Unit-V Ppe Notes
Unit-V Ppe Notes
9.1. Introduction. 9.2. Terms and definitions. 9.3. Principles of power plant design. 9.4. Location of power plant. 9.5. Layout
of power plant building. 9.6. Cost analysis. 9.7. Selection of type of generation. 9.8. Selection of power plant equipment—
Selection of boilers—Selection of prime movers—Selection of size and number of generating units. 9.9. Economics in plant selection.
9.10. Factors affecting economics of generation and distribution of power. 9.11. How to reduce power generation cost ?
9.12. Power plant—useful life. 9.13. Economics of hydro-electric power plants. 9.14. Economics of combined hydro and
steam power plants. 9.15. Performance and operating characteristics of power plants. 9.16. Economic load sharing. 9.17.
Tariff for electrical energy—Introduction—Objectives and requirements of tariff—General tariff form—Worked Examples—Highlights—
Theoretical Questions— Unsolved Examples—Competitive Examinations Questions.
442
ECONOMICS OF POWER GENERATION 443
(ii) To cool the exhaust steam. This cooling process 9. Each wall should receive a symmetrical treatment
is done in case of diesel engines too. For bigger power in window openings etc.
stations the quantity of this cooling water is tremendous 10. The principal materials used for building the
and requires some natural source of water such as lake, power plant building are brick, stone, hollow tiles, concrete
river or even sea. Cooling towers could be used economically and steel.
as the same cooling water could be used again and again. 11. In case of a steam power plant, there are distinct
Only a part of make up water for cooling will then be parts of the building viz., boiler room, turbine room and
required. For small plants spray pounds could sometimes electrical bays. Head room required in the boiler room
be used. It is economical to limit the rise in cooling-water should be greater than in the others. Ventilation in boiler
temperature to a small value (between 6ºC and 12°C), and room presents greater difficulty because of heat liberated
to gain in cycle efficiency at the expense of increased cooling from the boiler surfaces. The turbine room is actually the
water pumping requirement. show room of the plant. Mezzanine flooring should be used
4. Type of soil available and land cost. While in the power plant. The chimney height should be sufficient
selecting a site for a power plant it is important to know so as to release the flue gases sufficiently high so that the
about the character of the soil. If the soil is loose having atmosphere is not polluted and the nearby buildings are
low bearing power the pile foundations have to be used. not affected.
Boring should be made at most of the projected site to have 12. The foundation of a power plant is one of the
an idea of the character of the various strata as well as of most important considerations. For this the bearing
the bearing power of the soil. The best location is that for capacity of the sub-soil, selection of a working factor of
which costly and special foundation is not required. safety and proportioning the wall footings to economical
In case of power plants being situated near construction should be well thought of and tested. The pile
metropolitan load centres, the land there will be very costly foundations may have to be used where the soils have low
as compared to the land at a distance from the city. bearing values.
13. In any power plant machine foundation plays
9.5. LAYOUT OF POWER PLANT an important part. The machine foundation should be able
BUILDING to distribute the weight of the machine, bed plate and its
own weight over a safe subsoil area. It must also provide
The following points should be taken care of while deciding sufficient mass to absorb machine vibrations.
about power plant building and its layout :
14. Sufficient room for storage of fuel should be
1. The power plant structure should be simple and provided indoor as well as outdoor so as to ensure against
rugged with pleasing appearance. any prolonged breakdown.
2. Costly materials and ornamental work should be
avoided. 9.6. COST ANALYSIS
3. The power plant interior should be clean, airy
and attractive. The cost of a power system depends upon whether :
4. The exterior of the building should be impressive (i) an entirely new power system has to be set up,
and attractive. or
5. Generally the building should be single storeyed. (ii) an existing system has to be replaced, or
6. The layout of the power plant should first be made (iii) an extension has to be provided to the existing
on paper, the necessary equipment well arranged and then system. The cost interalia includes :
design the covering structure. In all layout, allowances 1. Capital Cost or Fixed Cost. It includes the
must be made for sufficient clearances and for walkways. following :
Good clearance should be allowed around generators, (i) Initial cost (ii) Interest
boilers, heaters, condensers etc. Walkway clearances (iii) Depreciation cost (iv) Taxes
around hot objects and rapidly moving machinery should
(v) Insurance.
be wider than those just necessary to allow passage. Also
the galleries in the neighbourhood of high tension bus bars 2. Operational Cost. It includes the following :
should be sufficient as the space will permit. (i) Fuel cost (ii) Operating labour cost
7. Provision for future extension of the building (iii) Maintenance cost (iv) Supplies
should be made. (v) Supervision (vi) Operating taxes.
8. The height of the building should be sufficient so The above mentioned costs are discussed as follows :
that overhead cranes could operate well and the
(a) Initial cost
overhauling of the turbines etc. is no problem. Sufficient
room should be provided to lift the massive parts of the Some of the several factors on which cost of a
machines. generating station or a power plant depends are :
446 POWER PLANT ENGINEERING
(i) Location of the plant. useful life is spent. The actual life span of the plant has,
(ii) Time of construction. therefore, to be taken as shorter than what would be
(iii) Size of units. normally expected out of it.
(iv) Number of main generating units. The following methods are used to calculate the
depreciation cost :
(v) The type of structure to be used.
