Network Topology

Dasboard SAP Client Computer

PT Indofood Sukses Makmur Tbk.
(Bogasari Flour Mills Surabaya)
Automation Flour Packing Project

BIG SCREEN 75” LEGEND

LINE COLOR
INDUSTRIAL ETHERNET CABLE

FIBER OPTIC CABLE OT

FIBER OPTIC CABLE IT

Operation Station 02 Operation Station 01 HARDWIRE (I/O CABLE)

Server 02 Server 02
SIMATIC IPC547J + 2 LED Monitor 24” SIMATIC IPC547J + 2 LED Monitor 24”
LINE TYPE
CABLE COMMUNICATION / CONTROL

IP :____.____._.___ IP :____.____._.___ IP :____.____._.___ IP :____.____._.___ IP :____.____._.___ IP :____.____._.___ IP :____.____._.___ IP :____.____._.___ LOCATION / AREA

KVM
SCADA MILL SCADA MILL SCADA MILL SCADA MILL
A-B C-D E-F G-H

Area Panel Distribution

AREA GUDANG B Carrousel Static Binder AREA GUDANG A New Carrousel Premier Tech
CABINET RIO 5 | MCC F4, F5, & F6

Robot Pelletizer (STATEC BINDER) Next Robot Pelletizer Scalance

XC208-2
Scalance
XC208-2

S7-1500 S7-1500
CPU 1518HF-4 PN, Redundancy CPU 1518HF-4 PN, Redundancy
RACK : 0 RACK : 1
IP : ___.___._.___ IP : ___.___._.___

DP(DRIVE)
PROFIBUS
BG1
PL1 PROFIBUS(1)
PROFIBUS
S7-1500
PLC PTF204
HMI PTF305
KTP1500

CIRCUPAC +MCP- +MCP-

RPL6 (BS305) IP ; X1 : 10.250.1.20
X2 : 192.168.25.50
X3 : 192.168.2.1 IP : 10.250.1.21

CPU MPI/DP CIRCUP T echno DP(DRI

315T-3 AC1 logie VE)
910A1 912A1 CABINET RIO 1 | MCC F1
PN/DP

10 20 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120
IP : __.___.__.___ 2 2 S7-1500 S7-1500 Bag Magzine Lifting 1 Bag Magzine Lifting 2 Dozing Screw Agitator 1 Dozing Screw Agitator 2 Upper Exit Unit Bag Upper Exit Unit Bag Bag Outfeed Top Up Screw & Agitator 1 Top Up Screw & Agitator 2 Rotary Valve Outfeed Conveyor 1
HMI Infeed 1 Infeed 1
PLC Pallet Dispenser PLC Palletizer ET 200SP (F1) ET 200SP (F1) ET 200SP (F1) ET 200SP (F4) ET 200SP (F5) ET 200SP (F6)
S120_CU320_
2_DP_DRIVE
IP : 10.250.1.38 IP : 10.250.1.39 IP : 10.250.1.40 IP : 10.250.1.41 IP : 10.250.1.42 IP : 10.250.1.43 IP : 10.250.1.44 IP : 10.250.1.45 IP : 10.250.1.46 IP : 10.250.1.47 IP : 10.250.1.51
IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST
IP : 10.100.111.21 IP : 192.168.25.150 IP : 192.168.25.90 RACK : 0 RACK : 1 RACK : 2 RACK : 2 RACK : 3 RACK : 4
1
IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___
Ethernet(1)
Industrial Ethernet SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120
Outfeed Conveyor 2 Outfeed Conveyor 3 Outfeed Conveyor 4 Outfeed Conveyor 5 Transition Top Up 1 Transition Top Up 2 Impeler Valve 1 Impeler Valve 2 Sewing Top Transport Sewing Machine Outfeed Conveyor 7
KTP700 SINAMICS G120 EWON SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120
HMI Pallet Dispenser Dispenser Lift Fill Pallet Conveyor1 Fill Pallet Conveyor2 Exit Pallet Conveyor Spiral Conveyor IP : 10.250.1.52 IP : 10.250.1.53 IP : 10.250.1.54 IP : 10.250.1.55 IP : 10.250.1.56 IP : 10.250.1.57 IP : 10.250.1.58 IP : 10.250.1.59 IP : 10.250.1.88 IP : 10.250.1.89 IP : 10.250.1.90
HMI

