Machine Elements Calculations:

Belt 1:

(Given)
M1 = 2.3N.m d1 = 80mm
1800
N1 = 30 = 60rpm d2 = 80mm
N1 d ii
P1 = P × ɳ = 15 × 0.97 i= N2 = d
i

N1 60
= 14.55 W N2 = i = 1 = 60rpm
A = 157.2 cm = 1572 mm

d ii −d i
- α = 180 – 57( )
A
α = 3.14 rad from table 3.1: ρ = 1000kg/m2
σa= 3.9 Mpa
v
f = f’ = 0.3 + 100

Ef = 50 Mpa
π dii−di
- L = 2A + 2 (di+dii) + ( 4 A )
= 3395.2 mm

2 Mi 2× 2300
- Ft = di = 80
= 57.5N
πNi di 3.14 ×60 × 0.08
V = 30 2 = 60
= 0.251 m/s
0.251
F=F’= 0.3 + 100 = 0.302 e = 2.6
fα

57.5 3.6
- T0 = 2 × 1.6 = 64.68 ≈ 65N
1
T1 = 57.5 × 1.6 = 47.18 ≈ 47N
2.6
T2 = 57.5 × 1.6 = 57.5 ≈ 58N
- Fc = P × S ×V2
=1000 × 238 × 10-6 × 0.2512 = 0.014N S=B×H
=117×2=238mm2
T0
- σ0 = S = 0.27 Mpa
Ft
σt = S = 0.24 Mpa
Fc
σc = S = 5.8 × 10-5 Mpa
Ef . δ 50× 1
σi = di = 80 = 0.625 Mpa
σt
σmax = σo + 2 + σc + σi
0.24
= 0.27 + 2 + 5.8 × 10-5 + 0.625
=1.015Mpa
σa =3.9Mpa
σmax < σa (Accepted)

10
7 σf
- Lh = 3600× U × x ( σ )m
max
7
10 4.87 6
= (
3600× 0.074 × 2 1.015
)

v 0.251
=228,988,302.5 hours u= =
L 3.3952
= 0.074
σf = 1.25 ×σ a
= 4.87 Mpa
m=6
Belt 2-3-4:

(Given)
M1 = 5N.m d1 = 80mm
1800
N1 = 75 = 24rpm d2 = 80mm
N1 d ii
P1 = P × ɳ = 15 × 0.97 i= N2 = d =1
i

N1 24
= 14.55 W N2 = i = 1 = 24rpm
A = 48 cm = 480 mm
Normal Leather (table 3.1)
d ii −d i
- α = 180 – 57( )
A
α = 3.14 rad from table 3.1: ρ = 1000kg/m3
σa= 3.9 Mpa
v
f = f’ = 0.3 + 100

Ef = 50 Mpa
π dii−di
- L = 2A + 2 (di+dii) + ( 4 A )2
= 1211.2 mm 1211mm

2 Mi 10000
- Ft = di = 80 = 125 N/m
πNi di 3.14 ×24 × 0.08
V = 30 2 = 60
= 0.10 m/s
 v
F=F’= 0.3 + 100 = 0.302 e = 3.6
fα

80 mm
di= 1000 = 0.08m

𝓋=
π . N 1 .d i 3.14 ×24 × 0.08
= 60
= 0.10 m/s
60
F= 0.3+0.10 =0.4
4 .6
- T0 = 62.5 × 2 .6 = 110.57 ≈ 111N
1
T1 = 125 × 2.6 = 48.07 ≈ 48N
3.6
T2 = 125× 2.6 = 173.07 ≈ 173N
S=B×H
=117×2=238mm2
T0
- σ0 = S = 0.466 Mpa
Ft
σt = S = 0.525 Mpa
σc = ρ ×ϑ 2 × 10-6 Mpa
=100× 0.102 ×10−6
Ef . δ 50× 1
σi = di = 80 = 0.625 Mpa
σt
σmax = σo + 2 + σc + σi
= 0.466 + 0.262 + 1 × 10-5 + 0.625
=1.353Mpa
σa =3.9Mpa (from table 3.1)
σmax < σa (Accepted)

10
7 σf
- Lh = 3600× U × x ( σ )m
max
7
10 4.87 6
= (
3600× 0.0 8 ×2 1.353
)

v 0.10
=37754133.25 hours u= =
L 1.211
= 0.08
 σf = 1.25 ×σ a
= 4.87 Mpa
m=6

Belt 5:

