Operating instructions

Hydraulic rescue equipment

SPREADER

SP 40 C, SP 44 AS, SP 49, SP 54 AS, SP 50 BS, SP 53 BS, SP 64 BS, SP 84 CS

8142696

Tested
according
to
EN 13204

www.weber-rescue.com
Table of contents

1 General information 4
1.1 About the operating manual 4
1.2 Explanation of symbols 5
1.3 Limitations of liability 6
1.4 Copyright 6
1.5 Warranty conditions 7
1.6 Customer service 7

2 Safety 8
2.1 Intended use 8
2.2 Responsibility of the customer 9
2.3 Operating personnel 10
2.4 Personal protective equipment 11
2.5 Specific hazards 12
2.6 Safety devices 14
2.7 How to respond in the event of danger or accidents 15
2.8 Signage 16

3 Technical data 17
3.1 Spreader 17
3.2 Operating conditions 18
3.3 Type plate 18
4 Structure and function 19
4.1 Overview 19
4.2 Brief description 19
4.3 Hydraulic supply 20
4.5 Use of the control handle 24
4.6 Changing the spreader tips 25
5 Possible applications 26
5.1 Safety information 26
5.2 Spreading 26
5.3 Pulling 27
5.4 Crushing 28
5.5 Lifting 29
5.6 Peeling 29
 TABLE OF CONTENTS | 3

6 Transport, packaging and storage 30

6.1 Safety information 30
6.2 Transport inspection 30
6.3 Symbols on the packaging 31
6.4 Disposal of packaging 31
6.5 Storage 31
7 Installation and commissioning 32
7.1 Safety information 32
7.2 Checking 33
7.3 Installation 33
7.4 Shutting down (end of work) 34
8 Service 35
8.1 Safety information 35
8.2 Care and maintenance 35
8.3 Maintenance schedule 36
9 Malfunctions 37

10 Decommissioning / Recycling 38

11 EC Declaration of Conformity 39
1 General information

1.1 About the operating manual

This operating manual provides important information on using spreader devices. Proper
compliance with all specified safety instructions and guidelines is a prerequisite for safe work.

Furthermore, adhere to the local accident prevention guidelines and general safety regulations
for the region in which the devices are used.

These operating instructions must be carefully read prior to starting any work! They are an
inherent part of the product and must be kept in a place that is known and accessible to
personnel at all times.

This documentation contains information for operating your equipment. However,

you may also find information which may not directly apply to your specific equipment.

All information, technical data, graphics and diagrams contained in these operating instructions
are based on the latest data available at the time of the document's creation.

We recommend that, in addition to carefully reading through the operating manual, you be
trained on handling the rescue equipment (possible applications, application tactics, etc.) by
our qualified trainers.
 GENERAL INFORMATION | 5

1.2 Explanation of symbols

Warnings
Warnings are marked by symbols in this operating manual.
The individual instructions are introduced by signal words that express the severity of the
hazard.

It is essential to comply with the instructions in order to prevent accidents, injuries and damage
to property.

DANGER!
… indicates an imminently dangerous situation that can result
in death or serious injury if not avoided.

WARNING!
… indicates a potentially dangerous situation that can result in
death or serious injury if not avoided.

CAUTION!
… indicates a potentially dangerous situation that can result in
minor or light injuries if not avoided.

ATTENTION!
… indicates a potentially dangerous situation that can result in
material damage if not avoided.
Tips and recommendations

NOTE!
... highlights useful tips and recommendations, as well as i
nformation for efficient, trouble-free operation.

1.3 Limitations of liability

All information and instructions in this operating manual have been compiled in keeping with
applicable standards and guidelines, the current state of technology, and our many years of
knowledge and experience.

The manufacturer assumes no liability for damage due to:

• Failure to comply with the operating manual

• Unintended use
• Assignment of untrained personnel
• Unauthorised modifications
• Technical changes
• Use of non-approved replacement parts
• Use of non-original replacement parts

The actual scope of delivery can vary from the explanations and graphic representations
provided in this manual in the case of special versions, or due to technical changes.

