Ata27 2
Ata27 2
RUDDER
INTRODUCTION
The basic function of the rudder is to achieve yaw control, or in other words, to
control the aircraft around the vertical axis.
On large aircraft you can differentiate 3 main rudder functions during cruise
flight. It is used to trim the aircraft, for turn coordination along with the ailerons
and roll spoilers, and for dutch roll damping.
FOR TRAINING PURPOSES ONLY!
RUDDER CONTROLS
The rudder is controlled from the cockpit by 2 pairs of pedals; a left and right
pedal for the captain and the same for the first officer.
The captain’s and first officer’s pedals are fully interconnected allowing the
possibility of a dual input to the single rudder cable transmission system
Pushing either of the left pedals moves the rudder to the left and this turns the
aircraft around the vertical axis to the left; pushing either of the right pedals
moves the rudder to the right and this turns the aircraft around the vertical axis
to the right.
FOR TRAINING PURPOSES ONLY!
PEDAL ADJUSTER
In this segment we see how a pedal adjuster can be used to change the
position of the rudder pedals according to the length of the pilot’s legs.
An input to the pedal adjuster is made via the pedal adjuster handle located
between the left and right pedals.
An input from the pedal adjuster handle is transmitted to a screwjack. The
screwjack moves the yoke forward or backward, and the push−pull rods, the
arm assemblies and therefore also the rudder pedals are repositioned.
FOR TRAINING PURPOSES ONLY!
RUDDER INDICATION
Rudder position is indicated on the EICAS display.
The indications show that when the left pedal is pushed forward, the rudder
moves to the left. As you know this causes the aircraft to turn to the left.
A rudder trim position indicator, located beside the rudder trim knob, displays
any changes in the neutral position of the rudder.
The springloaded rudder trim knob returns to the centre position when it is
released again.
FOR TRAINING PURPOSES ONLY!
DIFFERENTIAL MECHANISM
The rudder differential mechanism on Airbus aircraft combines rudder pedal
inputs, rudder trim inputs, and yaw damper inputs.
The main components of the differential mechanism are:
an input lever,
a bell crank,
a yaw damper lever, and
a yaw damper rod.
The input lever receives inputs on 1 side from the rudder pedals and from the
rudder feel and trim unit, and provides an output on the other side to the bell
crank.
The bell crank has a pivot point on the input lever.
The bell crank receives inputs from the input lever and the yaw damper rod,
and operates the output rod to the rudder load relief device.
The yaw damper lever transmits outputs from the yaw damper actuator via the
yaw damper rod to the bell crank.
Note that the yaw damper lever shares a pivot axle with the input lever but is
not connected to it.
FOR TRAINING PURPOSES ONLY!
RATIO CHANGER
The electric motor receives airspeed signals from the flight control computer
and adjusts the position of the output crank accordingly.
The position of the output crank then determines the relationship between the
input from the rudder pedals and the output to the rudder servo control
actuators.
Note that the position of the output crank does not restrict rudder pedal input.
The higher the airspeed, the more the output crank will limit rudder travel for a
given rudder pedal input.
In a given situation the aircraft is flying at a low speed, 200 knots.
The electric motor has positioned the output crank.
At higher airspeed the electric motor repositions the output crank, and the
same input from the rudder pedals results in less output to the rudder servo
control actuators. In other words, at high airspeeds less rudder travel is
permitted.
FOR TRAINING PURPOSES ONLY!
Adjustable Stops
ELEVATORS
CONTROLS AND INDICATION
You have learned already that control of the aircraft around the pitch axis is
achieved by the elevators.
On large aircraft the horizontal stabilizer also has a role to play in pitch control.
The elevators can be controlled by 2 control columns in the cockpit, 1 for the
captain and 1 for the first officer, or by the electro−hydraulic autopilot actuators.
A sidestick is used to control the elevators on aircraft with a fly by wire system.
In this lesson we concentrate on the control columns.
The control columns are pulled backward to deflect the elevators upward and
produce an aircraft nose up reaction; they are pushed forward to deflect the
elevators downward and produce a nose down reaction.
The control columns are rigidly mounted on a torque tube.
The torque tube is supported by bearings on the aircraft structure. Crank arms
on each end of the torque tube transmit the column movement via a rod on the
left side to the forward quadrant, and via a rod on the right side to the cable
crank.
In most aircraft you can find stick shakers on the control columns. A small
electric motor in the stick shaker initiates a vibration of the control columns to
alert the pilots when the aircraft approaches a stall condition.
FOR TRAINING PURPOSES ONLY!
TRANSMISSIONS
You have already seen how control column movement is transmitted to the
forward quadrant and the cable crank.
Two elevator cable systems transmit control column movement to the aft
quadrant, the left cable system from the forward quadrant and the right cable
system from the cable crank.
Note that on some aircraft the forward quadrant includes a cable tension
regulator.
As you already know, the tension regulator is used to compensate for the
expansion and contraction of the cables and the structure due to the effects of
temperature variation.
All commercial aircraft use a left and a right elevator cable system for
redundancy purposes. Although both systems are used together, 1 can operate
the elevators if the other breaks down.
Inputs from the control columns are transmitted from the aft quadrant mounted
on a torque tube via a lever arm and rods to the left and right elevator control
packages.
On our example of the Boeing 747, the torque tube also has 4 cranks attached.
Three of the cranks are used to transmit inputs from the autopilot actuators,
and one transmits centering forces and artificial feel from the feel unit to the
cable system.
FOR TRAINING PURPOSES ONLY!
Transmissions cont.
Most aircraft have only 1 elevator on each side.
Large aircraft like the Boeing 747, however, have 2: an inboard and an
outboard elevator.
The control input is transmitted via rods from the inboard elevator to the
associated outboard elevator.
The pilot cannot operate the outboard elevators directly.
FOR TRAINING PURPOSES ONLY!
FEEL UNIT
The elevator feel unit is located in the tail section of the aircraft.
It gives centering forces and artificial feel via the feel unit output lever and a rod
to the aft torque tube.
