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PS-100X, 100XP, 200X, 200XP Technical Description

The document provides a technical description of the H2O2 Low Temperature Plasma Sterilizer by Shinva Medical Instrument Co., Ltd, detailing its structure, features, and applications. It outlines the sterilization process using hydrogen peroxide in a plasma state, the equipment's components, and various operational capabilities, including automatic monitoring and safety features. Additionally, it specifies the technical parameters, auxiliary devices, and suitable materials and instruments for sterilization.
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0% found this document useful (0 votes)
100 views11 pages

PS-100X, 100XP, 200X, 200XP Technical Description

The document provides a technical description of the H2O2 Low Temperature Plasma Sterilizer by Shinva Medical Instrument Co., Ltd, detailing its structure, features, and applications. It outlines the sterilization process using hydrogen peroxide in a plasma state, the equipment's components, and various operational capabilities, including automatic monitoring and safety features. Additionally, it specifies the technical parameters, auxiliary devices, and suitable materials and instruments for sterilization.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

Cassette Type TD-PS-B002-006.R9/2019.

05

H2O2 Low Temperature Plasma Sterilizer

PS-100X/XP/200X/XP

Technical Description and Configuration

Shinva Medical Instrument Co., Ltd


Cassette Type TD-PS-B002-006.R9/2019.05
Ⅰ. Product introduction

Plasma refers to a highly ionized gas cloud, which is generated by the ionization
of gases under the action of heating or strong electromagnetic force, mainly including
electrons, ions, atoms, molecules, active free radicals and rays. Among them, active
free radicals and rays, such as ultraviolet, have a strong killing effect on
microorganisms. Plasma is the fourth form in nature in addition to solid, gas and liquid.
Because the total number of positive and negative charges is always numerically equal,
it is called plasma.
SHINVA Plasma sterilizer takes H2O2 as sterilizing agent and form plasmatic state
of H2O2 by electromagnetic field under low temperature. It combines both gaseous
and plasmatic H2O2 to make sterilization for the items in chamber and decomposes
the residual H2O2 after sterilization.

Ⅱ. Product structure

The equipment is composed of the following parts:


1. Square sterilization chamber, including sterilization outer chamber, mesh
electrode, container and heater, etc.
2. Vacuum-pumping system, including vacuum pump, pressure transmitter,
vacuum valve and controller, etc.
3. Hydrogen peroxide injection system, including cassette feeding mechanism,
cassette piercing mechanism, purifier, solenoid valve, etc.
4. Plasma power supply, including power supply and connection cable.
5. Automatic control part, including electric control box, touch screen and other
components.

Ⅲ. Product features
1. Exclusive use of the top rod driven electric lift door, easy to operate, no noise,
improve the airtight sterilization chamber, improve the automation of the
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whole machine. A security system is installed on the door to ensure


equipment and personal safety.
2. The sterilization chamber is made of aluminum alloy material, which has
excellent thermal conductivity and more balanced temperature to ensure that
hydrogen peroxide remains 100% gaseous, so that the sterilization
performance is more stable. The sterilization chamber adopts rectangular
structure, and the effective volume is larger.
3. With hydrogen peroxide purification function, ensure that the hydrogen
peroxide injected into the sterilization room diffuses more evenly, and will not
occupy the surface of items due to moisture, affecting the sterilization effect.
4. Hydrogen peroxide is encapsulated in an independent sealed capsule case,
which is accurate in filling and has a long validity period, safe and reliable, no
leakage hazard, safe and convenient in operation and transportation.
5. Passed multiple authoritative test reports.
Certificate Testing institutions
CE TUV
6. PS-100X/100XP: Each cassete contains 12 capsules, which can run 6 full cycles
or 12 flash cycles. Each capsule stores 5ml hydrogen peroxide.
7. PS-200X/200XP: Each cassete contains 12 capsules, which can run 3 full cycles
or 6 flash cycles. Each capsule stores 4ml hydrogen peroxide.
8. Full automatic loading and puncturing of H2O2 cassete to ensure that workers
do not contact hydrogen peroxide.
9. The size of the equipment is smaller, easy to install; Touch screen and
sterilized basket are more suitable for female nurses.
10. With hydrogen peroxide filter, so that the hydrogen peroxide gas is fully
absorbed and decomposed in the process of evacuation, to ensure that there
is no hydrogen peroxide pollution indoors.
11. Integrated electric constant temperature incubator is optional. The electric
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Cassette Type TD-PS-B002-006.R9/2019.05