1.4 Copyright
All texts, diagrams, drawings and images in this operating manual may be used without
restriction and without any prior approval.
 GENERAL INFORMATION | 7

NOTE!
Further information, images and drawings can be found on our
website www.weber-rescue.com

1.5 Warranty conditions

The warranty conditions can be found as a separate document in the sales documentation.

1.6 Customer service

Our customer service is available to you for technical information.

Germany Austria
DEG Service Center ATL Service Center
Phone: +49 (0)7135 71 10112 Phone: +43 (0) 7255 6237-12473
E-mail: servicecenter@weber-rescue.com E-mail: ATL.Servicecenter@weber-rescue.com

International:
For questions regarding spare parts, service and repair, please contact
our certified local service partners. Scan this QR code for an overview of
our worldwide service and sales network.

NOTE!
When contacting our customer service department please state
your equipment's designation, type and production year.
These details can be found on the equipment type plate.
2 Safety
This section of the operating manual provides a comprehensive overview of all the important
safety aspects for optimal protection of operating personnel, as well as for safe and trouble-free
operation.

Significant hazards can occur if the handling and safety instructions in this manual are not
complied with.

2.1 Intended use

The hydraulic spreaders are designed and tested exclusively for the appropriate designated
purposes described here. All other activities are fundamentally prohibited.

Spreaders (SP 40 C, SP 44 AS, SP 49, SP 54 AS, SP 50 BS, SP 53 BS, SP 64 BS, SP 80 CS)

• All of the spreaders are designed as one-man devices and may therefore
be operated by one person only.
• The devices serve exclusively for the opening of doors, the lifting of
vehicles or other moveable loads, the pushing away and moving of
vehicle parts and loads and the crushing of tubes and pillars.
• The spreader tips should be used whenever possible for crushing.
• The spreader tips can be used as a peeling tool.
• The chain set is to be used exclusively for pulling.

WARNING!
Improper use can be dangerous!

Any improper or unintended use of the devices can be hazardous!

Therefore, make absolutely sure that:

» The devices are used only for the applications stated above.
» All other information on proper use of the devices in Chapter 5
(Possible applications) is observed.
 SAFETY | 9

2.2 Responsibility of the customer

In addition to the health and safety instructions in this operating manual, one must adhere to
the safety, accident prevention, and environmental protection guidelines for the region in which
the equipment is used. Particularly applicable in this regard:

• The customer must be familiar with the applicable health and safety
provisions and in a hazard analysis identify other hazards that may
exist at the equipment‘s installation site due to the special working
conditions.
• The customer must clearly regulate and specify responsibilities
for installation, operation, maintenance and cleaning.
• The customer must ensure that all personnel who handle the equipment
have fully read and understood the operating manual.
• In addition, at regular intervals, the operator must train personnel and
inform them of the hazards of working with the equipment.

Moreover, the customer is responsible for ensuring that the equipment is always in technically
faultless condition. Consequently, the following applies:

• After each use, and at least once a year, a visual inspection of the
equipment must be carried out by a trained individual (according to
DGUV Grundsatz 305-002 or country-specific guidelines).
• Every three years, or if you have doubts about the safety or reliability
of the equipment, functional testing and stress testing must be carried out
(according to DGUV Grundsatz 305-002 or country-specific guidelines).
2.3 Operating personnel
The following qualifications are cited in the operating instructions for the various activity areas:

• Trained individual
is informed through training offered by the customer about the tasks
assigned to him and the possible dangers of improper conduct.

• Specialist
is someone who, due to specialised training, skills and experience, as
well as knowledge of the applicable stipulations by the manufacturer, is
capable of executing the tasks assigned to him or her and of
independently recognising possible hazards.

WARNING!
Inadequate training can result in injuries!

Improper handling of the equipment can lead to serious

injury or material damage.

Therefore, make absolutely sure to:

» allow particular tasks to be carried out only by the persons
stated in the relevant chapter of this manual.
» When in doubt, call in specialists immediately.

