EF-868-3MA Operation Instruction
EF-868-3MA Operation Instruction
EF-868-3MA/3MB
Computerized Automatic
Cementing Toe-Lasting Machine
OPERATION INSTRUCTION
&
PARTS LIST
V Adjustments
VII Diagrams
EF-868-3MA/3MB
Computerized Automatic Cementing
Toe-Lasting Machine
Projector
HMI
Toe Pad
Heel Rest
Pincer Plate
Electric Box
Cover
Half Release
Bolts
B. Lifting:
Place lifting ropes through the four rings attached on the machine as
illustrated below. When placing the ropes, please place them in the way
that, when hung tightly, the ropes will not damage any parts of the
machine (especially the pincers and their oil hoses). Make sure that
the ropes and lifting device have the capability plus extra margin to
handle the weight of the machine (above 1500 Kg).
C.Moving:
The machine is equipped with four wheels for moving by hands. Push
the machine on the both sides to move the machine to the pre-selected
position. Please pay attention to the floor condition before moving, be
sure that the wheels will not get stuck in any holes of the floor.
D.Positioning:
To allow for the operation and maintenance access, it is advisable that
the minimum floor space shall be at least as depicted below:
Press Rotating
A. HMI Panel:
1. HMI (E3):Touch screen displays
operation status,refer to Sec.4 for
operations available on the HMI.
2. Light Switch (SA2):Switch to “1” to turn
on the light.
3. Error /Test Indicator (LT3):As Error
indicator,light on 1.0 sec.,off 1.0 sec;
as Test Indicator:light on 0.5 sec,off
1.5 sec.
4. Test Key Lock (SA3):Insert key,turn to
“1” position for Encoder Test
operation,and File management.
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B. Upper Left Panels:
1. 1st Pincer Flash-open (SY1): When
turned on,1st pincer opens and closes
quickly during Support rising stage, to
allow shoe upper to go back and
release the tension.
2. Left 2nd Pincer Pull (SB2): Push to pull
left 2nd pincer more.
3. Left 3rd Pincer Pull (SB4): Push to pull
left 3rd pincer more.
4. Left 4th Pincer Pull (SB6): Push to pull
left 4th pincer more.
5. Left 5th Pincer Pull (SB8): Push to pull left 5th pincer more. (Only
9 Pincer Machine)
6. Pincer Plate Lock (SY3): Push SY3 left to unlock, and push SY8
up or down simultaneously to move pincer plate up or down.
7. 1st Pincer Lift/Pull (SY3): Push up-down → 1st pincer lift or pull.
8. 2nd Pincer Lift/Pull (SY4): Push up-down → Both 2nd pincers lift
or pull.
9. 3rd Pincer Lift/Pull (SY5): Push up-down → Both 3rd Pincers lift
or pull.
C. Upper Right Panels:
1. Right 2nd Pincer Pull (SB3): Push to
pull Right 2nd pincer more.
2. 2nd Pincer Flash-open (SY2): When
turned on, 2nd pincer open and close
quickly during Support rising stage, to
allow shoe upper to go back and
release the tension.
3. Right 3rd Pincer Pull (SB5): Push to
pull left 3rd pincer more.
4. Right 5th Pincer Pull (SB9): Push to pull
left 5th pincer more. (Only 9 Pincer
Machine)
5. Right 4th Pincer Pull (SB7): Push to pull left 4th pincer more.
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6. 4th Pincer Lift/Pull (SY6): Push up-down → Both 4th pincers lift or
pull.
7. 5th Pincer Lift/Pull (SY7): Push up-down → Both 5th Pincers lift
or pull. (Only 9 Pincer Machine)
8. Pincer Plate Joystick (SY8): Up-down operation moves the
pincer plate (whole pincer set) up or down. Left-right operation
moves the pincers wider or narrower for different shoe sizes.
9. Remarks: up-down operation can only be performed when Pincer
Plate Lock (SY3) is push to the left.
D. Lower Panels:
F. Others:
1. Activate Pedal: Step on it to activate it working sequence.
2. Retreat Pedal: Step on it to interrupt its normal sequence and bring all
parts back to their stand-by position.
3. Half Release: When the last is not at correct position after pincers
close and last support rises, pushing the pedal with knee can lower
the last support. By this, it is possible to relocate the last without
releasing the upper.
(Please refer to page 1 for the terminology)
Press here
2. ON/OFF Switches:
When a switch is set OFF,it is displayed in normal color;it will be
highlighted if it is set ON.
Example: Unselected (Normal) Selected (Highlighted)
Press here
3. Numerical Setting:
To input a new value into a number,press on the square of the
number:
Example:
Press the
A keypad will pop up on the screen,enter the new value and then
ENT,or press DEL to cancel the input.