The elevator feel unit has to provide different feel simulations at the control
columns depending on the airspeed and aircraft loading.
To do this, the feel unit is supplied with a feel pressure by the elevator feel
computer which depends on airspeed and aircraft loading.
FOR TRAINING PURPOSES ONLY!
AIRSPEED INPUT
First we look at how the regulating valve in the feel computer controls feel
pressure when there are changes in dynamic air pressure, that is changes in
airspeed.
When the aircraft is on the ground, there is no dynamic pressure.
The sensing bellows is in the highest position, the regulating valve is in the
neutral position and the feel pressure is low.
When the airspeed increases, the sensing bellows are forced down and this
force is transmitted via the balance spring to the regulating valve.
The hydraulic pressure port is opened to the feel pressure line and this
increases the feel pressure. Note that the hydraulic system pressure also
supplies the balance chamber.
The system pressure in the balance chamber forces the regulating valve up
against the force of the balance spring. The valve moves up until the feel
pressure is the same as the force from the balance spring and the system
pressure and return lines are closed again.
When the airspeed is reduced, the dynamic pressure is reduced and the feel
pressure in the balance chamber pushes the regulating valve up. This opens
the feel pressure to the return line.
The regulating valve is pushed down until the feel pressure and the force of the
balance spring are the same again and the system pressure and return lines
are closed.
FOR TRAINING PURPOSES ONLY!
Balance
FOR TRAINING PURPOSES ONLY!
Chamber
introduction cont.
In the electrical flight control systems on modern Airbus aircraft the
conventional control columns are replaced by side stick controllers located to
the left of the Captain and to the right of the First Officer
This saves weight and leaves a free space in front of the pilots.
We will use the Airbus example to explain the general architecture and basic
functions of an electrical flight control system.
Before we go into more detail you should be familiar with the EFCS basic
control principle.
When the pilot provides an input order to the computer via the side stick, the
computer calculates the necessary output order and sends it to the hydraulic
actuator.
The actuator moves the surface, in our example the elevator, until the surface
position feedback signal cancels the control order.
The computer needs additional information about the aircraft response to
calculate the output order and to ensure a smooth, economic and safe
operation.
The main information required is:
aircraft roll and pitch attitude,
airspeed,
accelerations,
angle of attack ,
and flight/ground status.
When the autopilot is switched on, it provides the input orders to the computers
instead of the side stick.
FOR TRAINING PURPOSES ONLY!
The pilot input always has priority, because when the side stick is moved the
autopilot disconnects.
GENERAL ARCHITECTURE
For the general architecture and the components of an electrical flight control
system we change our view and look at the aircraft from above.
All flight control surfaces can be controlled by the computers of the electrical
flight control system.
This includes:
the ailerons on both wings for roll control,
the spoiler panels, either working to support the ailerons for roll control or
used as speed brakes,
the rudder for yaw control,
the elevators for pitch control,
and the horizontal stabilizer for pitch trim.
FOR TRAINING PURPOSES ONLY!
COCKPIT CONTROLS
The rudder and horizontal stabilizer in some aircraft types, like the A 320, can
be moved not only by the signals from the electrical flight control computers but
also by a mechanical input.
The electrical flight control computers use input signals from cockpit controls
for calculation of the flight control orders.
These signals come primarily from the 2 side stick controllers but also from the
speed brake lever.
If this lever is moved out of the retract position, the speed brakes will deploy.
A third control input comes from the rudder trim knob on the pedestal.
FOR TRAINING PURPOSES ONLY!
SIDESTICK COMPONENTS
Each side stick controller consists of the side stick itself and the
electromechanical components which transfer the stick motion into the
electrical signal.
FOR TRAINING PURPOSES ONLY!
introduction cont.
In the electrical flight control system of the Airbus 340 a third primary computer
is added.
The total number of EFCS computers is therefore 5.
They are named FCPC for flight control primary computer and FCSC for flight
control secondary computer.
All 5 computers normally share the complete workload.
If 1 or more computers do not operate, an automatic switching makes sure that
the aircraft is controllable around all 3 axes.
FOR TRAINING PURPOSES ONLY!
COMPUTER SWITCHING
The flight control page shows the operational status of the 5 computers and all
surface positions.
The green computer boxes show that all computers operate correctly.
The color of the computer box changes to amber if a computer is switched off.
The surface position of the affected flight controls is also shown in amber.
Computer switching can be automatic or manual.
The switching is automatic when the computer finds a failure. A fault light which
comes on in the push−button on the overhead panel shows this.
For manual computer switching you must press its push−button on the
overhead panel.
FOR TRAINING PURPOSES ONLY!
MECHANICAL BACKUP
If there is a complete failure of the electrical flight control system most aircraft
types have a mechanical backup to land the aircraft safely.
There are 2 mechanical backups on Airbus aircraft like the A 320
1 is for pitch control via the trim wheel which is mechanically connected to
the horizontal stabilizer servo
and the other is for yaw control via a mechanical linkage between the
pedals and the rudder servos.
FOR TRAINING PURPOSES ONLY!
POWER SUPPLY
The electrical power supply for the EFCS computers are designed so that the
chance that it does not operate is very small.
First the split power distribution prevents a loss of all power sources
because of a single serious failure, like a short circuit
and secondly the primary and secondary number 1 computers are powered
by the emergency power distribution.
A minimum of 3 flight control computers are also connected to a backup power
supply which is connected to the aircraft batteries.
This backup power takes over automatically without any power interruption, if
there is no normal power.
The power supply for the computers is not only used for the internal supply. It is
also used to supply all connected components that need power like the side
stick controller, transducer units, relays, sensors and so on.
FOR TRAINING PURPOSES ONLY!
MODES OF OPERATION
The functions of the electrical flight control system computers are:
modes of operation,
protection functions,
and special functions.
The difference between the flight mode and the ground mode of operation is
important.
In the ground mode the computers use the direct law and in the flight mode the
computers use the normal law.
FOR TRAINING PURPOSES ONLY!