NOTE!
The equipment may not be used by personnel who have
consumed alcohol, medication or drugs!
 SAFETY | 11

2.4 Personal protective equipment

Wearing personal protective equipment (PPE) is essential to minimise the risks to operating
personnel when working with the hydraulic rescue devices.

It is essential to wear the following protective clothing for all work:

Protective work clothing
Tight-fitting work clothing with tight sleeves and no protruding parts
must be worn when working. It mostly serves to protect against
entanglement by moving equipment parts.

Safety shoes
Steel-toed safety shoes must always be worn as protection
against heavy falling parts and from slipping on slick surfaces.

Work gloves
Work gloves must be worn when working with the equipment
to provide protection from sharp edges and shards of glass.

Helmet with face shield

A helmet with face shield must be worn for protection against flying
or falling parts and shards of glass.

Protective goggles
Protective goggles must also be worn in addition to the face
shield in order to protect the eyes from flying objects.

The following must also be worn for certain work:

Ear protectors
In addition to the basic protective equipment, ear protectors
must also be worn to protect your hearing.
2.5 Specific hazards
The hazards arising from the risk analysis are listed in the following section.

Follow the safety instructions listed here and the warnings in the other sections of this manual
to minimise potential health hazards and avoid dangerous situations.

Electricity

DANGER!
Danger of fatal electric shock!

There is an imminent life-threatening danger if live parts are

touched. Damage to insulation or to specific components can pose
a fatal hazard.

Therefore:
» If the insulation is damaged, immediately disconnect the power
supply and arrange for repairs.
» Allow only qualified electricians to work on the electrical
equipment.
» For all work on the electrical equipment, it must be
disconnected from the power source, and it must be checked
that the device is de-energised.
» Prior to maintenance, cleaning and repair work, the power
supply must be switched off and secured to prevent it from
being switched back on again.
» Do not bypass or disable fuses.
When changing the fuses, ensure that they have the correct
amperage.
» Keep moisture away from live parts.
This can lead to a short-circuit.
 SAFETY | 13

Noise

WARNING!
Noise can damage hearing!

The noise occurring in the work area can cause severe hearing damage.

Therefore:
» You should also wear ear protectors when carrying out
certain noise-producing tasks.
» Do not stay in the hazardous area longer than necessary.

Hydraulic power

WARNING!
Hydraulic power hazard!

Serious injury can result due to the released hydraulic forces and escaping
hydraulic oil.

Therefore:
» Constantly monitor the device during the work procedure and
set down if necessary.
» Inspect the hose lines and devices for damage after every use.
» Avoid skin contact with the hydraulic oil (wear protective
gloves).
» Immediately remove the hydraulic oil from wounds and consult
a doctor.
2.6 Safety devices

Safety valve for SKS couplings

If the return line is not correctly coupled such that the oil cannot return then a safety valve
integrated into the control handle actuates in order to protect the equipment and the
operator. This causes hydraulic oil to seep harmlessly from the end of the handle.

Move the switching valve on the hydraulic power unit immediately to the „0“ position and
connect the coupling parts together correctly.

WARNING!
Danger due to incompletely coupled SKS return line!

If the return line (T) is not correctly connected with the SKS coupling system
the device can move independently until the safety valve responds!

Therefore:
» Always check SKS couplings for correct locking.
» Make sure that hands and other parts of the body are not within
the working range of the moving parts.
 SAFETY | 15

2.7 How to respond in the event of danger or accidents

Preventive measures
• Always be prepared for accidents
• Keep first aid equipment (first aid kit, blankets, etc.) at hand
• Familiarise personnel with accident alarms, first aid gear, and
emergency equipment
• Keep entryways clear for emergency vehicles

In the event of an accident

• Shut down equipment immediately
• Initiate first aid measures
• Get people out of the danger zone
• Inform the responsible parties at the site of the incident
• Notify a doctor and/or the fire brigade
• Clear entryways for emergency vehicles
2.8 Signage
The equipment bears the following symbols and instructional signs.
They refer to the immediate vicinity in which they are affixed.

Comply with the operating manual

Do not use the marked equipment until you have read the operating
manual.