(i) Straight line method
The initial cost of a power station includes the
following : (ii) Percentage method
1. Land cost (iii) Sinking fund method
2. Building cost (iv) Unit method.
3. Equipment cost (i) Straight line method. It is the simplest and
commonly used method. The life of the equipment or the
4. Installation cost
enterprise is first assessed as also the residual or salvage
5. Overhead charges which will include the value of the same after the estimated life span. This salvage
transportation cost, stores and storekeeping charges, value is deducted from the initial capital cost and the
interest during construction etc. balance is divided by the life as assessed in years. Thus,
— To reduce the cost of building, it is desirable to the annual value of decrease in cost of equipment is found
eliminate the superstructure over the boiler and is set aside as depreciation annually from the income.
house and as far as possible on turbine house Thus, the rate of depreciation is uniform throughout the
also. life of the equipment. By the time the equipment has lived
— The cost on equipment can be reduced by out its useful life, an amount equivalent to its net cost is
adopting unit system where one boiler is used accumulated which can be utilised for replacement of the
for one turbogenerator. Also by simplifying the plant.
piping system and elimination of duplicate (ii) Percentage method. In this method the
system such as steam headers and boiler feed deterioration in value of equipment from year to year is
headers. The cost can be further reduced by taken into account and the amount of depreciation
eliminating duplicate or stand-by auxiliaries. calculated upon actual residual value for each year. It thus,
— When the power plant is not situated in the reduces for successive years.
proximity to the load served, the cost of a (iii) Sinking fund method. This method is based
primary distribution system will be a part of on the conception that the annual uniform deduction from
the initial investment. income for depreciation will accumulate to the capital value
(b) Interest of the plant at the end of life of the plant or equipment. In
this method, the amount set aside per year consists of
All enterprises need investment of money and this
annual instalments and the interest earned on all the
money may be obtained as loan, through bonds and shares
instalments.
or from owners of personal funds. Interest is the difference
between money borrowed and money returned. It may be Let, A = Amount set aside at the end of each
charged at a simple rate expressed as percentage per year for n years,
annum or may be compounded, in which case the interest n = Life of plant in years,
is reinvested and adds to the principal, thereby earning S = Salvage value at the end of plant life,
more interest in subsequent years. Even if the owner i = Annual rate of compound interest on
invests his own capital the charge of interest is necessary the invested capital, and
to cover the income that he would have derived from it P = Initial investment to install the plant.
through an alternative investment or fixed deposit with a
Then, amount set aside at the end of first year = A
bank. Amortization in the periodic repayment of the
principal as a uniform annual expense. Amount at the end of second year
= A + interest on A = A + Ai = A(1 + i)
(c) Depreciation
Amount at the end of third year
Depreciation accounts for the deterioration of the
= A(1 + i) + interest on A(1 + i)
equipment and decrease in its value due to corrosion,
weathering and wear and tear with use. It also covers the = A(1 + i) + A(1 + i)i
decrease in value of equipment due to obsolescence. With = A(1 + i)2
rapid improvements in design and construction of plants, Amount at the end of nth year = A(1 + i)n–1
obsolescence factor is of enormous importance. Availability Total amount accumulated in n years (say x)
of better models with lesser overall cost of generation makes = Sum of the amounts accumulated in n
it imperative to replace the old equipment earlier than its years
ECONOMICS OF POWER GENERATION 447
i.e., x = A + A(1 + i) + A(1 + i)2 + ...... + A(1 + i)n–1 (iii) Efficiency of the plant.
= A [1 + (1 + i) + (1 + i)2 + ...... + (1 + i)n–1] Labour cost. For plant operation labour cost is
...(i) another item of operating cost. Maximum labour is needed
Multiplying the above equation by (1 + i), we get in a thermal power plant using coal as a fuel. A hydraulic
x(1 + i) = A [(1 + i) + (1 + i)2 + (1 + i)3 + ...... power plant or a diesel power plant of equal capacity require
+ (1 + i)n] ...(ii) a lesser number of persons. In case of automatic power
Subtracting equation (i) from (ii), we get station the cost of labour is reduced to a great extent.
x.i = [(1 + i)n – 1] A However labour cost cannot be completely eliminated even
x=
LM (1 i) n
1 OP A with fully automatic station as they will still require some
manpower for periodic inspection etc.
MN i PQ Cost of maintenance and repairs. In order to
where x = (P – S) avoid plant breakdowns maintenance is necessary.
LM (1 i) n
1 OP A Maintenance includes periodic cleaning, greasing,
P–S=
MN i PQ ...(9.6) adjustments and overhauling of equipment. The material
used for maintenance is also charged under this head.
or A= M
L i OP (P – S) ...(9.7)
Sometimes an arbitrary percentage is assumed as
maintenance cost. A good plan of maintenance would keep
N (1 i) n
1Q the sets in dependable condition and avoid the necessity of
(iv) Unit method. In this method some factor is too many stand-by plants.
taken as a standard one and depreciation is measured by Repairs are necessitated when the plant breaks
that standard. In place of years an equipment will last, down or stops due to faults developing in the mechanism.
the number of hours that an equipment will last is The repairs may be minor, major or periodic overhauls and
calculated. This total number of hours is then divided by
are charged to the depreciation fund of the equipment. This
the capital value of the equipment. This constant is then
item of cost is higher for thermal plants than for hydro-
multiplied by the number of actual working hours each
year to get the value of depreciation for that year. In place plants due to complex nature of principal equipment and
of number of hours, the number of units of production is auxiliaries in the former.
taken as the measuring standard. Cost of stores (other than fuel). The items of
consumable stores other than fuel include such articles as
(d) Operational cost lubricating oil and greases, cotton waste, small tools,
The elements that make up the operating chemicals, paints and such other things. The incidence of
expenditure of a power plant include the following costs : this cost is also higher in thermal stations than in hydro-
(i) Cost of fuels. electric power stations.