1. Switch Page 1:
(a.) Semi-/Auto”: In Semi-Auto mode,1st pincer closes at 1st step on
the pedal.Several other steps on pedal is necessary to continue the
cycle;while in Auto mode,only one step is necessary to finish the
whole cycle.
(b.) Cycle ON/OFF:When Cycle is on,the machine will automatically
return to standby position after Pressing Time expires;while when
Cycle is off,stepping on the Retreat Pedal is necessary to bring the
machine back to standby positions.
(c.) Synchro ON/OFF:When it is on,Last Support and Heel Rest will
come up simultaneously to hold the shoe last;when it is off,Support
comes up first and then comes the Heel Rest.
(d.) 2/3 Feeds:In 2 Feeds mode,cement motor runs twice on each
cycle; while in 3 Feeds,it runs three times per cycle.
(e.) Support/Injector Mode:In Support mode,Injector comes up together
with Last Support to help hold the insole in position;while in Injector
mode,it only comes up for a short time before wipers advance,to
apply cement on the insole.
(f.) Cement ON/OFF:Only when it is on,will the cement feeding motor
run for cement application.But when in Support mode,or required
temperature is not reached (the red LED of AL1 on Temperature
controller is off),the motor will not run even if cement is set on.
(g.) Chinese/English/Espanol/Turkce:Language selection,four
languages are available:Chinese,English,Spanish,and Turkish.
(h.) Switch Page 1/2:To choose between the two switch (main) pages.
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2. Switch Page 2:
(a.) 1/3 Pncrs @ Step:In 1 Pincer mode,only 1st pincer close at first
step on pedal;while in 3 Pincer mode,3 pincers (1st and 2nd
pincers) close together at first step on pedal.
(b.) 1st Pincer ON/OFF:When set to off,1st pincer is unselected and
goes down.It is normally for open toe shoes.
(c.) Pncr Open ON/OFF:3rd,4th,and 5th pincers will open.
(d.) Pincer Number:Three options are available:“5 Pincer”,“7 Pincer”
when Half-release pedal is pushed,and “9 Pincer” (Only 9 Pincer
Machine).Select one of the modes will automatically unselect
others.The unused pincers will go downwards automatically.
2. Pincer Page 2 (Automatic Pulling):
(a.) Pressing Time:The timer starts to count when Toe Pad exerts 2nd
pressure on the toe.When it expires,all parts return to their standby
positions.(It works only when Cycle is set ON.)
(b.) Injector Dwll:Sets the duration that the Injector goes up to apply
cement on the insole.It works only when “Injector mode” is
selected.
(c.) Cement Feed 1:Sets the length of 1st cement motor run each
cycle.
(d.) Cement Feed 2:Sets the length of 2nd cement motor run each
cycle. (It works only in “3 Feeds per cycle” mode.)
(e.) Cement Feed 3:Sets the length of 3rd cement motor run each
cycle.
E. HMI Testing Page:
(a.) Pad 1st Press:Press to test the 1st pressure of Toe Pad.
(b.) Pad 2nd Press:Press to test the 2nd pressure of Toe Pad.
(c.) Turning Test:Press to test the 5th pincer turning speed and
distance.
(d.) Toe Band Test:Press to test and read Toe Band closing pressure.
(e.) Wiper Change:Press to lower all pincers for convenient wiper
change.
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F. HMI Other Pages:
All the switch status and numerical settings in HMI can be numbered,
named and stored into a file.Later on,the file can be opened to restore
the old settings for use on similar shoe style.
File management operation is described below.Prior to the operation,
it is necessary to insert the key into “Test Lock” switch,and turn to “1”
position.
(a.) File Saving Procedure:
○
1 File No.:Input the file number (2~30) you wish to store the settings.
○
2 File Name:Input the file name to the square below file number.
○
3 Save File:Press “Save” on the left,a reassurance message will pop
up,press “save” again to confirm the saving.If the file name appears
on the square next to the file number just saved, saving procedure
is successful.
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Warning:Do not save your settings in file no.1,it is reserved
for factory settings.If saved in file 1,it will be overwritten by
factory settings.
opened,then input the file number input the square next to “File
no.”.
○
2 Open:Press “Open” and a waning message will pop up,press “open”
Pincer Base
A. Pincer Plate:
Press the toggle left or right so that the plate widens or narrows. In
this way, it is possible to make quick change to pincer shape for
different shoe sizes.
B. Pincer Inclination:
Turn the screw of each pincer to adjust and align each pincer.
C. Pincer Height:
Turn the screw of each pincer to adjust the height of each pincer.
D. Pincer Base:
Loosen the screw and move the pincer, tighten the screw again
when the desired position is reached.
Rest Height