DIRECT LAW
In the direct law the flight control surfaces are operated in a direct relationship
to the combined sidestick input.
The direct law only works around the roll and pitch axes.
The computers can only control the ailerons, spoilers and elevators.
The rudder and the horizontal stabilizer must be controlled by the mechanical
backup system, if necessary.
In the ground mode you can check the function of all flight controls during the
preflight check.
FOR TRAINING PURPOSES ONLY!
HAM US/F-5 MeA 01.12.2007 10|Normal Law Pitch Control/B1/B2 Page 346
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HAM US/F-5 MeA 01.12.2007 11|Normal Law Pitch Control/B1/B2 Page 348
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HAM US/F-5 MeA 01.12.2007 12|Normal Law Roll Control/B1/B2 Page 350
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PROTECTION FUNCTIONS
The flight control orders are limited by protection circuits to prevent dangerous
flight situations.
These protection circuits are in 3 groups:
attitude limits,
airspeed limits,
and g−load limits.
All aircraft are designed to resist a structural load of +2.5 g to -1 g.
The load must never be more than these limits during flight.
The electrical flight control system uses the same limits. This means that a full
stick backward deflection will never give more than +2.5g and a full stick
forward deflection will never give more than -1 g.
When the flaps are extended these limits decrease to +2 g and 0g.
The other limits of the electrical flight control system, are the pitch and roll
attitude limits and speed limits.
You can see these limits on the primary flight display with a specific symbol.
When a protection circuit is active the limit is shown by the small green double
line on the primary flight display.
The maximum roll attitude with a full side stick deflection is 67 , which is the
value indicated here. When the sidestick is released the roll attitude
automatically returns to 33 .
The pitch attitude limits are 15 nose down and 30 nose up.
The high or overspeed limit is shown on the speed scale.
The value is 6 knots above the beginning of the red and black strip which
shows the maximum operational velocity, called VMO.
FOR TRAINING PURPOSES ONLY!
When the sidestick is pushed fully forward a speed of VMO +16 knots can be
kept.
When the stick is released the speed of the aircraft decreases to VMO +6
knots again.
ALPHA PROTECTION
In this segment you will learn about the low speed protection of this electrical
flight control system.
The low speed protection is done by an angle of attack protection, also called
alpha protection.
The alpha protection is active when the aircraft speed reaches the black and
amber strip on the speed tape of the PFD.
When the aircraft speed is in the black and amber range on the speed tape, the
sidestick deflection is proportional to the angle of attack of the aircraft.
If the sidestick is pulled back completely the aircraft keeps the alpha max
airspeed.
This means that the aircraft can never stall with these protection functions.
FOR TRAINING PURPOSES ONLY!
FAILURE RESPONSE
A single failure in the electrical flight control system or the aircraft response
signals causes no change on the flight control laws and protection functions.
If there are 2 failures the alternate control law replaces the normal law and
parts of the protection functions do not operate.
You can see this result on the PFD where the limits which were indicated are
replaced by amber crosses.
When the low speed protection is not operative the indication on the speed
tape of the PFD is changed to a black and red strip which shows the stall
region.
When the aircraft speed decreases below the upper value of the black and red
strip, a stall warning is triggered.
FOR TRAINING PURPOSES ONLY!
ADDITIONAL FUNCTIONS
In addition to the normal operational functions and their protections the
electrical flight control computers may have some special functions.
These could be:
auto ground spoiler control,
yaw damping,
rudder travel limitation,
and load alleviation.
Only the load alleviation function, in short LAF is shown here.
The load alleviation function prevents extreme wing bending during gusts and
decreases wing structure load.
This increases the lifetime of the aircraft structure and can decrease the
necessary wing structure weight.
The normal lift distribution over the wing span causes a high wing bending
moment during gusts.
To prevent this the load alleviation function decreases the lift at the wing tips by
a symmetrical upward deflection of the 2 ailerons and the 2 outboard spoilers.
FOR TRAINING PURPOSES ONLY!
COCKPIT CONTROLS
In this lesson we look at 2 different horizontal stabilizer control systems. First
we concentrate on a system which you can often find in aircraft types with a
conventional flight control system like the 747. In this system the horizontal
stabilizer is operated by the stabilizer trim switches.
These switches are on the outboard horn of the captain’s and the first officer’s
control wheels.
The switches on each control wheel have an arming switch and a control
switch. They are spring-loaded to the neutral position.
Stabilizer trim inputs from the trim switches control hydraulic supply to the drive
mechanism via the stabilizer trim computer and the solenoid operated arming
and control valves in the stabilizer trim control module.
When the arming switch is operated, the arming valve opens, but still no
hydraulic pressure goes to the drive mechanism. You have the same result if
only the control switch is operated.
Both switches must be operated in the same direction for a pitch trim input.
This design prevents a stabilizer runaway if the arming or the control switch
fails.
The stabilizer does not move even if 1 of the valves is jammed in the open
position.
FOR TRAINING PURPOSES ONLY!
DRIVE MECHANISM
In this segment we look at the stabilizer trim drive mechanism and at the
stabilizer trim control modules which supply the drive mechanism with pressure
for operation.
The main components of the stabilizer trim drive mechanism are
a screw jack with a ball nut,
a differential gear,
2 hydraulic motors,
a primary brake and a secondary brake.
The screw jack has a primary brake.
The primary brake is almost the same as the no−back brake.
The primary brake in the drive mechanism has 2 brake discs.
Each of the discs acts with an irreversible pawl−controlled ratchet to prevent
the stabilizer from moving up or down because of aerodynamic loads.
The 2 hydraulic motors drive the screw jack via the differential gear, which uses
a pressure off brake for single motor operation if 1 motor fails.
Here the pressure off brake is called the secondary brake.
The secondary brake is used when only 1 motor is operating to stop the
opposite rotation of the failed motor.
The secondary brakes and the hydraulic motors are activated via the
associated stabilizer trim control modules.
FOR TRAINING PURPOSES ONLY!
