Original Research On Liquid Loading
Original Research On Liquid Loading
Liquid loading being defined as operational constraint associated with production in gas wells
which becomes the most common operational problem associated with gas production in gas
wells. Liquid loading is characterized with the reversal flow of liquid film into the wellbore,
hence diminishing the gas production rate and subsequently affecting the production cost.
Although, liquid loading and critical velocity have been studied extensively, but the results
from previous investigation and the most commonly applied model in the industry still has a
high degree of inaccuracy, especially in predicting the minimum gas flow rate required to
prevent liquid loading into the wellbore. This research utilizes the knowledge of essemble
machine learning technique to investigate the possibility of its application in the prediction of
liquid loading by determining critical velocity through thorough diagnostic analysis of well
data.
CHAPTER ONE
1.0 INTRODUCTION
Liquid loading phenomenon is known as the inability of the produced gas to carry all the co-
produced liquid to the surface. Under such condition, the non-removed liquid accumulates at
the wellbore resulting in reduction of the production and sometimes causes the death of the
well (Vieira & Stanko, 2019). Characterized with the reversal flow of liquid film into the
wellbore, liquid loading is a genuine issue for gas wells as it diminishes the gas production
rate. In the event that fluid rate accumulating in the wellbore is excessively high, the gas
production rate will decrease fundamentally and for severe instances of accumulation, the
operating organization will relinquish the well which will cause immense budgetary
proper for the working organization to anticipate and recognize the liquid loading status of the
gas wells in order to utilize viable apparatuses and pathways to avert it. Therefore, to
counteract those misfortunes, the forecast of the liquid reversal point is obligatory (Landjobo
Initially, shallow gas wells have low flowing bottomhole pressure. When liquid introduces
itself in the wellbore, bottomhole pressure starts to increase. Subsequently, gas velocity
decreases and reaches its critical rate, which below this rate liquid loading process expands in
the wellbore and the flow converts from unloaded to loaded regime.
Figure 1: Liquid Loading Steps in the Well
Figure 1 schematically illustrates the liquid loading process. As seen from the figure, liquid
rate in gas flow increases from mist to bubble by decreasing gas velocity. The gas well can
enter to one or all of these regimes of its life. Consequently, tubing filled with the liquid
increases bottomhole pressure and reduces production and ultimate recovery. Observation of
onset of liquid loading in most cases is very difficult, because loaded well may continue to
produce for long period without any symptoms. It can be determined through several ways in
Liquid loading will not always lead to non-production. If a well is loaded, it still may produce
for long time. If liquid loading is recognized and reduced, higher producing rates are achieved.
iii. Increasing difference between the tubing and casing flowing pressure (i.e., Pcf – Ptf)
Various methods can be used to mitigate liquid loading. Some of them include:
a. Venting: In this method, the surface pressure is reduced to atmospheric such that
the pressure differential between the bottomhole and the surface is increased, which
foaming of the liquids, which would make it easier to transport up the well.
c. Velocity Strings (Tubing Replacement): This involves replacing the tubing with a
d. Plunger Lift: A plunger pump is used to unload liquids from the bottomhole.
The onset of liquid loading in gas well can be calculated based on Liquid droplet transport
model. The droplet model for “critical velocity” or “critical rate” is based on the fact that in
mist flow, two forces act on liquid droplet – the drag force and the gravity force. With
decreasing reservoir pressure, the drag force declines and once it balances with the gravity
forces, a liquid particle would “float” (not move) in the gas stream. From this point onwards
the well starts to liquid load. The problem of gas well loading is serious one in gas wells. Due
to lack of sufficient energy to lift the produced fluids, liquid may accumulate in the wellbore,
and impose additional hydrostatic pressure on the reservoir and causes more reduction in the
transport energy. Thus, the accumulated liquids may completely kill the well or liquid
slugging or churning may take place and gives more chance for liquid accumulation,
eventually, the well may die. To solve such a problem, there are several methods of preventing
The first technique is to maintain the production rate from the gas well above its critical gas
e is the flow rate below which some of the liquid cannot be lifted to the surface; so, it
accumulates in the production string. Many authors studied this critical flow rate of critical
velocity. Analysis of research conducted in this area indicated that it is possible to prevent
load-up if the gas production rate (velocity) maintained above its critical velocity. This could
be achieved by selecting proper tubing size or maintaining low wellhead pressure. Predicting
Several researchers have developed various mathematical models to calculate the critical flow
rate necessary to keep gas wells unloaded and/or predict liquid loading occurrence in future.