(ii) Labour cost. Supervision. In this head the salary of supervising
(iii) Cost of maintenance and repairs. staff is included. A good supervision is reflected in lesser
breakdowns and extended plant life. The supervising staff
(iv) Cost of stores (other than fuel).
includes the station superintendent, chief engineer,
(v) Supervision. chemist, engineers, supervisors, stores incharges, purchase
(vi) Taxes. officer and other establishment. Again, thermal stations,
Cost of fuels. In a thermal station fuel is the particularly coal fed, have a greater incidence of this cost
heaviest item of operating cost. The selection of the fuel than the hydro-electric power stations.
and the maximum economy in its use are, therefore, very Taxes. The taxes under operating head includes the
important considerations in thermal plant design. It is following :
desirable to achieve the highest thermal efficiency for the (i) Income tax
plant so that fuel charges are reduced. The cost of fuel (ii) Sales tax
includes not only its price at the site of purchase but its (iii) Social security and employee’s security etc.
transportation and handling costs also. In the hydroplants
the absence of fuel factor in cost is responsible for lowering
9.7. SELECTION OF TYPE OF
the operating cost. Plant heat rate can be improved by the
use of better quality of fuel or by employing better GENERATION
thermodynamic conditions in the plant design. While choosing the type of generation the following points
The cost of fuel varies with the following : should be taken into consideration :
(i) Unit price of the fuel. 1. The type of fuel available or availability of suitable
(ii) Amount of energy produced. sites for water power generation.
448 POWER PLANT ENGINEERING
production is usually chosen. In case of all types of Gas turbine power plant. The cost of the gas
equipment the working efficiency is generally higher with turbine power plant increases as the simple plant is
larger sizes of plants and with high load factor operation. modified by inclusion of other equipment such as
Also, the capital cost per unit installation reduces as the intercooler, regenerator, reheater, etc. but the gain in
plant is increased in size. However, a bigger size of plant thermal efficiency and thereby a reduction in operating
would require greater investment, and possibilities of lower cost may justify this additional expense in first cost.
than optimum load factor usually increase with larger size Hydro-electric power plant. As compared with
of the plant. thermal stations an hydro-electric power plant has little
Steam power plants. In case of steam power plants operating cost and if sufficient water is available to cater
the choice of steam conditions such as throttle pressure to peak loads and special conditions for application of these
and temperature, is an important factor affecting operating plants justify, power can be produced at a small cost.
costs and is, therefore, very carefully made. As throttle The capital cost per unit installed is higher if the
pressure and temperature are raised the capital cost quantity of water is small. Also, the unit cost of conveying
increases but the cycle efficiency is increased. The advantage water to the power house is greater if the quantity of water
of higher pressures and temperatures is generally not is small. The cost of storage per unit is also lower if the
apparent below capacity of 10,000 kW unless fuel cost is quantity of water stored is large.
very high. An existing plant capacity may be increased by
Heat rates may be improved further through storing additional water through increasing the height of
reheating and regeneration, but again the capital cost of dam or by diverting water from other streams into the head
additional equipment has to be balanced against gain in reservoir. However, again it would be an economic study
operating cost. whether this additional cost of civil works would guarantee
The use of heat reclaiming devices, such as air sufficient returns.
preheaters and economisers, has to be considered from the Some hydro-power plants may be made automatic
point of economy in the consumption of fuel. or remote controlled to reduce the operating cost further,
Internal combustion engine plants. In this case but the cost of automation has to be balanced against the
also the selection of I.C. engines also depends on saving effected in the unit cost of generation.
thermodynamic considerations. The efficiency of the engine Interconnected hydro-steam system. In such a
improves with compression ratio but high pressures system where peak loads are taken up by steam units, the
necessitate heavier construction of equipment which capacity of water turbine may be kept somewhat higher
increases cost. than the water flow capacity at peak loads, and lesser than
The choice may also have to be made between four- or equal to maximum flow of river. This would make it
stroke and two-stroke engines, the former having higher possible for the water turbine to generate adequate energy
thermal efficiency and the latter lower weight and cost. at low cost during sufficient water flow.
The cost of the supercharger may be justified if there Some of the principal characteristics of hydro-
is a substantial gain in engine power which may balance electric, steam and diesel power plants are listed below :
the additional supercharge cost.
S.No. Characteristics Hydro-plant Steam plant Diesel plant
1 1 1
3. Running and maintenance cost (as
10 7 6
a fraction of total generation cost)
Efficiency
efficiency of a power plant is the ratio of useful energy output
to the total energy input during the period considered. This
measure of performance varies with uncontrolled conditions
viz. (i) cooling water temperature, (ii) quality of fuel, and
(iii) shape of load curve. Thus, unless all plant performances
are corrected to the same controlled conditions it is not a
satisfactory standard of comparison.
Output (or load)
The performance of a plant can be precisely
(b) Efficiency curve.
represented by the input-output curve from the tests
conducted on individual power plant. The input-output
curve is graphical representation between the net energy
output (L) and input (I). The input is generally expressed in
He
cusecs or m3/s of water.
at
te
ra
In general input-output may be represented as
follows :
I = a + bL + cL2 + dL3 e
l rat
where I = Input, en
ta
L = Output, and cr em
In
a, b, c and d = Constants
Input-output curve. Fig. 9.5 (a) shows an input- Output (or load)
output curve. In order to keep the apparatus functioning (c) Heat rate and incremental
rate curves.
at zero load, a certain input (I0) is required to meet frictional
and heat losses. Fig. 9.5
Efficiency curve. The efficiency of the power plant
I
is defined as the ratio of output to input.
