krones Academy – Contiform S, Introduction to Electrics

Contiform S – Introduction to Electrics

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krones Academy – Contiform S, Introduction to Electrics

Index

 Control Cabinet Layout

 Bus and Controller Overview
 Siemens S7 CPU Rack Structure
 HMI Device APC620 With IPanel
 B&R 2005 System
 Bus Structure

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krones Academy – Contiform S, Introduction to Electrics
Machine-Layout

1. Heating module
2. Blowing module
3. Tipper
4. Preform silo
5. Steep belt conveyor
18 17 6. Roller conveyor
7. Feed unit
2 3
8. Infeed starwheel, oven
9. Mandrel chain
12 1 10. Heaters
10 9 4 11. Infeed starwheel
12. Blowing wheel
13. Discharge starwheel
13 11
14. Air conveyor
15. Operation + control panel
16 16. Electronic component
14 5 cabinet
15 8 7 17. Water panel
6 18. Pneumatic components
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krones Academy – Contiform S, Introduction to Electrics

Machine introduction

+BM +HM +PFZ

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krones Academy – Contiform S, Introduction to Electrics

Machine: assembly location

KBD 2 KBD 1
+BM

KBD 1

KBD 2 Slip ring transmitter

3
+HM 2
+ KK
SKH1 SKH10 1

+PFZ

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krones Academy – Contiform S, Introduction to Electrics

Control cabinet 2
Master switch

Caution! External voltage is

still connected when the
master switch is turned OFF!
3P/400V main supply
through conductor-rail
system with equipotential
bonding
Caution! The machine is
not isolated if the master
switch is "OFF". External
voltage is provided by the
connected machines.

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krones Academy – Contiform S, Introduction to Electrics

Control cabinet 3
Main drive, braking resistance
Frequency inverter for
main drive and Heating
oven

Braking resistance

Speed monitoring

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krones Academy – Contiform S, Introduction to Electrics

Control cabinet +SKH

HC net, heating control

HC net controller to Profi-

Net connection with S7

Air conditioner

SKH1 SKH10

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krones Academy – Contiform S, Introduction to Electrics
KBD 1

Blowing module: KBD 1/2

The B&R controller is used for
fast blowing curve data recording.
It transfers the data to the S7
controller.
Sitop power supply unit, 24V
power supply

KBD 2

=BM1.0301
+KBD2 -T101

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krones Academy – Contiform S, Introduction to Electrics

Operator panel: KK
B&R APC620, Simatic 300 station...
All type parameters are entered
and saved on the same display
Comprehensive diagnostics from
all systems

 Operating functions:
 Machine OFF
 Machine ON
 Manually close the PF
stopper
 Manually release the PF
stopper
 Preform stopper in automatic
 RESET and malfunction
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krones Academy – Contiform S, Introduction to Electrics

Controller overview:

Siemens S7-300 rack

Main CPU machine
functions

B&R 2005 system

Blowing curve
recording

LC controller
Width
B&R APC620 with
measurement
IPanel
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krones Academy – Contiform S, Introduction to Electrics

Bus set-up: overall

Siemens S7-300 rack

ASI bus

HC
controller
Profinet
LCC (13)
B&R controller Profibus
Ethernet

Encoder Profibus
slave 15

Profibus 8 2nd Danfoss

master system Connection to the
motors
APC 620
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krones Academy – Contiform S, Introduction to Electrics

Thank you!

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