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Ata27 2

The document provides an overview of the rudder system in aircraft, detailing its primary functions such as yaw control, trim, and turn coordination. It explains the rudder controls operated from the cockpit, the mechanics of pedal adjustments, and the rudder indication systems. Additionally, it covers the tail section transmission and differential mechanisms, including load relief devices that prevent structural damage during flight.

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0% found this document useful (0 votes)
100 views279 pages

Ata27 2

The document provides an overview of the rudder system in aircraft, detailing its primary functions such as yaw control, trim, and turn coordination. It explains the rudder controls operated from the cockpit, the mechanics of pedal adjustments, and the rudder indication systems. Additionally, it covers the tail section transmission and differential mechanisms, including load relief devices that prevent structural damage during flight.

Uploaded by

phupro621
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Lufthansa Technical Training

PRIMARY FLIGHT CONTROLS FUNDAMETALS


RUDDER
ATA27

RUDDER
INTRODUCTION
The basic function of the rudder is to achieve yaw control, or in other words, to
control the aircraft around the vertical axis.
On large aircraft you can differentiate 3 main rudder functions during cruise
flight. It is used to trim the aircraft, for turn coordination along with the ailerons
and roll spoilers, and for dutch roll damping.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 01|Intro/A/B1 Page 254


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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 127 Rudder


HAM US/F-5 MeA 01.12.2007 01|Intro/A/B1 Page 255
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ATA27

RUDDER CONTROLS
The rudder is controlled from the cockpit by 2 pairs of pedals; a left and right
pedal for the captain and the same for the first officer.
The captain’s and first officer’s pedals are fully interconnected allowing the
possibility of a dual input to the single rudder cable transmission system
Pushing either of the left pedals moves the rudder to the left and this turns the
aircraft around the vertical axis to the left; pushing either of the right pedals
moves the rudder to the right and this turns the aircraft around the vertical axis
to the right.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 02|Rud Contr/A/B1 Page 256


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FOR TRAINING PURPOSES ONLY!

Figure 128 Rudder Controls


HAM US/F-5 MeA 01.12.2007 02|Rud Contr/A/B1 Page 257
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Rudder Controls cont.


The pedals are pushed forward to operate the rudder and on ground the nose
wheel steering, and they are rotated around their axes to operate the brakes.
First let us see what happens when we use the pedals to deflect the rudder.
When the left pedal is pushed forward, the right pedal is simultaneously moved
backward, and the control input is transmitted to the rudder. There is no input
to the brakes.
In the graphic you can see clearly the components which cause 1 pedal to
move backward when the other is pushed forward.
Each of the pedals is supported by an arm assembly; the arm assembly
activates a rudder control push−pull rod, and the push pull-rod transmits the
pedal input via a yoke to the forward rudder quadrant.
The forward rudder quadrant transmits the pedal input to the rudder cables and
connects rudder movement with the nose wheel steering when the aircraft is on
the ground.
During take−off and landing a connection between the pedals and the nose
wheel steering holds the aircraft on the runway centre line. This is necessary
because at the beginning of take−off and at the end of landing rollout, the
aircraft speed can be too low for an aerodynamic reaction due to rudder
deflection.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 03|Rud Contr/A/B1 Page 258


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FOR TRAINING PURPOSES ONLY!

Figure 129 Rudder Pedals


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Rudder Controls cont.


We have seen what happens when the pedals are pushed forward. Now let us
see the effect of rotating them.
When the pedals are tilted forward, an input is transmitted to the brakes via a
push-pull rod.
There is no interference with the rudder function.
A rudder trim knob located on the pedestal is used to change the neutral
position of the rudder. The rudder trim knob is springloaded to the centre
position.
A rudder trim centre switch is used to return the trimmed rudder surface to the
centre or zero position.
On some aircraft this switch is known as the rudder trim reset switch.
The rudder trim function is electrically operated via the rudder trim computer.
Note that when the rudder is trimmed, the rudder pedals automatically change
position to reflect the new neutral position.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 04|Rud Contr/A/B1 Page 260


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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 130 Rudder Pedal Operation


HAM US/F-5 MeA 01.12.2007 04|Rud Contr/A/B1 Page 261
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ATA27

PEDAL ADJUSTER
In this segment we see how a pedal adjuster can be used to change the
position of the rudder pedals according to the length of the pilot’s legs.
An input to the pedal adjuster is made via the pedal adjuster handle located
between the left and right pedals.
An input from the pedal adjuster handle is transmitted to a screwjack. The
screwjack moves the yoke forward or backward, and the push−pull rods, the
arm assemblies and therefore also the rudder pedals are repositioned.
FOR TRAINING PURPOSES ONLY!

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FOR TRAINING PURPOSES ONLY!

Figure 131 Pedal Adjustment


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ATA27

RUDDER INDICATION
Rudder position is indicated on the EICAS display.
The indications show that when the left pedal is pushed forward, the rudder
moves to the left. As you know this causes the aircraft to turn to the left.
A rudder trim position indicator, located beside the rudder trim knob, displays
any changes in the neutral position of the rudder.
The springloaded rudder trim knob returns to the centre position when it is
released again.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 06|Rud Ind/A/B1 Page 264


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Figure 132 Rudder Indication


HAM US/F-5 MeA 01.12.2007 06|Rud Ind/A/B1 Page 265
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ATA27

TAIL SECTION TRANSMISSION


You have already seen how the input from the rudder pedals is transmitted to
the forward rudder quadrant.
This input is then transmitted from the forward quadrant via the rudder cables
to the aft rudder quadrant; from the aft quadrant via the tail section
components to the rudder servo actuators, and from the servo actuators to the
rudder surface.
The basic function of the tail section components is to transmit the rudder
control input to the rudder servo actuators.
On all aircraft the tail section components include the rudder trim, feel and
centering mechanism and the rudder load relief devices.
However, there are basic differences in the construction of these components
on Boeing and Airbus aircraft.
First we will take a look at an example of the 747. A torque shaft in the tail
section receives the input from the rudder pedals and provides outputs to the
upper rudder load relief device and the lower rudder load relief device.
Shear rivets in the upper and lower output rods protect the rudder system
against partial jamming.
Note that the rudder pedals must be operated very gently during the flight
control check on all Boeing aircraft to prevent damage to the shear rivets.
The torque shaft supports the rudder feel, trim and centering mechanism.
FOR TRAINING PURPOSES ONLY!

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Figure 133 Tail Section


HAM US/F-5 MeA 01.12.2007 07|tail Sec Transm/B1 Page 267
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ATA27

DIFFERENTIAL MECHANISM
The rudder differential mechanism on Airbus aircraft combines rudder pedal
inputs, rudder trim inputs, and yaw damper inputs.
The main components of the differential mechanism are:
an input lever,
a bell crank,
a yaw damper lever, and
a yaw damper rod.
The input lever receives inputs on 1 side from the rudder pedals and from the
rudder feel and trim unit, and provides an output on the other side to the bell
crank.
The bell crank has a pivot point on the input lever.
The bell crank receives inputs from the input lever and the yaw damper rod,
and operates the output rod to the rudder load relief device.
The yaw damper lever transmits outputs from the yaw damper actuator via the
yaw damper rod to the bell crank.
Note that the yaw damper lever shares a pivot axle with the input lever but is
not connected to it.
FOR TRAINING PURPOSES ONLY!

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Figure 134 Differential Mechanism


HAM US/F-5 MeA 01.12.2007 08|Diffr Mech/A/B1 Page 269
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ATA27

Differential Mechanism cont.


An input from the rudder pedals moves the input lever, the input lever moves
the bell crank up or down, and the bell crank moves the output rod to the load
relief device and rudder servo actuator.
Note that the rudder pedal input has no effect on the yaw damping function.
You learned earlier that the differential mechanism also controls rudder trim
inputs.
A rudder trim input has a similar effect on the differential mechanism as a pedal
input.
The input lever, bell crank and output rod all change position and the yaw
damping function is not affected.
The trim input also moves the input rod to reposition the rudder pedals to the
new neutral position.
FOR TRAINING PURPOSES ONLY!

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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 135 Trim Signal


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Differential Mechanism cont.


You know that the yaw damping function is not affected by pedal inputs or by
trim inputs.
Yaw damper signals are transmitted via the yaw damper actuator, the yaw
damper lever and the yaw damper rod to the bell crank.
The bell crank is rotated around its axis and moves the output rod.
FOR TRAINING PURPOSES ONLY!

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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 136 Yawn Damper


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Differential Mechanism cont.


The airload on the rudder increases as airspeed increases.
As the airload increases, the possibility of structural damage also increases.
Rudder load relief devices prevent structural damage by limiting the maximum
rudder deflection in accordance with the airspeed.
You can see on the graph that the rudder travel is limited as the airspeed
increases.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 11|Diffr Mech/A/B1 Page 274


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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 137 Air Load


HAM US/F-5 MeA 01.12.2007 11|Diffr Mech/A/B1 Page 275
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RUDDER
ATA27

LOAD RELIEF DEVICES


In the next segments you will see 2 examples of rudder travel limitation
systems.
We start with the ratio changer, which is used for load relief on Boeing aircraft.
The ratio changers are located in the tail section.
The main ratio changer components are:
an input crank,
an electric motor, and
an output crank.
The input crank is connected to the output crank and both are connected to the
electric motor.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 12|Ld Re Dev−Ratio Ch/B1 Page 276


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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 138 Flight Control Computer


HAM US/F-5 MeA 01.12.2007 12|Ld Re Dev−Ratio Ch/B1 Page 277
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RUDDER
ATA27

RATIO CHANGER
The electric motor receives airspeed signals from the flight control computer
and adjusts the position of the output crank accordingly.
The position of the output crank then determines the relationship between the
input from the rudder pedals and the output to the rudder servo control
actuators.
Note that the position of the output crank does not restrict rudder pedal input.
The higher the airspeed, the more the output crank will limit rudder travel for a
given rudder pedal input.
In a given situation the aircraft is flying at a low speed, 200 knots.
The electric motor has positioned the output crank.
At higher airspeed the electric motor repositions the output crank, and the
same input from the rudder pedals results in less output to the rudder servo
control actuators. In other words, at high airspeeds less rudder travel is
permitted.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 12a|Ld Re Dev−Ratio Ch/B1 Page 278


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ATA27
FOR TRAINING PURPOSES ONLY!

Figure 139 Flight Control Computer


HAM US/F-5 MeA 01.12.2007 12a|Ld Re Dev−Ratio Ch/B1 Page 279
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ATA27

TRAVEL LIMITATION UNIT


The travel limitation unit performs the load relief function on Airbus aircraft.
The main components of the travel limitation unit are:
an electric motor,
screws, and
adjustable stops.
The electric motor receives airspeed signals from the flight control computer,
and operates the screws to adjust the position of the stops accordingly.
The input lever connects the input from the rudder pedals, which comes via the
differential mechanism, to the output to the rudder servo control actuator.
The travel of the input lever, and therefore of the rudder pedals and of the
rudder, is restricted by the adjustable stops.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 13|Trav Lim Unit/B1 Page 280


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ATA27
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Adjustable Stops

Figure 140 Travel Limitation Unit


HAM US/F-5 MeA 01.12.2007 13|Trav Lim Unit/B1 Page 281
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ELEVATORS
ATA27

ELEVATORS
CONTROLS AND INDICATION
You have learned already that control of the aircraft around the pitch axis is
achieved by the elevators.
On large aircraft the horizontal stabilizer also has a role to play in pitch control.
The elevators can be controlled by 2 control columns in the cockpit, 1 for the
captain and 1 for the first officer, or by the electro−hydraulic autopilot actuators.
A sidestick is used to control the elevators on aircraft with a fly by wire system.
In this lesson we concentrate on the control columns.
The control columns are pulled backward to deflect the elevators upward and
produce an aircraft nose up reaction; they are pushed forward to deflect the
elevators downward and produce a nose down reaction.
The control columns are rigidly mounted on a torque tube.
The torque tube is supported by bearings on the aircraft structure. Crank arms
on each end of the torque tube transmit the column movement via a rod on the
left side to the forward quadrant, and via a rod on the right side to the cable
crank.
In most aircraft you can find stick shakers on the control columns. A small
electric motor in the stick shaker initiates a vibration of the control columns to
alert the pilots when the aircraft approaches a stall condition.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 01|Controls&Ind/A/B1 Page 282


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Figure 141 Controls and Indication


HAM US/F-5 MeA 01.12.2007 01|Controls&Ind/A/B1 Page 283
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ATA27

Controls and Indication cont.


