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Med Assignment

The document is an assignment from the Department of Mechanical Engineering and Mechatronic Engineering, detailing various engineering problems and calculations related to materials, forces, and safety factors. It includes original work by multiple students, with a focus on mechanics and material properties, including calculations for shafts, wear depth, and forces in mechanical systems. The assignment is due on 12/05/2025 and emphasizes the importance of referencing and originality in academic work.

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Prosper Ndumbi Luboya
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7 views7 pages

Med Assignment

The document is an assignment from the Department of Mechanical Engineering and Mechatronic Engineering, detailing various engineering problems and calculations related to materials, forces, and safety factors. It includes original work by multiple students, with a focus on mechanics and material properties, including calculations for shafts, wear depth, and forces in mechanical systems. The assignment is due on 12/05/2025 and emphasizes the importance of referencing and originality in academic work.

Uploaded by

Prosper Ndumbi Luboya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DEPARTMENT OF MECHANICAL ENGINEERING AND

MECHATRONIC ENGINEERING

ASSIGNMENT
MODULE: MED360S

DUE DATE: 12/05/2025

We swear that the work attached is our original work and is free from plagiarism. All sources
used have been referenced, using the Harvard system in the text and reference list.

SIGNED: PRINT NAME: Ndumbi Luboya STUDENT NO: 230384544

SIGNED: PRINT NAME: Geraldine Smith STUDENT NO: 230515282

SIGNED: PRINT NAME: Esona Ntlemeza STUDENT NO: 230426255

SIGNED: PRINT NAME: Danté Naudé STUDENT NO: 218177526

SIGNED: PRINT NAME: Camryn Sanderson STUDENT NO: 230479367


Question 1
Material is 080M40 (EN8). This material is best suited for shafts.

𝐹𝐶 = 2 + 6 = 8𝑘𝑁
𝐹𝐷 = 2 + 6 = 8𝑘𝑁

∑ 𝑀𝐴 = 0
0 = (8)(0.5) + (8)(1.5) − 𝐵(2)
𝐵 = 8𝑘𝑁

∑𝐹 = 0
0= 𝐴−8−8+8
𝐴 = 8𝑘𝑁

𝐵𝑀𝐶 = 8(0.5) = 4𝑘𝑁. 𝑚


𝐵𝑀𝐷 = 8(1.5) − 8(1) = 4𝑘𝑁. 𝑚
𝐵𝑀𝐵 = 8(2) − 8(1.5) − 8(0.5) = 0
∴ 𝐵𝑀𝑚𝑎𝑥 = 4𝑘𝑁. 𝑚

𝑇 = (𝐹1 − 𝐹2 )𝑟 𝑇𝑚𝑎𝑥 = 1.3(480)


𝑇 = (6 − 2)(0.12) 𝑇𝑚𝑎𝑥 = 624 𝑁. 𝑚
𝑇 = 480 𝑁. 𝑚

𝑆𝑦 = 620 𝑀𝑃𝑎 𝑛 = 1.4

𝑆𝑦 16
= [𝑀 + √𝑀2 + 𝑇 2 ]
𝑛 𝜋𝐷3
16(1.4)
𝐷3 = [4000 + √(4000)2 + (624)2 ]
𝜋(620 × 106 )
𝐷 = 45.235 𝑚𝑚

Use the standard shaft size of 50mm


Find new factor of safety
𝑆𝑦 16
= [𝑀 + √𝑀2 + 𝑇 2 ]
𝑛 𝜋𝐷3
𝑆𝑦 16
= [4000 + √(4000)2 + (624)2 ]
𝑛 𝜋(50)3
620
𝑛=
327.92
𝑛 = 1.89

New FOS is 1.89

Question 2
Given:

D = 24 mm n = 18 rpm L = 12 mm t = 1200 h W = 150 N H = 638 MPa

The formula that is going to be used to estimate the depth of wear:


𝐾𝑊𝐼
𝛿=
𝐻𝐴𝑃

Based on what was given Ap and I can be calculated.

𝐴𝑃 = 𝐷𝐿 = 0.024 × 0.012 = 288 × 10−6 m2


𝐼 = 𝑛𝜋𝐷𝑡
𝐼 = 18 × 𝜋 × 0.024 × 60 × 1200 = 97716.0979 m

From table 8.3 the K value for good boundary lubrication is 2x10-6 and for Excellent
boundary lubrication is 1x10-7

(2×10−6 ×150)×(97716.0979)
a) 𝛿 = (638×106 )×(288×10−6 )
𝛿 = 0.00015954 𝑚
𝛿 = 0.16 𝑚𝑚

(1×10−7 ×150)×(97716.0979)
b) 𝛿 = (638×106 )×(288×10−6 )
−6
𝛿 = 7.977 × 10 𝑚
𝛿 = 0.007977 𝑚𝑚
Question 3
9549×𝑃
a) 𝑇1 = 𝑛1

9549 × 15
𝑇1 =
1500

𝑇1 = 95.49 𝑁. 𝑚
𝑚𝑛
𝑚=
𝑐𝑜𝑠𝜑
6.35
𝑚=
cos (20°)
𝑚 = 6.758 mm

𝑑1 = 𝑁1 𝑚
𝑑1 = (24)(6.758)
𝑑1 = 162.181 𝑚𝑚

𝑑1 24 2
𝑟1−2 = = = = 0.667 𝑚𝑚
𝑑2 36 3
𝑑1 1
𝑟1−3 = = = 0.5 𝑚𝑚
𝑑3 2

162.181
𝑑2 = = 243.272 𝑚𝑚
2
3
162.181
𝑑2 = = 243.272 𝑚𝑚
2
3
162.181
𝑑3 = = 324.362 𝑚𝑚
0.5