CONTROL MODULE
There are 2 stabilizer trim control modules. They are identical and independent.
They send hydraulic pressure to the drive mechanism.
Each control module is an integrated assembly of hydraulic and electrical
components.
You already know about the motor operated shut−off valves which are
controlled by the cut-out switches.
You also know something about the solenoid operated arming and control
valves.
Rate control valves are used to change the hydraulic flow rate when the
airspeed changes.
The solenoid in this valve receives airspeed signals from the air data computer.
The diameter inside the rate control valve changes when airspeed changes.
At low airspeeds the diameter is larger, the flow rate increases and the
stabilizer moves faster.
At high airspeeds the diameter is smaller, the flow rate decreases and the
stabilizer moves slower.
You need a low flow rate to eliminate trim over−sensitivity at high airspeeds.
FOR TRAINING PURPOSES ONLY!
ELECTRICAL SYSTEM
On fly by wire aircraft, the position of the trimable horizontal stabilizer is
automatically adjusted when the aircraft is in the normal operating mode.
The electrical flight control computers send an input to the stabilizer control
system when the elevators are operated for more than a given time.
The electrical flight control computers send the trim signals to the electric
motors and the electric motors give an input to the pitch trim actuator.
Two pitch trim wheels on the pedestal are used to operate the horizontal
stabilizer manually.
The pitch trim wheels are a mechanical back−up on many aircraft types with
electrical flight control systems.
The 2 wheels are connected.
The pitch trim wheels rotate during trim inputs from the electrical flight control
computers, but when a manual input is made via the pitch trim wheels the input
from the electrical flight control computer is disconnected by a clutch.
The clutch works automatically, like an override device, when there is an
overtorque.
When the pitch trim wheels are rotated in the nose down direction, the
horizontal stabilizer moves up and when the pitch trim wheels are rotated in the
nose up direction, the horizontal stabilizer moves down.
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Hydraulic Motor
Hydraulic
Motor
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STABILIZER SURFACE
The horizontal stabilizer assembly has a left section and a right section, which
are connected to a centre section.
The centre section has 2 hinge fittings on the aft side, which are connected to
hinge fittings on the aircraft structure and an attachment fitting on the front
spar, which is connected to the drive mechanism.
The ball nut of the screwjack transmits the motion of the drive mechanism via a
gimbal to the attachment fitting.
FOR TRAINING PURPOSES ONLY!
MACH TRIM
The centre of lift moves aft as the MACH number increases.
The results is a pitch down effect, which would increase the MACH number. As
this is an unstable condition called tuck under, it must be avoided.
This is the task of the MACH trim subsystem: it moves the stabilizer leading
edge down when the MACH number increases.
FOR TRAINING PURPOSES ONLY!
Introduction cont.
The high lift devices change the camber of the wing and some flaps also
increase the area of the wing when they are extended.
In the extended position the high lift devices increase the lift. This lets the
aircraft operate at lower flight speeds for take−off and landing.
In the landing position the flaps also increase the drag.
Wing flaps have different designs. In the graphic you see a simple design
mainly used in small aircraft types.
This plain flap deflects down to change the camber of the wing and to increase
the lift and the drag.
FOR TRAINING PURPOSES ONLY!
FOWLER FLAPS
Larger aircraft use a more complicated design to give a greater increase in lift.
In the graphic you can see a fowler flap. This type of flap is used on most
Airbus aircraft.
When the fowler flap is retracted, it is the trailing edge of the wing and when it
is extended, the wing area increases and the camber of the wing changes.
FOR TRAINING PURPOSES ONLY!
EFFECT OF SLOTS
You can see that a number of slots are created between the flaps in this
extended position. Let us now find out why slots are needed on this wing.
Imagine that we can close all the slots on this wing. Then we can look at the
behaviour of the air streamlines around the wing.
You can see that the airflow separates behind the leading edge of the wing.
The change of flow direction is too high and the streamline cannot follow the
upper surface of the airfoil.
The streamline needs more energy to prevent the flow separation.
When you open the slot between the slat and the rest of the wing, it permits air
from the high pressure area under the leading edge to flow up and then along
the upper surface of the wing.
After opening the slot between the fore flap and the rest of the wing, the slot
between the fore flap and the mid flap, and finally the slot between the mid flap
and the aft flap, all of the slots permit air to flow from the lower side of the wing
to the upper side.
This prevents airflow separation, also named stall.
FOR TRAINING PURPOSES ONLY!
NORMAL OPERATION
In this segment we look at the normal operation of a dual motor flap system.
We use the example of the Airbus 320.
When the flap lever is moved, the command sensor unit sends an input signal
to each of the 2 slat flap control computers.
Each computer sends a flap signal and a slat signal to the related hydraulic
motor.
All motors operate during normal operation.
Feedback signals send information on the actual position of the flaps and slats
to the slat flap control computers.
The feedback signals cancel the control signal when the preselected position is
reached.
FOR TRAINING PURPOSES ONLY!
0 0
Fu Fu
ll ll
FOR TRAINING PURPOSES ONLY!
SINGLE FAILURE
With a single failure in the slat−flap system it continues to operate but only with
50% of the normal speed. This happens for example when the hydraulic
system on the left or the right side fails, or when the left computer or the right
computer fails.
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0 0
Full Full
FOR TRAINING PURPOSES ONLY!
ASYMMETRY PROTECTION
The 2 slat flap control computers continuously monitor the torque tubes via the
feedback position pick−off units and the asymmetry position pick−off units.
The computers use the data from the position pick−off units to protect against
flap asymmetry and uncommanded flap movements.
FOR TRAINING PURPOSES ONLY!
0 0
Full Full
FOR TRAINING PURPOSES ONLY!
INDICATIONS
The flap system indications on the Airbus aircraft are shown on the ECAM
display.
They show the position of the flap lever and the actual position of the flaps and
slats.
FOR TRAINING PURPOSES ONLY!
Indications cont.
The flap system indications on the Boeing 747 are shown on the primary
EICAS display.