Elevator position is indicated on the EICAS display.
When the control column is moved forward, the indications show that the
elevators deflect downward. As you know this produces a nose down reaction.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 02|Contr&Ind/A/B1 Page 284


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Figure 142 Indications


HAM US/F-5 MeA 01.12.2007 02|Contr&Ind/A/B1 Page 285
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ATA27

TRANSMISSIONS
You have already seen how control column movement is transmitted to the
forward quadrant and the cable crank.
Two elevator cable systems transmit control column movement to the aft
quadrant, the left cable system from the forward quadrant and the right cable
system from the cable crank.
Note that on some aircraft the forward quadrant includes a cable tension
regulator.
As you already know, the tension regulator is used to compensate for the
expansion and contraction of the cables and the structure due to the effects of
temperature variation.
All commercial aircraft use a left and a right elevator cable system for
redundancy purposes. Although both systems are used together, 1 can operate
the elevators if the other breaks down.
Inputs from the control columns are transmitted from the aft quadrant mounted
on a torque tube via a lever arm and rods to the left and right elevator control
packages.
On our example of the Boeing 747, the torque tube also has 4 cranks attached.
Three of the cranks are used to transmit inputs from the autopilot actuators,
and one transmits centering forces and artificial feel from the feel unit to the
cable system.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 03|Transmissions/B1 Page 286


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Figure 143 Transmission


HAM US/F-5 MeA 01.12.2007 03|Transmissions/B1 Page 287
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Transmissions cont.
Most aircraft have only 1 elevator on each side.
Large aircraft like the Boeing 747, however, have 2: an inboard and an
outboard elevator.
The control input is transmitted via rods from the inboard elevator to the
associated outboard elevator.
The pilot cannot operate the outboard elevators directly.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 04|Transmissions/B1 Page 288


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Figure 144 Elevators on Boeing Aircraft


HAM US/F-5 MeA 01.12.2007 04|Transmissions/B1 Page 289
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ATA27

ELEVATOR FEEL SYSTEM


You know from earlier lessons that aileron and rudder feel depend only on the
force of a centering spring and that they are the same on ground and during
flight. The elevator feel system is a bit more complicated than this.
The elevator feel system must prevent dangerous control inputs at the control
columns to avoid dangerous manoeuvrers and to improve passenger comfort.
To do this the elevator feel system must receive information about the airspeed
and the aircraft loading.
The graph at the top right of the graphic shows the relationship between force
and movement of the control column. You can see on the graph that 5daN of
force is used to push the control column fully forward.
With low feel simulation, you can see on the graph that 5daN of force is used
to push the control column fully backward.
With a high feel simulation, the same force produces a smaller control column
displacement. Here for example, the column is deflected 10 forward. When
the same force was used with a low feel simulation, the column was deflected
fully forward.
The pilot needs a high feel simulation for smaller elevator deflections at high
airspeeds or when flying an aircraft with lower weight on board.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 05|Elev Feel Sys/A/B1 Page 290


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Figure 145 Elevator Feel System


HAM US/F-5 MeA 01.12.2007 05|Elev Feel Sys/A/B1 Page 291
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ATA27

FEEL UNIT
The elevator feel unit is located in the tail section of the aircraft.
It gives centering forces and artificial feel via the feel unit output lever and a rod
to the aft torque tube.
The elevator feel unit has to provide different feel simulations at the control
columns depending on the airspeed and aircraft loading.
To do this, the feel unit is supplied with a feel pressure by the elevator feel
computer which depends on airspeed and aircraft loading.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 06|Feel Unit/B1 Page 292


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Figure 146 Feel Unit


HAM US/F-5 MeA 01.12.2007 06|Feel Unit/B1 Page 293
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Feel Unit cont.


This elevator feel unit is like the cam type feel unit which was already described
to you in an earlier lesson.
The feel unit output lever is connected to the cam.
When the control columns are moved forward or aft, the cam rotates a roller,
which is in contact with the cam, moves out of the detent position and a lever
arm is moved against the force from the the centering spring.
The extension of the centering spring provides the basic forces which the pilot
feels at the control columns.
In the elevator feel unit, the feel actuator provides additional feel forces. These
additional forces are proportional to the feel pressure inputs from the feel
computer.
The feel pressure inputs depend on airspeed and aircraft loading - the 2 factors
which are important for elevator feel simulation.
The feel actuator has 2 rams in a free floating cylinder.
The rams work in opposite directions. In the graphic you can see that the left
ram is connected to the feel unit body and the right ram to the feel linkage.
Feel pressure acts on the feel actuator rams to apply force via a bell crank and
upper and lower links to the cam.
The feel pressure moves the cylinder to the left until it contacts the right ram.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 07|Feel Unit/B1 Page 294


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Figure 147 Elevator Feel Unit


HAM US/F-5 MeA 01.12.2007 07|Feel Unit/B1 Page 295
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Feel Unit cont.


The control column input rotates the cam. The input is transmitted via the
output lever.
The cam moves the upper link and the bell crank, and this pulls the feel
actuator against the feel pressure.
The pilot can feel the force against the feel pressure at the control columns.
As you would expect, the higher the feel pressure, the greater the force the
pilot feels.
The feel pressure moves the cylinder to the right until it contacts the left ram.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 08|Feel Unit/B1 Page 296


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Figure 148 Elevator Feel System Operation


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Feel Unit cont.


Again you can see that the control input causes the cam to rotate, the cam
moves the lower link and the bell crank and this pulls the feel actuator against
the feel pressure.
The pilot can then feel this force at the control columns.
In practice, the 2 feel pressures from the feel computer are never exactly the
same.
The higher of the 2 feel pressures positions the feel actuator and has an effect
on the elevator feel simulation.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 09|Feel Unit/B1 Page 298


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Figure 149 Elevator Feel Unit


HAM US/F-5 MeA 01.12.2007 09|Feel Unit/B1 Page 299
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FEEL COMPUTER INTRODUCTION


The elevator feel computer controls hydraulic pressure inputs to the feel
actuator when there are changes in dynamic air pressure, which corresponds
to the airspeed and the position of the horizontal stabilizer which depends on
aircraft loading.
Most elevator feel computers have this function. Here we will look at the feel
computer used on most Boeing aircraft.
The elevator feel computer has 2 identical groups of components. One group is
shown on the graphic on the right.
Each set of components gives a separate feel pressure input to the feel
actuator.
The main components of the elevator feel computer are:
a regulating valve,
dynamic pressure sensing bellows,
a balance spring,
a cam,
a leaf spring and
a feel differential pressure switch.
FOR TRAINING PURPOSES ONLY!

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Figure 150 Feel Computer


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AIRSPEED INPUT
First we look at how the regulating valve in the feel computer controls feel
pressure when there are changes in dynamic air pressure, that is changes in
airspeed.
When the aircraft is on the ground, there is no dynamic pressure.
The sensing bellows is in the highest position, the regulating valve is in the
neutral position and the feel pressure is low.
When the airspeed increases, the sensing bellows are forced down and this
force is transmitted via the balance spring to the regulating valve.
The hydraulic pressure port is opened to the feel pressure line and this
increases the feel pressure. Note that the hydraulic system pressure also
supplies the balance chamber.
The system pressure in the balance chamber forces the regulating valve up
against the force of the balance spring. The valve moves up until the feel
pressure is the same as the force from the balance spring and the system
pressure and return lines are closed again.
When the airspeed is reduced, the dynamic pressure is reduced and the feel
pressure in the balance chamber pushes the regulating valve up. This opens
the feel pressure to the return line.
The regulating valve is pushed down until the feel pressure and the force of the
balance spring are the same again and the system pressure and return lines
are closed.
FOR TRAINING PURPOSES ONLY!

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Balance
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Chamber

Figure 151 Feel System


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STABILIZER POSITION INPUT


In the graphic there are 2 aircraft in flight. Note that they are similar aircraft,
flying at the same altitude and at the same speed.
The horizontal stabilizer positions show that the upper aircraft is carrying a
lighter weight. The heavier the aircraft, the greater the stabilizer deflection.
You know that aircraft loading influences elevator feel simulation.
A low feel simulation causes a larger deflection. This is necessary to change
the altitude of a heavier aircraft.
The feel computer uses information about aircraft loading to adjust the feel
pressure which adjusts feel simulation.
The position of the horizontal stabilizer gives this information.
FOR TRAINING PURPOSES ONLY!

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Figure 152 Stabilizer Position


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Stabilizer Position Input cont.


The horizontal stabilizer input is connected to the cam in the feel computer by a
lever.
If the horizontal stabilizer changes position, the lever rotates the cam and the
cam forces the leaf spring up. This acts against the dynamic pressure.
The regulating valve is moved up and this connects the feel pressure to the
return line.
When the feel pressure is released to return, the regulating valve moves down
again. This happens until the force of the balance spring is the same as the
feel pressure and the return port is closed.
The feel differential pressure switch in the feel computer gives a warning if the
difference between the 2 feel pressures is more than 25 %.
FOR TRAINING PURPOSES ONLY!

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Figure 153 Stabilizer Position Input


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ELECTRICAL FLIGHT CONTROL SYSTEM


INTRODUCTION
In this lesson you will learn about the general architecture of an electrical flight
control system, or EFCS for short; also known as a fly by wire system.
The main parts of a conventional flight control system are:
the cockpit controls,
the transmission system with cables and quadrants,
the hydraulic actuator
and the flight control surface.
In an electrical flight control system, or EFCS for short, the whole transmission
system is replaced by electrical components.
This saves weight and makes maintenance easier.
The main electrical components are:
the electrical flight control computers,
and sensors and wires for the input and output signals.
FOR TRAINING PURPOSES ONLY!

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Figure 154 Main Components


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introduction cont.
In the electrical flight control systems on modern Airbus aircraft the
conventional control columns are replaced by side stick controllers located to
the left of the Captain and to the right of the First Officer
This saves weight and leaves a free space in front of the pilots.
We will use the Airbus example to explain the general architecture and basic
functions of an electrical flight control system.
Before we go into more detail you should be familiar with the EFCS basic
control principle.
When the pilot provides an input order to the computer via the side stick, the
computer calculates the necessary output order and sends it to the hydraulic
actuator.
The actuator moves the surface, in our example the elevator, until the surface
position feedback signal cancels the control order.
The computer needs additional information about the aircraft response to
calculate the output order and to ensure a smooth, economic and safe
operation.
The main information required is:
aircraft roll and pitch attitude,
airspeed,
accelerations,
angle of attack ,
and flight/ground status.
When the autopilot is switched on, it provides the input orders to the computers
instead of the side stick.
FOR TRAINING PURPOSES ONLY!

The pilot input always has priority, because when the side stick is moved the
autopilot disconnects.

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Figure 155 Transmission System


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GENERAL ARCHITECTURE
For the general architecture and the components of an electrical flight control
system we change our view and look at the aircraft from above.
All flight control surfaces can be controlled by the computers of the electrical
flight control system.
This includes:
the ailerons on both wings for roll control,
the spoiler panels, either working to support the ailerons for roll control or
used as speed brakes,
the rudder for yaw control,
the elevators for pitch control,
and the horizontal stabilizer for pitch trim.
FOR TRAINING PURPOSES ONLY!

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Figure 156 EFCS Computers


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general architecture cont.


Hydraulically operated servo control actuators transfer the electrical signal from
the flight control computers into a mechanical motion.
Two independent servo control actuators are installed for each elevator and
aileron.
One actuator actively controls the surface and the other is used as standby and
provides a damping function.
Which of the actuators is active depends on the aircraft type and on the
availability of the flight control computers and hydraulic systems.
One servo actuator is installed for each spoiler panel. This is because even in
the event of a failure the remaining spoilers are sufficient for operation.
FOR TRAINING PURPOSES ONLY!

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Figure 157 Servo Control Actuator


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COCKPIT CONTROLS
The rudder and horizontal stabilizer in some aircraft types, like the A 320, can
be moved not only by the signals from the electrical flight control computers but
also by a mechanical input.
The electrical flight control computers use input signals from cockpit controls
for calculation of the flight control orders.
These signals come primarily from the 2 side stick controllers but also from the
speed brake lever.
If this lever is moved out of the retract position, the speed brakes will deploy.
A third control input comes from the rudder trim knob on the pedestal.
FOR TRAINING PURPOSES ONLY!

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Figure 158 EFCS Computers


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cockpit controls cont.


The 2 almost identical side stick controllers are the main pilot interface to the
electrical flight control system.
The only difference between them is that the Captains side stick is operated by
the left hand and the First Officers by the right hand.
FOR TRAINING PURPOSES ONLY!

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Figure 159 Side Stick Controllers


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SIDESTICK COMPONENTS
Each side stick controller consists of the side stick itself and the
electromechanical components which transfer the stick motion into the
electrical signal.
FOR TRAINING PURPOSES ONLY!

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Figure 160 Sidestick Components


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sidestick components cont.


The forward and backward motion of the side stick rotates the pitch axis and
moves the associated components.
The left and right motion rotates the roll axis and moves the associated
components.
The pitch and roll transducer units contain several potentiometers which
transfer the side stick motion into a proportional electrical signal for the
electrical flight control computers.
The pitch and roll dampers and the balance weight stabilize and damp the
mechanical motion to get a stable electrical signal from the transducers.
The pitch and roll artificial spring feel units provide a proportional counterforce
against the stick deflection and automatically center the stick when it is
released.
FOR TRAINING PURPOSES ONLY!