Many different models have been developed to deal with this problem and forecast future
wellbore, which infers that it is the source of the liquid loading. The most prevalent model is
that developed by Turner et al. in 1969, who established their model by applying Newton’s
law to the drag force, the buoyancy, and the gravity force acting on a stationary spherical
droplet, and by implementing the Hinze model of 1955 under a critical Weber number ranging
between 20 and 30. During the early 1990s, several researchers made modifications to the
model developed by Turner et al. in 1969 and therefore built other models (Arnold Landjobo
Pagou, 2020).
Turner’s Model: Turner et al. in 1969 derived a method of predicting the critical gas rate to
suspend a liquid droplet by equating drag forces with gravity forces. The Turner equation
further incorporated about 20% upward adjustment to fit relevant field data (Malik, Prakash,
Kumar, & Barot, 2017). For the removal of gas well liquids, Turner et al. (1969) proposed two
physical models: (1) the continuous film model (2) and entrained drop movement model.
Unlike the liquid drop model, the liquid film model suggests that liquid loading originates
from the reversal of a liquid film attached to the tubing wall (Veeken K., 2010); (Yonghui Liu,
2018); (Shekhar, Kelkar, Hearn, & Hain, 2017). Subsequently, through several experiments,
scientists proved that the transition from an annular regime to a slug or churn flow regime
initiates the loading phenomenon. While investigating the influence of a film on the flow
regime, Barnea in 1986-1987 found that the unsteadiness of a liquid film will cause a blockage
of the gas core, thus generating a change from an annular regime into a slug flow regime.
Furthermore, the author developed a model to predict the gas void fraction, and
experimentally found it to range between 0.65 and 1. Finally, the author developed a model
for both inclined and vertical gas wells based on the momentum balances by assuming a
uniform film thickness around the entire inner pipe wall (Arnold Landjobo Pagou, 2020).
building methods that let machines "learn" – that is, methods that leverage data to improve
intelligence.
Machine learning algorithms build a model based on sample data, known as training data, in
Machine learning algorithms are used in a wide variety of applications, such as in engineering,
medicine, email filtering, speech recognition, agriculture, and computer vision, where it is
Machine learning approaches are traditionally divided into three broad categories, which
Supervised learning: The computer is presented with example inputs and their desired
outputs, given by a "teacher", and the goal is to learn a general rule that maps inputs to
outputs.
Unsupervised learning: No labels are given to the learning algorithm, leaving it on its own
to find structure in its input. Unsupervised learning can be a goal in itself (discovering
which it must perform a certain goal (such as driving a vehicle or playing a game against
an opponent). As it navigates its problem space, the program is provided feedback that's
Liquid loading is considered as major issue for wells delivering petroleum gas as it diminishes
and/or even stops production. When the liquid loading phenomenon occurs in gas wells, the
fluid accumulating in the wellbore will initiate a persistent increment of the formation
backpressure, thus generating a decrease in gas production rate. In the event that the
aggregating fluid attains a great volume, the gas production may stop, and if the gathered fluid
is not removed on schedule, the well will be flooded and abandoned causing a huge financial
loss to the producing company. Consequently, identifying and predicting liquid loading earlier
could be an advantage as it would sanction us to take felicitous actions to evade or lessen that
unbeneficial outcome. Most of the current methods for predicting liquid loading in gas wells
are mathematic approaches which are time consuming; financially cumbersome and specific to
a given type of well (either vertical, horizontal or inclined) therefore cannot be applied to
other well.
Many different models have been developed to deal with this problem and forecast future
performance of gas wells. All these models are either on theory or empirically based on
experiments.
1.2 Aim and Objectives
techniques
ii. To use simulation data of different types of well to test the validity of the developed
algorithm
1.4 Justification
Artificial intelligence and machine learning are the most emerging technologies that are
dominating the oil and gas industry and therefore the need to apply it in solving real time
The scope of this research is to investigate the applicability of ensemble machine learning
technique in the prediction of liquid loading and is limited to the investigation of the
application of Ensemble method of the machine learning using both MatLab and Python
software and to validate the result obtained with other existing models.