They show the position of the flap lever and the actual position of the flaps and
leading edge devices.
FOR TRAINING PURPOSES ONLY!
MAINTENANCE PRECAUTIONS
It is important that the flap lever is in the same position as the flaps before the
hydraulic and electric systems are switched on.
If the positions are different, the flaps will move to the flap lever position when
the systems are switched on. This can be very dangerous.
The flap lever lock must be used during maintenance, the engine cowlings on
many aircraft types must be closed before the leading edge flaps are operated,
and the flaps and slats must not be operated too often during maintenance.
This is to prevent the electric motors overheating.
FOR TRAINING PURPOSES ONLY!
The roll spoiler signal is sent via the computers in response to signals from the
sidestick.
Ratio Ratio
Changer Changer
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MAINTENANCE PRECAUTIONS
We remind you that it is very dangerous to operate the spoiler system when the
aircraft is on the ground.
During maintenance a locking device must be installed on the speed brake
lever to prevent any inadvertent movement.
FOR TRAINING PURPOSES ONLY!
SPOILER COMPONENTS
SPOILER MIXER
In this lesson you will learn more about 2 of the main components of a spoiler
system.
All aircraft, which use spoilers for speed braking and for roll control, have a
component which mixes the control wheel input with the speed brake lever
input. This is either a mechanical component, which is called a spoiler mixer or
a spoiler differential mechanism, or a flight control computer on aircraft with
electric flight control systems, like the Airbus 320.
Here you can see the output quadrants and the input levers of a mechanical
spoiler mixer. When we have an control wheel input, one of the quadrants gets
an up signal and the other gets a down signal. In other words there is an
asymmetrical reaction to the control wheel input.
When we have a speed brake input, the 2 quadrants get the same signal. In
other words there is a symmetrical reaction to the speed brake input.
If a control wheel input and a speed brake input occur at the same time, the
quadrants receive a mixed signal.
FOR TRAINING PURPOSES ONLY!
SPOILER ACTUATOR
There are 2 main types of spoiler actuator; the older type with a mechanical
control valve and the modern type with a servo valve as used on all aircraft
with electric flight control systems. In this lesson we look at the modern type.
All servo control actuators have 3 basic operating modes:
the active mode, which is used to extend or retract the spoilers with
hydraulic pressure,
the blow down mode, which is used in the event of pressure loss, and
the locked mode, which is used to prevent a spoiler extension without
pressure.
FOR TRAINING PURPOSES ONLY!
ACTIVE MODE
The servo valve and the bypass valve are major components. Other important
components of the servo actuator include a check valve, a pressure operated
piston valve and a manually operated piston valve.
When the hydraulic pressure is switched on, the bypass valve moves to the left
and then the pressure moves the pressure operated piston valve to the left.
This opens the check valve and connects the right cylinder chamber to servo
valve port U1 and the left cylinder chamber via the bypass valve to servo valve
port U2.
The actuator is in the active mode and ready for operation.
FOR TRAINING PURPOSES ONLY!
LOCKED MODE
The static pressure on the upper surface of the wing becomes very low during
low speed flight and tries to pull out the spoiler panel and the actuator piston.
The piston cannot move because the hydraulic fluid is locked in the right
cylinder chamber by the closed check valve. This is a hydraulic lock.
The actuator is now in the locked mode.
The check valve is sometimes called the hold down check valve because it
holds the spoiler panel in the down position.
FOR TRAINING PURPOSES ONLY!
MANUAL OPERATION
The manually operated piston valve is used to open the check valve during
maintenance.
It is operated via a cam.
The cam is connected to a hex−head. When the hexhead is in the zero
position, the check valve is closed.
FOR TRAINING PURPOSES ONLY!
TABLE OF CONTENTS
FLIGHT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . 1 SERVO CONTROL UNIT INSTALLATION . . . . . . . . . . . . 130
SERVO CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . 132
OPERATION AND EFFECT OF FLIGHT CONTROLS . . . . . . . . . . . . 2 MECHANICAL SERVO LOOPS . . . . . . . . . . . . . . . . . . . . . 146
AXES AND MOTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 FEEL UNIT AND TRIM UNIT . . . . . . . . . . . . . . . . . . . . . . . 158
PRIMARY FLIGHT CONTROLS . . . . . . . . . . . . . . . . . . . . 4 FEEL UNIT - CAM DESIGN . . . . . . . . . . . . . . . . . . . . . . . . 164
AILERONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SURFACES 168
ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SURFACE HINGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
RUDDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 SURFACE FLUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
ELEVONS AND RUDDERVATORS . . . . . . . . . . . . . . . . . . 12 STATIC BALANCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
SECONDARY FLIGHT CONTROLS . . . . . . . . . . . . . . . . . 18 DEFLECTION ANGLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
LIFT DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 182
TRIM SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RIGGING . 184
BASIC FLIGHT CONTROL SYSTEM . . . . . . . . . . . . . . . . 30
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
MECHANICAL COCKPIT CONTROLS . . . . . . . . . . . . . . . 32
CABLE SYSTEM RIGGING . . . . . . . . . . . . . . . . . . . . . . . . 188
COMBINED CONTROL INPUTS . . . . . . . . . . . . . . . . . . . . 34
HYDRAULIC OPERATING SURFACES . . . . . . . . . . . . . . 192
SIDE STICK INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SECONDARY FLIGHT CONTROLS INPUT . . . . . . . . . . 40 HYDRAULIC SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
CONTROL TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . 42 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
DISTRIBUTION VIA SHUT-OFF VALVES . . . . . . . . . . . . 204
CONTROL CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
DISTRIBUTION VIA LEAK MEASUREMENT . . . . . . . . . 208
CONTROL CABLE CONSTRUCTION . . . . . . . . . . . . . . . 44
CABLE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 TAKE-OFF WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
CABLE TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . 66 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
CABLE TENSION REGULATOR . . . . . . . . . . . . . . . . . . . . 74 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
CABLE TRANSMISSION SUBCOMPONENTS . . . . . . . 82 TAKE-OFF WARNING TEST . . . . . . . . . . . . . . . . . . . . . . . 220
MECHANICAL TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 AILERONS 222
CONNECTING TRANSMISSION . . . . . . . . . . . . . . . . . . . . 92 CONTROLS AND INDICATON . . . . . . . . . . . . . . . . . . . . . . 222
GEAR BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 CONTROL WHEEL AND BODY CABLES . . . . . . . . . . . . 230
DIFFERENTIAL GE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 WHEEL WELL COMPONENTS . . . . . . . . . . . . . . . . . . . . . 236
SCREWJACK TRANSMISSION . . . . . . . . . . . . . . . . . . . . 112 WING CABLE TRANSMISSION . . . . . . . . . . . . . . . . . . . . 242
NO - BACK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 AILERON LOCKOUT MECHANISM . . . . . . . . . . . . . . . . . 246
TORQUE LIMITER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 DIFFERENTIAL AILERON . . . . . . . . . . . . . . . . . . . . . . . . . 250
OVERRIDE DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 RUDDER . . 254
HYDRAULIC TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 RUDDER CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
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PEDAL ADJUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 SECONDARY FLIGHT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
RUDDER INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 HORIZONTAL STABILIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
