Full-Line-MonitorTech(2014)
Full-Line-MonitorTech(2014)
TECHNOLOGIES LLC
at eve ry leve l!
Solids Flow
Moisture Measurement
Bin Aeration
Continuous Level Point Level Particle Emission
Providing more than just a product... t Fast access to a worldwide network of sales and
technical personnel
We are dedicated to providing practical solutions t Expert advice based on 55 years of experience in
backed by a customer service approach that empha- powder and bulk solids
sizes the “personal connection” to you, our customer.
t Exceptional product literature and award winning
We are committed to listen to your feedback with the
tools to simplify product selection
t
goal of delivering a matchless combination of product
2-Year Warranty on most items
t
quality, ease of purchase, low total cost and effective
Full-featured website and blog packed full with
V i s it w ww. m o n it o rt e ch. co m
pursues “best business practices”
B U L L E T I N 112
Continuous Level Point Level
Easy
Wireless
Bluetooth®
Set-Up
FEATURES t Real-Time Continuous Output t Sensor Performance Unaffected by t Self–Validating “TRUE” Fail-Safe Design
t Focused / Directed Energy Field Material Composition...Works in Tough with Microcontroller-Based Reliability
t TDR Technology Unaffected by
and Dusty Conditions t Patented Magnetic Sensing Technology
t Intuitive, wireless set-up / configuration t Maximized Sensor Life via Motor
Dust, Bulk Density and Temperature using a free app on an® Android -based
TM
t PC Based Server / Client Software (SiloTrack ) t High Temperature Unit (Top Mount)
t Local Indication (HMI )
TM
High Temperatures or High Vibration
2 with Multi-user Access via LAN or Internet t Pipe Extension Models
t WirelessEZ Communication Interface
t 0o, 5o or 10o Freeze-Resistant
t PC Based Server / Client Software l 144” (365cm) Maximum Length
(SiloTrackTM) with Multi-user Access t Field Adjustable Cable Extension
via LAN or Internet Mounting Flange l 78” (2m) Maximum Length
t WirelessEZ Communication Interface t Auxiliary Output Enclosure (AOE)
with Relay and/or Analog Outputs
PRACTICAL t Use when instantaneous level t Use when target material characteristics t Use “true” fail-safe product if
APPLICATIONS
measurement is required. may change thereby eliminating need for undetected sensor failure could result
t Focused / directed energy will re-calibration. in catastrophic process problem.
prevent undesired detection of t Reliable inventory management system. t LED provides means for personnel to view
obstructions within the vessel. t Great economical choice when accurate sensor status without visiting control room.
t Perfectly suited for a variety of t Capable3 of sensing materials as light as
liquid level measurements. yet infrequent measurements are required.
5 lbs/ft (80kg/m3).
Practical Tip Practical Tip Practical Tip
Flexar’s capability to penetrate dust clouds SiloPatrol provides reliable long-range SafePoint’s independent “sense” and “fault” outputs
makes it suitable for applications using pneumat- measurement of materials with low dielectric can be wired in series to simplify wiring while still
ic conveying such as flour, cement and flyash. constants such as plastics. providing “true” fail-safe performance.