Hand injury warning

When working with the equipment, take care to avoid hand injuries through
trapping or sharp edges.

WARNING!
Danger of injury due to illegible symbols!

Over time, stickers and symbols on the equipment can become soiled or
otherwise illegible.

Therefore, make absolutely sure to:

» keep all safety, warning and operating information on the
device easily legible.
» replace damaged signs and stickers immediately.
 TECHNICAL DATA | 17

3 Technical data

3.1 Spreader

SP 40 C SP 44 AS SP 49 SP 53 BS

SP 54 AS SP 50 BS SP 64 BS SP 84 CS

SP 40 C SP 44 AS SP 49 SP 53 BS
Dimensions (LxWxH) 708 x 269 x 188 mm 708 x 250 x 190 mm 791 x 248 x 199 mm 836 x 299 x 216 mm
Weight 9,8 kg 13,3 kg 19,9 kg 20,3 kg
Spreading distance 515 mm 610 mm 710 mm 800 mm
Pulling distance 370 mm 460 mm 561 mm 645 mm
Spreading force in working range * 40 – 173 kN 44 – 857 kN 49 – 330 kN 53 - 421 kN
Pulling force 46 – 70 kN 45 – 74 kN 38 – 48 kN 39 - 66 kN
Max. squeezing force * 56 kN 149 kN 101 kN 100 kN
Nominal pressure 700 bar 700 bar 700 bar 700 bar
EN class (EN 13204) - AS 44/610-13,3 AS 49/710-19,9 BS 53/800-20,3
ID No. 1087650 1082518 5933633 1058125

SP 54 AS SP 50 BS SP 64 BS SP 84 CS
Dimensions (LxWxH) 821 x 282 x 200 mm 854 x 282 x 200 mm 879 x 307 x 210 mm 790 x 307 x 210 mm
Weight 16,9 kg 17,1 kg 20,1 kg 19,8 kg
Spreading distance 735 mm 805 mm 820 mm 660 mm
Pulling distance 620 mm 680 mm 702 mm 540 mm
Spreading force in working range * 55 - 501 kN 50 - 501 kN 64 - 680 mm 82 - 680 mm
Max. pulling force 70 kN 67 kN 74 kN 93kN
Max. squeezing force * 144 kN 144 kN 129 kN 129 kN
Nominal pressure 700 bar 700 bar 700 bar 700 bar
EN class (EN 13204) AS55/735-16,9 BS50/805-17,1 BS64/820-20,1 CS82/660-19,8
ID No. 1089800 1090581 1093902 1093904
* per EN 13204
3.2 Operating conditions
The permissible operating temperature range for the spreader lies between -20° C and +55° C.
Reliable operation cannot be guaranteed outside of this range.

Underwater operation
The spreader can also be used under water. Do not exceed the maximum submersion
depth of 40 metres with this. At this depth the water pressure still has no influence on the
hydraulic pressure in the equipment and the hoses.

NOTE !
After underwater use in saltwater, the equipment must be completely
disassembled and cleaned. With fresh water complete cleaning is
sufficient.

After operation in moisture or underwater, the unit must be dried in

any case. Burnished parts (bolts, blades and lugs) must be greased or
lubricated.

3.3 Type plate

On all spreder devices, the type plate is located on the body. It shows the serial number,
production date, nominal pressure and device designation.
 STRUCTURE AND FUNCTION | 19

4 Structure and function

4.1 Overview

1 Spreader tips
2 Spreader arms
3 Handle
4 Pushbutton
5 Coupling
6 Protective cover
7 Body
8 Control handle
9 Hoses

4.2 Brief description

Hydraulic spreaders are specially designed rescue equipment for spreading, squeezing
and pulling. They are used for rescuing trapped or enclosed accident victims.
Driven by a hydraulic power unit it is possible to open doors, lift vehicles and other moveable
loads, push away and move vehicle parts and loads and crush tubes and pillars with the
spreaders.