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Figure 161 Motion of the Side Stick


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SIDESTICK OPERATION AND MONITORING


The electrical signals of the 2 sidestick controllers are normally added
algebraically to give a common input signal to the computers.
The fact that the signals are added algebraically means that if 1 stick is
deflected to the maximum, the other pilot cannot control the aircraft in both
directions. This can become dangerous if 1 stick gets completely blocked.
This problem is overcome by a takeover push−button on each sidestick which
can be used to deactivate the other sidestick.
As long as the takeover push−button on the First Officers sidestick is pressed,
the signal from the Captains sidestick is disabled.
But when the takeover push−button on the Captains sidestick is also pressed
the priority changes to the Captains side.
The rule is that the last pilot to press always gets the priority.
In addition to its priority function the red take over push button is also used to
disconnect the autopilot when it is active.
A second switch located on the sidestick is the push to talk switch for the radio
communication.
FOR TRAINING PURPOSES ONLY!

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Figure 162 Takeover Pushbutton


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sidestick operation and monitoring cont.


Two indications allow us to monitor the sidestick function:
First the priority lights on the glareshield which allow us to monitor the
status of the priority logic
and second a white cross on the primary flight display which shows the
combined sidestick signals at the input to the computers.
The white cross on the PFD is visible when the aircraft is on the ground after
engine start.
This allows the pilot to check the sidestick signals during the preflight check.
The white edges show the maximum algebraically summed signal.
Each side stick priority light consist of 2 indications, a red arrow and a green
light.
The red arrow illuminates in front of the pilot who loses the authority, and the
green light illuminates in front of the pilot who has taken priority as long as the
opposite stick is not at neutral.
FOR TRAINING PURPOSES ONLY!

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Figure 163 Sidestick Priority


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EFCS COMPONENTS AND OPERATION


INTRODUCTION
The electrical flight control system must have the same safety level as a
conventional flight control system.
The parts of the system which are necessary are:
the servo controls with their hydraulic power supply,
the computers with their input and output signals,
and also the electric power supply.
The EFCS computers fulfill the safety requirements in 3 ways.
A minimum of 2 different types of computers are used. Each type has
completely different hardware and software from the other.
One type is called the primary computer and the other the secondary computer.
A minimum of 2 computers of each different type are installed.
The other safety feature is that the calculations are done in each computer in 2
independent channels.
There is only an output signal if the 2 channels calculate the same result.
FOR TRAINING PURPOSES ONLY!

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Figure 164 Safety Level


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introduction cont.
In the electrical flight control system of the Airbus 340 a third primary computer
is added.
The total number of EFCS computers is therefore 5.
They are named FCPC for flight control primary computer and FCSC for flight
control secondary computer.
All 5 computers normally share the complete workload.
If 1 or more computers do not operate, an automatic switching makes sure that
the aircraft is controllable around all 3 axes.
FOR TRAINING PURPOSES ONLY!

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Figure 165 FCPC / FCSC


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COMPUTER SWITCHING
The flight control page shows the operational status of the 5 computers and all
surface positions.
The green computer boxes show that all computers operate correctly.
The color of the computer box changes to amber if a computer is switched off.
The surface position of the affected flight controls is also shown in amber.
Computer switching can be automatic or manual.
The switching is automatic when the computer finds a failure. A fault light which
comes on in the push−button on the overhead panel shows this.
For manual computer switching you must press its push−button on the
overhead panel.
FOR TRAINING PURPOSES ONLY!

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Figure 166 Computer Switching


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computer switching cont.


The fault light in the push button comes on for a few seconds, when a
deactivated computer is switched on again.
During this time the computer does a power up test.
All digital computers do this test when power is switched on.
FOR TRAINING PURPOSES ONLY!

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Figure 167 Computer Switching II


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computer switching cont.


Here you see the computer architecture of the Airbus 320, which is a little bit
different.
There are 2 primary computers and 3 secondary computers.
The primary computers are called elevator and aileron computer, or ELAC, and
the secondary computers are called spoiler and elevator computer, or SEC.
Two flight augmentation computers, or FAC’s are also installed.
These computers are part of the autoflight system.
They also do all the rudder control functions of the electrical flight control
system.
FOR TRAINING PURPOSES ONLY!

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Figure 168 Computer Architecture of Airbus 320


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MECHANICAL BACKUP
If there is a complete failure of the electrical flight control system most aircraft
types have a mechanical backup to land the aircraft safely.
There are 2 mechanical backups on Airbus aircraft like the A 320
1 is for pitch control via the trim wheel which is mechanically connected to
the horizontal stabilizer servo
and the other is for yaw control via a mechanical linkage between the
pedals and the rudder servos.
FOR TRAINING PURPOSES ONLY!

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Figure 169 Mechanical Backup


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POWER SUPPLY
The electrical power supply for the EFCS computers are designed so that the
chance that it does not operate is very small.
First the split power distribution prevents a loss of all power sources
because of a single serious failure, like a short circuit
and secondly the primary and secondary number 1 computers are powered
by the emergency power distribution.
A minimum of 3 flight control computers are also connected to a backup power
supply which is connected to the aircraft batteries.
This backup power takes over automatically without any power interruption, if
there is no normal power.
The power supply for the computers is not only used for the internal supply. It is
also used to supply all connected components that need power like the side
stick controller, transducer units, relays, sensors and so on.
FOR TRAINING PURPOSES ONLY!

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Figure 170 Power Supply


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MODES OF OPERATION
The functions of the electrical flight control system computers are:
modes of operation,
protection functions,
and special functions.
The difference between the flight mode and the ground mode of operation is
important.
In the ground mode the computers use the direct law and in the flight mode the
computers use the normal law.
FOR TRAINING PURPOSES ONLY!

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Figure 171 Modes of Operation


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DIRECT LAW
In the direct law the flight control surfaces are operated in a direct relationship
to the combined sidestick input.
The direct law only works around the roll and pitch axes.
The computers can only control the ailerons, spoilers and elevators.
The rudder and the horizontal stabilizer must be controlled by the mechanical
backup system, if necessary.
In the ground mode you can check the function of all flight controls during the
preflight check.
FOR TRAINING PURPOSES ONLY!

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Figure 172 Direct Law


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NORMAL LAW PITCH CONTROL


When the aircraft is airborne the computers switch over to the flight mode with
the normal control law.
The normal control law can operate all flight control surfaces around all 3 axes.
Now the computers also need the aircraft response for output signal calculation
and limiting.
FOR TRAINING PURPOSES ONLY!

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Figure 173 Normal Law I


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normal law pitch control cont.


When the sidestick is in neutral the aircraft keeps a stable flight path.
When you pull the sidestick, the aircraft nose goes up. This produces more
positive g−load.
When you release the stick to neutral, it keeps the new stable flight path.
When you push the stick the aircraft nose goes down. This decreases the
positive g−load by a negative factor.
When you release the stick to neutral again, it keeps the new stable flight path.
The normal control law for pitch axis control means that a sidestick deflection is
in proportion to the g−load factor.
The necessary elevator deflection for a given g−load factor must primarily
agree with the airspeed and the weight of the aircraft.
The computer needs the aircraft response signals to calculate this.
The elevator deflection is limited by aircraft response signals to prevent
dangerous flight situations.
The elevator deflection is needed to fly a maneuver with a given g−load factor.
The horizontal stabilizer is always automatically controlled to the correct trim
position in the EFCS normal law.
This keeps the new flight path angle with the elevators in neutral.
FOR TRAINING PURPOSES ONLY!

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Figure 174 Normal Law II


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NORMAL LAW ROLL CONTROL


Now we will have a look at the roll axis control in the EFCS normal law.
When the sidestick is in neutral the aircraft keeps the roll attitude.
When you move the stick to the right the ailerons and roll spoilers produce a
right wing down motion.
This is called a positive roll rate.
When you release the stick to neutral the roll rate returns to 0.
This keeps the new stable roll attitude.
When you move the stick to the left the ailerons and roll spoilers produce a left
wing down motion.
This is called a negative roll rate.
When you release the stick to neutral the roll rate returns to 0.
This keeps the new stable roll attitude.
The normal control law for the roll axis control means that a sidestick deflection
produces a proportional roll rate.
For roll control an aileron and spoiler deflection is normally sufficient to bring
the aircraft into a coordinated turn.
Sometimes the rudder is deflected to improve the turn performance.
As you learned in earlier lessons the name of this rudder function is the turn
coordination.
FOR TRAINING PURPOSES ONLY!

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Figure 175 Normal Law Roll Control I


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PROTECTION FUNCTIONS
The flight control orders are limited by protection circuits to prevent dangerous
flight situations.
These protection circuits are in 3 groups:
attitude limits,
airspeed limits,
and g−load limits.
All aircraft are designed to resist a structural load of +2.5 g to -1 g.
The load must never be more than these limits during flight.
The electrical flight control system uses the same limits. This means that a full
stick backward deflection will never give more than +2.5g and a full stick
forward deflection will never give more than -1 g.
When the flaps are extended these limits decrease to +2 g and 0g.
The other limits of the electrical flight control system, are the pitch and roll
attitude limits and speed limits.
You can see these limits on the primary flight display with a specific symbol.
When a protection circuit is active the limit is shown by the small green double
line on the primary flight display.
The maximum roll attitude with a full side stick deflection is 67 , which is the
value indicated here. When the sidestick is released the roll attitude
automatically returns to 33 .
The pitch attitude limits are 15 nose down and 30 nose up.
The high or overspeed limit is shown on the speed scale.
The value is 6 knots above the beginning of the red and black strip which
shows the maximum operational velocity, called VMO.
FOR TRAINING PURPOSES ONLY!

When the sidestick is pushed fully forward a speed of VMO +16 knots can be
kept.
When the stick is released the speed of the aircraft decreases to VMO +6
knots again.

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Figure 176 Protection Functions


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ALPHA PROTECTION
In this segment you will learn about the low speed protection of this electrical
flight control system.
The low speed protection is done by an angle of attack protection, also called
alpha protection.
The alpha protection is active when the aircraft speed reaches the black and
amber strip on the speed tape of the PFD.
When the aircraft speed is in the black and amber range on the speed tape, the
sidestick deflection is proportional to the angle of attack of the aircraft.
If the sidestick is pulled back completely the aircraft keeps the alpha max
airspeed.
This means that the aircraft can never stall with these protection functions.
FOR TRAINING PURPOSES ONLY!

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Figure 177 Alpha Protection


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FAILURE RESPONSE
A single failure in the electrical flight control system or the aircraft response
signals causes no change on the flight control laws and protection functions.
If there are 2 failures the alternate control law replaces the normal law and
parts of the protection functions do not operate.
You can see this result on the PFD where the limits which were indicated are
replaced by amber crosses.
When the low speed protection is not operative the indication on the speed
tape of the PFD is changed to a black and red strip which shows the stall
region.
When the aircraft speed decreases below the upper value of the black and red
strip, a stall warning is triggered.
FOR TRAINING PURPOSES ONLY!

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Figure 178 Failure Response


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failure response cont.


If there is a total failure of aircraft response signals the flight control law is
switched to the direct law.
In the direct law the electrical flight control system works like in the ground
mode.
Elevator and aileron deflections are in proportion to the sidestick inputs and the
horizontal stabilizer can only be operated by the mechanical backup system.
You can see the caution message on the PFD: use manual pitch trim.
FOR TRAINING PURPOSES ONLY!

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Figure 179 Failure Response II


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ADDITIONAL FUNCTIONS
In addition to the normal operational functions and their protections the
electrical flight control computers may have some special functions.
These could be:
auto ground spoiler control,
yaw damping,
rudder travel limitation,
and load alleviation.
Only the load alleviation function, in short LAF is shown here.
The load alleviation function prevents extreme wing bending during gusts and
decreases wing structure load.
This increases the lifetime of the aircraft structure and can decrease the
necessary wing structure weight.
The normal lift distribution over the wing span causes a high wing bending
moment during gusts.
To prevent this the load alleviation function decreases the lift at the wing tips by
a symmetrical upward deflection of the 2 ailerons and the 2 outboard spoilers.
FOR TRAINING PURPOSES ONLY!

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Figure 180 Load Alleviation Function (LAF)


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SECONDARY FLIGHT CONTROLS


HORIZONTAL STABILIZER
INTRODUCTION
A large, specially designated surface is necessary for pitch trim. The surface is
the horizontal stabilizer. This is because imbalance along the longitudinal axis
can be greater than along the other axes.
Pitch trim with the smaller elevator surface would need large deflections which
cause higher drag. This is not economical.
FOR TRAINING PURPOSES ONLY!