BASIC Power: 100-240 VAC; 24 VAC/DC Power: 115 VAC; 230 VAC +15% Power: 115 VAC; 230 VAC; 24 VAC/DC
SPECIFICATIONS
Ambient Temp: -5˚ to +120˚F (-20˚ to +50˚C) Ambient Temp: Ambient Temp: -40˚ to +150˚F (-40˚ to +65˚C)
Int. Bin Temp: SMU: -40˚ to +150˚F (-40˚ to 65˚C); Int. Bin Temp: to 250˚F (121˚C)
Ordinary Locations -20˚ to +300˚F (-30 to +150˚C); HMI2/AOE: -4˚ to +131˚F (-20˚ to 55˚C) With Hi-Temp Unit:
Hazardous Loc. -20˚ to +392˚F (-30˚ to +200˚C) Int. Bin Temp: Up to 300˚F (149˚C) 250-500˚F (121-260˚C) without air-cooling
Output: RS-485; Analog 4-20mA SMU Output: 500-750˚F (260-400˚C) with air-cooling [0.5 psig / 2.14 CFM]
Mounting: 1-1/2” NPT, 1-1/2” BSP, ANSI or Smart: RS-485 half-duplex, isolated Sense Output: SPDT, 5A @ 250 VAC/30 VDC
DIN Flanges Analog: 4-20 mA, isolated Fault Output: SPDT, 5A @ 250 VAC/30 VDC
Pressure: 580 PSI (40 bar) Pulse: 1 pulse per 1/10’ or dm, isolated Mounting: 1-1/4" NPT or 1-1/2” BSPT
AVAILABLE t Product Bulletins - 353P, 393P (SiloTrack ), t Product Bulletins - 343P, 393P (SiloTrack ), t Product Bulletin - 253
TM TM
DOCUMENTS
393Q (HMI2), 393S (WirelessEZ) 393Q (HMI2), 393R (AOE), 393S (WirelessEZ) t Installation & Operation Manual - 254
t Installation2 & Operation Manuals - 354A, t Installation & Operation Manuals2 - 344A,
344B (HMI ), 344H (WirelessEZ), 344N (Modbus Map), 344B (HMI ), 344F (AOE),
344J (SiloTrack )
TM
344H (WirelessEZ), 344J (SiloTrackTM)
Point Level
t Basic Electro-Mechanical Operation t Maximized Reliability via Smart t Economical Design t Compact Potted Packaging
t Maximized Sensor Life via Motor Sensing Algorithms Including “Self- t Potentiometer-Adjusted t Versatile Application Sensing
Shut-Off Feature Validating” Fail-Safe Protection Calibration / Sensitivity and Delay t Electronic Solid State Outputs
t DC Powered Models Use Longer Life t Simple, Convenient Push-Button t Driven Shield Technology t AC Model (PAC-30U) in 2-Wire
AC Motor Calibration and Test Overcomes Material Build-up Series Configuration
t Economical and Versatile t Driven Shield Technology t DC Models (PDC-30) in 3-Wire
t Enclosure Provides Ample Wiring
t Externally Viewable LED Sensor
Access and a Twist ON/OFF Cover
Overcomes Material Build-up Sinking / Sourcing Configurations
t Externally Viewable LED Sensor
Status Indicator (Ordinary Loc. Unit)
t Field Selectable Normally Open or
t Superior 0.5pF Sensitivity
Practical Tip Status Indicator (Ordinary Loc. Unit)
t Universal Power Supply t Temperature Compensation
Normally Closed
t Economical
applications where a fragile plastic enclosure is t Superior 0.5pF Sensitivity
Rugged, aluminum enclosure is superior in
t Enhanced Temp. Compensation
t LED Status Indicator
vulnerable to harsh installation conditions. t Adjustable Calibration
t Hazardous Location Approvals for t Hazardous Location Approvals t Hazardous Location Approvals t Mounting Well Converts 30mm to
Gases and Dust (Model KAX) for Gases and Dust for Gases and Dust 1/4” NPT, Delrin®
t Variety of Paddle Designs for t Remote Calibration Module t Split Architecture Model for High t PDC-30 DC Models: 10-40 VDC
Material Detection and Sensor t Split Architecture Model for High Temperatures or High Vibration l NPN (Current Sinking) Output
Longevity Temperatures or High Vibration t Variety of Probe Variations for l PNP (Current Sourcing) Output
t Variety of Probe Variations for t PAC-30U AC Model: 20-265 VAC
t High Temperature Unit (Top Mount) Chemical Compatibility, Food
t Pipe Extension Models
Chemical Compatibility, Food Grade, Abrasion Resistance Practical Tip
Proximity Switch is ideal when
Grade, Abrasion Resistance
Practical Tip
l 144” (365cm) Maximum Length
t Field Adjustable Cable Extension mounting space is limited.