1.6 Research Gap
Although machine learning technique is one of the leading technology in the oil and gas
industry today, the static aspect of liquid loading such as the onset of liquid slugs at the
surface of the well were extensively studied. No much work has been done in the investigation
of the combine effect of the dynamic aspect such as inclination angle, flow regime transitions
and tubing outflow behavior amongst others, as such the need to investigate the applicability
of the ensemble machine learning technique in predicting liquid loading in gas wells.
CHAPTER TWO
Liquid loading is defined as the flow reversal of liquid films into wellbores. It is a
severe issue for gas wells because it decreases the production rate of gas. If the rate of
accumulation in the wellbore is extremely high, the production rate will significantly
decrease, and, under extreme cases of accumulation the operating company will
abandon the well, leading to substantial financial losses. Consequently, to avoid this, it
is appropriate for the operating company to predict and identify the liquid loading
status of the gas wells and use practical tools and pathways to prevent such a loading
(Arnold Landjobo Pagou, 2020). Several studies on liquid loading have been
published, including the two most well-known liquid loading models developed by
Turner et al. (1969) and Coleman et al. (1991). These models were developed using a
liquid droplet mechanism, whereby the minimum gas velocity to carry the liquid
(critical gas velocity) is based on the equilibrium between the drag force applied to the
Brito et al. (2005) studied the liquid film reversal mechanism to develop a robust
model for predicting liquid loading instead of using the liquid droplet mechanism.
They postulate that liquid loading occurs when the shear stress exerted by the gas flow
at the liquid-gas interface is insufficient to generate sufficient drag force to carry the
liquid film surrounding the pipe wall. This model predicts the in-situ critical gas
velocity along the wellbore, which allows us to determine the liquid loading locations.
It requires several data inputs, such as gas and liquid production rates, well geometry,
production tubing and casing diameters, and fluid properties. It shows that liquid
loading potentially occurs at 1,400 - 10,600 ft MD, as the actual in-situ critical gas
velocity is lower than the in-situ critical gas velocity at this depth. It is necessary to
predict when the liquid loading will start happening, known as the liquid loading onset,
performing the liquid loading analysis with various gas production rates based on the
production decline analysis. The liquid loading onset can be predicted by determining
the time when the actual in situ gas velocity drops to the in-situ critical gas velocity
Liquid loading is not always obvious. If a well is loaded, it may still produce at a lower
rate that is not favorable to the production company. If recognized and reduced, higher
production rates are achieved. Symptoms indicating liquid loading in a well includes:
c. Increasing difference between the tubing and casing flowing pressures (i.e Pcf-Ptf)
production rate or the well might cease to flow. To avoid liquid loading in gas wells,
the well should be produced at or exceed a certain minimum rate. This particular rate is
termed as the Critical Gas Rate, which is defined as Minimum Gas Rate required to lift
the produced condensate liquid or water to the surface without liquid accumulation
downhole. There are several correlations to estimate the critical gas rate and most are
based on the pioneering work proposed by Turner (1969), Coleman et al. (1991),
1 /4
υ g=1.593 δ ¿¿ ..……………………. 1
P υg A
q g=3.067 ………………………….. 2
TZ
T = Flowing Temperature ºR
Υg = Gas Velocity ft/sec
Liquid load-up in gas wells is not always obvious; therefore, a thorough diagnostic
analysis of well data needs to be carried out to adequately predict the rate at which
liquids will accumulate in the well. Although this subject has been studied extensively
but the results from previous investigators and the most commonly applied model in
the industry still has a high degree of inaccuracy, especially in predicting the minimum
gas flow rate required to prevent liquid loading into the well bore (Princewell
Maduabuchi, 2018).