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Figure 181 Stabilizer Control & Arming Switch


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COCKPIT CONTROLS
In this lesson we look at 2 different horizontal stabilizer control systems. First
we concentrate on a system which you can often find in aircraft types with a
conventional flight control system like the 747. In this system the horizontal
stabilizer is operated by the stabilizer trim switches.
These switches are on the outboard horn of the captain’s and the first officer’s
control wheels.
The switches on each control wheel have an arming switch and a control
switch. They are spring-loaded to the neutral position.
Stabilizer trim inputs from the trim switches control hydraulic supply to the drive
mechanism via the stabilizer trim computer and the solenoid operated arming
and control valves in the stabilizer trim control module.
When the arming switch is operated, the arming valve opens, but still no
hydraulic pressure goes to the drive mechanism. You have the same result if
only the control switch is operated.
Both switches must be operated in the same direction for a pitch trim input.
This design prevents a stabilizer runaway if the arming or the control switch
fails.
The stabilizer does not move even if 1 of the valves is jammed in the open
position.
FOR TRAINING PURPOSES ONLY!

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Figure 182 Stabilizer Control & Arming Switch


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Cockpit Controls cont.


If the arming and the control valves are jammed, a cut out switch is used to
prevent a stabilizer runaway.
The stabilizer trim cut out switch is a 3−position toggle switch on the pedestal.
When the switch is in the cut out position, the motor operated shut−off valve in
the supply line of the stabilizer trim control module is closed. This removes the
hydraulic supply to the stabilizer drive mechanism.
Alternate stabilizer trim switches are used if the stabilizer trim computers fail.
They are also used during maintenance.
The alternate stabilizer trim switches are on the pedestal and, like the main trim
switches, they have arming and control segments.
As you can see on the schematic, the inputs from these switches bypass the
stabilizer trim computer and go directly to the stabilizer trim control module.
FOR TRAINING PURPOSES ONLY!

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Figure 183 Stabilizer Trim Switches


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DRIVE MECHANISM
In this segment we look at the stabilizer trim drive mechanism and at the
stabilizer trim control modules which supply the drive mechanism with pressure
for operation.
The main components of the stabilizer trim drive mechanism are
a screw jack with a ball nut,
a differential gear,
2 hydraulic motors,
a primary brake and a secondary brake.
The screw jack has a primary brake.
The primary brake is almost the same as the no−back brake.
The primary brake in the drive mechanism has 2 brake discs.
Each of the discs acts with an irreversible pawl−controlled ratchet to prevent
the stabilizer from moving up or down because of aerodynamic loads.
The 2 hydraulic motors drive the screw jack via the differential gear, which uses
a pressure off brake for single motor operation if 1 motor fails.
Here the pressure off brake is called the secondary brake.
The secondary brake is used when only 1 motor is operating to stop the
opposite rotation of the failed motor.
The secondary brakes and the hydraulic motors are activated via the
associated stabilizer trim control modules.
FOR TRAINING PURPOSES ONLY!

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Figure 184 Drive Mechanism


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CONTROL MODULE
There are 2 stabilizer trim control modules. They are identical and independent.
They send hydraulic pressure to the drive mechanism.
Each control module is an integrated assembly of hydraulic and electrical
components.
You already know about the motor operated shut−off valves which are
controlled by the cut-out switches.
You also know something about the solenoid operated arming and control
valves.
Rate control valves are used to change the hydraulic flow rate when the
airspeed changes.
The solenoid in this valve receives airspeed signals from the air data computer.
The diameter inside the rate control valve changes when airspeed changes.
At low airspeeds the diameter is larger, the flow rate increases and the
stabilizer moves faster.
At high airspeeds the diameter is smaller, the flow rate decreases and the
stabilizer moves slower.
You need a low flow rate to eliminate trim over−sensitivity at high airspeeds.
FOR TRAINING PURPOSES ONLY!

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Figure 185 Control Module


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Control Module cont.


You can see that there are 4 other solenoid operated valves in each control
module.
One arming and one control solenoid in each control module are used to move
the stabilizer up and one arming and one control solenoid are used to move the
stabilizer down.
FOR TRAINING PURPOSES ONLY!

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Figure 186 Arming and Control Solenoid


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OPERATION OF MECHANICAL SYSTEM


With no electrical input signals, hydraulic pressure is supplied to the control
modules and all other hydraulic lines are connected to the return.
When the secondary brake receives release pressure and the hydraulic motors
are supplied with down pressure, the stabilizer leading edge can move up.
When an UP signal is sent, the secondary brake receives release pressure and
the hydraulic motors are supplied with up pressure so that the stabilizer leading
edge can move down.
The up and down movement of the horizontal stabilizer is limited by limit
switches and by mechanical stops.
The limit switches prevent the stabilizer from going outside the range required
for a safe flight. They are actuated by a cam at the leading edge of the
stabilizer.
Mechanical stops on the screwjack also limit the travel of the stabilizer.
The trim system does not normally drive the stabilizer to these stops.
FOR TRAINING PURPOSES ONLY!

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Figure 187 Limited Switches & Mechanical Stops


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ELECTRICAL SYSTEM
On fly by wire aircraft, the position of the trimable horizontal stabilizer is
automatically adjusted when the aircraft is in the normal operating mode.
The electrical flight control computers send an input to the stabilizer control
system when the elevators are operated for more than a given time.
The electrical flight control computers send the trim signals to the electric
motors and the electric motors give an input to the pitch trim actuator.
Two pitch trim wheels on the pedestal are used to operate the horizontal
stabilizer manually.
The pitch trim wheels are a mechanical back−up on many aircraft types with
electrical flight control systems.
The 2 wheels are connected.
The pitch trim wheels rotate during trim inputs from the electrical flight control
computers, but when a manual input is made via the pitch trim wheels the input
from the electrical flight control computer is disconnected by a clutch.
The clutch works automatically, like an override device, when there is an
overtorque.
When the pitch trim wheels are rotated in the nose down direction, the
horizontal stabilizer moves up and when the pitch trim wheels are rotated in the
nose up direction, the horizontal stabilizer moves down.
FOR TRAINING PURPOSES ONLY!

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Trim Wheel Trim Wheel


FOR TRAINING PURPOSES ONLY!

Figure 188 Operating Mode


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COMPONENTS OF ELECTRICAL SYSTEM


The pitch trim wheels are connected by gears and chains to cables below the
pedestal.
The rotation of the pitch trim wheels is limited by stops.
The input from the pitch trim wheels is transmitted via the cables to the aft
chain and from the aft chain to the input shaft of the pitch trim actuator.
The input shaft operates a control valve in the valve block.
The pressure off brakes are released and hydraulic pressure is supplied to the
hydraulic motors.
The motors drive the screw jack via the differential gear and the screw jack
moves the trimable horizontal stabilizer.
FOR TRAINING PURPOSES ONLY!

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Figure 189 System Components


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PITCH TRIM ACTUATOR


The pitch trim actuator has mechanical, hydraulic and electrical components.
You already know about most of the mechanical components of the pitch trim
actuator, for example the screw jack and the ball nut, the no−back brake and
the differential gear.
The pitch trim actuator has an input shaft to transmit input signals from the
pitch trim wheels and from the electric motors to the control valve in the valve
block. It also has a follow up gear which transmits a feedback signal to
reposition the control valve to zero when the stabilizer reaches the preselected
position.
The hydraulic components of the pitch trim actuator are the valve block, 2
hydraulic motors and 2 pressure off brakes.
The valve block has a control valve for each hydraulic motor. The control
valves are independent for fail−safe operation.
The valve block also has control valves for each of the pressure off brakes.
FOR TRAINING PURPOSES ONLY!

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Hydraulic Motor

Hydraulic
Motor
FOR TRAINING PURPOSES ONLY!

Pressure Off Brake

Figure 190 Pitch Trim Actuator


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Pitch Trim Actuator cont.


The electrical components of the pitch trim actuator are the 3 electric servo
motors and a transducer unit.
The electric motors transmit trim inputs from the electrical flight control
computers via a clutch to the input shaft.
The transducer unit sends the feedback signal for the electrical servo loop.
Each of the electric motors can transmit trim inputs from the electrical flight
control computers.
Stabilizer trim is not changed if 1 or even if 2 of the motors fail.
FOR TRAINING PURPOSES ONLY!

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Figure 191 Servo Motor & Transducer Unit


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STABILIZER SURFACE
The horizontal stabilizer assembly has a left section and a right section, which
are connected to a centre section.
The centre section has 2 hinge fittings on the aft side, which are connected to
hinge fittings on the aircraft structure and an attachment fitting on the front
spar, which is connected to the drive mechanism.
The ball nut of the screwjack transmits the motion of the drive mechanism via a
gimbal to the attachment fitting.
FOR TRAINING PURPOSES ONLY!

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Figure 192 Surface


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STABILIZER POSITION INDICATION


The position of the horizontal stabilizer is shown on the corresponding display
in the cockpit, here for example on an ECAM system display, on a scale with a
pointer adjacent to the pitch trim wheels or on a moving scale on the pedestal
and on the aircraft body adjacent to the stabilizer leading edge.
FOR TRAINING PURPOSES ONLY!

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Figure 193 Indication


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MACH TRIM
The centre of lift moves aft as the MACH number increases.
The results is a pitch down effect, which would increase the MACH number. As
this is an unstable condition called tuck under, it must be avoided.
This is the task of the MACH trim subsystem: it moves the stabilizer leading
edge down when the MACH number increases.
FOR TRAINING PURPOSES ONLY!

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Figure 194 MACH Trim Subsystem


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MACH Trim cont.


The air data computer supplies the MACH number, and the trim computer
calculates the necessary trim command which depends on the aerodynamic
characteristic of the aircraft type.
In this example of an Airbus A 310, you can see how much the stabilizer
position must be changed due to the effect of the MACH number.
FOR TRAINING PURPOSES ONLY!

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Figure 195 Mach Trim A310


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FLAP / SLAT SYSTEM


INTRODUCTION
This lesson shows you the design and operation of different high lift devices.
They consist of the wing flaps, also called trailing edge flaps, and of leading
edge devices, which are on most larger aircraft types.
FOR TRAINING PURPOSES ONLY!

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Figure 196 Flaps and Leading Edge Devices


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Introduction cont.
The high lift devices change the camber of the wing and some flaps also
increase the area of the wing when they are extended.
In the extended position the high lift devices increase the lift. This lets the
aircraft operate at lower flight speeds for take−off and landing.
In the landing position the flaps also increase the drag.
Wing flaps have different designs. In the graphic you see a simple design
mainly used in small aircraft types.
This plain flap deflects down to change the camber of the wing and to increase
the lift and the drag.
FOR TRAINING PURPOSES ONLY!

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Figure 197 Plain Flap


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FOWLER FLAPS
Larger aircraft use a more complicated design to give a greater increase in lift.
In the graphic you can see a fowler flap. This type of flap is used on most
Airbus aircraft.
When the fowler flap is retracted, it is the trailing edge of the wing and when it
is extended, the wing area increases and the camber of the wing changes.
FOR TRAINING PURPOSES ONLY!

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Figure 198 Fowler Flap


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FOWLER FLAP CONSTRUCTION


Below you can see the construction of the fowler flap on an Airbus 320 in more
detail.
It is attached to the flap carriage and a flap link arm.
The flap link arm is connected to the drive arm of the rotary actuator.
The flap carriage is supported on the flap track.
All the components of the fowler flap are hidden behind the fairing. This permits
a smooth airflow and reduces the drag.
When the fowler flap is extended, it first moves back and then moves down.
The drive arm operates the flap link arm and the flap carriage rolls back on the
flap track guide.
The fairing operating arm and the rod move the fairing around the fairing pivot
point during extension and retraction.
FOR TRAINING PURPOSES ONLY!

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Figure 199 Triple Slotted Flaps


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TRIPLE SLOTTED FLAPS


The triple slotted flap uses the same principle as the fowler flap. This type of
flap is found on most Boeing aircraft.
The triple slotted flap has a fore flap, a mid flap and an aft flap.
FOR TRAINING PURPOSES ONLY!

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Figure 200 Triple Slotted Flaps


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TRIPLE SLOTTED FLAP CONSTRUCTION


When the triple slotted flap is extended, it gives a big increase in wing area and
a big change in the camber of the wing.
The fore flap, the mid flap and the aft flap are mechanically separated during
flap extension.
The flap track has a fore flap carriage, which is also named the sequencing
carriage, and a mid flap carriage. The mid flap is attached to a screw jack
transmission. The screw jack is driven by a torque tube system.
During extension the fore flap extends together with the mid flap until the
sequencing carriage contacts a stop on the track.
The extension of the fore flap is stopped, but the mid flap continues to extend.
The aft flap is supported on the mid flap and driven by a rod system.
The rod system is operated automatically by the movement of the mid flap.
FOR TRAINING PURPOSES ONLY!

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Figure 201 Triple Slotted Flap Construction


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Triple Slotted Flap Construction cont.