Potted electronics protects circuitry in
high vibration applications.
l 78” (2m) Maximum Length Use RF capacitance sensors where a residual material build-up on
t Up To 3 SPDT Outputs probe would otherwise indicate a false material level indication.
t Excellent when facility personnel t Smart sensing maximizes t Perfect for tight budgets where t Use for sensing materials that are
are expected to perform in-field reliability with material excellent performance is still solid, liquid, conductive, non-
troubleshooting and maintenance having low dielectrics and required but without the conductive, in direct contact or
with virtually no prior training. applications with wide advanced features that drive-up non-contact, slow moving or in
t Low-cost and long-life can be temperature swings. cost. part counting mode.
achieved by specifying a DC t LED provides means for t LED provides means for t A good choice when the output
powered model. A voltage personnel to view sensor status personnel to view sensor status is required to be electronic,
converting circuit permits use of a without visiting control room. without visiting control room. bounceless, long-life, and easily
reliable AC motor. t Excellent performance in solids t Excellent performance in solids interfaced to other electronic
t Capable of sensing materials as over 15 lbs/ft3 (240kg/m3). over 15 lbs/ft3 (240kg/m3). equipment.
light as 5 lbs/ft3 (80kg/m3).
Power: 115 VAC; 230 VAC; 24 VAC; Power: Universal 48-240 VAC, Power: 115 VAC; 230 VAC; 24 VDC Power: PAC-30U: 20-265 VAC;
48 VAC; 12/24 VDC 24-48 VDC Ambient Temp: -40˚ to +150˚F (-40˚ to +65˚C) PDC-30: 10-40 VDC
Ambient Temp: -40˚ to +200˚F (-40˚ to +93˚C) Ambient Temp: -40˚ to +150˚F (-40˚ to +65˚C) Int. Bin Temp: Alum mount: to +176˚F Ambient Temp: -13˚ to +176˚F
Int. Bin Temp: to 300˚F (150˚C) Int. Bin Temp: Alum mount: to +176˚F (80˚C); SS mount: to 400˚F (204˚C); (-25˚ to 80˚C)
With Hi-Temp Unit: (80˚C); SS mount: to 400˚F (204˚C); Split architecture probe: to 450˚F (232˚C)
300-500˚F (150-260˚C) without air-cooling Output: PAC-30U: N.O./N.C. field
Split architecture probe: to 450˚F (232˚C) Output Relay: SPDT, 5A @ 250 VAC or selectable; PDC-30: NPN or PNP
500-750˚F(260-400˚C) with air-cooling[0.5 psig / 2.14 CFM] Output Relay: DPDT, 5A @ 250 VAC or 30 VDC
Output: Up to (3) SPDT, 15A @ 250 VAC 30 VDC Mounting: 1-1/4” NPT or 1-1/2” BSPT Mounting: 30mm thread
Mounting: 1-1/4" NPT or 1-1/2” BSPT Mounting: 1-1/4” NPT or 1-1/2” BSPT alum, Optional 3/4” NPT 316SS Load Current: PAC-30U: 10-500mA;
Pressure: 30 PSI (2 bar) max PDC-30: 0-200mA
alum, Optional 3/4” NPT 316SS Pressure: 50-150 PSI (3.5 - 40 bar)
KAX - UL & CSA: Class I & II; CE Mark;
CSAUS/C: Class I & II; CE Mark
Approvals: KA - UL & CSA: Ordinary Loc.; CE Mark Approvals: UL & CSA: Ordinary
ATEX: II 1/2 D c T 100˚C, ExtD A20/A21 T 100˚C,
Pressure: 50-150 PSI (3.5 - 40 bar) Approvals: CSAUS/C: Ordinary Locations;
t Product Bulletin - 213 t Product Bulletin - 413 t Product Bulletin - 413 t Product Bulletin - 453
t Installation & Operation Manual - 214 t Installation & Operation Manual - 434 t Installation & Operation Manual - 464 t Installation & Operation Manual - 454
Point Level
t Unaffected by Changes in t Economical Design t Basic Pressure-Sensing Operation t Basic Angular-Sensing Operation
Environment and Materials t Unaffected by Changes in t Electrically-Passive Sensing Method t Electrically-Passive,