Turner, Hubbard, and Dukler, observations, proposed two physical models for the
removal of gas well liquids. The models are based on: (1) the liquid film movement
along the walls of the pipe and (2) the liquid droplets entrained in the high velocity gas
core. They used field data to validate each of the models and concluded that the
entrained droplet model could better predict the minimum rate required to lift liquids
from gas wells. This is because the film model does not provide a clear definition
between adequate and inadequate rates as satisfied by the entrained droplet model
when it is compared with field data. A flow rate is determined adequate if the observed
rate is higher than what the model predicts and inadequate if otherwise. Again, the film
model indicates that the minimum lift velocity depends upon the gas-liquid ratio while
no such dependence exists in the range of liquid production associated with field data
Figure 2, Turner et al. model calculated minimum flow rates mapped against the test
Turner et al. (1969) discovered that the drop model prediction in most cases was too
low and he blamed this on the values of critical weber number and drag coefficient
used in the development of the model and also on the fact that the mathematical
quantity to guarantee removal of the largest droplets. Analysis of the Turner’s data
reveals that the total contribution of these factors requires an upward adjustment of
approximately 20%. Mapping Turner’s calculated model against actual test data
reveals large discrepancies at lower flowrates; hence adjusted droplet model is given
1 /4
υ crit−T =1.92 δ ¿ ¿ ………………………….. 3
3060 P V crit−T A
q crit−T = ……………………………..4
TZ
A = Flow Area ft2
V= Volume M3
T = Flowing Temperature ºR
Using the Turner model but validating with field data of lower reservoir and wellhead
flowing pressures all below approximately 500 psia, Coleman et al. were convinced
that a better prediction could be achieved without a 20% upward adjustment to fit field
1/ 4
υ crit−C =1.593 δ ¿ ¿ ………………………5
3060 P V crit−C A
q crit−T = ……………………………….6
TZ
consider deformation of the free falling liquid droplet in a gas medium, and
stream, a pressure difference exists between the fore and aft portions of the droplet
leading to its deformation and its shape changes from spherical to convex bean with
unequal sides (flat) as shown in figure 3. Spherical liquid droplets have a smaller
efficient area and need a higher terminal velocity and critical rate to lift them to the
surface. However, flat-shaped droplets have a more efficient area and are easier to be
Fig. 3, Flat- Shaped droplet model and Shape of entrained moving in high velocity gas
1/ 4
υ crit−L =0.7241 δ ¿ ¿ …………………….7
3060 P V crit− L A
q crit−T = ………………………………8
TZ
Nosseir et al. (2000) focused his study mainly on the impact of flow regime and
changes in flow conditions on gas well loading. Their work was similar to that of
Turner but the difference between the both was that Turner did not consider the effect
of flow regime on the drag coefficient (used in the derivation stage), and thereby
making use of the same drag coefficient (0.44) for laminar, transient and turbulent
flows. Nosseir derived the critical flow equations by assuming drag coefficient value
of 0.44 for Reynolds number (Re) 2×10 5 to 104 and for Re value greater than 10 6 he
took the drag coefficient value to be 0.2. Representation of the critical velocity
1/ 4
υ crit−N =1.938 δ ¿ ¿ …………………….9
3060 P V crit−N A
q crit−T = ……………………………..10
TZ
According to Arthur Samuel Machine learning is defined as the field of study that gives
computers the ability to learn without being explicitly programmed. Arthur Samuel was
famous for his checkers playing program. Machine learning (ML) is used to teach machines
how to handle the data more efficiently. Sometimes after viewing the data, we cannot interpret
the extract information from the data. In that case, we apply machine learning. With the
abundance of datasets available, the demand for machine learning is in rise. Many industries
apply machine learning to extract relevant data. The purpose of machine learning is to learn
from the data. Many studies have been done on how to make machines learn by themselves
without being explicitly programmed. Many mathematicians and programmers apply several
approaches to find the solution of this problem which are having huge data sets (Mahesh,
2018). Machine Learning relies on different algorithms to solve data problems. Data scientists
like to point out that there’s no single one-size-fits-all type of algorithm that is best to solve a
problem. The kind of algorithm employed depends on the kind of problem you wish to solve,
the number of variables, the kind of model that would suit it best and so on. Here’s a quick
Supervised learning is the machine learning task of learning a function that maps an input to
an output based on example input-output pairs. It infers a function from labelled training data
consisting of a set of training examples. The supervised machine learning algorithms are those
algorithms which needs external assistance. The input dataset is divided into train and test
dataset. The train dataset has output variable which needs to be predicted or classified. All
algorithms learn some kind of patterns from the training dataset and apply them to the test
algorithms-and-techniques-explained-in-depth)
Decision tree is a graph to represent choices and their results in form of a tree. The nodes in
the graph represent an event or choice and the edges of the graph represent the decision rules
or conditions. Each tree consists of nodes and branches. Each node represents attributes in a
group that is to be classified and each branch represents a value that the node can take.
