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 TABLE OF CONTENTS

Chapter Page

1 Tatrodtiction ccc ncn e ee eb renee tenner ete teen teens 1

General Data deueeuesse 2

I Maintenance. ekk 3
Lubricatlon ...................
(トレ に にーー ストー トト ーー トー し(ててーーて てーーーー 5

DI

Headrest and Accessories ........................,........,..... 12

Control End Assembly of Main Shaft ........,,,................. 14
Trendelenburg Handcrank Assembly
Main Shaft Assembly
Trendelenburg Side Assembly ................................... 18
Base Assembly esse seks εεο νεο κώνο rena 20
Kidney Elevator GearBoxandShaft ............................ 2
Pump Assembly ....................
a 24
Cylinder Assembly — Before 2/78 .............................. 26
Recommended Spare Parts List ............................,.... 28

Rev. 4/79
Pe

CHAPTER |
INTRODUCTION

This manual provides information for installation, routine servicing, adjustments,

and repair for the Model 1080 Operating Table Manufactured by American Sterilizer
Company, Erie, Pennsylvania, A complete illustrated parts lidt appears at the end
of the manual,

<Pacioarsen 7 |
Radi ic Top
33-1/4"
fe 20” MattressWidih— 34-1/4"

= © 30" Minimum
Trendelenburg 48" M
Positioning

Head End Elevation Side Elevation

20-14"

Model 1080 Operating Table

 1, Headrest latch 7. Selector lever
2, Body elevator indicator
crank 8. Pedal, pump
3. Trendelenburg 9. FLOOR LOCK
control crank pedal
Trendelenburg 10, Casters

u.&
indicating dial 11. Central elevation
Top positioning eylinder
control crank 12. Lateral tilt
. Right-hand selec- indicator

©
tor lever (SIDE- 13. Pump Cover
FOOT-FLEX-
BACK control)

Figure 1

Before placing the table in service fill oil reservoir with the two quarts of oil in-
cluded in the shipment, Remove the pump cover and pour the oil into the reservoir
directly below the pump, Table can now be elevated by operating foot pedal.

The pump is self priming,

When table is elevated for the first time it should be raised to the extreme height,
the pumping should be continued for several strokes, this will eliminate the air
trapped in the hydraulic pump and assures trouble free operating, If oil is lost or
spilled in shipment - 8.A.E, No. 50 motor oil is satisfactory oil to use. S.A.E. 40
motor oil can be used if 50 is not available, It is not necessary to change this oil
as long as it remains clean and satisfactorily elevates the table.
 CHAPTER H

MAINTENANCE

INSPECTION AND ADJUSTMENT

1, Inspect visually for any missing or loose at- 5. Table Top Positioning. By manipulating the
taching parts that secure the various components positioning controls, (fig. 1) it should be possi-
of the table, Tighten any loose screws or nuts; ble to adjust the table top to any position and
replace any missing parts. articulation within its specified limitations, The
positioning of the right-hand selector lever
should be easy but positive. The action of the
positioning mechanisms should be positive, quiet,
2. Floor Lock, Depress FLOOR LOCK pedal and smooth with no jerkiness,
(9fig.1) to the bottom and release slowly. This
will lock the table to the floor. The locking feet,
in immobilizing the table, should exert enough 6, Hydraulic Leakage, Alter table has once been
pressure to remove most of the weight from the cleaned and ready for operation, there should be
casters, but not enough to raise the casters from no signs of oil leaking from any part of the super-
the floor. If the floor is not flat or level, it may structure or the base.
be necessary to readjust the locking feet, The
proper adjustment is one where each locking foot
7, Telescopic Cylinder Adjustment. The adjust-
is unscrewed one turn beyond the point at which
ment of the elevating cylinders is a precise op-
it contacts solidly with the floor, with the FOOT
pedal in locked position, To mobilize the table eration and should be done bya factory serviceman,
again, depress the FLOOR LOCK pedal and re-
lease quickly. The speed with which the FOOT
pedal is released determines whether or not it The following tools are required ro adjust the telescoping
will be locked or ina released position. cylinders: A táble cylinder adjusting wrench (No. 54145, a
large screwdriver with an end 7/16” wide. a small screw-
driver, a 3/16” Allen wrench, and a 5/32" Alien wrench.

il Level. To check the oil level in the reser-

, first remove the pump cover (1, fig. 6).
Fievate the table to its extreme height and insert
a clean tongue depressor, pencil, or similar in-
sirument, making sure that it touches the bot- CAUTION
tom of the reservoir, The normal fluid level with
the table in this position is 3/4 inch, If it does
not measure 3/4 inch, add sufficient oil to re-
store to this normal level,
Do not loosen any locking screws or ad-
justing screws in the elevating cylinders
except in the order of procedure as di-
4. Table Elevation, Pump the foot pedal to raise rected in these instructions When re-
the table to its maximum height, The table should placing a broken or loose ing adjust-
rise smoothly, rapidly, and quietly, Depress foot ment screw (18, fig. 2), it is important
pedal, Table should lower smoothly and that never more than one screw be re-
quietly to the lowest position, Maximum height is moved at a time, Removing both adjusting
approximately 48 inches including pad, 46 inches screws at the same time releases the
without pad. Minimum height is approximately guide bar (17, fig. 2), and it will drop
30 inches with pad, 28 inches without pad, down to the bottorn of the cylinder.
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 LUBRICATION