TAIL SECTION TRANSMISSION . . . . . . . . . . . . . . . . . . . 266 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
DIFFERENTIAL MECHANISM . . . . . . . . . . . . . . . . . . . . . . 268 COCKPIT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
LOAD RELIEF DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . 276 DRIVE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
RATIO CHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 CONTROL MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370
TRAVEL LIMITATION UNIT . . . . . . . . . . . . . . . . . . . . . . . . 280 OPERATION OF MECHANICAL SYSTEM . . . . . . . . . . . 374
ELEVATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
CONTROLS AND INDICATION . . . . . . . . . . . . . . . . . . . . . 282 COMPONENTS OF ELECTRICAL SYSTEM . . . . . . . . . 378
TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 PITCH TRIM ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 380
ELEVATOR FEEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 290 STABILIZER SURFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
FEEL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 STABILIZER POSITION INDICATION . . . . . . . . . . . . . . . 386
FEEL COMPUTER INTRODUCTION . . . . . . . . . . . . . . . . 300 MACH TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
AIRSPEED INPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 FLAP / SLAT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
STABILIZER POSITION INPUT . . . . . . . . . . . . . . . . . . . . . 304 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
ELECTRICAL FLIGHT CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . 308 FOWLER FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308 FOWLER FLAP CONSTRUCTION . . . . . . . . . . . . . . . . . . 398
GENERAL ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . 312 TRIPLE SLOTTED FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . 400
COCKPIT CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 TRIPLE SLOTTED FLAP CONSTRUCTION . . . . . . . . . . 402
SIDESTICK COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 320 LEADING EDGE DEVICES . . . . . . . . . . . . . . . . . . . . . . . 406
SIDESTICK OPERATION AND MONITORING . . . . . . . . 324 FLAP CONTROL LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . 416
EFCS COMPONENTS AND OPERATION . . . . . . . . . . . . . . . . . . . . . . . 328 EFFECT OF SLOTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 ELECTRICALLY CONTROLLED SYSTEM . . . . . . . . . . . 426
COMPUTER SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . 332 MECHANICALLY CONTROLLED SYSTEMS . . . . . . . . . 428
MECHANICAL BACKUP . . . . . . . . . . . . . . . . . . . . . . . . . . . 338 FLAP / SLAT POWER CONTROL UNITS . . . . . . . . . . . . . . . . . . . . . . . 434
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 342 DUAL HYDRAULIC PCU . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
DIRECT LAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344 HYDRAULIC / ELECTRIC PCU . . . . . . . . . . . . . . . . . . . . . 444
NORMAL LAW PITCH CONTROL . . . . . . . . . . . . . . . . . . . 346 PNEUMATIC / ELECTRIC PCU . . . . . . . . . . . . . . . . . . . . . 452
NORMAL LAW ROLL CONTROL . . . . . . . . . . . . . . . . . . . 350 FLAP / SLAT OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
PROTECTION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . 352 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
ALPHA PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354 NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
FAILURE RESPONSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 SINGLE FAILURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
ADDITIONAL FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 360 ASYMMETRY PROTECTION . . . . . . . . . . . . . . . . . . . . . . 464
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STALL AND LOAD PROTECTION . . . . . . . . . . . . . . . . . . 470
INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . 482
SPOILERS & SPEED BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
ELECTRICALLY CONTROLLED SYSTEM . . . . . . . . . . . 486
MECHANICALLY CONTROLLED SYSTEM . . . . . . . . . . 488
SPEED BRAKE LEVER MANUAL OPERATION . . . . . . 492
AUTO GROUND SPOILER . . . . . . . . . . . . . . . . . . . . . . . . . 496
MAINTENANCE PRECAUTIONS . . . . . . . . . . . . . . . . . . . 502
SPOILER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
SPOILER MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
SPOILER ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
ACTIVE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
BLOW DOWN MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
LOCKED MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
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Figure 1 Axes and Motions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Figure 36 Quadrant Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 2 Primary Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Figure 37 Cable Tension Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Figure 3 Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 38 Cable Tension Regulator (Warm aircraft) . . . . . . . . . . . . . . . . . 77
Figure 4 Elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 39 Cable Tension Regulator (Cold Aircraft) . . . . . . . . . . . . . . . . . . 79
Figure 5 Rudder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Figure 40 Cable Tension Regulator (with Control Input) . . . . . . . . . . . . . 81
Figure 6 Ruddervator Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 41 Cable Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Figure 7 Advantages / Disadvantages of Ruddervator . . . . . . . . . . . . . . 15 Figure 42 Cable Pulley Wear Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Figure 8 Elevons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Figure 43 Pressure Seals & Fairleads . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Figure 9 Lift devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 44 Fitting Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Figure 10 Lift devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 45 Turnbuckles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Figure 11 Speed Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 46 Mechanical Transmission (Rods) . . . . . . . . . . . . . . . . . . . . . . . 93
Figure 12 Leading Edge Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Figure 47 Mechanical Transmission (Chain) . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 13 Flaperon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Figure 48 Mechanical Transmission (Torque Shafts) . . . . . . . . . . . . . . . . 97
Figure 14 Trim System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Figure 49 Mechanical Transmission (Torque Tubes) . . . . . . . . . . . . . . . . 99
Figure 15 Mechanical Cockpit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 50 Mechanical Transmission (Gear Boxes) . . . . . . . . . . . . . . . . . 101
Figure 16 Mechanical Cockpit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Figure 51 Mechanical Transmission (Rotary Actuator) . . . . . . . . . . . . . . 103
Figure 17 Combined Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 52 Mechanical Transmission (Differential Gear) . . . . . . . . . . . . . . 105
Figure 18 Control Column Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 53 Differential Gear (Both Motors Operating) . . . . . . . . . . . . . . . . 107
Figure 19 Side Stick Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 54 Differential Gear (Pressure Off Brake) . . . . . . . . . . . . . . . . . . . 109
Figure 20 Secondary Flight Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Figure 55 Differential Gear (Pressure Off Brake) 2 . . . . . . . . . . . . . . . . . 111
Figure 21 Control Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Figure 56 Screwjack Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Figure 22 Steel Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 57 Mechanical Transmission (No-Back Brake) . . . . . . . . . . . . . . . 115
Figure 23 Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Figure 58 Torque Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Figure 24 Comparison Cable / Rod Transmission . . . . . . . . . . . . . . . . . . 49 Figure 59 Torque Limiter with Overtorque Indicator . . . . . . . . . . . . . . . . . 119