Here you can see the main components used to extend the aft flap.
The sequence fork is connected on one end to the mid flap and on the other
end to the rods. The roller is attached to the track.
During extension of the mid flap, the sequence fork approaches the roller.
When they make contact, the roller moves into the slot of the sequence fork
and this stops further extension.
The roller becomes the pivot point for the sequence fork and the rods begin to
operate the aft flaps.
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Figure 202 Main Components


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LEADING EDGE DEVICES


Most aircraft types also use leading edge devices to increase the lift.
The leading edge devices are automatically extended when the wing flaps are
extended.
There are 4 different types of leading edge devices:
leading edge flaps (krueger flaps),
variable camber flaps,
slats,
droop nose.
When the leading edge flaps are retracted, they are the lower surface of the
leading edge of the wings.
When the leading edge flaps are extended, they move forward and down. This
increases the camber of the wing and gives greater lift.
The leading edge flaps are also named krueger flaps.
You can see that the krueger flaps are supported by hinges, which are attached
to fittings in the fixed wing leading edge.
The nose of the krueger flap folds when the flap is retracted to the faired
position.
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Figure 203 Leading Edge Flap


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Leading Edge Devices cont.


The variable camber flaps bend into a curve when they are extended. This
increases the camber of the wing. It also gives a smoother airflow around the
leading edge of the wing.
The variable camber flap has a fibre glass panel, a folding nose and many rods
and levers. It is operated via the drive arm of a rotary actuator.
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Figure 204 Variable Camber Flaps


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Leading Edge Devices cont.


When the slats are retracted, they are the leading edge of the wings and when
they are extended they create a slot at the leading edge, which allows air from
the high pressure area under the leading edge to flow up and then along the
top of the wing.
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Figure 205 Retracted Slats


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Leading Edge Devices cont.


Let us look at an example of the slat system on the Airbus 320.
The slat is supported on a slat track. The slat track is guided by 2 upper load
rollers and 2 lower load rollers.
Curved gear tracks are installed on the inside of the slat track. A pinion rotates
in the gear track to extend and retract the slat.
The pinion is driven by the torque tube system via a rotary actuator.
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Figure 206 Details of Slat Track


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Leading Edge Devices cont.


Another type of leading edge device is the droop nose. In this design the
complete nose or leading edge of the wing is drooped by a rotary actuator to
increase the camber of the wing.
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Figure 207 Droop Nose


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FLAP CONTROL LEVER


The flap lever controls the flaps and the leading edge devices.
The flap lever on a Boeing 747 has a spring−loaded handle. The handle locks
in one of the detent positions.
The detent positions are approximately the same as the flap angle.
The flap lever has gates at detents 1 and 20. The gates prevent the handle
from being moved past these detents without stopping.
The handle must be lowered into the detent and then passed under the gate to
move it further.
There is a gate at detent 1 to allow a slight pause in flap actuation while the
leading edge devices extend or retract and at detent 20 because this is the
maximum flap position for a safe take−off.
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Figure 208 Flap Lever


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Flap Control Lever cont.


In the graphic below the flaps are in the retracted or cruise position.
FOR TRAINING PURPOSES ONLY!

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Figure 209 Flaps in Cruise Position


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Flap Control Lever cont.


When the flap lever is moved to take-off, you can see that the flaps move to an
intermediate position.
This increases the lift for a safe take-off.
The drag does not increase very much. This permits good acceleration during
the take-off roll.
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Figure 210 Flap Lever in Take-Off Position


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Flap Control Lever cont.


When the flap lever is moved to the landing position, you can see that the flaps
extend fully. This gives maximum lift and drag to slow the aircraft for a safe
landing.
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Figure 211 Flap Lever in Landing Position


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EFFECT OF SLOTS
You can see that a number of slots are created between the flaps in this
extended position. Let us now find out why slots are needed on this wing.
Imagine that we can close all the slots on this wing. Then we can look at the
behaviour of the air streamlines around the wing.
You can see that the airflow separates behind the leading edge of the wing.
The change of flow direction is too high and the streamline cannot follow the
upper surface of the airfoil.
The streamline needs more energy to prevent the flow separation.
When you open the slot between the slat and the rest of the wing, it permits air
from the high pressure area under the leading edge to flow up and then along
the upper surface of the wing.
After opening the slot between the fore flap and the rest of the wing, the slot
between the fore flap and the mid flap, and finally the slot between the mid flap
and the aft flap, all of the slots permit air to flow from the lower side of the wing
to the upper side.
This prevents airflow separation, also named stall.
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Figure 212 Flow Direction


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ELECTRICALLY CONTROLLED SYSTEM


In this segment we look at a typical transmission system for the flaps and the
leading edge devices on Airbus aircraft.
This system, which is based on the A 320, has 10 slats, 5 on each wing and 4
fowler flaps, 2 on each wing.
Inputs from the flap lever are signalled via a command sensor unit to 2 identical
slat flap control computers. Each computer controls and monitors 1 slat
hydraulic motor and 1 flap hydraulic motor.
The position pick−off units send position feedback signals. The position pick−off
units are on the power control unit of each drive system.
The drive system operates the flaps and slats via torque tubes, rotary actuators
and tracks.
If one computer fails, the other system can still move all high lift devices but
with 50% of the normal speed.
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Figure 213 Transmission System A320


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MECHANICALLY CONTROLLED SYSTEMS


Now we look at a different transmission system for the flaps and the trailing
edge devices based on the example of the Boeing 747.
We start with the flap control system, which again has 2 flaps on each wing.
A transducer assembly converts inputs from the flap lever into output signals to
the flap computers, here called flap control units.
The flap control units receive inputs from the flap lever and send output signals
to the flap actuator. The flap actuator operates the input linkage of the power
control units, or PCUs. The power control units drive the flaps via torque tubes,
angle gearboxes and 2 screwjacks per flap.
The power control units are also named drive units.
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Figure 214 Transmission System B747


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Mechanically Controlled System cont.


An alternate flap extension and retraction system is used if all 3 flap control
units fail or if there is no hydraulic supply.
First the alternate system must be armed.
When the system is armed, the flaps and leading edge devices can be
extended and retracted by the alternate flaps rotary switch.
Alternate extension and retraction occurs via the flap alternate electric motors.
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Figure 215 Alternate System


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Mechanically Controlled System cont.


The Boeing 747 has 28 leading edge flaps to give additional lift during take−off
and landing.
The 11 outboard leading edge flaps on each wing are variable camber flaps
and the other 3 are krueger flaps.
The leading edge flaps on each wing are divided into 2 groups, A and B.
Four electric pneumatic drive units on each wing transmit the control input via
torque tubes and rotary actuators to the leading edge flaps.
The drive units each have a pneumatic motor with a smaller electric motor for
normal operation and an electric motor for alternate operation.
The drive units receive inputs from the flap control units via the control relays
during normal operation, and from the alternate flaps switch via the control
relays during alternate operation.
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Figure 216 Leading Edge B747


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FLAP / SLAT POWER CONTROL UNITS


INTRODUCTION
All large aircraft have 2 independent power systems for the flaps and the
leading edge devices.
This can be 2 independent hydraulic systems, 1 hydraulic system and 1 electric
system, or 1 pneumatic system and 1 electric system.
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Figure 217 Power Control Units


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DUAL HYDRAULIC PCU


We begin with the example which uses 2 power control units with 2
independent hydraulic systems. All Airbus aircraft use this type of power
control unit.
It has 2 hydraulic motors, 2 pressure off brakes, a differential gear and torque
tubes.
The intermediate gear transmits information on the actual flap or slat position to
the feedback position pick-off unit and to the instrumentation position pick-off
unit.
This power control unit has 2 identical valve blocks.
The valve blocks receive signals from the slat flap control computer and control
the hydraulic pressure to the hydraulic motors and the pressure off brakes.
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Figure 218 PCU A320


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Dual Hydraulic PCU cont.


In the graphic below you can see a valve block in more detail.
Each valve block is connected to the pressure line and the return line of the
hydraulic system.
The hydraulic pressure supplies the control valve and the solenoid operated
valves.
This control valve has no input lever.
The valve piston is moved by hydraulic pressure in chamber 1 or chamber 2. A
centering spring is used to move the piston to the neutral position.
The solenoid operated valves can supply chamber 1 or chamber 2 with
pressure.
One of the solenoids is used for retraction, one is used for extension and a
third, the enable valve, is used to supply pressure to release the pressure off
brake.
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Figure 219 Block Valve in Detail


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Dual Hydraulic PCU cont.


When the valve block receives an extend signal, the energized solenoids open
the extend valve and the enable valve.
Chamber 1 is supplied with hydraulic pressure and the valve piston is moved to
the left.
One line to the hydraulic motor is connected to the pressure and the other is
connected to the return.
The pressure off brake is supplied with release pressure via the enable valve
and the left check valve, and the hydraulic motor operates to extend the flaps.
When the selected position is reached, the slat and flap control computer
sends a neutral signal to de−energize all solenoids.
The extend valve is de−energized and chamber 1 is connected to the return
line.
The centering spring moves the valve piston to the neutral position.
The enable valve is also de−energized and the pressure off brake is connected
to the return line.
If the extend valve fails, the de−energized enable valve connects the pressure
off brake with the return line.
The pressure off brake is set and stops the rotating motor shaft.
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Figure 220 Valve Receives Extend Signal


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Dual Hydraulic PCU cont.


When the valve block receives a retract signal, the energized solenoids open
the retract valve and the enable valve.
Chamber 2 is supplied with hydraulic pressure and the valve piston is moved to
the right.
One line to the hydraulic motor is connected to the pressure and the other is
connected to the return.
The pressure off brake is supplied with release pressure via the enable valve
and the right check valve, and the hydraulic motor operates to retract the flaps
and slats.
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Figure 221 Valve Receives Retract Signal


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HYDRAULIC / ELECTRIC PCU


In this segment we look at flap drives with a hydraulic motor and an electric
motor.
Boeing aircraft use this principle. In this example of the Boeing 747 the 2
motors are in 1 power control unit.
This power control unit has a gear box with a hydraulic motor and an alternate
electric motor, a control linkage, a hydraulic control valve and an electric motor
operated flap bypass valve.
Under normal conditions the flaps are hydraulically operated. Inputs from the
flap actuator are transmitted by the control linkage and the summing lever to
the hydraulic control valve.
The summing lever is connected to a cam. The cam is driven from the power
control unit drive shaft. The position of the cam represents the position of the
flaps.
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Figure 222 Hydraulic / Electric PCU on Boeing Aircraft


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Hydraulic / Electric PCU cont.


When we have an input via the control linkage, the hydraulic control valve is
moved and the hydraulic motor is supplied with pressure.
The hydraulic motor turns the drive shaft and, via the gear, the torque tube.
The alternate electric motor cannot rotate because the clutch is open.
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Figure 223 Input via Control Linkage


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Hydraulic / Electric PCU cont.


The hydraulic control valve is then repositioned to neutral.
The hydraulic motor stops when the flaps reach the preselected position. This
position is shown by the rotation of the cam.
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Figure 224 Preselected Position


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Hydraulic / Electric PCU cont.


The alternate electric motor can operate the flaps if the hydraulic system fails.
The engaged clutch connects the electric motor with the drive shaft.
The bypass valve is in the bypass position during alternate operation. This
enables the hydraulic fluid to circulate and prevents the hydraulic motor from
locking.
The drive shaft also operates a position transmitter and, via a small cam, limit
switches.
The position transmitter supplies flap position signals to the related computer.
The limit switches limit the flap movement under electrical operation and send
signals to other aircraft systems such as the take-off warning system.
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Figure 225 Hydraulic System Failure


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PNEUMATIC / ELECTRIC PCU


A pneumatic / electric power control unit is used to operate the leading edge
flaps on all Boeing 747 aircraft.
This power control unit has an air motor and an alternate electric motor.
The 2 motors are connected via a differential gear to the torque tube.
The other main components of this power control unit are:
an air pressure off brake for the air motor,
an electric power off brake for the alternate electric motor,
a feedback gear and
a follow up device.
During normal operation, the aircraft pneumatic system supplies the air
pressure.
The air pressure releases the air pressure off brake and supplies the air control
valve.
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Figure 226 Leading Edge Boeing 747


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Pneumatic / Electric PCU cont.


When extending the leading edge flaps, the electrical extend signal operates
the directional control motor via a limit switch.
The motor turns the screw and the nut moves to the left end position and
opens a limit switch. This input movement is transmitted via the follow up
device and the control rod to the air control valve.
The air control valve is opened and the air motor operates.
The differential gear transmits this operation via a gear to the torque tube.
The differential gear also operates the feedback gear.
The feedback gear represents the actual position of the leading edge flaps.
It is used to operate the leading edge flap position indication via the right
controller and to reposition the air control valve to neutral via the follow up
device.
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Figure 227 Electrical Extend Signal


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Pneumatic / Electric PCU cont.