PG/PC(1) IP : 192.168.25.151 IP : 192.168.25.154 IP : 192.168.25.10 IP : 192.168.25.93 IP : 192.168.25.94 IP : 192.168.25.95 IP : 192.168.25.96

IP : 10.100.111.101 Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo
Bag Dispenser Pick Up 1 Bag Dispenser Pick Up 2 Lower Transport Unit 1 Lower Transport Unit 2 Single Knocker 1 Single Knocker 2 Vertikal Guiding Vertikal Guiding Transport Arm 1 Transport Arm 2 Bag Palcer Arm 1
Up/Down 1 Up/Down 2
MPI(1) KTP700 ROBOT X6 ROBOT PTF305 IP : 10.250.1.101 IP : 10.250.1.102 IP : 10.250.1.103 IP : 10.250.1.104 IP : 10.250.1.105 IP : 10.250.1.106 IP : 10.250.1.107 IP : 10.250.1.111 IP : 10.250.1.112 IP : 10.250.1.113 IP : 10.250.1.114
MPI HMI Palletizer ABB IRC5 ABB IRC6

S120_CU S120_CU320_ PNOZ m ES Module_ Module_ Module_ Module_ Module_

IP : 10.100.111.29 IP : 10.100.111.19 320_2_+MCP 2_+JB50 Profibus 2 3 4 5 6
+JB40
IP : 192.168.25.91 IP : 192.168.25.92 IP : 192.168.25.97 IP : 192.168.25.59
Rexroth Servo Rexroth Servo Rexroth Servo Speedac IQ Speedac IQ Speedac IQ SIEMENS SCHNEIDER
Bag Palcer Arm 1 Vertikal Dosing Screw 1 Vertikal Dosing Screw 2 Timbangan 1 Timbangan 2 Chech Weigher I/O link Contactor Bus Coupler
IP : 10.100.111.2
IP : 10.100.111.28 IP : 10.100.111.13 6 7 30 32 33 34 35 36 40
IP : 10.250.1.115 IP : 10.250.1.116 IP : 10.250.1.117 IP : 10.250.1.123 IP : 10.250.1.124 IP : 192.168.25.53 IP : ___.___.__.___ IP : ___.___.__.___

-20A0 Dosin -20A1 Dosi -70A0 Dosin -70A1 Dosi Weigher-

+JB50
gScrewCoarse ngScrewFine gScrewCoarse ngScrewFine Line1

50 60 61 62 63 IP : __.___.__.___

IM155-6 DP
HF V3.1

31

CABINET RIO 2 | MCC F1 CABINET RIO 6 | MCC F7

ET 200SP (F1) ET 200SP (F1) ET 200SP (F1) ET 200SP (F1) ET 200SP (F7) ET 200SP (F7)
IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST

BG2 Pallet Dispanser (BS202-203-204)

RACK : 0
IP : ___.___._.___
RACK : 1
IP : ___.___._.___
RACK : 2
IP : ___.___._.___
RACK : 3
IP : ___.___._.___
RACK : 0
IP : ___.___._.___
RACK : 1
IP : ___.___._.___

PL2 S7-1500
PLC Pallet Dispenser

IP : 192.168.25.100

KTP700 SINAMICS G120 EWON

HMI Pallet Dispenser Dispenser Lift

IP :192.168.25.101 IP : 192.168.25.104 IP : 192.168.25.10

PTF202 PTF203 PTF204

IP : 192.168.25.29 IP : 192.168.25.39 IP : 192.168.25.49

CABINET RIO 3 | MCC F2 CABINET RIO 7 | MCC F9 + Temperature Control & F10
ET 200SP
ET 200SP (F2) ET 200SP (F2) ET 200SP (F2) ET 200SP (F9) ET 200SP (F9) (Temp. Cont) ET 200SP (F10)
IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST
RACK : 0 RACK : 1 RACK : 2 RACK : 0 RACK : 1 RACK : 2 RACK : 3
IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___
S7-1500 HMI PTF204
PLC PTF204 KTP1500