t Exceptional Sensitivity with Environment and Materials t Reliable, Durable, and Low Mercury-Free Sensing Method
No Calibration Required t Good Sensitivity with t Durable, Low Maintenance and
Maintenance Operation
t Diamond Shape Single- No Calibration Required
t Single-Probe Design t Low-Profile, Non-Intrusive Low-Cost Performance
t No Calibration Required...Output
Probe Design
t Universal Power Supply t Universal Power Supply Mounting
t Fail-Safe on Power Failure t Fail-Safe on Power Failure t Adjustable Sensitivity Switch Closes When Tilted
t Variable Time Delay t Local Status Indicating Light t Over-Pressure Protection
t Easily Adjustable Sensing Point
Approximately 17˚
t Twist On/Off Cover
by Repositioning Hanging Height
t Probe Extensions Available t Hazardous Location Approvals t Hazardous Location Approvals t Ball Type Actuators available to
lCable Extensions for Dust for Dust limit material contact with tilt
lPipe Extension t Probe Extensions Available t Ultra-Sensitive Switch Option switch enclosure (TC-3 only)
t Split Architecture Model for High l Cable Extensions t Choice of Neoprene , Teflon ,
Practical Tip
® ®
t Ideal choice when material t Economical vibratory solution t Excellent when facility personnel t Basic operation and minimal
t Ideal choice when material parts create a low-cost and
easily maintained solution.
properties or environmental are expected to perform in-field
conditions are variable properties or environmental troubleshooting and maintenance
t Excellent sensitivity for materials conditions are variable with virtually no prior training. t Provides environmentally-safe,
down to 1.25 lbs/ft3 (20 kg/m3) t Good sensitivity for materials t Provides “green” operation with “green” operation with
t Tip sensitive probe eliminates down to 3.12 lbs/ft3 (50 kg/m3) no power consumption no power consumption
false signals caused by product t Tip sensitive probe eliminates t Low-profile eliminates need for t TC-3: 15 - 60 lb/ft (240-960 kg/m )
3 3
Power: Universal 20-250 VAC, Power: Int. Bin Temp: Operating Temp:
20-250 VDC Ordinary Loc. Unit: 20-255 VAC/DC Neoprene: -40˚ to +180˚F (-40˚ to 82˚C) TC-3: -40˚ to +175˚F (-40˚ to 80˚C)
Ambient Temp: -22˚ to +140˚F Haz. Loc. Unit: Teflon®: -40˚ to +250˚F (-40˚ to 121˚C) TC-1: -40˚ to +250˚F (-40˚ to 121˚C)
(-30˚ to 60˚C) 85-265VAC, 120-375 VDC; 321SS: -40˚ to +250˚F (-40˚ to 121˚C) Output:
Int. Bin Temp: Std Models: to 176˚F 16-40 VAC, 19-55 VDC Output: SPDT, 15A @ 250 VAC TC-3: SPDT, 10A @ 250 VAC
Ambient Temp: -22˚ to +122˚F (-30˚ to 50˚C) Mounting: Flange with 7.5" TC-1: SPDT, 15A @ 250 VAC
(80˚C); Hi-Temp, Remote Electronics Int. Bin Temp: -22˚ to +230˚F (-30˚ to 110˚C)
Probe: to 302˚F (150˚C) (190.5mm) bolt circle Mounting:
Output Relay: SPDT, 8A @ 250 VAC
Output Relay: SPDT, 5A @ 250 VAC Mounting: 1-1/2" NPT or 1-1/2” BSP Pressure: Atmospheric only TC-3: suspend by chain, 3/4”
Approvals: UL & CSA: Ordinary Loc.;
UL & CSA: Class II; CE Mark
Mounting: 1-1/2" NPT, 304ss Pressure: 363 PSI (25 bar) (19mm) ID eyebolt
Pressure: 150 PSI (10.4 bar) Approvals: ATEX: II 1/2 D; CE Mark TC-1: suspend by chain, 1-3/32”
Approvals: Ordinary Locations; CE Mark Enclosure Protection: NEMA 6; IP67 Enclosure Protection: NEMA 4; IP56 (27.7mm) ID eyebolt
Enclosure Protection: NEMA 4; IP65 Approvals: Ordinary Locations; CE Mark
Enclosure Protection: NEMA 4; IP56
t Product Bulletin - 523 t Product Bulletin - 533 t Product Bulletin - 623 t Product Bulletin - 633