If the pneumatic system fails, the alternate electric motor can operate the
system.
The alternate electric motor and the electrical power off brake are supplied with
electrical power.
The power off brake is released and the motor turns until the limit switches
open the circuit.
The air pressure off brake blocks the air motor.
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Figure 228 Pneumatic System Failure


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FLAP / SLAT OPERATION


INTRODUCTION
The flap system has operating modes to control the operation of the flaps and
the leading edge devices and protection modes to protect the flaps and leading
edge devices from dangerous situations.
There are 2 operating modes; 1 for normal operation and 1 for alternate
operation.
Normal operation is when the pilot uses the flap lever to control the flaps and
leading edge devices. With normal operation you can have 2 motors operating
the system at the same time, as on Airbus aircraft, or one motor operating the
system and other motors on standby, as on many Boeing aircraft.
The alternate operation mode uses an electric motor to operate the flaps if the
flap system computers fail.
The flap protection modes are designed to prevent dangerous flap situations.
It would be very dangerous if the flaps extend on 1 wing only − for this an
asymmetry protection is installed; or if the flaps and slats extend or retract
without pilot input − for this we have uncommanded movement protection.
If the airspeed is too high with the flaps extended, an overload protection can
prevent flap damage and a stall protection function can prevent a slat retraction
when there is a high angle of attack, for example after take-off.
FOR TRAINING PURPOSES ONLY!

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Figure 229 Flap System Operation Overview


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NORMAL OPERATION
In this segment we look at the normal operation of a dual motor flap system.
We use the example of the Airbus 320.
When the flap lever is moved, the command sensor unit sends an input signal
to each of the 2 slat flap control computers.
Each computer sends a flap signal and a slat signal to the related hydraulic
motor.
All motors operate during normal operation.
Feedback signals send information on the actual position of the flaps and slats
to the slat flap control computers.
The feedback signals cancel the control signal when the preselected position is
reached.
FOR TRAINING PURPOSES ONLY!

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0 0

Fu Fu
ll ll
FOR TRAINING PURPOSES ONLY!

Figure 230 Normal Operation A320


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SINGLE FAILURE
With a single failure in the slat−flap system it continues to operate but only with
50% of the normal speed. This happens for example when the hydraulic
system on the left or the right side fails, or when the left computer or the right
computer fails.
FOR TRAINING PURPOSES ONLY!

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0 0

Full Full
FOR TRAINING PURPOSES ONLY!

Figure 231 Secondary Control Mode


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ASYMMETRY PROTECTION
The 2 slat flap control computers continuously monitor the torque tubes via the
feedback position pick−off units and the asymmetry position pick−off units.
The computers use the data from the position pick−off units to protect against
flap asymmetry and uncommanded flap movements.
FOR TRAINING PURPOSES ONLY!

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0 0

Full Full
FOR TRAINING PURPOSES ONLY!

Figure 232 Control Computers


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Asymmetry Protection cont.


First let us look at how the flap system is protected against flap asymmetry.
If the right torque tube system breaks, the left wing flaps continue to move, but
the right wing flaps stop moving.
The left and right asymmetry position pick−off units detect this difference and
send signals to the slat flap control computers.
The slat flap control computers then send stop signals to the wing tip brakes.
The wing tip brakes are pressure operated disc brakes. They stop the flaps
moving and hold the flap position.
The wing tip brakes can only be reset when the aircraft is on the ground.
FOR TRAINING PURPOSES ONLY!

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Figure 233 Simulating a Rupture


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Asymmetry Protection cont.


Uncommanded movement is detected by the feedback position pick−off units.
There is an uncommanded movement if the slat flap control computers receive
a signal from these position pick-off units but no input signal from the command
sensor unit.
The computers send a stop signal to the wing tip brakes and the wing tip
brakes lock the torque tube system and stop the flap movement.
FOR TRAINING PURPOSES ONLY!

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Figure 234 Uncommanded Movement


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STALL AND LOAD PROTECTION


A third type of protection is stall protection.
As the angle of attack increases up to a certain point, the lift also increases,
but if the angle of attack becomes too large, an airflow separation occurs and
the aircraft stalls.
The graph shows the relationship between the angle of attack and the lift
coefficient.
You can see that an angle of attack of 14° gives maximum lift.
FOR TRAINING PURPOSES ONLY!

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Figure 235 Stall Protection


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Stall and Load Protection cont.


Now let us see what can happen after take−off. This aircraft is climbing with
extended slats. The angle of attack is 10 .
FOR TRAINING PURPOSES ONLY!

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Figure 236 Protection after Take-Off


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Stall and Load Protection cont.


If the pilot retracts the slats under these conditions, the leading edge of the slat
moves upward.
This gives a new airfoil chord and increases the angle of attack to 18 .
The aircraft will stall because of the flow separation on the wing.
Some aircraft have an alpha lock system to prevent the slats being retracted in
this dangerous situation.
There is an alpha lock light to inform the pilots that the alpha lock system is
engaged and the slats cannot be retracted.
FOR TRAINING PURPOSES ONLY!

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Figure 237 Stall Protection


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Stall and Load Protection cont.


Overload protection means that the flaps retract automatically from the full
position to the take−off position if the airspeed is too high. This prevents
damage to the flaps.
The system is known as the load relief system.
FOR TRAINING PURPOSES ONLY!

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Figure 238 Different Protections


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INDICATIONS
The flap system indications on the Airbus aircraft are shown on the ECAM
display.
They show the position of the flap lever and the actual position of the flaps and
slats.
FOR TRAINING PURPOSES ONLY!

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Figure 239 Flap System Indication


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Indications cont.
The flap system indications on the Boeing 747 are shown on the primary
EICAS display.
They show the position of the flap lever and the actual position of the flaps and
leading edge devices.
FOR TRAINING PURPOSES ONLY!

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Figure 240 Indications Boeing 747


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MAINTENANCE PRECAUTIONS
It is important that the flap lever is in the same position as the flaps before the
hydraulic and electric systems are switched on.
If the positions are different, the flaps will move to the flap lever position when
the systems are switched on. This can be very dangerous.
The flap lever lock must be used during maintenance, the engine cowlings on
many aircraft types must be closed before the leading edge flaps are operated,
and the flaps and slats must not be operated too often during maintenance.
This is to prevent the electric motors overheating.
FOR TRAINING PURPOSES ONLY!

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Figure 241 Precautions


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ATA27

SPOILERS & SPEED BRAKES


INTRODUCTION
All modern aircraft use spoiler panels to increase the drag and decrease the lift.
The spoiler panels have 3 main functions:
they are used as speed brakes during flight,
as roll spoilers to assist the ailerons and
as ground spoilers after touchdown.
The spoilers are used as speed brakes when they are operated symmetrically
during flight. The Boeing 747, which we use as our example, has 12 spoiler
panels, but only numbers 3 to 10 are used as speed brakes.
Spoiler panels 5, 6, 7 and 8 do not deflect to the maximum during flight. This is
necessary to prevent a disturbance of the airflow to the horizontal stabilizer.
The second function of the spoilers is to act as ground spoilers.
All the spoiler panels extend fully after touchdown to dump the lift and increase
the drag. This slows down the aircraft.
The ground spoilers are sometimes called lift dumpers.
The third function of the spoilers is to assist the ailerons with roll control.
To fly a right turn the control wheels are rotated to the right.
Roll spoilers extend on the downgoing wing only.
FOR TRAINING PURPOSES ONLY!

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Figure 242 Spoiler & Speed Brakes


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ELECTRICALLY CONTROLLED SYSTEM


In this segment we look at a spoiler system with electrical transmissions.
We use the Airbus 320 as our example, which has 10 spoiler panels numbered
1 to 5, inboard to outboard, on each wing.
Panels 2, 3 and 4 are the speed brakes; panels 2, 3, 4 and 5 are the roll
spoilers, and all the spoiler panels act as ground spoilers.
Other aircraft types may have a different arrangement.
Each spoiler panel is powered by a spoiler actuator. The spoiler actuators are
electrically controlled by the flight control computers.The computers receive
speed brake signals, roll spoiler signals and ground spoiler signals.
The computer combines these signals and sends the correct control signal to
the spoiler actuators.
The speed brakes are selected by the speed brake lever. The forward and aft
movements of the speed brake lever are transmitted by gears to 2 position
sensors.There are 2 sensors for safety reasons. The position sensors send
electrical signals to the computers.
The lower end of the speed brake lever is guided by a roller in the lever guide.
The lever brake holds any selected position between select and full.
The ground spoilers operate automatically. The ground spoilers are armed by
pulling the speed brake lever up when it is in the retract position.
The roller of the speed brake lever can only move up in the lever guide when
the lever is in the retract position.
For ground spoiler operation the computers need a signal from the ’and’ gate.
This signal occurs when the aircraft is on the ground and the throttles are in
idle and either the ground spoilers are armed, or the thrust reversers are in
reverse.
FOR TRAINING PURPOSES ONLY!

The roll spoiler signal is sent via the computers in response to signals from the
sidestick.

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Figure 243 Spoiler Operation (Electrical)


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MECHANICALLY CONTROLLED SYSTEM


Here you see a spoiler system which is mechanically controlled and
hydraulically operated.
The flight spoilers are the 5 outer spoilers on each wing.
The flight spoilers have a dual function − as roll spoilers and as speed brakes.
Each of the flight spoilers is powered by a single hydraulic actuator.
Each power control package has its own control valve. The control valves are
positioned via cables by 1 of the 2 spoiler mixers, which combine the control
wheel and speedbrake input signals to a combined output.
The control wheel input, which also goes to the ailerons, is transmitted to the
spoiler mixer and via internal components of the spoiler mixer to the output
quadrants.
The left output quadrant sends a down signal to the spoilers on the left wing
and the right quadrant sends an up signal to the spoilers on the right wing. This
asymmetrical signal gives the aircraft a roll motion. The maximum deflection for
the spoilers is 45 .
Some spoilers are restricted to 20 deflection during flight.
The actuators for spoilers 5, 6, 7 and 8 are different to the others. Spoilers 5
and 8 have a ratio changer in front of the power control packages.
The ratio changer restricts the maximum deflection of these spoilers to 20
when the aircraft is in flight. These spoilers can be deflected to 45 with
hydraulic pressure when the aircraft is on the ground.
FOR TRAINING PURPOSES ONLY!

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Ratio Ratio
Changer Changer
FOR TRAINING PURPOSES ONLY!

Figure 244 Spoiler Operation (Mechanical)


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Mechanically Controlled System cont.


The speed brake lever has 3 positions: the down position, the flight position
and the up position.
When the speed brake lever is moved to the flight position, this input is
transmitted via cables to the sequence mechanism and from the sequence
mechanism to the left spoiler mixer.
There is no input to the right spoiler mixer.
An up signal is sent via the output quadrants of the left spoilers.
Spoilers 3, 4, 9 and 10 extend to the maximum of 45 , and spoilers 5 and 8
extend to 20 .
The actuators for spoilers 6 and 7 are different to the others. They have 3 fixed
positions: retract, 20 and 45 . In this situation, with the speed brake lever in
the flight position, the sequence mechanism operates the ground spoiler
control valve to the 20 position and hydraulic pressure operates the actuators
for spoilers 6 and 7 to the 20 position. When the speed brake lever is moved
to the up position, the sequence mechanism will also send an input to the right
spoiler mixer.
The right spoiler mixer operates spoilers 1, 2, 11 and 12 to the 45 position and
the ground spoiler control valve sends hydraulic pressure into the 45 hydraulic
line.
The actuators for spoilers 6 and 7 extend to the 45 position and the ratio
changers increase the control signal for spoilers 5 and 8 to the 45 position.
All spoilers are now in the maximum up position.
FOR TRAINING PURPOSES ONLY!

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Figure 245 Mechanical Operation


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SPEED BRAKE LEVER MANUAL OPERATION


The speed brakes can be operated manually via the speed brake lever, or
automatically via the auto spoiler actuator.
You know that the speed brake lever has 3 main positions: the down position,
the flight position and the up position.
The armed position is only used to preselect the automatic operation of the
ground spoilers.
The speed brake lever is connected via rods and levers to a quadrant below
the cockpit floor.
The movement of the speed brake lever is limited during flight by a lock lever
and a stop. The lock lever is connected to the rods and the stop is part of the
lever lock solenoid.
The lock lever solenoid operates automatically. When the aircraft is on the
ground, it de−energizes and the stop retracts and when the aircraft is in the air,
the solenoid is energized and the stop extends.
The speed brake lever brake is connected to the input lever of the quadrant.
The speed brake lever brake locks all the speed brake lever positions to the
brake drum. The position of the brake drum is held by the auto spoiler actuator.
The speed brake lever brake must be released before the quadrant can rotate.
An internal mechanism releases the brake when the speed brake lever is being
operated and automatically engages the brake to hold the position of the
quadrant when the speed brake lever is not being operated.
FOR TRAINING PURPOSES ONLY!

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Figure 246 Speed Brake Operation (Manual)


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Speed Brake Lever Manual Operation cont.


The movement of the speed brake lever is limited by the energized lock lever
solenoid and the extended stop.
This is necessary to prevent a dangerous situation during flight.
FOR TRAINING PURPOSES ONLY!