temperature incubator is integrated with the equipment, which can realize


the rapid and convenient cultivation of biological indicators after sterilization.
With independent control system, it can operate independently when the
equipment is shut down, saving energy and improving the life of the
equipment. Its culture temperature is constant, special for this equipment,
and can be cultured in multiple groups at the same time, with timing display,
easy to operate.
12. With kick type quick door opening. Only by gently kicking the foot switch of
the equipment, the sealed door can be opened or closed, freeing the hands of
the operator.
13. Module with vacuum drying function (optional). The vacuum drying module
can perfectly combine the plasma sterilizer with the vacuum drying cabinet to
thoroughly dry the lumen instruments and ensure the sterilization quality.
Completely replace the vacuum drying cabinet. After cleaning, the pre-blown
or pre-dried instruments are put into the sterilization room. At a low
temperature of 50~60℃, the boiling point of water decreases with the
decrease of air pressure. After vacuum drying for 10~60min, the moisture
inside the lumen instruments will be thoroughly dried.
14. Real-time monitoring function of plasma power supply. Real-time detection
display plasma power supply and The plasma content in the chamber is also
monitored in real time,record the critical value of the printing stage. The
system will automatically judge the abnormal fault of the power supply, give
an alarm and automatically cut off the output.
15. With STANDARD, FLEXIBLE, RAPID and CASSETTE RELAY sterilization programs,
can meet the requirements of different items, different sterilization time.
RAPID cycle sterilization time can be as short as 26 minutes..
Program Name Sterilization Range Running Time
For sterilization of luminal and non-luminal
STANDARD 55min
instruments
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Cassette Type TD-PS-B002-006.R9/2019.05
FLEXIBLE For 2 PCS of flexible endoscope 45min
For surface sterilization of small quantities of
RAPID 26min
articles
VACUUM DRY
For drying lumen apparatus 15min
(optional)

Lumen Dimension

PS-100X/100XP

Material Inner Diameter Length Loading capacity

Stainless steel lumen ≥1mm ≤500mm 10 pcs


Teflon or
≥1mm ≤2000mm 10 pcs
polyethylene lumen
PS-200X/200XP
Material Inner Diameter Length Loading capacity
Stainless steel lumen ≥0.8mm ≤3000mm 10 pcs
Teflon or ≥1mm ≤1000mm
10 pcs
polyethylene lumen
16. With system automatic detection function, real-time monitoring of the
sterilization process, if there is any abnormality, the system will automatically
alarm, and display the cause of the fault;
17. With the function of humidity detection of sterilized articles, if the articles are
dried unqualified, it will alarm to remind users of the sterilization after the
articles are dried again;
18. With multiple sterilization information viewing function. In the process of
sterilization, the color touch screen can display the sterilization stage,
sterilization time, sterilization pressure, sterilization temperature and other
sterilization information in real time. Thermal printer can automatically print
sterilization records which can be stored for more than 3 years; Computer
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Cassette Type TD-PS-B002-006.R9/2019.05

monitoring system is optional to realize real-time monitoring of sterilization


data and permanent storage of historical operation records.
19. Optional application of traceability system; It can realize the traceability of the
whole work flow, such as the recovery, washing, sterilization and distribution
of instruments.
20. With key components maintenance intelligent reminder function, such as
vacuum pump oil change, which can effectively guarantee the service life of
components; Comprehensive training materials are available to ensure that
operators are skilled in operating the equipment.
21. Optional double door with separation wall construction. Double door
structure, front and back door interlock, with isolation wall, can effectively
realize sterile area isolation, avoid the re-contamination of sterilized
goods,once the program is running, the chamber will be under negative
pressure and the door cannot be opened.
22. The manufacturer can provide: 56%-60% hydrogen peroxide cassete,
chemical indicator card, indicator label, multi-specification non-woven fabric,
multi-specification packaging pouch, multi-specification instrument container,
self-contained biological indicator, vacuum pump oil, long-acting printer paper,
etc..
Ⅳ. Technical Parameter
Model PS-100X/
PS-200X/200XP
Technical parameter PS-100XP
Chamber dimension(LxWxH)mm 750x450x400 1250x450x400
Volume(L) 135 225
Overall dimension(LxWxH)mm 1030x760x1760 1510x760x1760
Weight(Kg) 400 500
STANDARD cycle time (Mins) 55 60
Sterilization Temperature(℃) 50±5
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Cassette Type TD-PS-B002-006.R9/2019.05

Sterilizing agent 56%-60%H2O2


Power supply 380V 50Hz
Total power(KW) 3.8 4.7
Installation ambient temperature 10~40℃
Distance between the operating end and
>1000 >1500
obstacles (mm)
Distance between non-operating end and
>100
obstacle (mm)
Minimum maintenance distance 1 meter on each side

Ⅴ. Auxiliary Device
a) Electric constant temperature incubator
Temperature:56℃ Incubation time:48 hours
b) Biological indicator (self-contained)
Strain: Adipobacter thermophilus Quantity: 1~5×106
c) Chemical indicator card:
Put in the pouch and indicate whether the hydrogen peroxide is evenly diffused.
d) Chemical indication label:
After packaging, attach the chemical indicating label to the transparent side and
non-woven material of the sealing pouch. Chemical indicator band discolors after
exposure to hydrogen peroxide. The function of the label is to encapsulate the
non-woven fabric package, record the relevant information of the package, and
indicate whether the package has been sterilized.
e) Packaging pouch (sealed sterilized articles)
Material: the front layer is polypropylene, the back layer is high-density polyethylene

synthetic transparent paper;

Packaging temperature: 120℃ ~ 125℃ is recommended.