RPL7 (BS204) IP ; X1 : 10.250.1.20

X2 : 192.168.25.40
X3 : 192.168.2.1 IP : 10.250.1.21

S7-1500 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120
PLC Palletizer Bag Magzine Lifting 1 Bag Magzine Lifting 2 Dozing Screw Agitator 1 Dozing Screw Agitator 2 Upper Exit Unit Bag Upper Exit Unit Bag Bag Outfeed Top Up Screw & Agitator 1 Top Up Screw & Agitator 2 Rotary Valve Outfeed Conveyor 1
Infeed 1 Infeed 1

IP : 192.168.25.80 IP : 10.250.1.38 IP : 10.250.1.39 IP : 10.250.1.40 IP : 10.250.1.41 IP : 10.250.1.42 IP : 10.250.1.43 IP : 10.250.1.44 IP : 10.250.1.45 IP : 10.250.1.46 IP : 10.250.1.47 IP : 10.250.1.51

BG3 SINAMICS G120

Fill Pallet Conveyor1
SINAMICS G120
Fill Pallet Conveyor2
SINAMICS G120
Exit Pallet Conveyor
SINAMICS G120
Spiral Conveyor
SINAMICS G120
Outfeed Conveyor 2
SINAMICS G120
Outfeed Conveyor 3
SINAMICS G120
Outfeed Conveyor 4
SINAMICS G120
Outfeed Conveyor 5
SINAMICS G120
Transition Top Up 1
SINAMICS G120
Transition Top Up 2
SINAMICS G120
Impeler Valve 1
SINAMICS G120
Impeler Valve 2
SINAMICS G120
Sewing Top Transport
SINAMICS G120
Sewing Machine
SINAMICS G120
Outfeed Conveyor 7

IP : 10.250.1.52 IP : 10.250.1.53 IP : 10.250.1.54 IP : 10.250.1.55 IP : 10.250.1.56 IP : 10.250.1.57 IP : 10.250.1.58 IP : 10.250.1.59 IP : 10.250.1.88 IP : 10.250.1.89 IP : 10.250.1.90
IP : 192.168.25.83 IP : 192.168.25.84 IP : 192.168.25.85 IP : 192.168.25.86

PL3 Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo
Bag Dispenser Pick Up 1 Bag Dispenser Pick Up 2 Lower Transport Unit 1 Lower Transport Unit 2 Single Knocker 1 Single Knocker 2 Vertikal Guiding Vertikal Guiding Transport Arm 1 Transport Arm 2 Bag Palcer Arm 1
KTP700 ROBOT X6 ROBOT Up/Down 1 Up/Down 2
HMI Pallet Dispenser ABB IRC5 ABB IRC6
L3-PAL-R-PLC L3-PAL-R-HMI
IP : 10.250.1.101 IP : 10.250.1.102 IP : 10.250.1.103 IP : 10.250.1.104 IP : 10.250.1.105 IP : 10.250.1.106 IP : 10.250.1.107 IP : 10.250.1.111 IP : 10.250.1.112 IP : 10.250.1.113 IP : 10.250.1.114
CPU 1512SP F-… TP900 Comfort

IP : 192.168.25.81 IP : 192.168.25.82 IP : 192.168.25.87

PN/IE_1: 10.100.111.79
Rexroth Servo Rexroth Servo Rexroth Servo Speedac IQ Speedac IQ Speedac IQ SIEMENS SCHNEIDER
CABINET RIO 4 | MCC F3 CABINET RIO 8 | MCC F11 & F12
PN/IE_1: 10.100.111.81 1 Bag Palcer Arm 1 Vertikal Dosing Screw 1 Vertikal Dosing Screw 2 Timbangan 1 Timbangan 2 Chech Weigher I/O link Contactor Bus Coupler

IP : 10.250.1.115 IP : 10.250.1.116 IP : 10.250.1.117 IP : 10.250.1.123 IP : 10.250.1.124 IP : 192.168.25.43 IP : ___.___.__.___ IP : ___.___.__.___ ET 200SP P (F3) ET 200SP (F3) ET 200SP (F3) ET 200SP (F11) ET 200SP (F12) ET 200SP (F12)
IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST IM 155-6PN ST
L3-PAL-R-JB30 L3PALROBOT RACK : 0 RACK : 1 RACK : 2 RACK : 0 RACK : 1 RACK : 2
IM 155-6 PN HF DSQC688 IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___ IP : ___.___._.___
L3-PAL-R-P… L3-PAL-R-P…