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Figure 247 Speed Brake Operation


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AUTO GROUND SPOILER


In this segment we look at automatic speed brake operation via the auto spoiler
actuator.
When the speed brake lever is moved up, the auto spoiler actuator rotates the
brake drum.
The speed brake lever brake is engaged on the brake drum and also rotates.
The quadrant and the speed brake lever move to operate the ground spoilers.
As you can imagine auto spoiler operation could be very dangerous during
flight. Because of this, 3 conditions must be satisfied for automatic speed brake
lever operation.
The aircraft must be on the ground, the throttles must be in idle and an auto
spoiler armed signal must be present.
The auto spoiler actuator is used to extend the speed brakes after landing, to
retract the speed brakes in a touch and go situation and to extend the speed
brakes during an aborted take−off.
FOR TRAINING PURPOSES ONLY!

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Figure 248 Automatic Speed Brake Operation


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Auto Ground Spoiler cont.


When the speed brake lever is moved to the armed position, the auto spoiler
arming switch closes.
This means that the auto spoiler function is now preselected.
There is no effect on the speed brakes.
Shortly before landing the pilot moves the throttles to idle and after touchdown
the landing gear sends the ground signal. All 3 conditions are satisfied and the
ground spoilers are automatically extended.
After touchdown the speed brake lever automatically moves from the armed
position to the up position.
If there is a touch and go situation, the lever automatically moves to the down
position during the take−off.
In a touch and go situation the spoilers are automatically retracted when the
throttles are moved to take−off power.
FOR TRAINING PURPOSES ONLY!

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Figure 249 Speed Brake Operation (Automatic)


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Auto Ground Spoiler cont.


Now let us see what happens when we have an aborted take off.
The thrust reverser lever is mechanically linked to the speed brake lever.
When the thrust reverser is operated during the aborted take-off, the speed
brake lever is pushed to the armed position. The auto spoiler function is
preselected and the spoiler system is ready for extending.
FOR TRAINING PURPOSES ONLY!

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Figure 250 Aborted Take-Off


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MAINTENANCE PRECAUTIONS
We remind you that it is very dangerous to operate the spoiler system when the
aircraft is on the ground.
During maintenance a locking device must be installed on the speed brake
lever to prevent any inadvertent movement.
FOR TRAINING PURPOSES ONLY!

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Figure 251 Maintenance Precautions


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SPOILER COMPONENTS
SPOILER MIXER
In this lesson you will learn more about 2 of the main components of a spoiler
system.
All aircraft, which use spoilers for speed braking and for roll control, have a
component which mixes the control wheel input with the speed brake lever
input. This is either a mechanical component, which is called a spoiler mixer or
a spoiler differential mechanism, or a flight control computer on aircraft with
electric flight control systems, like the Airbus 320.
Here you can see the output quadrants and the input levers of a mechanical
spoiler mixer. When we have an control wheel input, one of the quadrants gets
an up signal and the other gets a down signal. In other words there is an
asymmetrical reaction to the control wheel input.
When we have a speed brake input, the 2 quadrants get the same signal. In
other words there is a symmetrical reaction to the speed brake input.
If a control wheel input and a speed brake input occur at the same time, the
quadrants receive a mixed signal.
FOR TRAINING PURPOSES ONLY!

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Figure 252 Spoiler Differential Mechanism


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Spoiler Mixer cont.


The control wheel input is connected to a cam and the speed brake input is
connected to a bell crank and both are connected via many mechanical
components to the 2 output quadrants.
FOR TRAINING PURPOSES ONLY!

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Figure 253 Speed Brake Operation


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ATA27

SPOILER ACTUATOR
There are 2 main types of spoiler actuator; the older type with a mechanical
control valve and the modern type with a servo valve as used on all aircraft
with electric flight control systems. In this lesson we look at the modern type.
All servo control actuators have 3 basic operating modes:
the active mode, which is used to extend or retract the spoilers with
hydraulic pressure,
the blow down mode, which is used in the event of pressure loss, and
the locked mode, which is used to prevent a spoiler extension without
pressure.
FOR TRAINING PURPOSES ONLY!

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Figure 254 Spoiler Actuator Types


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ACTIVE MODE
The servo valve and the bypass valve are major components. Other important
components of the servo actuator include a check valve, a pressure operated
piston valve and a manually operated piston valve.
When the hydraulic pressure is switched on, the bypass valve moves to the left
and then the pressure moves the pressure operated piston valve to the left.
This opens the check valve and connects the right cylinder chamber to servo
valve port U1 and the left cylinder chamber via the bypass valve to servo valve
port U2.
The actuator is in the active mode and ready for operation.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 04|Active Mode/B1 Page 510


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Figure 255 Spoiler Actuator


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Active Mode cont.


When the speed brake lever is moved to the full position, a command signal is
sent via the flight control computer to the servo valve.
The servo valve directs hydraulic pressure to the left cylinder chamber and the
pressure moves the piston and extends the spoilers.
When the spoilers reach the preselected position, the servo valve returns to
neutral.
A feedback signal is sent via a position transmitter to the flight control
computer.
The feedback signal cancels the command signal when the preselected
position is reached.
FOR TRAINING PURPOSES ONLY!

HAM US/F-5 MeA 01.12.2007 05|Active Mode/B1 Page 512


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Figure 256 Speed Brake Active Mode


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BLOW DOWN MODE


When the hydraulic pressure is switched off, the bypass valve connects the left
and right cylinder lines, the pressure operated piston valve moves to the right
and the check valve closes.
When this happens during flight with an extended spoiler, the dynamic pressure
of the air forces the spoiler panel to the down position and the actuator piston
moves to the left.
The check valve opens against the force of the spring to allow the flow from the
left chamber to the right chamber, and then closes again when the flow stops
after the spoiler is retracted.
The blow down mode makes sure that the spoilers are retracted in the event of
a hydraulic failure. This prevents a dangerous situation where the spoilers are
extended during low speed flight. As you know the lift must be maximized
during low speed flight.
FOR TRAINING PURPOSES ONLY!

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Figure 257 Blow Down Mode


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LOCKED MODE
The static pressure on the upper surface of the wing becomes very low during
low speed flight and tries to pull out the spoiler panel and the actuator piston.
The piston cannot move because the hydraulic fluid is locked in the right
cylinder chamber by the closed check valve. This is a hydraulic lock.
The actuator is now in the locked mode.
The check valve is sometimes called the hold down check valve because it
holds the spoiler panel in the down position.
FOR TRAINING PURPOSES ONLY!

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Figure 258 Locked Mode


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MANUAL OPERATION
The manually operated piston valve is used to open the check valve during
maintenance.
It is operated via a cam.
The cam is connected to a hex−head. When the hexhead is in the zero
position, the check valve is closed.
FOR TRAINING PURPOSES ONLY!

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Figure 259 Manually Operated Piston Valve


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Manual Operation cont.


When the hexhead is turned to the M position, the cam rotates and pushes the
manually operated piston valve against the pressure operated piston valve and
the check valve opens.
This allows the spoiler panel to be extended.
FOR TRAINING PURPOSES ONLY!

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Figure 260 Piston Valve Operation


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EJAMF M11.09 B1 E

TABLE OF CONTENTS
FLIGHT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . 1 SERVO CONTROL UNIT INSTALLATION . . . . . . . . . . . . 130
SERVO CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . 132
OPERATION AND EFFECT OF FLIGHT CONTROLS . . . . . . . . . . . . 2 MECHANICAL SERVO LOOPS . . . . . . . . . . . . . . . . . . . . . 146
AXES AND MOTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FEEL UNIT AND TRIM UNIT . . . . . . . . . . . . . . . . . . . . . . . 158
PRIMARY FLIGHT CONTROLS . . . . . . . . . . . . . . . . . . . . 4 FEEL UNIT - CAM DESIGN . . . . . . . . . . . . . . . . . . . . . . . . 164
AILERONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SURFACES 168
ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SURFACE HINGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
RUDDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SURFACE FLUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
ELEVONS AND RUDDERVATORS . . . . . . . . . . . . . . . . . . 12 STATIC BALANCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
SECONDARY FLIGHT CONTROLS . . . . . . . . . . . . . . . . . 18 DEFLECTION ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
LIFT DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 182
TRIM SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RIGGING . 184
BASIC FLIGHT CONTROL SYSTEM . . . . . . . . . . . . . . . . 30
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
MECHANICAL COCKPIT CONTROLS . . . . . . . . . . . . . . . 32
CABLE SYSTEM RIGGING . . . . . . . . . . . . . . . . . . . . . . . . 188
COMBINED CONTROL INPUTS . . . . . . . . . . . . . . . . . . . . 34
HYDRAULIC OPERATING SURFACES . . . . . . . . . . . . . . 192
SIDE STICK INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SECONDARY FLIGHT CONTROLS INPUT . . . . . . . . . . 40 HYDRAULIC SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
CONTROL TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . 42 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
DISTRIBUTION VIA SHUT-OFF VALVES . . . . . . . . . . . . 204
CONTROL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DISTRIBUTION VIA LEAK MEASUREMENT . . . . . . . . . 208
CONTROL CABLE CONSTRUCTION . . . . . . . . . . . . . . . 44
CABLE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 TAKE-OFF WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
CABLE TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . 66 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
CABLE TENSION REGULATOR . . . . . . . . . . . . . . . . . . . . 74 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
CABLE TRANSMISSION SUBCOMPONENTS . . . . . . . 82 TAKE-OFF WARNING TEST . . . . . . . . . . . . . . . . . . . . . . . 220
MECHANICAL TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 AILERONS 222
CONNECTING TRANSMISSION . . . . . . . . . . . . . . . . . . . . 92 CONTROLS AND INDICATON . . . . . . . . . . . . . . . . . . . . . . 222
GEAR BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 CONTROL WHEEL AND BODY CABLES . . . . . . . . . . . . 230
DIFFERENTIAL GE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 WHEEL WELL COMPONENTS . . . . . . . . . . . . . . . . . . . . . 236
SCREWJACK TRANSMISSION . . . . . . . . . . . . . . . . . . . . 112 WING CABLE TRANSMISSION . . . . . . . . . . . . . . . . . . . . 242
NO - BACK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 AILERON LOCKOUT MECHANISM . . . . . . . . . . . . . . . . . 246
TORQUE LIMITER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 DIFFERENTIAL AILERON . . . . . . . . . . . . . . . . . . . . . . . . . 250
OVERRIDE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 RUDDER . . 254
HYDRAULIC TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 RUDDER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256

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TABLE OF CONTENTS
PEDAL ADJUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 SECONDARY FLIGHT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
RUDDER INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 HORIZONTAL STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
TAIL SECTION TRANSMISSION . . . . . . . . . . . . . . . . . . . 266 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
DIFFERENTIAL MECHANISM . . . . . . . . . . . . . . . . . . . . . . 268 COCKPIT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
LOAD RELIEF DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . 276 DRIVE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
RATIO CHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 CONTROL MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
TRAVEL LIMITATION UNIT . . . . . . . . . . . . . . . . . . . . . . . . 280 OPERATION OF MECHANICAL SYSTEM . . . . . . . . . . . 374
ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
CONTROLS AND INDICATION . . . . . . . . . . . . . . . . . . . . . 282 COMPONENTS OF ELECTRICAL SYSTEM . . . . . . . . . 378
TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 PITCH TRIM ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 380
ELEVATOR FEEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 290 STABILIZER SURFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
FEEL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 STABILIZER POSITION INDICATION . . . . . . . . . . . . . . . 386
FEEL COMPUTER INTRODUCTION . . . . . . . . . . . . . . . . 300 MACH TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
AIRSPEED INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 FLAP / SLAT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
STABILIZER POSITION INPUT . . . . . . . . . . . . . . . . . . . . . 304 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
ELECTRICAL FLIGHT CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . 308 FOWLER FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308 FOWLER FLAP CONSTRUCTION . . . . . . . . . . . . . . . . . . 398
GENERAL ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . 312 TRIPLE SLOTTED FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . 400
COCKPIT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 TRIPLE SLOTTED FLAP CONSTRUCTION . . . . . . . . . . 402
SIDESTICK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 320 LEADING EDGE DEVICES . . . . . . . . . . . . . . . . . . . . . . . 406
SIDESTICK OPERATION AND MONITORING . . . . . . . . 324 FLAP CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . 416
EFCS COMPONENTS AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . 328 EFFECT OF SLOTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 ELECTRICALLY CONTROLLED SYSTEM . . . . . . . . . . . 426
COMPUTER SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . 332 MECHANICALLY CONTROLLED SYSTEMS . . . . . . . . . 428
MECHANICAL BACKUP . . . . . . . . . . . . . . . . . . . . . . . . . . . 338 FLAP / SLAT POWER CONTROL UNITS . . . . . . . . . . . . . . . . . . . . . . . 434
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 342 DUAL HYDRAULIC PCU . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
DIRECT LAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 HYDRAULIC / ELECTRIC PCU . . . . . . . . . . . . . . . . . . . . . 444
NORMAL LAW PITCH CONTROL . . . . . . . . . . . . . . . . . . . 346 PNEUMATIC / ELECTRIC PCU . . . . . . . . . . . . . . . . . . . . . 452
NORMAL LAW ROLL CONTROL . . . . . . . . . . . . . . . . . . . 350 FLAP / SLAT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
PROTECTION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . 352 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
ALPHA PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
FAILURE RESPONSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 SINGLE FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
ADDITIONAL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 360 ASYMMETRY PROTECTION . . . . . . . . . . . . . . . . . . . . . . 464