t Installation & Operation Manual - 524 t Installation & Operation Manuals - t Installation & Operation Manual - 624 t Installation & Operation Manual - 634
534B (O/L), 534C (H/L)
Solids Flow Detection Mass Flow Measurement Moisture Measurement
SFD-2
Sensor
Sensor Desktop
Controller
FEATURES t Non-Contact Flow Detection t Continuous In-Line Mass Flow Measuring t Continuous In-Line Moisture
t Non-Intrusive Flush Mounting Without the Use of Weight Scales Measurement System Provides
t Excellent Sensitivity t Measure Flow of Quantities in Pneumatic Real-Time Data
t Ensure Product Quality Through
t Externally Viewable LED Sensor Conveying & Free-Falling Processes
Status Indicator (SFD-2) t Microwave Doppler Effect Technology Moisture Control...Provide Optimal
t Sturdy, Non-Intrusive Design
Moisture Content for Finished Product
t Maintenance Free - No Moving Parts t High Frequency Field Technology
t Relay Output (SFD-2) or
Minimizes Maintenance t Measures Moisture Inside the Material
t Compact Size for Easy Installation Into
t Compact Size; Easy Installation and
Analog Output (SFI) Core...Not Just the Surface
Existing Processes
t Hazardous Location Approvals for t Fast Measuring & Adjustable Sensitivity
t Integrated Temperature Compensation
Calibration
Dust (Sensors Only) t Polyamide 6.6 Sensor Process Face
OPTIONS t Electrical Enclosure for SFD-2 t Choose from Ultra Version with a Controller t Choose from Ultra Version with a Controller
PS/Conditioning Board for Local Interface & Data Logging or
PRO Version with DIN Transmitter
for Local Interface & Data Logging or
t Saddle Clamp and Gasket PRO Version with DIN Transmitter
t 1 1/2” Mounting Adapters t 115 VAC / 24 VAC/DC -or- 230 VAC /
t Standard or High Temperature Styles
t Tri-Clamp Adapters t 304 SS or 316 SS Sensor Housing
24 VAC/DC
t 1 1/4” NPT Lock Nut t Polyacetal or Ceramic Process Surface
Construction t Variety of Sled Plates
Practical Tip Practical Tip Practical Tip
SFI provides an analog output indicating a QuantiMass is ideal for monitoring
material flow rates to verify blending HumiCore is ideal for automating the drying
“general indication” of flow consistency. or moisturizing processes to minimize energy
It is not intended to measure flowrate. mixture ratios.
costs and maximize profit.
PRACTICAL t Use in flow applications where the t Monitor for variable flow quantities due t Installation locations include:
APPLICATIONS non-contact attributes of microwave to disturbances like different densities. conveyor belts, screw conveyors,
technology can eliminate challenges t Measure for proper mixing of additives. silos, funnels, etc.
associated with temperature, light, t Non-contact, in-line mass flow t Suitable for grain, feed, seed, cereal,
acoustics and pressure. measurement system for most bulk flour, sugar, coal, sand, wood
t Non-intrusive mounting will allow solids and many dusts (Ex. coal dust, shavings, dried food, fertilizer,
natural flow of material, and will saw dust). tobacco, powder, pigments, plastic
eliminate any risk of material being t Suitable for powders, dust, pellets, and granules, sand, cement & more.
damaged by striking a sensing probe. granular up to 0.75 inch (2cm). t Limit dusty areas by monitoring &
t Senses Flow / No Flow conditions controlling material moisture levels to
in gravity chutes and pneumatic lines reduce cleaning and/or filtering costs.