PN/IE_1: 10.100.111.83 PN/IE_1: 10.100.111.80

PN/IE_1

L3-PAL-R-DRIV… L3-PAL-R-DRIV… L3-PAL-R-DRIV… L3-PAL-R-DRIV…

G120C PN G120C PN G120C PN G120C PN

L3-PAL-R-P… L3-PAL-R-P… L3-PAL-R-P… L3-PAL-R-P…

PN/IE_1: 10.100.111.90 PN/IE_1: 10.100.111.91 PN/IE_1: 10.100.111.92 PN/IE_1: 10.100.111.93

S7-1500 HMI PTF204

PLC PTF204 KTP1500

RPL8 (BS203) IP ; X1 : 10.250.1.20

X2 : 192.168.25.30
X3 : 192.168.2.1 IP : 10.250.1.21

S7-1500 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120
PLC Palletizer Bag Magzine Lifting 1 Bag Magzine Lifting 2 Dozing Screw Agitator 1 Dozing Screw Agitator 2 Upper Exit Unit Bag Upper Exit Unit Bag Bag Outfeed Top Up Screw & Agitator 1 Top Up Screw & Agitator 2 Rotary Valve Outfeed Conveyor 1
Infeed 1 Infeed 1

BG4
IP : 192.168.25.70 IP : 10.250.1.38 IP : 10.250.1.39 IP : 10.250.1.40 IP : 10.250.1.41 IP : 10.250.1.42 IP : 10.250.1.43 IP : 10.250.1.44 IP : 10.250.1.45 IP : 10.250.1.46 IP : 10.250.1.47 IP : 10.250.1.51

SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120
SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 Outfeed Conveyor 2 Outfeed Conveyor 3 Outfeed Conveyor 4 Outfeed Conveyor 5 Transition Top Up 1 Transition Top Up 2 Impeler Valve 1 Impeler Valve 2 Sewing Top Transport Sewing Machine Outfeed Conveyor 7
Fill Pallet Conveyor1 Fill Pallet Conveyor2 Exit Pallet Conveyor Spiral Conveyor

IP : 10.250.1.52 IP : 10.250.1.53 IP : 10.250.1.54 IP : 10.250.1.55 IP : 10.250.1.56 IP : 10.250.1.57 IP : 10.250.1.58 IP : 10.250.1.59 IP : 10.250.1.88 IP : 10.250.1.89 IP : 10.250.1.90

PL4 IP : 192.168.25.73 IP : 192.168.25.74 IP : 192.168.25.75 IP : 192.168.25.76

Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo
Bag Dispenser Pick Up 1 Bag Dispenser Pick Up 2 Lower Transport Unit 1 Lower Transport Unit 2 Single Knocker 1 Single Knocker 2 Vertikal Guiding Vertikal Guiding Transport Arm 1 Transport Arm 2 Bag Palcer Arm 1
KTP700 ROBOT X6 ROBOT Up/Down 1 Up/Down 2
HMI Pallet Dispenser ABB IRC5 ABB IRC6
IP : 10.250.1.101 IP : 10.250.1.102 IP : 10.250.1.103 IP : 10.250.1.104 IP : 10.250.1.105 IP : 10.250.1.106 IP : 10.250.1.107 IP : 10.250.1.111 IP : 10.250.1.112 IP : 10.250.1.113 IP : 10.250.1.114

IP : __.___.__.___ IP : 192.168.25.71 IP : 192.168.25.72 IP : 192.168.25.77

HMI

Rexroth Servo Rexroth Servo Rexroth Servo Speedac IQ Speedac IQ Speedac IQ SIEMENS SCHNEIDER
Bag Palcer Arm 1 Vertikal Dosing Screw 1 Vertikal Dosing Screw 2 Timbangan 1 Timbangan 2 Chech Weigher I/O link Contactor Bus Coupler
IP : 10.100.111.111

IP : 10.250.1.115 IP : 10.250.1.116 IP : 10.250.1.117 IP : 10.250.1.123 IP : 10.250.1.124 IP : 192.168.25.33 IP : ___.___.__.___ IP : ___.___.__.___