L L
Efficiency, =
I a bL cL2 dL3
By using the above formula the efficiency for any
given load can be calculated.
An efficiency curve is shown in Fig. 9.5 (b).
Input
5
+L
Input (I)
dI
=0 ...(i)
dI1
where, I= I1 + I2 = input of generator 1 + input of
generator 2
= combined input to generators 1 and 2
L= L1 + L2 = output of generator 1 + output of L1 L2
generator 2
Output (L)
= combined output of generators 1 and 2
F∵ dI I Fig. 9.7
Then
dI dI dI
1 2 =0
dI1 dL1 dL1
GH dI1
0 JK L
Efficiency =
As I is constant. I
dI1 dI I
2 ...(ii) Heat rate (HR) =
dL1 dL1 L
dI2 dI dL2 For minimum value of heat rate
2
But
dL1 dL2 dL1
...(iii)
d FG IJ
d I
Also, L2 = L – L1 dL
(HR) = 0 or
H K
dL L
dL2 dL dL1 LdI IdL
= 0 or LdI = IdL
dL1 dL1 dL1 L2
Since L is constant. I dI
dL or
=0 L dL
dL1 This shows that efficiency will be maximum at a load
dL2 dL1 where heat rate is equal to incremental heat rate.
Hence, =–1 ..(iv)
dL1 dL1
Substituting in (iii), we get 9.17. TARIFF FOR ELEC TRICAL ENERGY
dI2 dI
2 ...(v) 9.17.1. Introduction
dL1 dL2
From (ii) and (v), The cost of generation of electrical energy consists of fixed
cost and running cost. Since the electricity generated is to
dI1 dI be supplied to the consumers, the total cost of generation
2 ...(vi)
dL1 dL2 has to be recovered from the consumers. Tariffs or energy
Thus, for minimum combined input to carry a given rates are the different methods of charging the consumers
combined output, the slopes of the input-output curve for for the consumption of electricity. It is desirable to charge
each unit must be equal. the consumer according to the maximum demand (kW) and
If there are n units, supplying a constant load, then the energy consumed (kWh). The tariff chosen should
the required condition for the minimum input or maximum recover the fixed cost, operating cost and profit etc. incurred
system efficiency is in generating the electrical energy.
dI1 dI dI dI 9.17.2. Objectives and Requirements of Tariff
2 3 ...... n ...(vii)
dL1 dL2 dL3 dLn Objectives of tariff :
Condition for maximum efficiency :
1. Recovery of cost of capital investment in
Refer to Fig. 9.7. The load at which efficiency will generating equipment, transmission and
be maximum, the heat rate will be minimum at that load distribution system.
as efficiency is inverse of heat.
456 POWER PLANT ENGINEERING
2. Recovery of the cost of operation, supplies and 5. Doherty rate (Three-part tariff).
maintenance of the equipment. 6. Wright demand rate.
3. Recovery of the cost of material, equipment, 1. Flat demand rate :
billing and collection cost as well as for The flat demand rate is expressed as follows :
miscellaneous services.
z = ax ...(9.8)
4. A net return on the total capital investment must
i.e., the bill depends only on the maximum demand
be ensured.
irrespective of the amount of energy consumed. It is based
Requirements of tariff : on the customer’s installation of energy consuming devices
1. It should be easier to understand. which is generally denoted by so many kW per month or
2. It should provide low rates for high consumption. per year. It is probably one of the early systems of charging
3. It should be uniform over large population. energy rates. It was based upon the total number of lamps
4. It should encourage the consumers having high installed and a fixed number of hours of use per year. Hence
load factors. the rate could be expressed as a price per lamp or unit of
installed capacity.
5. It should take into account maximum demand
charges and energy charges. Now-a-days the use of this tariff is restricted to signal
system, street lighting etc., where the number of hours are
6. It should provide incentive for using power
fixed and energy consumption can be easily predicted. Its
during off-peak hours.
use is very common to supplies to irrigation tubewells, since
7. It should provide less charges for power the number of hours for which the tubewell feeders are
connection than lighting. switched on are fixed. The charge is made according to horse
8. It should have a provision of penalty for low power of the motor installed.
power factors.
9. It should have a provision for higher demand
charges for high loads demanded at system x=4
peaks.
10. It should apportion equitably the cost of service
to the different categories of consumers. x=3
used. This tariff is sometimes used for residential and The variation of bill according to this method is
commercial consumer. The variation of bill according to shown in Fig. 9.10.
the variation of energy consumed is shown in Fig. 9.9. The block meter rate accomplishes the same purpose
of decreasing unit energy charges with increasing
consumption as the step meter rate without its defect. Its
main defect is that it lacks a measure of the customer’s
demand.
This tariff is very commonly used for residential and
commercial customers. In many states of India, a reverse
form of this tariff is being used to restrict the energy
consumption. In this reverse form the unit energy charge
z increases with increase in energy consumption.
4. Hopkinson demand rate (Two-part tariff) :
This method charges the consumer according to his
maximum demand and energy consumption. This can be
expressed as
z = a + by ...(9.10)
This method requires two meters to record the
y maximum demand and energy consumption of the
consumer. The variation of z with respect to y taking x as
Fig. 9.9. Straight meter rate. parameter is shown in Fig. 9.11.
Advantage. Simplicity.