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TABLE OF CONTENTS
STALL AND LOAD PROTECTION . . . . . . . . . . . . . . . . . . 470
INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . 482
SPOILERS & SPEED BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
ELECTRICALLY CONTROLLED SYSTEM . . . . . . . . . . . 486
MECHANICALLY CONTROLLED SYSTEM . . . . . . . . . . 488
SPEED BRAKE LEVER MANUAL OPERATION . . . . . . 492
AUTO GROUND SPOILER . . . . . . . . . . . . . . . . . . . . . . . . . 496
MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . 502
SPOILER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
SPOILER MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
SPOILER ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
ACTIVE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
BLOW DOWN MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
LOCKED MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518

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TABLE OF FIGURES
Figure 1 Axes and Motions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Quadrant Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Primary Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Cable Tension Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Cable Tension Regulator (Warm aircraft) . . . . . . . . . . . . . . . . . 77
Figure 4 Elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Cable Tension Regulator (Cold Aircraft) . . . . . . . . . . . . . . . . . . 79
Figure 5 Rudder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Cable Tension Regulator (with Control Input) . . . . . . . . . . . . . 81
Figure 6 Ruddervator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Cable Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Advantages / Disadvantages of Ruddervator . . . . . . . . . . . . . . 15 Figure 42 Cable Pulley Wear Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Elevons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Pressure Seals & Fairleads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 Lift devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 Fitting Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 10 Lift devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 Turnbuckles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Speed Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Mechanical Transmission (Rods) . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 Leading Edge Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Mechanical Transmission (Chain) . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 Flaperon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Mechanical Transmission (Torque Shafts) . . . . . . . . . . . . . . . . 97
Figure 14 Trim System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 49 Mechanical Transmission (Torque Tubes) . . . . . . . . . . . . . . . . 99
Figure 15 Mechanical Cockpit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 Mechanical Transmission (Gear Boxes) . . . . . . . . . . . . . . . . . 101
Figure 16 Mechanical Cockpit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Mechanical Transmission (Rotary Actuator) . . . . . . . . . . . . . . 103
Figure 17 Combined Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 Mechanical Transmission (Differential Gear) . . . . . . . . . . . . . . 105
Figure 18 Control Column Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 Differential Gear (Both Motors Operating) . . . . . . . . . . . . . . . . 107
Figure 19 Side Stick Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 54 Differential Gear (Pressure Off Brake) . . . . . . . . . . . . . . . . . . . 109
Figure 20 Secondary Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 Differential Gear (Pressure Off Brake) 2 . . . . . . . . . . . . . . . . . 111
Figure 21 Control Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 Screwjack Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 22 Steel Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 57 Mechanical Transmission (No-Back Brake) . . . . . . . . . . . . . . . 115
Figure 23 Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 Torque Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 24 Comparison Cable / Rod Transmission . . . . . . . . . . . . . . . . . . 49 Figure 59 Torque Limiter with Overtorque Indicator . . . . . . . . . . . . . . . . . 119
Figure 25 Mechanical play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 60 Override Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 26 Reaction of Cables and Rods to Increasing Weigths . . . . . . . 53 Figure 61 Jammed Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 Increasing weight on Cable / Rod 1 . . . . . . . . . . . . . . . . . . . . . 55 Figure 62 Shear Rivet Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 28 Increasing Weight on Cable / Rod 2 . . . . . . . . . . . . . . . . . . . . . 57 Figure 63 Force Limiting Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Figure 29 Increasing Weigth on Cable / Rod 3 . . . . . . . . . . . . . . . . . . . . . 59 Figure 64 Flight Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 30 Cable Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Figure 65 Servo Control Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Figure 31 Worn Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 66 Servo Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Figure 32 Cable Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 67 External Forces on Servo Control Unit . . . . . . . . . . . . . . . . . . . 135
Figure 33 1−Cable Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 68 Servo Control Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 34 Quadrants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 69 Input Lever Reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 35 Single Quadrant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 70 Servo Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

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Figure 71 Electro Hydraulic Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Figure 106 Flap Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Figure 72 Electro Hydraulic Actuator Operation . . . . . . . . . . . . . . . . . . . . 145 Figure 107 Flap Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Figure 73 Servo Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Figure 108 Stabilizer Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Figure 74 Servo Control Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Figure 109 Speed Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Figure 75 Servo Control Unit (Neutral Position) . . . . . . . . . . . . . . . . . . . . 151 Figure 110 Take-Off Warning Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Figure 76 Simple Mechanical Servo Loop Design . . . . . . . . . . . . . . . . . . 153 Figure 111 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Figure 77 Servo Loop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Figure 112 Control Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Figure 78 Servo Control Unit (Neutral Position) . . . . . . . . . . . . . . . . . . . . 157 Figure 113 Trim Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Figure 79 Artificial Feel and Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Figure 114 Control Wheel Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Figure 80 Artificial Feel and Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Figure 115 Cable Drums and Load Limiter . . . . . . . . . . . . . . . . . . . . . . . . 231
Figure 81 Trim Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Figure 116 Aileron Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Figure 82 Feel and Trim Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Figure 117 Body Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Figure 83 Trim Mechanism (electrical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Figure 118 Wheel Well Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Figure 84 Control Surfaces (Hinges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Figure 119 Lost Motion Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Figure 85 Components of Surface Hinges . . . . . . . . . . . . . . . . . . . . . . . . . 171 Figure 120 Aileron Programmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Figure 86 Position of Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Figure 121 Wing Cable Transmission System . . . . . . . . . . . . . . . . . . . . . 243
Figure 87 Surface Flutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Figure 122 Inboard and Outboard Ailerons . . . . . . . . . . . . . . . . . . . . . . . . 245
Figure 88 Static Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Figure 123 Aileron Lockout Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Figure 89 Deflection Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Figure 124 High Speed Signal and Low Speed Signal . . . . . . . . . . . . . . 249
Figure 90 Establishing Zero Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Figure 125 Differential Aileron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Figure 91 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Figure 126 Linear Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Figure 92 Flight Control Rigging (Elevator) . . . . . . . . . . . . . . . . . . . . . . . . 185 Figure 127 Rudder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Figure 93 Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Figure 128 Rudder Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Figure 94 Control Cable Tension (regulator installed) . . . . . . . . . . . . . . . 189 Figure 129 Rudder Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Figure 95 Control Cable Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Figure 130 Rudder Pedal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Figure 96 Adjustment of Turnbuckles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Figure 131 Pedal Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Figure 97 Rigging of Hydraulically Operated Systems . . . . . . . . . . . . . . 195 Figure 132 Rudder Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Figure 98 Adjusting to Zero Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Figure 133 Tail Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Figure 99 Adjusting by Electrical Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Figure 134 Differential Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Figure 100 Hydraulic Supply for Flight Control Surfaces . . . . . . . . . . . . . 201 Figure 135 Trim Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Figure 101 Hydraulic System of the Boeing 747 . . . . . . . . . . . . . . . . . . . 203 Figure 136 Yawn Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Figure 102 Flight Control Hydraulic Distribution . . . . . . . . . . . . . . . . . . . . 205 Figure 137 Air Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Figure 103 Wing Shut-Off Valve & Tail Shut-Off Valve . . . . . . . . . . . . . . 207 Figure 138 Flight Control Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Figure 104 Flight Control Hydraulic System (AIRBUS) . . . . . . . . . . . . . . 209 Figure 139 Flight Control Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Figure 105 Priority Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Figure 140 Travel Limitation Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281

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Figure 141 Controls and Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 Figure 176 Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Figure 142 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 Figure 177 Alpha Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Figure 143 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Figure 178 Failure Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Figure 144 Elevators on Boeing Aircraft . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Figure 179 Failure Response II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Figure 145 Elevator Feel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Figure 180 Load Alleviation Function (LAF) . . . . . . . . . . . . . . . . . . . . . . . 361
Figure 146 Feel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 Figure 181 Stabilizer Control & Arming Switch . . . . . . . . . . . . . . . . . . . . . 363
Figure 147 Elevator Feel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 Figure 182 Stabilizer Control & Arming Switch . . . . . . . . . . . . . . . . . . . . . 365
Figure 148 Elevator Feel System Operation . . . . . . . . . . . . . . . . . . . . . . . 297 Figure 183 Stabilizer Trim Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
Figure 149 Elevator Feel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 Figure 184 Drive Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Figure 150 Feel Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 Figure 185 Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Figure 151 Feel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 Figure 186 Arming and Control Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Figure 152 Stabilizer Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Figure 187 Limited Switches & Mechanical Stops . . . . . . . . . . . . . . . . . . 375
Figure 153 Stabilizer Position Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 Figure 188 Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Figure 154 Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Figure 189 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Figure 155 Transmission System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 Figure 190 Pitch Trim Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Figure 156 EFCS Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 Figure 191 Servo Motor & Transducer Unit . . . . . . . . . . . . . . . . . . . . . . . . 383
Figure 157 Servo Control Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 Figure 192 Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Figure 158 EFCS Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 Figure 193 Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Figure 159 Side Stick Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 Figure 194 MACH Trim Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Figure 160 Sidestick Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 Figure 195 Mach Trim A310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
Figure 161 Motion of the Side Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 Figure 196 Flaps and Leading Edge Devices . . . . . . . . . . . . . . . . . . . . . . 393
Figure 162 Takeover Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 Figure 197 Plain Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Figure 163 Sidestick Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 Figure 198 Fowler Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Figure 164 Safety Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 Figure 199 Triple Slotted Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Figure 165 FCPC / FCSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Figure 200 Triple Slotted Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Figure 166 Computer Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 Figure 201 Triple Slotted Flap Construction . . . . . . . . . . . . . . . . . . . . . . . 403
Figure 167 Computer Switching II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Figure 202 Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
Figure 168 Computer Architecture of Airbus 320 . . . . . . . . . . . . . . . . . . . 337 Figure 203 Leading Edge Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Figure 169 Mechanical Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 Figure 204 Variable Camber Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Figure 170 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 Figure 205 Retracted Slats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
Figure 171 Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Figure 206 Details of Slat Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Figure 172 Direct Law . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 Figure 207 Droop Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
Figure 173 Normal Law I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 Figure 208 Flap Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
Figure 174 Normal Law II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349 Figure 209 Flaps in Cruise Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Figure 175 Normal Law Roll Control I . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 Figure 210 Flap Lever in Take-Off Position . . . . . . . . . . . . . . . . . . . . . . . . 421

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Figure 211 Flap Lever in Landing Position . . . . . . . . . . . . . . . . . . . . . . . . . 423 Figure 246 Speed Brake Operation (Manual) . . . . . . . . . . . . . . . . . . . . . . 493
Figure 212 Flow Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 Figure 247 Speed Brake Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
Figure 213 Transmission System A320 . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 Figure 248 Automatic Speed Brake Operation . . . . . . . . . . . . . . . . . . . . 497
Figure 214 Transmission System B747 . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 Figure 249 Speed Brake Operation (Automatic) . . . . . . . . . . . . . . . . . . . . 499
Figure 215 Alternate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 Figure 250 Aborted Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Figure 216 Leading Edge B747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 Figure 251 Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
Figure 217 Power Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 Figure 252 Spoiler Differential Mechanism . . . . . . . . . . . . . . . . . . . . . . . . 505
Figure 218 PCU A320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437 Figure 253 Speed Brake Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
Figure 219 Block Valve in Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 Figure 254 Spoiler Actuator Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
Figure 220 Valve Receives Extend Signal . . . . . . . . . . . . . . . . . . . . . . . . . 441 Figure 255 Spoiler Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
Figure 221 Valve Receives Retract Signal . . . . . . . . . . . . . . . . . . . . . . . . . 443 Figure 256 Speed Brake Active Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
Figure 222 Hydraulic / Electric PCU on Boeing Aircraft . . . . . . . . . . . . . 445 Figure 257 Blow Down Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
Figure 223 Input via Control Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 Figure 258 Locked Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
Figure 224 Preselected Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449 Figure 259 Manually Operated Piston Valve . . . . . . . . . . . . . . . . . . . . . . . 519
Figure 225 Hydraulic System Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 Figure 260 Piston Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
Figure 226 Leading Edge Boeing 747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
Figure 227 Electrical Extend Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Figure 228 Pneumatic System Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
Figure 229 Flap System Operation Overview . . . . . . . . . . . . . . . . . . . . . . 459
Figure 230 Normal Operation A320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
Figure 231 Secondary Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
Figure 232 Control Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
Figure 233 Simulating a Rupture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
Figure 234 Uncommanded Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
Figure 235 Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
Figure 236 Protection after Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
Figure 237 Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475
Figure 238 Different Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
Figure 239 Flap System Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
Figure 240 Indications Boeing 747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
Figure 241 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
Figure 242 Spoiler & Speed Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485
Figure 243 Spoiler Operation (Electrical) . . . . . . . . . . . . . . . . . . . . . . . . . . 487
Figure 244 Spoiler Operation (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . 489
Figure 245 Mechanical Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491

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EJAMF M11.09 B1 E

TABLE OF FIGURES

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EJAMF M11.09 B1 E

TABLE OF FIGURES

Page vi

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