lens.
108 814

Fig. 1

© Scania CV AB
(807) 1998 1
6. Remove the damaged headlamp lens and its Fitting
rubber seal.
1. Fit the rubber seal supplied with the new
7. Check the condition of the reflector. headlamp lens.
- If the reflector is dirty, clean it carefully Fit the headlamp lens.
with compressed air or by other means. Do
not use anything which might scratch or Check that the lens fits tightly against the
otherwise damage the surface of the rubber seal all round the headlamp.
reflector.
2. Fasten the new headlamp lens in place with
- Change the reflector if it is defective. A the retaining clips. Start with the outermost
damaged reflector will impair headlamp clip so that the lens is held firmly against the
performance. rubber seal.
Important!
First fit the clips round the edge of the
headlamp lens. Then mount them so that
they close over the edge of the headlamp

cardiagn.com
housing.
If the clips are hard to fit, a thin electrician’s
screwdriver could be useful.
3. Refit the headlamp and direction indicator
module. Check the operation of the head-
lamps and direction indicators.

© Scania CV AB
2 TI 16-97 11 21 T en

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