Disadvantages 1. The consumer using no energy
will not pay any amount although he has incurred some
expenses to the power station.
x=3
2. This method does not encourage the use of x=2
electricity unless the tariff is very low. x=1
3. Block meter rate :
In order to remove the inconsistency of straight
meter rate, the block meter rate charges the consumers on z
a sliding scale. The term ‘block’ indicates that a certain
specified price per unit is charged for all or any part of
such units. The reduced prices per unit are charged for all
or any part of succeeding block of units, each such reduced
price per unit applying only to a particular block or portion
thereof.
y
WORKED EXAMPLES
Example 9.1. The maximum demand of a power station is 96000 kW and daily load curve is described as follows :
(i) Determine the load factor of power station. (ii) Load factor of standby equipment :
(ii) What is the load factor of standby equipment The standby equipment supplies
rated at 30 MW that takes up all load in excess of 72 MW ? 84 – 72 = 12 MW for 4 hours (14 – 18)
Also calculate its use factor.
96 – 72 = 24 MW for 4 hours (18 – 22)
Solution. Load curve is shown in Fig. 9.13.
Energy generated by standby equipment
Energy generated = area under the load curve
= 48 × 6 + 60 × 2 + 72 × 4 + 60 × = (12 × 4 + 24 × 4) × 103
2 + 84 × 4 + 96 × 4 + 48 × 2 = 144 × 103 kWh
= 1632 MWh = 1632 × 103 kWh. Time for which standby equipment remains in
(i) Load factor : operation (from the load curve)
1632 103 = 4 + 4 = 8 hours
Average load = = 68000 kW
24 144 103
Maximum demand = 96000 kW (given) Average = = 18 × 103 kW
8
Average load 68000 18 103
Load factor = Load factor = = 0.75. (Ans.)
Maximum demand 96000
24 103
= 0.71. (Ans.)
ECONOMICS OF POWER GENERATION 459
100 96
90 84 Load
80
72 curve
70
Load (MW)
60 60 60
50 48 48
40
30
20
10
0 2 4 6 8 10 12 14 16 18 20 22 24
Time (hours)
Fig. 9.13
E
Use factor =
C t
where, E = Energy generated,
C = Capacity of the standby equipment, and
t = Actual number of hours the plant has been
in operation.
144 103
Use factor =
30 103 8
= 0.6. (Ans.)
+Example 9.2. An electrical system experiences linear
changes in load such that its daily load curve is defined as
follows :
12 PM 24
2 AM 12
6 AM 12
8 AM 60 Fig. 9.14
12 AM 60
12.30 PM 48 Chronological load and load duration curves are
1 PM 60 drawn as shown in Fig. 9.14 (a), (b). The procedure for
5 PM 60 constructing the load duration curve from chronological
6 PM 84 load curve is as follows :
12 PM 24 — The abscissa of the load duration curve is laid
off equal to the number of hours in the
(i) Plot the chronological and load duration curve
chronological curve, in this case 24 hours.
for the system.
— The criterion of plotting the load duration curve
(ii) Find the load factor.
makes the abscissa at any load ordinate equal
(iii) What is the utilisation factor of the plant serving to the length of the abscissa intercepted by that
this load if its capacity is 120 MW. load ordinate on the chronological curve. Thus :
Solution. (i) Chronological load and load duration
curves :
460 POWER PLANT ENGINEERING
(i) At the maximum demand or peak load, the (i) Draw the load curve.
intercept is one point which will be plotted at 0 hour. (ii) Draw load duration curve.
(ii) At 70 MW load the intercept is x1 hours and is (iii) Choose suitable generating units to supply the
plotted as x1 hour on the load duration curve. load.
(iii) At 55 MW load the intercept is a total of (x2 + x3) (iv) Calculate the load factor.
and is plotted accordingly. (v) Calculate the plant capacity factor.
(iv) At minimum load of 12 MW the intercept covers Solution. (i) Load curve :
the entire period of 24 hours.
The load curve is shown in Fig. 9.15 (a).
Following points may be noted :
(ii) Load duration curve :
1. Any point on the load duration curve is a measure
The load duration curve is shown in Fig. 9.15 (b).
of number of hours in a given period during
which the given load and higher loads have (iii) Selection of generating units :
prevailed. Load duration curve will indicate the operation
2. If the chronological curve indicated a constant schedule of different generating units.
demand during the entire day, it would be of 1. One generating unit (unit 1) of 45 MW
rectangular shape and load duration curve would will run for 24 hours
be an exact duplicate. 2. Second generating unit (unit 2) of 45 MW
(ii) Load factor : will run for 18 hours
From the load duration curve, the average load can 3. Third generating unit (unit 3) of 45 MW
be estimated. will run for 10 hours
Average load for the period 4. Fourth generating unit (unit 4) of 15 MW
Total energy in load curve for period will run for 4 hours
=
Total number of hours in period One additional unit (unit 5) should be kept as
FG 24 + 12 IJ 2 12 4 FG 12 60 IJ standby. Its capacity should be equal to the capacity of
H 2 K H 2 K biggest set, i.e., 45 MW.
2 60 4 G
F 60 48 IJ 1 Energy generated
H 2 K 2 = 45 × 6 + 135 × 6 + 90 × 2 + 150 × 4 + 75 × 6
G
F 48 60 IJ 1 60 4 FG 60 84 IJ = 270 + 810 + 180 + 600 + 450 = 2310 MWh
H 2 K 2 H 2 K Average load
2310 103
1 G
F 84 24 IJ 6 = kW = 96250 kW
=
H 2 K 24
Maximum demand
24
= 150 × 103 = 150000 kW
36 48 72 240 27 27 240 72 324
=
24
1086
= = 45.2 MW
24
Load factor
45.2
= = 0.45 or 54%. (Ans.)
84
(iii) Utilisation factor :
Utilisation factor
Maximum load
=
Rated capacity of the plant
84
= = 0.70 or 70%. (Ans.)