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Cassette Type TD-PS-B002-006.R9/2019.05

Size(100m per roll):width 75mm, 100mm, 150mm, 250mm,300mm


e) Sterilization agent
Name:Hydrogen peroxide(H2O2)
Concentration::56%-60% ;
Specification:12x5ml/capsule(PS-100X/100XP)
12x4ml/capsule (PS-200X/200XP)
Storage: Keep out of light at room temperature
f) Non-woven cloth (used for wrapping instruments such as plates)
Size:500mm×500mm;800mm×800mm;1200mm×1200mm
g)Metal sterilization container
See sample instrument loading basket for details
h)Lumen instrument dryer
Used to dry lumen instruments before packing
The equipment has free installation position, independent control system, LED
temperature display, temperature adjustable range of 40-80℃, can heat compressed
gas in real time, provide dry hot air source, effectively dry lumen instruments and
complex instruments.
Overall Dimension
Order Code Power Supply Power Optional Air Compressor
(LxWxH)mm

DRYING-1 220V50Hz 230W 180x60x380 120L/min

Ⅵ. Scope of Application
1. Material s suitable for sterilization:
Aluminum, copper, acetal resin (polyacetal), and ethylene/vinyl acetate copolymer,
glass, liquid crystal copolymer, polycarbonate, titanium, polyurethane, PVC, stainless
steel, polyether ether ketone, polyethylene, polystyrene sulfone, Ellen dragon, ultem,
polystyrene sulfone, polystyrene, polypropylene, poly (methyl methacrylate, siloxane
elastomer and so on.

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2. Instruments suitable for sterilization:


Stereotaxic device, patients with esophageal dilator, end connection cable,
laryngoscope, piercing sheath, she had cold therapy, surgical power equipment and
batteries, fiber optic cable, defibrillation electrode plates, cranial pressure sensor
cable, endoscopic instrument, laser head, fiber and accessories, eye lens (diagnosis,
enlarge), dyeing machine head, doppler, electric bright equipment , metal instruments,
rigid endoscopes, radiotherapy equipment, ultrasound probe, camera and connector,
prostatectomy/work unit, razor head, etc

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Cassette Type TD-PS-B002-006.R9/2019.05

Ⅶ. Main Component Configuration


No. Component Name Manufacturer Technical description
The chamber and mesh electrode are aluminum alloy, welded on both sides, and the service
1 Chamber SHINVA
life of the chamber can reach more than 10 years.
2 Vacuum pump Chinese Brand Low noise, low exhaust, fast pumping, high stability, low maintenance cost

Siemens S7-1200 system PLC as the main controller, fully realize the control accuracy,
3 Control system SHINVA
standardization, safety, reliability; Touch screen as HMI, easy to operate.

Germany
4 PLC Siemens S7-1200 system has stable, reliable performance and powerful functions.
SIEMENS
5 Color Touch Screen SHINVA Control and display working process parameters, easy to operate
6 Program software SHINVA A variety of working programs, programs modular management.
7 Micro printer Chinese Brand Multi-channel record, record sterilization related parameters, record clear, long service life.
8 Pressure transmitter Germany WIKA Good precision, high reliability, stable output.
9 Pressure transmitter Japan SMC Good precision, high reliability, stable output.
10 Temperature sensor Chinese Brand Good stability, small measurement error.
11 Sterile filter Chinese Brand Ultrafine sterile filter, sterilization rate reaches 100%.

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Cassette Type TD-PS-B002-006.R9/2019.05

12 Plasma power supply SHINVA Frequency 50KHz


13 Solenoid valve Japan, SMC Corrosion resistant material, reliable operation, long life.
Integrated electric The electric temperature incubator is integrated with the equipment and has an
14 thermostatic incubator SHINVA independent control system, which can run independently when the equipment is shut
(Optional) down, and can be cultured in multiple groups at the same time, which is easy to operate.
The vacuum drying module can perfectly combine the sterilizer and the vacuum drying
Vacuum drying module
15 SHINVA cabinet to thoroughly dry the lumen instruments and ensure the quality of sterilization.
(Optional)
Completely replace the vacuum drying cabinet.

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