Figure 25 Mechanical play . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Figure 60 Override Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Figure 26 Reaction of Cables and Rods to Increasing Weigths . . . . . . . 53 Figure 61 Jammed Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Figure 27 Increasing weight on Cable / Rod 1 . . . . . . . . . . . . . . . . . . . . . 55 Figure 62 Shear Rivet Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Figure 28 Increasing Weight on Cable / Rod 2 . . . . . . . . . . . . . . . . . . . . . 57 Figure 63 Force Limiting Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Figure 29 Increasing Weigth on Cable / Rod 3 . . . . . . . . . . . . . . . . . . . . . 59 Figure 64 Flight Control Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Figure 30 Cable Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Figure 65 Servo Control Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Figure 31 Worn Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Figure 66 Servo Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Figure 32 Cable Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Figure 67 External Forces on Servo Control Unit . . . . . . . . . . . . . . . . . . . 135
Figure 33 1−Cable Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Figure 68 Servo Control Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Figure 34 Quadrants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Figure 69 Input Lever Reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Figure 35 Single Quadrant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 70 Servo Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
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Figure 71 Electro Hydraulic Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Figure 106 Flap Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Figure 72 Electro Hydraulic Actuator Operation . . . . . . . . . . . . . . . . . . . . 145 Figure 107 Flap Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Figure 73 Servo Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Figure 108 Stabilizer Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Figure 74 Servo Control Unit Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Figure 109 Speed Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Figure 75 Servo Control Unit (Neutral Position) . . . . . . . . . . . . . . . . . . . . 151 Figure 110 Take-Off Warning Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Figure 76 Simple Mechanical Servo Loop Design . . . . . . . . . . . . . . . . . . 153 Figure 111 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Figure 77 Servo Loop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Figure 112 Control Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Figure 78 Servo Control Unit (Neutral Position) . . . . . . . . . . . . . . . . . . . . 157 Figure 113 Trim Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Figure 79 Artificial Feel and Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Figure 114 Control Wheel Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Figure 80 Artificial Feel and Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Figure 115 Cable Drums and Load Limiter . . . . . . . . . . . . . . . . . . . . . . . . 231
Figure 81 Trim Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Figure 116 Aileron Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Figure 82 Feel and Trim Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Figure 117 Body Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Figure 83 Trim Mechanism (electrical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Figure 118 Wheel Well Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Figure 84 Control Surfaces (Hinges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Figure 119 Lost Motion Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Figure 85 Components of Surface Hinges . . . . . . . . . . . . . . . . . . . . . . . . . 171 Figure 120 Aileron Programmers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Figure 86 Position of Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Figure 121 Wing Cable Transmission System . . . . . . . . . . . . . . . . . . . . . 243
Figure 87 Surface Flutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Figure 122 Inboard and Outboard Ailerons . . . . . . . . . . . . . . . . . . . . . . . . 245
Figure 88 Static Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Figure 123 Aileron Lockout Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Figure 89 Deflection Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Figure 124 High Speed Signal and Low Speed Signal . . . . . . . . . . . . . . 249
Figure 90 Establishing Zero Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Figure 125 Differential Aileron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Figure 91 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Figure 126 Linear Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Figure 92 Flight Control Rigging (Elevator) . . . . . . . . . . . . . . . . . . . . . . . . 185 Figure 127 Rudder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Figure 93 Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Figure 128 Rudder Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Figure 94 Control Cable Tension (regulator installed) . . . . . . . . . . . . . . . 189 Figure 129 Rudder Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
Figure 95 Control Cable Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Figure 130 Rudder Pedal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Figure 96 Adjustment of Turnbuckles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Figure 131 Pedal Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Figure 97 Rigging of Hydraulically Operated Systems . . . . . . . . . . . . . . 195 Figure 132 Rudder Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Figure 98 Adjusting to Zero Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Figure 133 Tail Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Figure 99 Adjusting by Electrical Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Figure 134 Differential Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Figure 100 Hydraulic Supply for Flight Control Surfaces . . . . . . . . . . . . . 201 Figure 135 Trim Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Figure 101 Hydraulic System of the Boeing 747 . . . . . . . . . . . . . . . . . . . 203 Figure 136 Yawn Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
Figure 102 Flight Control Hydraulic Distribution . . . . . . . . . . . . . . . . . . . . 205 Figure 137 Air Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Figure 103 Wing Shut-Off Valve & Tail Shut-Off Valve . . . . . . . . . . . . . . 207 Figure 138 Flight Control Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Figure 104 Flight Control Hydraulic System (AIRBUS) . . . . . . . . . . . . . . 209 Figure 139 Flight Control Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
Figure 105 Priority Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Figure 140 Travel Limitation Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
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Figure 141 Controls and Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 Figure 176 Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Figure 142 Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 Figure 177 Alpha Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Figure 143 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 Figure 178 Failure Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Figure 144 Elevators on Boeing Aircraft . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Figure 179 Failure Response II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Figure 145 Elevator Feel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Figure 180 Load Alleviation Function (LAF) . . . . . . . . . . . . . . . . . . . . . . . 361
Figure 146 Feel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 Figure 181 Stabilizer Control & Arming Switch . . . . . . . . . . . . . . . . . . . . . 363
Figure 147 Elevator Feel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295 Figure 182 Stabilizer Control & Arming Switch . . . . . . . . . . . . . . . . . . . . . 365