120
+Example 9.3. A power station has to supply load as
follows :
(a) Load curve
Time (hours) : 0–6 6–12 12–14 14–18 18–24
Load (MW) : 45 135 90 150 75
ECONOMICS OF POWER GENERATION 461
96250
= = 0.64. (Ans.)
150000
(v) Plant capacity factor :
Plant capacity factor
E
=
Ct
where, E = Energy generated (kWh),
C = Capacity of the plant (kW),
= 45 × 4 + 1 × 15 = 195 MW = 195 × 103 kW, and
t = Number of hours in the given period
= 24 hours.
Plant capacity factor
(b) Load duration curve
2310 103
Fig. 9.15 = = 0.49. (Ans.)
195 103 24
(iv) Load factor :
Example 9.4. A generating station has a maximum demand
Average load
Load factor = of 5000 kW, and the daily load on the station is as follows :
Maximum demand
Time (hours) 1 PM to 5 PM 5 PM to 7 PM 7 PM to 9 PM 9 PM to 11 PM
Maximum demand
Demand factor =
Connected load
50 50
= = 0.89
20 + 17 + 10 + 9 56
Hence, demand factor = 0.89. (Ans.)
Example 9.6. The yearly duration curve of a certain plant
can be considered as a straight line from 300 MW to
80 MW. Power is supplied with one generating unit of
200 MW capacity and two units of 100 MW capacity each.
Determine :
(i) Installed capacity (ii) Load factor
(iii) Plant factor (iv) Maximum demand
(b) Load duration curve
(v) Utilization factor.
Fig. 9.16 Solution. The load duration curve is shown in Fig. 9.17.
(vi) Plant capacity factor :
Plant capacity factor 300
E 66000
= Load duration
C t (2500 1500 1000 2500) 24 curve
= 0.367. (Ans.)
200
Example 9.5. A 60 MW power station has an annual peak
Load (MW)
79.3
(0.07 P1 + 24) dP1
Average load
1000
= = 41.67 MW L 0.07 P
=M 1
2
24 P1
OP 90
24
Heat supplied during 24 hours in this case MN 2 PQ 79.3
z
= 4 × 106 × 1102.5 × 24 kJ/day
90
= 105840 × 106 kJ/day = (0.075 P2 + 22) dP2
Net saving per day 100.7
S. No. Items Fixed cost per year Running cost per year
(in `) (in `)
10
1. Interest, depreciation etc. of the plant × 10000 × 800
100
= ` 800 × 103 –
5
2. Interest, depreciation etc. of the × 350 × 103
100
transmission and distribution = 17.5 × 103 –
3. Annual cost of coal – 250000 × 6
= 1500 × 103
4. Operating cost – = 350 × 103
5. Plant maintenance cost = 30 × 103 = 40 × 103
F 1 I O 12
Example 9.39. A motor of 25 H.P. connected to a condensate
G 25 0.7355 (365 24) JP
1 70
pump has been burnt beyond economical repairs. Two
alternatives have been proposed to replace it by : H 2 100 0.8 K Q 100
12
Cost at full load at half load = (56188.8 + 70470) × = ` 15199
100
Motor A : ` 5000 90% 85% Total cost of motor B
= 154 + 175 + 200 + 15199 = ` 15728/year.
Motor B : ` 3500 86% 80%
Hence motor A is economical since its annual cost is
The life of each motor is 20 years and its salvage less than motor B.
value is 12 per cent of the initial cost. The rate of interest is +Example 9.40. The following proposals are under
5 per cent annually. The motor operates at full load for 30% consideration for an industry which has a maximum
of time and at half load for the remaining period. The demand of 45 MW and a load factor of 0.45 :
annual maintenance cost of motor A is ` 400 and that of
(i) A steam plant having an initial cost of ` 1200/kW
motor B is ` 200. The energy rate is 12 paise/kWh.
and maintenance cost of 2.4 paise/kWh. The coal of C.V. of
Which motor will be economical ? 2550 kJ/N is used. The overall efficiency of the plant is
Solution. Motor A : 24 per cent.
12 (ii) An hydro-plant having a capital cost of
Salvage value = × 5000 = ` 600
100 ` 3600/kW and a running cost of 0.6 paise/kWh.
5000 600 Assuming interest and depreciation rate of 10 per
Depreciation = = ` 220/year
20 cent for steam plant and 8 per cent for hydro-plant,
5 determine the price of coal above which steam station is
Interest = × 5000 = ` 250/year uneconomical.
100
Maintenance = ` 400 Solution. Energy required per year
Energy given to motor = Peak load × load factor × (365 × 24)
Load on motor time in hours = 45 × 103 × 0.45 × (365 × 24)
=
Efficiency of the motor = 177.39 × 106 kWh/year
ECONOMICS OF POWER GENERATION 481
(i) Steam plant : High voltage : ` 50/kW per year + paise 4/kWh
Interest and depreciation Low voltage : ` 55/kW per year + paise 5/kWh
10 In order to have high voltage supply, consumer has
= × (45 × 103) × 1200 = ` 5.4 × 106
100 to install his own transformer which costs ` 110/kW. The
Maintenance cost losses in the transformer are 4 per cent of full load.
Determine the number of working hours per week above
2.4
= × 177.39 × 106 = ` 4.257 × 106 which the high voltage supply will be economical.
100
Assume : interest and depreciation 12 per cent of
Let Wcoal = Weight of coal in kN used/year, and
capital, working weeks per year 50 and load of consumer
x = Cost of coal in rupees per kN as 1.5 MW.