𝑇1 95.49
𝐹𝑡1 = 𝐹𝑡2 = 𝐹𝑡3 = = = 1.178 𝑘𝑁
𝑑1 162.181
2 2
𝐹𝑟1 = 𝐹𝑟2 = 𝐹𝑟3 = 𝐹𝑡1 × 𝑡𝑎𝑛∅ = (1.178) × 𝑡𝑎𝑛25°
𝐹𝑟1 = 0.549310 𝑘𝑁 = 549.31 𝑁

𝐹𝑎1 = 𝐹𝑡1 × 𝑡𝑎𝑛𝜑 = (1.178) × 𝑡𝑎𝑛20°


𝐹𝑟1 = 0.428757 𝑘𝑁 = 428.757 𝑁

b) 𝑇1 = 95.49 𝑁. 𝑚
𝑇2 = 0 𝑁. 𝑚
𝑇3 = 95.49 × 2 = 190.98 𝑁. 𝑚
Question 4
Given:
𝑃 = 1.5 𝑘𝑊 𝑁𝑝 = 2500 𝑟𝑝𝑚

𝑐 = 625 𝑚𝑚 = 0.625 𝑚 𝑁𝑑 = 1000 𝑟𝑝𝑚


𝑓 = 0.35 𝑟1 = 0.0375 𝑚
𝑤 = 1.75 𝑁/𝑚 𝐷1 = 0.075 𝑚

2𝜋𝑟𝑁
a) 𝑉 = 60
2𝜋(0.035)(2500)
𝑉=
60
𝑉 = 9.817 𝑚/𝑠

𝑁1 𝐷
b) = 𝐷2
𝑁2 1
2500 𝐷2
=
1000 0.075`
𝐷2 = 0.1875 𝑚

𝑟2 = 0.09375 𝑚

𝑟2 −𝑟1
𝑠𝑖𝑛𝛼 = 𝑐1

0.09375−0.0375
𝑠𝑖𝑛𝛼 = 0.0625

𝛼 = 𝑠𝑖𝑛−1 (0.09)

𝛼 = 5.164°

𝛼 = 0.09012 𝑟𝑎𝑑

∅ = 𝜋 − 2𝛼

∅ = 𝜋 − 2(0.09012)

∅ = 2.9613 𝑟𝑎𝑑2

∅ = 169.67°
(𝐹1 −𝐹2 )×𝑉
c) 𝑘𝑊 = 1000
(𝐹1 − 𝐹2 ) × 9.817
1.5 =
1000
(𝐹1 − 𝐹2 ) = 152.7961699 𝑁

𝐹1 − 𝐹𝑐
= 𝑒 𝑓∅
𝐹2 − 𝐹𝑐
𝐹1 − 17.192
= 𝑒 (0.35)(2.9613)
𝐹2 − 17.192
𝐹1 − 17.192 = 2.819(𝐹2 − 17.192)
𝐹1 = 2.819(𝐹2 − 17.192) + 17.192

(𝐹1 − 𝐹2 ) = 152.796 𝑁
(2.819(𝐹2 − 17.192) + 17.192) − 𝐹2 ) = 152.796 𝑁
(2.819𝐹2 − 𝐹2 ) = 184.068 𝑁
𝐹2 = 101.192 𝑁

𝐹1 − 𝐹2 = 152.796 𝑁
𝐹1 = 152.796 − 101.192
𝐹1 = 253.988 𝑁

∴ 𝐹1 = 253.988 𝑁
∴ 𝐹2 = 101.192 𝑁

Question 5
𝜋 𝑑2 ×𝐸𝑠
a) 𝑘𝑏 = 4𝐿

𝜋 (18)2 × (200 × 103 )


𝑘𝑏 =
4 × 0.032

𝑘𝑏 = 1.59 × 109 𝑁/𝑚

0.58 𝜋 𝑑 𝐸𝑐
𝑘𝑝 =
0.58 𝐿 + 0.5𝑑
2 ln(5 × )
0.58 𝐿 + 2.5𝑑

0.58 𝜋 (18)(165 × 106 )


𝑘𝑝 =
0.58 (0.032) + 0.5(0.018)
2 ln(5 × )
0.58 (0.032) + 2.5(0.018)

𝑘𝑝 = 3.497 × 109 𝑁/𝑚


𝑘𝑏
𝐶=
𝑘𝑏 + 𝑘𝑝
1.59
𝐶=
1.59 + 3.497
𝐶 = 0.313

Tables 15.1 and 15.4: 𝐴𝑡 = 216 𝑚𝑚2 , 𝑆𝑝 = 600 𝑀𝑃𝑎

𝐹𝑖 = 0.9 𝑆𝑝 𝐴𝑡
𝐹𝑖 = 0.9(600)(216) = 116.64 𝑘𝑁

𝐹𝑏 = 𝐶𝑃 + 𝐹𝑖
80
𝐹𝑏 = 0.313 ( ) + 116.64
6
𝐹𝑏 = 120.813 𝑘𝑁

𝐹𝑏
𝜎𝑏 =
𝐴𝑡
120.813 × 103
𝜎𝑏 =
216
𝜎𝑏 = 559.319 𝑀𝑃𝑎

b) 𝑇 = 0.2 𝐹𝑖 𝑑
𝑇 = 0.2 (116.64)(18)
𝑇 = 419.904 𝑁. 𝑚

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