Tree-New-instances-are-classified-from-the-root-node-and-sorted)
Another most widely used state-of-the-art machine learning technique is Support Vector
perform a non-linear classification using what is called the kernel trick, implicitly mapping
their inputs into high-dimensional feature spaces. It basically, draw margins between the
classes. The margins are drawn in such a fashion that the distance between the margin and the
classification-support-vector-machines)
among predictors. In simple terms, a Naive Bayes classifier assumes that the presence of a
particular feature in a class is unrelated to the presence of any other feature. Navie Bayes
mainly targets the text classification industry. It is mainly used for clustering and classification
introduced; it uses the previously learned features to recognize the class of the data. It is
K-means is one of the simplest unsupervised learning algorithms that solve the well-known
clustering problem. The procedure follows a simple and easy way to classify a given data set
through a certain number of clusters. The main idea is to define k centers, one for each cluster.
These centers should be placed in a cunning way because of different location causes different
result. So, the better choice is to place them is much as possible far away from each other.
Ensemble learning is the process by which multiple models, such as classifiers or experts, are
Ensemble learning is primarily used to improve the performance of a model, or reduce the
include assigning a confidence to the decision made by the model, selecting optimal features,
approach to machine learning that seeks better predictive performance by combining the
Although there are a seemingly unlimited number of ensembles that can be develop for
predictive modeling problem, there are three methods that dominate the field of ensemble
learning. So much so, that rather than algorithms per se, each is a field of study that has
The three main classes of ensemble learning methods are bagging, stacking, and boosting.
Random forest classifier (RFC) is one of the most successful ensemble learning techniques
which has been proven to be an effective technique in pattern recognition and ML for high-
dimensional classification and skewed problems. RFC does have a drawback which is tree
classifiers have high variance. In practice, it is common for a slight change in the training
dataset to be in a different tree. The reason behind this is the hierarchical nature of the tree
classifiers.
2.7.2 Boosting
The term „Boosting‟ refers to a family of algorithms which converts weak learner to strong
learners. Boosting is a technique in ensemble learning which is used to decrease bias and
variance. Boosting is based on the question posed by Kearns and Valiant “Can a set of weak
learners create a single strong learner?" A weak learner is defined to be a classifier; a strong
2.7.3 Bagging
Bagging or bootstrap aggregating is applied where the accuracy and stability of a machine
(Title of paper)
(Landjobo & Liquid film mode for Liquid film thickness is 1- Limited to
Wu, 2020) prediction and identification more sensitive to the tubing vertical wells
of liquid loading in vertical inner diameter, the tubing 2- Machine
forces
(Vieira & Applicability of models for Critical gas velocity for 1- Machine
Stanko, 2019) liquid loading in gas wells viscous oil was smaller learning
not applied
2- Limited to
inclined wells
(Jafarov & Al- Critical review of the There is no any applicability 1- Machine
Nuaim, 2016) existing liquid loading ranges that can be applied to learning
pressure. 2- Limited to
vertical wells
(Nagoo, A Simplified Critical Gas Artificial variables (such as 1- Limited to
& Oyewole, Well Liquid Loading onset of fluid flow reversal learning
2018) Prediction: Theory and technique was
Kelkar, Hearn, Liquid Loading in Gas Wells function of inclination angle technique was not
(Nallaparaju, Prediction of Liquid Loading The Turner model gives the Machine learning was
flowing conditions.
(Bolujo et al. A New Model for Predicting Numerical integration Machine learning was
fundamental equation
El-sayed A. Prediction of Critical Gas The model used artificial Ensemble machine
Osman, 2002 Flow Rate for Gas Wells neural network (ANN) for learning technique was
wellbore
CHAPTER THREE
3.0 MATERIALS AND METHOD
3.1 Materials
i. Python Software
v. Laptop
3.2 Method
A simple learning algorithm will be developed to construct a set of classifier using the
“Bayesian Averaging Method (Ensemble Technique)” and will be used for the prediction in
Python Software. Production data from different wells and literatures will be used to check the
The result will be validated using other existing models such as:
3- Colemen’s Model
4- Nossier’s Model
Expected Result
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