Wcoal × 103 × C.V. × overall Solution. Consumer load
= 177.39 × 106 × 3.6 × 103 = 1.5 MW = 1500 kW
(∵ 1 kWh = 3.6 × 103 kJ) Required rating of transformer
6
177.39 10 (3.6 10 ) 3 1500
or Wcoal = = = 1562 kW
103 2550 0.24 (1 0.4)
= 1.043 × 106 kN/year Cost of the transformer to the consumer
Now, total cost of steam plant = 1562 × 110 = ` 171820
= Interest + maintenance cost + fuel cost Annual interest and depreciation
= 5.4 × 106 + 4.257 × 106 + 1.043 × 106 × x 12
= × 171820 = ` 20618
...(1) 100
Let the number of hours for which power is required
(ii) Hydel plant :
by the consumer = x hours/week
Interest and depreciation
Number of hours for which power is used during
8 the year = 50x hours
= 45 × 103 × 3600 × = ` 12.96 × 106
100 (i) Number of units consumed from low voltage side
Running cost if the load is connected to low voltage
0.6 = 1500 × 50x = 75000x kWh/year
= × 177.39 × 106 = ` 1.064 × 106
100 (ii) Number of units consumed from high voltage
Total cost of hydel plant side if the load is connected to high voltage
= 12.96 × 106 + 1.064 × 106 = 1562 × 50x = 78100x kWh/year
= ` 14.024 × 106 ...(2) Total cost from low voltage supply in rupees
The steam and hydel station will be equally 5
economical if the total cost/year remains same. = 1500 × 55 + 75000x ×
100
Equating the values of (1) and (2), we get = 82500 + 3750x ...(1)
5.4 × 106 + 4.257 × 106 + 1.043 × 106 × x Total cost from high voltage supply in rupees
= 14.024 × 106 4
= 1562 × 50 + 78100x × + 20618
100
or 5.4 + 4.257 + 1.043 x
= 98718 + 3124x ...(2)
= 14.024 (Dividing both sides by 106)
It both the systems cost the same to the consumer,
14.024 5.4 4.257 then equating (1) and (2), we get
x= = ` 4.19 per kN
1.043 82500 + 3750x = 98718 + 3124x
Hence price coal above which steam station is 98718 82500 16218
uneconomical = ` 4.19 per kN. (Ans.) i.e., x= = 25.9 hours.
(3750 3124) 626
Example 9.41. An industrial consumer has a choice Hence the number of working hours above which the
between low and high voltage supply available at the high voltage supply will be economical
following rates :
= 25.9 hours. (Ans.)
482 POWER PLANT ENGINEERING
Example 9.42. A diesel electric station has 4-generating Cost of lubricating oil
sets, each of 500 kW and 1 of 400 kW capacity. = (6.57 × 106 × 0.0024) × 45
The other data is given below : = ` 0.71 × 106
Maximum demand 1500 kW
Total variable cost per year
Load factor 0.5
Capital cost ` 10000/kW = (23.65 + 0.71) × 106 = ` 24.36 × 106
Annual cost (interest + depreciation Total cost = Fixed cost + variable cost
+ insurances and taxes) 16% of capital cost = 3.085 × 106 + 24.36 × 106
Annual maintenance cost ` 45000 = ` 27.44 × 106
Operation cost ` 8000 Cost per kWh generated
Fuel used 0.45 kg/kWh
Total cost
Cost of fuel ` 8/kg =
Energy generated per year
Lubricating oil used 0.0024 kg/kWh
Cost of lubricating oil ` 45/kg 27.44 106
= ` 4.18. (Ans.)
~
Calorific value of fuel used 41000 kJ/kg 6.57 106
Generator efficiency 90% (iv) Overall efficiency of the plant, overall :
Determine the following :
Output 6.57 106 3600 (kJ)
(i) The rating of diesel engine, overall =
(ii) Energy produced per year, Input 6.57 106 0.45 41000 (kJ)
(iii) Cost of generation, `/kWh, and = 0.195 or 19.5%. (Ans.)
(iv) Overall efficiency of the plant. (N.U.) Example 9.43. A load curve of a factory follows a parabola
and it works for 8 hours a day from 10 A.M. to 6 P.M. The
Solution. (i) The rating of diesel engine :
Rating of first 3-sets maximum and minimum loads of the factory are 3 MW
and 1 MW. The capacity of the diesel power plant supplying
500
= = 555 kW. (Ans.) the power to the factory is 2 MW. Determine the following :
0.9
Rating of last set (i) Load factor and capacity factor of the plant
supplying power to the factory.
400
= = 445 kW. (Ans.) (ii) Energy consumption of the factory per month
0.9 assuming it works for 26 days per month and 8 hours per
(ii) Energy produced per year : day.
Average demand
(iii) Electrical charges to be paid by the factory if the
= Maximum demand × load factor charges are ` 60/kW for maximum load during a day and
= 1500 × 0.5 = 750 kW ` 2.75/kWh.
Energy produced per year
The time at 6 A.M. may be taken as zero. (M.U.)
= 750 × 8760 = 6.57 × 106 kWh. (Ans.)
Solution. Given : Working hours per day = 8 (10 A.M. to
(iii) Cost of generation, `/kWh :
Fixed cost per year : 6 P.M.) ; Maximum load = 3 MW ; Minimum load =
Capital cost = (3 × 500 + 1 × 400) × 10000 1 MW ; Capacity of diesel power plant = 2 MW ; Tariff :
= ` 1.9 × 107 ` 60/kW (maximum load) ; ` 2.75/kWh.