AVAILABLE t Product Bulletin - 813 t Product Bulletins - 753P (Pro), 753R (Ultra) t Product Bulletins - 843P (Pro), 843R (Ultra)
DOCUMENTS t Installation & Operation Manuals - t Installation & Operation Manual - 754 t Installation & Operation Manual - 844
824 (SFD), 834 (SFI)
Particle Emission Bin Aeration
Scan QR-Code with
a smartphone to visit
Monitor’s website -
www.monitortech.com
Practical solutions...
at every level!
Dear Customer,
On behalf of our world-wide net-
work of dedicated employees, sales
representatives and distributors, I
AIR PAD / EVASSER welcome you to Monitor Technologies.
At Monitor, we strive to provide you
DustAlarm®
TRIBOELECTRIC BIN AERATION with practical solutions at every level,
whether it is a product or service.
We believe that a practical solution in
t Economical Sensing Alternative to t Aeration Alternative to Vibration
today’s market is not just a plain,
basic, mundane idea, but rather, a
Opacity Detection t Quiet, Inexpensive, Non-Electrical
t Exceptional and Reliable Sensitivity creative innovation wrapped in
Aeration Solution
common sense, delivering the “exact”
via Proven Triboelectric Technology t Simple Designs Facilitate
t Relay Output with Sensitivity value that you require.
Trouble-Free Operation
t Evasser Provides An Air
ß Are features and functions your focus?
Adjustment, Signal Smoothing and
Flow That Tends to Sweep the
We offer a variety of practical solutions
Time Delay Functions Vessel Wall
t Quick-Disconnect Connector t Air Pad Comes in the Industry- from the very simple-to-operate to
Standard Low-Profile Footprint others that have complex functions
designed for specific needs.
t Custom Probe Length Over 12” t Multiple Configurations Available ß Is cost-of-ownership your focus?
t Boot Options for Evasser: We offer a variety of practical solutions
in a wide range of prices.
(305mm) up to 36” (914mm)
t Split Architecture Configuration for l
White, Food Grade
l
Black, General Purpose ß Is technical support your focus?
Our world-wide team is motivated and
High Temperatures or High Vibration
t Rectangular Air Pads:
l Cotton or Fiberglass Diffuser
equipped to support you. If you prefer
Practical Tip Practical Tip independent study, we have a large
number of resources on our website
and blog.
DustAlarm is ideal for detecting early failure of a Aerators can be used to fluidize material in
filter within a baghouse before a catastrophic place of a mechanical vibrator which can
t Provides monitoring of dust levels t Air-based solutions eliminate potential at every level of interaction whether it
where it is critical to safety, maintenance, damage to surrounding equipment is a personal visit, email or simply your
equipment operation, plant efficiency, (such as level controls) that could be
experience browsing our website.
If you have not yet had the opportunity
environment, etc. inflicted by pneumatic or electric
to experience “Monitor”, contact us
t Ideal for exhaust ducts on dust vibrators.
t Aerators can reduce installation and
today and let us put our solutions to
collectors, baghouses and cyclones.
t Use triboelectric technology as a cost-
work for you!
maintenance expense associated
effective alternative to opacity monitoring. with mechanical vibration systems.
t Exceptional sensitivity is capable of t Solve problems such as arching,
detecting minute amounts of material bridging, and rat-holing which All the best,
(less than what is visible by the human eye). reduce discharge flow.
Craig Russell
Craig Russell
Power: 105-130 VAC; 210-260 VAC; Int. Bin Temp:
Air Pads:
President, Monitor Technologies LLC
10-32 VDC
Ambient Temp: -20˚ to +150˚F (-30˚ to 65˚C) to +180˚F (82˚C) w/external mounting kit;
Process Temp: Up to +450˚F (235˚C) with to +650˚F (343˚C) w/internal mounting kit
split architecture probe with fiberglass diffuser
Output Relay: 2 SPDT; 5A @ 250 VAC or Evasser:
30 VDC Neoprene Boot: to +175˚F (80˚C);
TECHNOLOGIES LLC
Mounting: Quick Disconnect, 1” Trade Size Bronze Insert: to +900˚F (480˚C)
Pressure: 30 PSI (2 bar) maximum Pressure Range: Typically 3-5 PSI