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Schunk Sonosystems Ultra What EN

Schunk Sonosystems specializes in ultrasonic welding technology, which efficiently joins metals using high-frequency mechanical vibrations without thermal load. Their solutions are modular, allowing integration into complex assembly lines, and are used in various applications including automotive wire harnesses and battery production. The company is a global leader in this field, offering complete system solutions and advanced software for production management.

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48 views3 pages

Schunk Sonosystems Ultra What EN

Schunk Sonosystems specializes in ultrasonic welding technology, which efficiently joins metals using high-frequency mechanical vibrations without thermal load. Their solutions are modular, allowing integration into complex assembly lines, and are used in various applications including automotive wire harnesses and battery production. The company is a global leader in this field, offering complete system solutions and advanced software for production management.

Uploaded by

Mikro India
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Ult
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How does it work? What for?
Ultrasonic welding is a future-oriented process that combines metals by means of ultrasound. In Our products are complete system solutions from a single source. In addition to the standard machi-
addition to copper and aluminium connections, metal-glass connections are also possible. The ma- ne program, Schunk offers a modular system concept. It enables the integration of ultrasonic sys-
terials are placed on top of each other and moved against each other at low pressure and high-fre- tems into complex assembly lines.
quency mechanical vibrations. In a fraction of a second, a permanent, strong and metallurgically
pure welded joint with excellent physical properties is created.

Spot welding: the spot weld can be welded a few times Cross section of a cascade (aluminium-copper connection) During the production of wire harnesses, both In battery production, Schunk Sonosystems covers
square millimeters up to 100 square millimeters in size Strand knots as well as strands welded at terminals. the complete range of applications from cell production
Cross sections: 0.13 - 200 mm2. to interconnection and battery contacting.

The advantages:
✓ without thermal load of the components
✓ high-quality and economically superior alternative to other welding processes
✓ no additional materials necessary
✓ very good electronic monitoring of the welding process possible
✓ complete system solutions from a single source

Minic-III:
¬ Strand applications

¬ Cross section: 0,26 - 30 mm2


In power electronics, high-performance modules such In the field of cooling technology, copper tubes are
¬ Material: Copper, Aluminium, Mixed connec-
as IGBTs (Insulated-Gate Bipolar Transistors) or IPMs cut with ultrasonic welding machines and welded
tions (Intelligent Power Modules) are increasingly being gas-tight so that the refrigeration circuit is hermetically
produced by ultrasonic welding. sealed.
On the safe side
Software solutions from pre-assembly to production

SUTWIN SPC-SERVER SEQUENCER


KSK

¬ Visualization software for the ¬ Production management for ¬ Production management, for
entire welding process pre-assembly example for customer-specific
harness production (KSK)
¬ Manual input and optimization ¬ Centralized storage of all wel-
of welding parameters ding results ¬ Intelligent production control
and job distribution to the wel-
¬ Recording and redundant sto- ¬ Job administration
ding systems in the production
rage of all welding results
line
¬ Statistical evaluation of wel-
¬ Standardized interface for data
ding results
exchange with the production
systems in your plant

young, experienced, worldwide, local


The wire harnesses of most automobile manufacturers are welded with our machi-
nes.

We are the world market leader in ultrasonic metal welding.

We are a young and innovative team with over 40 years of experience in ultrasonic
metal welding.

Our machines are developed and manufactured in Germany.

Schunk Sonosystems GmbH


Hauptstrasse 95, 35435 Wettenberg, Germany
Phone: +49 (0)641 803-0
www.schunk-sonosystems.com

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