HMI

IP : 10.100.111.161

IP : 10.100.111.100
IP : 10.100.111.112

IP : __.___.__.___

S7-1500 HMI PTF204

PLC PTF204 KTP1500

RPL9 (BS202) IP ; X1 : 10.250.1.20

X2 : 192.168.25.20
X3 : 192.168.2.1 IP : 10.250.1.21

S7-1500 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120

BG5
PLC Palletizer Bag Magzine Lifting 1 Bag Magzine Lifting 2 Dozing Screw Agitator 1 Dozing Screw Agitator 2 Upper Exit Unit Bag Upper Exit Unit Bag Bag Outfeed Top Up Screw & Agitator 1 Top Up Screw & Agitator 2 Rotary Valve Outfeed Conveyor 1
Infeed 1 Infeed 1

IP : 192.168.25.60 IP : 10.250.1.38 IP : 10.250.1.39 IP : 10.250.1.40 IP : 10.250.1.41 IP : 10.250.1.42 IP : 10.250.1.43 IP : 10.250.1.44 IP : 10.250.1.45 IP : 10.250.1.46 IP : 10.250.1.47 IP : 10.250.1.51

SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120 SINAMICS G120

PL5 SINAMICS G120

Fill Pallet Conveyor1
SINAMICS G120
Fill Pallet Conveyor2
SINAMICS G120
Exit Pallet Conveyor
SINAMICS G120
Spiral Conveyor
Outfeed Conveyor 2 Outfeed Conveyor 3 Outfeed Conveyor 4 Outfeed Conveyor 5 Transition Top Up 1 Transition Top Up 2 Impeler Valve 1 Impeler Valve 2 Sewing Top Transport Sewing Machine Outfeed Conveyor 7

IP : 10.250.1.52 IP : 10.250.1.53 IP : 10.250.1.54 IP : 10.250.1.55 IP : 10.250.1.56 IP : 10.250.1.57 IP : 10.250.1.58 IP : 10.250.1.59 IP : 10.250.1.88 IP : 10.250.1.89 IP : 10.250.1.90
IP : 192.168.25.63 IP : 192.168.25.64 IP : 192.168.25.65 IP : 192.168.25.66

Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo Rexroth Servo
Bag Dispenser Pick Up 1 Bag Dispenser Pick Up 2 Lower Transport Unit 1 Lower Transport Unit 2 Single Knocker 1 Single Knocker 2 Vertikal Guiding Vertikal Guiding Transport Arm 1 Transport Arm 2 Bag Palcer Arm 1
KTP700 ROBOT X6 ROBOT Up/Down 1 Up/Down 2
IP : __.___.__.___ HMI Pallet Dispenser ABB IRC5 ABB IRC6
HMI IP : 10.250.1.101 IP : 10.250.1.102 IP : 10.250.1.103 IP : 10.250.1.104 IP : 10.250.1.105 IP : 10.250.1.106 IP : 10.250.1.107 IP : 10.250.1.111 IP : 10.250.1.112 IP : 10.250.1.113 IP : 10.250.1.114

IP : 192.168.25.61 IP : 192.168.25.62 IP : 192.168.25.67

IP : 10.100.111.141
Rexroth Servo Rexroth Servo Rexroth Servo Speedac IQ Speedac IQ Speedac IQ SIEMENS SCHNEIDER
Bag Palcer Arm 1 Vertikal Dosing Screw 1 Vertikal Dosing Screw 2 Timbangan 1 Timbangan 2 Chech Weigher I/O link Contactor Bus Coupler

IP : 10.250.1.115 IP : 10.250.1.116 IP : 10.250.1.117 IP : 10.250.1.123 IP : 10.250.1.124 IP : 192.168.25.23 IP : ___.___.__.___ IP : ___.___.__.___

HMI

IP : 10.100.111.171

IP : 10.100.111.140

IP : 10.100.111.142

IP : __.___.__.___

HMI Monitoring
LT. 1
PANEL REJECT HMI

IP : 10.100.111.212

HMI Monitoring
LT. 2
HMI

IP : 10.100.111.252

IP : 10.100.111.2
HMI Jalur 4-5

IP : 10.100.111.2 HMI

IP : 10.100.111.109

PT Indofood Sukses Makmur Tbk.

(Bogasari Flour Mills)
Automation Flour Packing Project