The speed of movement of the spreader arms is controlled by the greater or lesser degree of
force applied to the pushbutton on the handle. The maximum spreading force is only applied
when the pushbutton is fully depressed.
4.3 Hydraulic supply

Power units and pumps

Only WEBER-HYDRAULIK power units and hand pumps may be used to drive the spreader.
Equipment from other manufacturers can only be used under certain conditions.
Therefore always consult with us before operating a device with a power unit from another
manufacturer!

ATTENTION!
Before using pumps and power units from other manufacturers always
contact WEBER-HYDRAULIK or an authorised dealer.

Incorrect application can lead to hazardous situations for which we cannot

accept any liability!

Hoses
The connection of the device with the power unit is carried out via high pressure hoses.
Hoses are available in lengths of 5 m, 10 m, 15 m and 20 m. As the length of the lines
increases so too does the associated pressure loss. With a line length of 50 metres this
pressure loss remains acceptable and has no significant effect.

CAUTION!
Do not use damaged hoses!

With damaged hoses there is a danger of escaping hydraulic medium under

pressure, or of the hoses whipping around.

Therefore:
» The hoses should be subjected to a visual inspection (leak-
tightness, surface damage such as kinks) after every use and
at least once per year
 STRUCTURE AND FUNCTION | 21

» Every three years, or in the event of doubts about the safety

or reliability, carry out an additional functional and load test (as
per DGUV Grundsatz 305-002 or specific national directive).
» Replace hoses every 10 years! The date (code letters or
quarter/year) is specified on the hose bonding.
» Ensure that the hoses are not exposed to tension or torsion
(turning).
» Do not kink the hoses or draw them over edges (smallest
bend radius 40 mm).
» Do not subject the hoses to high temperatures.
» Protect hoses from contact with materials that can cause
damage to the outer covering e.g. acids, alkalis, or solvents.

Hydraulic oil
All spreaders are designed and tested for WEBER hydraulic oil Part no. 804932. This oil
possesses a particularly high purity level and also works flawlessly at temperatures
below zero, down to -20° C.

With limitations in the low temperature range (low output), however, a standard oil (mineral
based) of viscosity class HLP 10 or HVLP 10 can be used in keeping with DIN 51502.

NOTE !
We recommend the following hydraulic oils for trouble-free operation
of WEBER rescue devices:

» AERO Fluid 41 (Shell)

» Univis HVI-13 (Esso)
» Aero-hydraulic 520 (Total)
» Hydraulik DB (Castrol)
» Renolin/MR310 (Fuchs)
» HVI Extra 380 (Maier & Korduletsch)
» Hydrex Arctic 15 (Petro Canada)
» Naturelle HFE 15 (Shell)
4.4 Equipment connections

SINGLE coupling
Connecting:
Remove the protective cap from the coupling male and the coupling female (Fig. 1).
Conflate Single coupling male and female in the bayonet catch (Fig. 2). Hold coupling female on
the black slew ring and turn clockwise until the coupling snaps in (Fig. 3). Put protective caps
together (Fig. 4). You don’t have to switch the power unit to position 0 to connect or disconnect
the coupling!

Disconnecting:
Remove the protective caps. Hold coupling female on the black slew ring and turn
anticlockwise direction. Turn the black slew ring until you can release the coupling easily. Put
protective caps to coupling male and the coupling female.

Fig. 1 Fig. 2

Fig. 3 Fig. 4

NOTE !
When using the SINGLE coupling, pressure relief connectors are no
longer required.
 STRUCTURE AND FUNCTION | 23

Plug-in coupling (SKS)

Connecting:
Remove the protective cap from the coupling male. Take hold of the coupling female by
the knurled sleeve cover and pull out the protective plug. With one hand take hold of sleeve
cover of the coupling female, with the other grasp the coupling male (black) by the hex nut,
and press the sleeve cover slightly against the coupling male until the ball bearings engage.
Twisting the male coupling slightly when pressing togehter eases the coupling process.
Disconnecting:
Grasp the coupling male (black) by the hex nut with one hand and with the other take
hold of the sleeve cover and draw it back. The disconnecting will cause a few drops of hydraulic
oil to escape. Plug in the protective caps immediately.