1, General. In order to insure the continued sat- 4, Table Sections, Refer to figure 3, Lubricate
isfactory performance of any piece of precision. hinge pins (10 and 28).
built machinery, proper lubrication is necessary.
The Model 1080 Operating Table is no exception
to this rule. AMSCO recommends that, at six- 5. Side Tilt Gearing. Remove cover (50, fig. 3).
month intervals, a mechanic go over the entire Lubricate worm gear (47), sector (37), and bevel
table and lubricate as follows: gear (42) with Lubriplate, and oil the shaft (40) at
the bearing. Replace cover (50),

Coat all worms and gears with Lubriplate (753975). 6. Gearbox and Shaft Assembly, Gearbox is lu-
bricated for life and normally requires no lubri-
cation. Proceed as foliows only if replacement
Lubricate all bearings, shafts, and other moving of parts is necessary, Crankup the kidney bridge
parts with any good grade of medium-weight lub- assembly to make the stop screws (39, fig. 4}
ricating oil, available; remove stop screws and kidney bridge
assembly, Remove the two 10/32 setscrews (9,
fig. 3) holding the right-hand short hinge pins
In order to lubricate some of the parts, a certain (10, fig. 3) between back and seat sections, and
amount of disassembly of the table is required, remove pins. Remove one taper pin (19, fig. 7)
All figure references in the procedures below re- from the universal joint (11, fig. 7) on the left
fer to the figures of this manual, which is a com. side by means of a small pin punch, making sure
plete, illustrated parts list of the Model 1080,
thatyou are driving the small end of the pin. It is
now necessary to remove the left-hand hinge pin,
2. HeadrestSection, Remove headrest from table as was done onthe right-hand side; however, when
and turn upside down as shown infigure 5, Lubri- this hinge pin is removed, the back section wilt
cate moving parts with a drop of oil. drop down and may scar the paint. Precaution
should be taken to hold this or provide suitable
padding. The kidney bridge is now free to be re-
3. Lithotomy Legholder and Clamp Assembly. moved, It can be serviced and replaced. It is im-
Lubricate the wing screw assembly (8, fig. 4) portant to keep all of the component spacers in
and the screw (14, fig. 4) with a slight amount of their proper location, as each table requires dif.
lubricant grease. A very slight amount of lubri- ferent spacing. By removing the two screws (21
cation may also be necessary between the alumi- and 22, fig. 7} in the gearbox, the bearings can
num support (9, fig. 4) and the tube and bushing be unscrewed and the parts can be serviced or
(6, fig. 4). A drop of oil is satisfactory on each greased easily.
of the points of movement of the kidney bridge
crank (13, fig. 7) and the body elevator shaft.
 CHAPTER Wl
PARTS BREAKDOWN

Fig. & Units

Index Part Per
No. No, Description Assy

2- 25350-091 Pedestal Assembly ... < << < < +4% 444640
ee a 1
-1 41209-052 Cylinder, Center .. i
-2 22876-091 Pin, Stop ..... 1
-3 39538-091 Key ....... 1
-4 22871-061 Screw, Adjusting 2
-5 23431-041 Screw, Socket Hd., No. 8-32x3/8ineh........... 2
-6 NLA. tCylinder, Intermediate . .....,,.,....,..,,.., i
-7 22872-091 | Pin,Stop ee ee ee es 2
-8 22873-091 Sleeve + 2
-9 23420-091 Screw, Stop . . 1
-10 22436-091 Plug, Nylon 1
-11 4772-045 Screw, Set, 14-20 x 1/4 inch , ..,..,,....,.., 1
-12 22878-057 Ring, Small..... <. ee o 1
-13 27746-045 Screw, Stripper ,.,..,,,,,.,,4,4,4 444441... 8 |
-14 3517-091 Washer, Lock, 1/2 .,,.,..,...,,.:..,,.. 2 |
-15 22867-091 Screw, Stop.. <. < < 4 ee es 2
-16 N.L.A. iCylinder, Large ......,...,...,....,.,.., 1
-17 39539-091 Bar, Guide . ων κ ον κ κ κε ο κ κ κε κ κ εν κ εδ εν 8
-18 39540-061 Screw, AGUSTINB +... .... . +... . +... . . .. 2... . 16
-19 39541-061 Screw, Cap, 1:4-20 "Unmbrake" ....... o... ..... 16
-20 16849-091 Cylinder, Rubber ων νε κκ εκ κ κα κ κ κε κ ες αν 3
-21 22877-057 Ring, Багое. a eee тоне 1
-22 N.LA. *Pedestal ........ 0.000 1
-28 R6400-140 | *Grease, Lubriplate N630-AA (Not Shown) , < © + + + 4444 + As Req.
?These items are no longer available. Contact AMSCO-Erie for substitutes.

*Apply Lubriplate N630-AA to all verticle grooves of the large and intermediate cylinders and to all
bars, holes and screws.

Rev. 10/81
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