16 The load curve is shown in Fig. 9.18.
Annual fixed cost = × 1.9 × 107 = ` 0.304 × 107 The load curve is given by :
100
Maintenance cost= ` 45000 = ` 0.0045 × 107 y2 = ax,
Total fixed cost = ` (0.304 + 0.0045) × 107 where x and y represent hours and MW respectively.
= ` 0.3085 × 107 The boundary conditions are :
Variable cost per year : At x = 0, y = 0 ; At x = 4, y = 1
Fuel cost = (6.57 × 106 × 0.45) × 8 1
= ` 23.65 × 106 1 = a × 4 or a =
4
ECONOMICS OF POWER GENERATION 483
y (MW) Example 9.44. The daily load curve for a power plant is
given by the following equation :
L = 350 + 10t – t2
2
y = ax where t is time in hours from 0 to 24 hours and L is in MW
3 calculate :
(i) Value of maximum load and when it occurs, and
1
(ii) Load factor of the plant.
x
0 6 A.M. 10 A.M. 6 P.M. (hours) Draw load curve and load duration curve. (P.U.)
Solution. Equation of the load curve,
L = 350 + 10t – t2 ...(Given)
4 hours 8 hours
(i) Value of maximum load and when it
Fig. 9.18 occurs :
The condition for finding the value of maximum load
x x dL
y2 = (load curve)
or y = is =0
4 2 dt
The above load curve also fulfills the another
d
condition which is : (350 + 10t – t2) = 0 or 10 – 2t = 0
dt
At x = 12, y = 3 t = 5 hours.
e j
3
12
2
4
3=3 Thus, the maximum load occurs at 5th hour during
the day. (Ans.)
The average load of the factory on the diesel power Lmax = 350 + 10 × 5 – 52 = 375 MW. (Ans.)
plant is given by :
z z
(ii) Load factor of the plant :
1 12 1 12 x
Lav = y . dx dx The average load on the plant is given by
z z
8 4 8 4 2
LM OP 1 24 1 24
12
1 2 1 Lav = L . dt (350 10t t 2 ) dt
( x)1.5 [(12)1.5 – (4)1.5]
16 3 N Q 4
24
24 0 24 0
= 1.4 MW
1 LM
350t 10
t2 t3
OP 24
t (h) L (MW) t (h) L (MW) From the above data the load curve and load
duration curve are drawn as shown in Fig. 9.19 (a) and
1 359 13 311 (b) respectively.
2 366 14 294
3 371 15 275 375
375
4 374 16 254
5 375 17 231
6 374 18 206
L
7 371 19 179 14 14
8 366 20 150
0 456 12 18 24 0 6 12 18 24
9 359 21 119 t t
10 350 22 86 (a) Load curve. (b) Load duration curve.
11 339 23 51 Fig. 9.19
12 326 24 14
HIGHLIGHTS
THEORETICAL QUESTIONS
UNSOLVED EXAMPLES
1. The maximum demand of a power station is 80000 kW 4. A generating station has a maximum demand of 20 MW,
and the load curve is defined as follows : a load factor of 0.6, a plant capacity of 0.48 and a plant
Time (hours) : 0–6 6–8 8–12 12–14 14–18 18–22 22–24 use factor of 0.80. Find :
(i) The daily energy produced.
Load (MW) : 40 50 60 50 70 80 40
(ii) The reserve capacity of the plant.
(i) Determine the load factor of power station. (iii) The maximum energy that could be produced if the
(ii) What is the load factor of standby equipment plant were running all the time.
rated at 25 MW that takes up all load in excess of (iv) The maximum energy that could be produced daily, if
60 MW ? Also calculate its use factor. the plant when running, according to operating
[Ans. (i) 0.71, (ii) 0.75, 0.6] schedule, were fully loaded.
2. The following load is to be supplied by a power station : [Ans. (i) 2.88 × 105 kWh, (ii) 5000 kW,
Load (MW) : 30 90 60 100 50 (iii) 2.88 × 105 kWh, (iv) 3.60 × 105 kWh]
Time (hours) : 0–6 6–12 12–14 14–18 18–24 5. A proposed power station has to supply load as follows :
(i) Draw the load curve. Time (hours) : 01–08 08–12 12–17 17–20 20–23 23–01
(ii) Draw the load duration curve. Load (MW) : 10 20 25 18 35 20
(iii) Choose suitable generating units to supply the load. After drawing the load curve, find out the load factor. Also
(iv) Calculate the load factor. choose suitable generating units to supply this load,
(v) Calculate plant capacity factor. maintaining reliability of supply. Prepare operation
[Ans. (iii) 30 MW (4 units including standby unit), schedule for the machine and calculate plant use factor.
10 MW (one unit), (iv) 0.64, (v) 0.49] [Ans. 0.56, 0.92]
3. The yearly duration curve of a certain plant can be con- 6. A generating station supplies the following loads :
sidered as a straight line from 150 MW to 40 MW. Power 15 MW ; 12 MW ; 8 MW and 0.5 MW. The station has a
is supplied with one generating unit of 100 MW capacity maximum demand of 20 MW and the annual load factor
and two units of 50 MW capacity each. Determine : is 0.5. Find :
(i) Installed capacity (ii) Load factor (i) Number of units supplied annually.
(iii) Plant factor (iv) Maximum demand (ii) Diversity factor.
(v) Utilization factor. [Ans. (i) 876 × 105 kWh, (ii) 1.775]
[Ans. (i) 200 MW, (ii) 0.633, (iii) 0.475, 7. A base load power station and standby power station share
(iv) 150 MW, (v) 0.75] a common load as follows :