CAUTION!
When coupling SKS connections the power unit operating lever must be in
the „0“ position. Make sure that the couplings, especially the return line (T),
are correctly locked!

NOTE !
A pressure relief connector is fitted to the hydraulic power units and
the hand pump, with which a few drops of oil can be discharged from
the hoses. This permits re-coupling following pressure increases in de-
coupled equipment.
In this case simply insert the pressure relief connector into the
coupling sleeve and turn the knurled screw to the right until oil leaks
out.
 NOTE !
The following section only pertains to the SINGLE coupling. When
connecting SKS couplings first ensure that the control lever is in the „0“
position!

4.5 Use of the control handle

The spreader can be operated by the pushbutton on the control handle. The speed of
movement of the spreading arms is controlled precisely by the greater or lesser degree of
force applied to the pushbutton.
The maximum spreading force is only applied when the pushbutton is fully depressed.

Opening the spreader

The primary motion direction of the device (opening) is triggered by pressing the lower tapered
(convex) end of the button.
The direction of movement is marked on the equipment with the symbol:

Closing the spreader

The spreader is closed with the upper curved (concave) end of the button, which is marked with
the following symbol:

Dead-man‘s switching
If the pushbutton is released then it returns to the neutral position automatically. With this, the
device stops still in any position (including under load).
 STRUCTURE AND FUNCTION | 25

4.6 Changing the spreader tips

The spreader tips are secured in the spreader arms with collar studs. In order to change,
press out the studs secured by a spring-loaded ball. After changing the tips, push the
collar studs back in again. When doing this ensure that the studs are correctly fitted (completely
pressed in).

Fitting the bracket for the chain set is identical. The chain lock must be fitted with the lock
facing upwards.

The collar studs on the spreader tips can be pressed out of the spreader arms but have a safety
system to prevent them being lost and so they cannot be separated from the tips.

The SP 40 C and SP 44 AS spreader tips are not secured with removable collar studs but rather
with a tensioning pin that must be knocked out when the tips are being changed. The chain set
can be fastened in a separate hole without having to remove the tips beforehand.
5 Possible applications

5.1 Safety information

WARNING!
Never reach between the spreader arms!

WARNING!
During all work with the spreaders, parts which are tensioned can break off
or be blown off and thus endanger personnel.

Therefore, personnel who are not directly involved must maintain a

safe distance or only stay in the hazardous area as long as is strictly
necessary.

5.2 Spreading
With the help of the spreader function, it is possible to open doors, lift vehicles and
other moveable loads, push away vehicle parts and crush tubes and pillars, amongst other
things. A stable positioning and support of the vehicle is essential with this.

In order to avoid slipping off when spreading, the arms and tips are serrated on the inner and
outer sides.
It is best to spread using this area because the spreading force is highest here. In
addition, slipping of can be avoided by readjusting the spreaders. If possible the tips should
only be used to enlarge a gap.
 POSSIBLE APPLICATIONS | 27

5.3 Pulling
After the chain set (as explained in chapter 4.6) has been mounted on the spreader tips, the
spreader device can be used for pulling.

For this, the chains must be tightly tensioned and must be tensed only in the pulling direction.
To tension the chain, only one lock can be pressed in, so that the chain can be pulled through
the holder.

If the range of movement is not sufficient, tension chains or other means must be used so that
the spreader can be reopened and the chain retensioned.

ATTENTION!
Store the pulling chains with locks mounted about 10–20 cm from the end.
Check the chains prior to every use. Check that the weight does not stress
the tip of the hook, but lies in the middle of the hook instead.
» Do not make any repairs on your own.
» Do not stress the chains beyond the permitted load carrying
capacity.
» Do not load with a jerking movement.
» Do not galvanize or paint the chains.
» Do not shorten the chain by knotting it.
» Do not subject the chains to heat stress.
» Use the chains and accessories only between –40°C and +200°C.
» During all maintenance work, observe the applicable German
accident prevention regulations (UVV) as well as the specifications
of DIN EN 818-7 and DIN 685-5.
» Chains must only be used for lashing. Lifting loads is not
permitted.
 Chains must not be used if:
» Deformations, cracks, signs of corrosion are present.
» The wire diameter of the chain link has decreased by 10%
of the nominal thickness.
» An individual chain link has been permanently stretched.
» An individual link has been enlarged by more than 2%.
» The internal chain pitch over a measuring distance of 11 chain
links has increased by more than 2%.