(Given)
M1 = 5N.m d1 = 59mm
1800
N1 = 75 = 24rpm d2 = 59mm
N1 d ii
P1 = P × ɳ = 15 × 0.97 i= N2 = d
i

N1 24
= 14.55 W N2 = i = 1 = 24rpm
A = 94 cm = 940 mm
Normal Leather (table 3.1)
d ii −d i
- α = 180 – 57( )
A
α = 3.14 rad from table 3.1: ρ = 1000kg/m2
σa= 7.5 Mpa
v
f = f’ = 0.3 + 100

Ef = 50 Mpa
π dii−di
- L = 2A + 2 (di+dii) + ( 4 A )2
= 2065.26 mm
 2 Mi 1000 0
- Ft = di = 59
= 169.49N
πNi di 3.14 ×24 × 0. 59
V = 30 2 = 60
= 0.074 m/s
0.074
F=F’= 0.3 + 100 = 0.30 e = 2.6
fα

169.49 3.6
- T0 = 2 × 1.6 = 190.67 ≈ 191N
1
T1 = 169.47 × 1.6 = 105.93 ≈ 106N
2.6
T2 = 169.47× 1.6 = 275.42 ≈ 276N

S=B×H

=117×2=238mm2
T0 191
- σ0 = S = 72 = 2.65 Mpa
Ft 169.49
σt = S = 72 = 2.35 Mpa
σc = ρ ×ϑ 2 ×10−6 = 1000 × 0.0742 × 10-6 = 5.47×10-6 Mpa
Ef . δ 50× 1 H 4
σi = di = 59 = 1.69 Mpa δ= = =2
2 2
σt
σmax = σo + 2 + σc + σi
= 2.65 + 1.175 + 5.75 × 10-6 + 1.69
=5.51Mpa
σa =7.5 Mpa
σmax < σa (Accepted)

10
7 σf
- Lh = 3600× U × x ( σ )m
max
7
10 4.87 6
= (
3600× 0.035 ×2 5.51
)
 v 0. 074
=18650.79 hours u= =
L 2.065
= 0.035
σf = 1.25 ×σ a
= 4.87 Mpa
m=6

Belt 1:

(Given)
M1 = 2.3N.m d1 = 56mm
1800
N1 = 30 = 60rpm d2 = 56mm
N1 d ii
P1 = P × ɳ = 15 × 0.97 i= N2 = d
i

N1 60
= 14.55 W N2 = i = 1 = 60rpm
A = 163 cm = 1630 mm

d ii −d i
- α = 180 – 57( )
A
α = 3.14 rad from table 3.1: ρ = 1000kg/m2
σa= 3.9 Mpa
 v
f = f’ = 0.3 + 100

Ef = 50 Mpa
π dii−di
- L = 2A + 2 (di+dii) + ( 4 A )
= 3435.84 mm

2 Mi 2× 2300
- Ft = di = 80
= 57.5N
πNi di 3.14 ×60 × 0.056
V = 30 2 = 60
= 0.175 m/s
0.175
F=F’= 0.3 + 100 = 0.301 e = 2.5
fα

fα
Ft e +1 82.14 3.5
- T0 = 2 × fα = 2 × 1.5 = 95.83 ≈ 96N
e −1
1 1
T1 = Ft × fα = 82.14 × 1.5 = 54.76 ≈ 55N
e −1
1 2.5
T2 = Ft × fα = 82.14 × 1.5 = 136.9 ≈ 137N
e −1

- Fc = P × S ×V2
=1000 × 72 × 10-6 × 0.1752 = 2.205×10-3 S=B×H
=18×4=72mm2

T0
- σ0 = S = 1.3 Mpa
Ft
σt = S = 1.14 Mpa
Fc
σc = S = 3.06 × 10-5 Mpa
Ef . δ 50× 2
σi = di = 56 = 1.7 Mpa
σt
σmax = σo + 2 + σc + σi
1.14
= 1.3 + 2 + 3.06 × 10-5 + 1.7
=1.87 Mpa
 σa =7.5 Mpa
σmax < σa (Accepted)

10
7 σf
- Lh = 3600× U × x ( σ )m
max
7
10 4.87 6
= (
3600× 0.05 ×2 1.87
)

v 0.175
=8666058.717 hours u= =
L 3.43584
= 0.05
σf = 1.25 ×σ a
= 4.87 Mpa
m=6