Figure 148 Elevator Feel System Operation . . . . . . . . . . . . . . . . . . . . . . . 297 Figure 183 Stabilizer Trim Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
Figure 149 Elevator Feel Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 Figure 184 Drive Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
Figure 150 Feel Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 Figure 185 Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
Figure 151 Feel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 Figure 186 Arming and Control Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . 373
Figure 152 Stabilizer Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Figure 187 Limited Switches & Mechanical Stops . . . . . . . . . . . . . . . . . . 375
Figure 153 Stabilizer Position Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 Figure 188 Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
Figure 154 Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Figure 189 System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
Figure 155 Transmission System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 Figure 190 Pitch Trim Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Figure 156 EFCS Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 Figure 191 Servo Motor & Transducer Unit . . . . . . . . . . . . . . . . . . . . . . . . 383
Figure 157 Servo Control Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 Figure 192 Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
Figure 158 EFCS Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 Figure 193 Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Figure 159 Side Stick Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 Figure 194 MACH Trim Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
Figure 160 Sidestick Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 Figure 195 Mach Trim A310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
Figure 161 Motion of the Side Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 Figure 196 Flaps and Leading Edge Devices . . . . . . . . . . . . . . . . . . . . . . 393
Figure 162 Takeover Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 Figure 197 Plain Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Figure 163 Sidestick Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 Figure 198 Fowler Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Figure 164 Safety Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 Figure 199 Triple Slotted Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Figure 165 FCPC / FCSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Figure 200 Triple Slotted Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
Figure 166 Computer Switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 Figure 201 Triple Slotted Flap Construction . . . . . . . . . . . . . . . . . . . . . . . 403
Figure 167 Computer Switching II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Figure 202 Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
Figure 168 Computer Architecture of Airbus 320 . . . . . . . . . . . . . . . . . . . 337 Figure 203 Leading Edge Flap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
Figure 169 Mechanical Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 Figure 204 Variable Camber Flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
Figure 170 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 Figure 205 Retracted Slats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
Figure 171 Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Figure 206 Details of Slat Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Figure 172 Direct Law . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345 Figure 207 Droop Nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
Figure 173 Normal Law I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 Figure 208 Flap Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
Figure 174 Normal Law II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349 Figure 209 Flaps in Cruise Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Figure 175 Normal Law Roll Control I . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 Figure 210 Flap Lever in Take-Off Position . . . . . . . . . . . . . . . . . . . . . . . . 421
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Figure 211 Flap Lever in Landing Position . . . . . . . . . . . . . . . . . . . . . . . . . 423 Figure 246 Speed Brake Operation (Manual) . . . . . . . . . . . . . . . . . . . . . . 493
Figure 212 Flow Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 Figure 247 Speed Brake Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
Figure 213 Transmission System A320 . . . . . . . . . . . . . . . . . . . . . . . . . . . 427 Figure 248 Automatic Speed Brake Operation . . . . . . . . . . . . . . . . . . . . 497
Figure 214 Transmission System B747 . . . . . . . . . . . . . . . . . . . . . . . . . . . 429 Figure 249 Speed Brake Operation (Automatic) . . . . . . . . . . . . . . . . . . . . 499
Figure 215 Alternate System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 Figure 250 Aborted Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
Figure 216 Leading Edge B747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433 Figure 251 Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
Figure 217 Power Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 Figure 252 Spoiler Differential Mechanism . . . . . . . . . . . . . . . . . . . . . . . . 505
Figure 218 PCU A320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437 Figure 253 Speed Brake Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
Figure 219 Block Valve in Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 Figure 254 Spoiler Actuator Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
Figure 220 Valve Receives Extend Signal . . . . . . . . . . . . . . . . . . . . . . . . . 441 Figure 255 Spoiler Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
Figure 221 Valve Receives Retract Signal . . . . . . . . . . . . . . . . . . . . . . . . . 443 Figure 256 Speed Brake Active Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 513
Figure 222 Hydraulic / Electric PCU on Boeing Aircraft . . . . . . . . . . . . . 445 Figure 257 Blow Down Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
Figure 223 Input via Control Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 Figure 258 Locked Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
Figure 224 Preselected Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449 Figure 259 Manually Operated Piston Valve . . . . . . . . . . . . . . . . . . . . . . . 519
Figure 225 Hydraulic System Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 Figure 260 Piston Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
Figure 226 Leading Edge Boeing 747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453
Figure 227 Electrical Extend Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455
Figure 228 Pneumatic System Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457
Figure 229 Flap System Operation Overview . . . . . . . . . . . . . . . . . . . . . . 459
Figure 230 Normal Operation A320 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
Figure 231 Secondary Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
Figure 232 Control Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
Figure 233 Simulating a Rupture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
Figure 234 Uncommanded Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
Figure 235 Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
Figure 236 Protection after Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 473
Figure 237 Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475
Figure 238 Different Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
Figure 239 Flap System Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
Figure 240 Indications Boeing 747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
Figure 241 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483
Figure 242 Spoiler & Speed Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485
Figure 243 Spoiler Operation (Electrical) . . . . . . . . . . . . . . . . . . . . . . . . . . 487
Figure 244 Spoiler Operation (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . 489
Figure 245 Mechanical Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
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