5.4 Crushing
Pipes and other hollow profiles are crushed by closing the spreader arms.
If possible obly use the tips to crush material. With the old SP 35 with steel arms it‘s
also possible to use the fluted area of the arms.

ATTENTION!
Material to be crushed can suddenly jump away.
Do not remain in the work area of the spreading devices!
 POSSIBLE APPLICATIONS | 29

5.5 Lifting
The spreaer can also be used for lifting vehicles or other movable loads.
Care must be taken to secure the load against slipping away and to position the spreader tips
far enough apart under the load to prevent slipping.

The load being lifted must be constantly monitored (tipping, rolling away or changing position).
Also, the lifted load must immediately be propped up and supported in a suitable way.

5.6 Peeling
In order to create entry points in bus accidents, train accidents, silos etc. it is possible to
use the spreader tips as a peeling tool.
6 Transport, packaging and storage

6.1 Safety information

CAUTION!
Incorrect transport can cause damage!
Improper transport can cause significant material damage.

Therefore:
» Proceed with caution when unloading the packages, and
observe the symbols on the packaging.
» Do not fully open and remove the package until it has reached
its actual storage location.

6.2 Transport inspection

Upon receipt, the delivery should be checked immediately for completeness and damage
during transport so that a quick remedy can be performed, if necessary.

If there is visible external damage, please proceed as follows:

• Do not accept the delivery, or only accept it with reservation.
• Note the extent of the transport damage on the transport documents
or on the transport company‘s delivery note.
• File a complaint.

NOTE!
Report any defect as soon as it is detected.
Claims for damages can be directed to our customer service department
(see Chapter 1.6).
 TRANSPORT, PACKAGING, AND STORAGE | 31

6.3 Symbols on the packaging

Caution fragile!
Handle the package carefully - do not drop, throw, strike or tie up.

This way up!

The package must be transported and stored strictly so that the arrows
point upward. Do not roll or tilt.

6.4 Disposal of packaging

All packaging materials and disassembled parts (transportation

protection) must be disposed of properly, in accordance with applicable
local regulations.

6.5 Storage
The equipment must be stored in a dry and dust-free environment, where possible.
Avoid direct UV radiation to the hoses.

CAUTION!
The equipment must be stowed securely in the mountings provided in order
to avoid damage during transit, etc.
7 Installation and commissioning

7.1 Safety information

WARNING!
Danger of injury due to improper operation!

Improper operation can cause serious injury or material damage.

Therefore, make absolutely sure to:

» All operating steps are executed in keeping with the information
in this operating manual.
» All covers and protective devices are installed and in proper
working order prior to starting work.

Personal protective equipment

Wear the protective equipment detailed in Chapter 2.4 for all work!

NOTE!
Special reference is made where it is necessary to wear additional protective
equipment for certain work with or on the device.
 INSTALLATION AND COMMISSIONING | 33

7.2 Checking
Check the spreader for damage. If the equipment should be found not to be in flawless
condition then it must not be used! In this event, inform your supplier immediately.

• Check the spreader arms and tips (damage)

• Check the control handle including pushbutton (function)
• Check the couplings (damage, dirt)
• Check the hand grip (securely fastened)
• Check the protective cover (damage)
• Check the hoses (damage)

7.3 Installation
Move both control levers on the hydraulic power unit to the „0“ position (Fig. 1), pull
off the dust protection cover of the coupling and connect the hydraulic hoses with the spreader
as described in chapter 4.4. In order to avoid contamination then connect the protective caps.
When using the SINGLE coupling, coupling can also be carried out without pressure
(„0“ position on power unit not necessary).

When operating a hydraulic power unit observe the operating instructions for the equipment!

