JOB SAFETY ANALYSIS

JSA Reference Number : SMARK/MECH/JSA/008

Planned Date : 25/02/2025

BU (Business Unit) : RJ North

Permit Number :
1 Work Order Number :

Department : Projects

Equipment : D-214 & D-224

Functional Location : Trains Area

Work Description : To Carry out Insulation Work Near Settling Tank D-214, & D-224

2 JSA Templates : WORK AT HEIGHT ACTIVITY

Prepared By

Name : Mahendra Singh Sign : - Date : -

3
Name : Satish Kumar Singh Sign : - Date : -

Name : M.A.S. Biswas Sign : - Date : -

Reviewed By

Name : Ghanshyam K. / Birbal Ram C. Sign : - Date : -

4 Name : Anish Anand / Pranay K. Sign : - Date : -

Name : Sign : - Date : -

Name : P.S.(MPT) Sign : - Date : -

Approved By
5
Name : P.M.(MPT) Sign : - Date : -

Performing Authority
6
Name : Akhilesh Prasad Sign : - Date : -
7
JSA PLAN
Hazards effects
Activity Description Hazards Initial Risk Preventive & Mitigation Measures Residual Risk
(Consequence)
Work at Height
Only certified and trained personnel shall work at height
Three point of contact shall be maintained while climbing
12 ladder 8
High Proper Guard rails ensured Medium
While working on Temporary structure, All personnel shall
Fall of Person from
Fatality Likelihood : ensure use of double hook safety harness (with integrated Likelihood :
Height
Possible shock absorber, in case height is more than 4m) Unlikely
Severity : Safety Harness shall be anchored to permanent structure Severity :
Serious Personnel working at height shall wear adequate PPEs such as Serious
Helmet, Safety Goggles, Hand Gloves,Safety Shoes and Ear
plugs, if required

Personnel working at height shall not carry any loose tools.

9 Toe guard shall be provided to prevent any fall of object. 6
Medium Proper barricading (covering 1m of safe distance from Medium
scaffold) shall be ensured while working on any temporary
Fall of Material Major Injury Likelihood : platform at height. Likelihood :
Possible Proper PPEs shall be worn such as Safety Helmet, Safety Unlikely
Severity : Shoes, Safety Goggles, and Hand gloves. Severity :
Moderate Use a rope to raise or lower large items such as toolboxes or Moderate
materials.

All work at height on temporary structure is through Permit to

Work system.
9 Scaffold shall be erected by competent person only. 6
Medium Medium
Scaffolds shall be inspected before use.
Failure of Temporary All working at height equipment shall be stored in a safe and
Structure (such as Major Injury Likelihood : Likelihood :
Possible secure area, free from mechanical, chemical, and corrosion Unlikely
Scaffold)
damage.
Severity : Severity :
Scaffold material shall be inspected for any damage before
Moderate Moderate
use.
In case of any changes, Scaffold will be re-inspected for use.

Improper Access Restricted Work Injury

9 Proper ladders to be provided for accessing the working 6
Medium platform. Ladder will be projected well above the level at Medium
which the user stands.
Likelihood : Likelihood :
Vicinity area will be barricaded.
Possible Unlikely
Area around the top and bottom of ladder will be kept clear
Severity : from any obstruction. Severity :
Moderate Tools will be carried in pouches around waist and not in hands Moderate
while climbing the ladder.
 Three point contact with ladder will be ensured (2 feet/1 hand
or 2 hands/1 foot should be in contact with ladders at all
time).

9 6
Medium Medium

Inappropriate Work Likelihood : Working platform shall be free from any obstruction for Likelihood :
Restricted Work Injury
position person to avoid working under cramped conditions.
Possible Unlikely
Severity : Severity :
Moderate Moderate

6 3
Medium Low

Poor Weather Likelihood : No work at height job shall be carried out in case of rain or Likelihood :
Restricted Work Injury
condition heavy wind > 20 Knots.
Unlikely Rare
Severity : Severity :
Moderate Moderate

1.Conduct TBT before start of work. 2.Always ensure Permit

to work for any activity. 3.Ensure scaffolding is made for work
at height and it is green tag. 4.Use full body hardness with
6 double lanyard and shock absorber. 5.Always hook safety 3
Medium harness while working at height. 6.Get all hand power tools Low
1. Working at Height
2. Damaged tools and 1. Personal injury 2. inspected prior to use. 7.Rolling and Press Machine shall be
Installation of Likelihood : used by experienced person.Rotating parts to be protected. Likelihood :
tackles 3. Pinching Improper use of tools 3.
Insulation Work
and Crushing 4. Sharp Head & Hand Injury Possible 8.Use hand gloves while handling insulation sheets. 9.Always Possible
edges 5. Hot Surfaces Severity : wear dust mask while working with rockwool materials. 10.Do Severity :
Minor not touch other equipments and pipe lines in surrounding Negligible
area. 11. Do not operate any valve or other equipments.It has
to be done by CAIRN authorized person only. 12. Job required
PPE Must be use

6 3
Medium Low
Cutting insulation 1. Wear leather gloves, Wear dust mask or respirator. 2. Sharp
with knife or other
1. Sharp edge 2.
Cut hand, fingers, etc.
Likelihood : edged parts shall be handled properly to avoid any physical Likelihood :
Pinch points Possible Possible
means damage and avoid pinching of fingers.
Severity : Severity :
Minor Negligible

6 3
Manual material Medium Low
1. Exposure to
handling by the 1. NDT employee’s health records shall be logged in a register.
Breathein fibre glass
employees /
particles or fibre glass
1.Breathing problem Likelihood : Accordingly shift may be rotated. 2. Wear disposable coverall Likelihood :
Handling insulation 2.Skin injury Possible Possible
contaminent 2. Fiber and appropriate PPE
( Glass wool
glass exposure to skin Severity : Severity :
)material
Minor Negligible
 6 3
Medium 1. Only trained rigger shall be engaged to do the job 2. Manual Low
1. Unsured materials 1. Fall of materials from handling technique shall be followed to avoid any injury 3.
2.Manual handling of height 2. Personal Likelihood : Care shall be taken to protect existing facilities around work Likelihood :
Shifting of Material
materials 3.Existing Injury 3. Damage to
Possible area 4 Materials shall be secured properly while shifting at Possible
facilities existing facilities
Severity : height Severity :
Minor Negligible

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