Fig. 1
7.4 Shutting down (end of work)
Once the work is complete the spreader arms must be driven together in order to relieve the
hydraulic load on the spreader.
The arms must never be fully closed as this will cause hydraulic stress to be built up in the
equipment.

Then the equipment can be disconnected providing that the power unit control lever is
in the „0“ position. Care must be taken to ensure that no dirt ends up on the coupling and that
the protective caps are immediately fitted.
 SERVICE | 35

8 Service

8.1 Safety information

WARNING!
Risk of injury due to improperly performed maintenance work!

Improper maintenance of the equipment can cause serious injury

or material damage.

Therefore, make absolutely sure to:

» Only let qualified personnel carry out maintenance work.
» Make sure the installation site is organised and clean! Loose
components and tools lying around are sources of danger.
» Wear protective gloves for all work!

8.2 Care and maintenance

In the interest of permanent operational readiness, the following measures are
essential:

• Each time the device is subjected to a load, but at least once a year,
the equipment and the accessories must be visually inspected.
Special attention must be paid to spreader tips, joints, blades, hoses,
and coupling halves.
• Every three years, or if there are doubts about the safety or reliability
of the equipment, functional testing and stress testing must also be
carried out (according to DGUV Grundsatz 305-002 or country-specific guidelines).
• After every loading, the lubrication of the movable parts
and pins must be inspected and sprayed with a suitable grease.
• Every three years, the complete hydraulic oil of the spreader must be replaced.
 ATTENTION!
Prior to all maintenance work, the equipment must be cleaned of any dirt so
that it does not get into the hydraulic system.
The cleaning can be carried out using a conventional citrus cleaner.

8.3 Maintenance schedule

A precise maintenance plan with testing intervals, regulations and results can be found in the
DGUV Grundsatz 305-002 Point 18 (hydraulically operated rescue equipment).

NOTE!
If there are any problems with the maintenance of the devices, our
customer service is available (see Chapter 1.6).
 MALFUNCTIONS | 37

9 Malfunctions

Fault Possible cause Remedial measures

Equipment fails to deliver full
Control buttons not fully depressed Fully depress control buttons
performance
Equipment delivers no power or Pressure line (P) and return line
Change round, repair by authorised
moves in the opposite direction to that (T) were transposed when hoses or
customer service
commanded couplings were replaced
Pressure build-up due to heating
Drain a little oil out of the equipment
(only SKS coupling)
Spreader cannot be coupled with the pressure relief plug, see
Coupling is damaged or heavily
chapter 4.3 (only SKS coupling)
soiled
Move power unit control lever to the
Oil escaping at the control handle (hole Return hose is not correctly coupled
"0" position and couple correctly (only
between the hoses) (only SKS coupling)
SKS coupling)
Move power unit control lever to the
Equipment non-functional despite
Pressure hose is not coupled "0" position and couple correctly (only
actuating the control buttons
SKS coupling)
Spreader exhibits movement in the Have the equipment checked by
Check non-return valve
opposite direction under load authorised customer services
Oil discharge on the hoses or their
Hoses leaking, possibly due to damage Repair by authorised customer service
bondings
Degradation of the surfaces of the
Contact with aggressive chemical fluids Repair by authorised customer service
hoses
Replace coupling, repair by authorised
Oil escaping at the coupling halves Coupling leaking
customer service
10 Decommissioning / Recycling
After the end of the normal service life, the equipment must be professionally disposed of.
Individual parts can, however, certainly be used again.

The hydraulic oil must be completely drained and collected. Make sure that the hydraulic oil is
disposed of separately!

For disposal of all device components and packaging materials, the disposal conditions of the
specific location apply.

NOTE!
Please ask your supplier about disposing of the device.
 EC DECLARATION OF CONFORMITY | 39

11 EC Declaration of Conformity
 Edition 2023A

WEBER-HYDRAULIK GMBH

Heilbronner Straße 30 Emil Weber Platz 1

74363 Güglingen, Germany 4460 Losenstein, Austria
Phone +49 7135 71-10270 Phone +43 7255 6237-120
Fax +49 7135 71-10396 Fax +43 7255 6237-12461

www.weber-rescue.com