Script in Operations Auditing
Script in Operations Auditing
Internal auditors have a very challenging job, and their work has become even more difficult
in recent years. Businesses have become more complex and the amount of data that needs to
be examined has increased much faster than the number of internal audit staff. Uray immado
iti bilang dagiti internal auditor, it is still not enough to handle the expanding number of
responsibilities. Therefore, in cases where there are more tasks than resources, internal
auditors must use new and innovative tools and techniques to meet their responsibilities.
So now, we will present these different tools that focus on numbers and data, as well as
others that rely more on observations and discussions. These tools help auditors collect
information, analyze, and explain it clearly. So, this way, auditors can meet their goals
effectively, even in challenging situations.
HISTOGRAMS
Histograms are charts that show the frequency distribution of numerical data using
rectangles, each of which represents intervals. They display the probability distribution of a
continuous variable.
Parts of Histograms
Title: This gives the graph a name and explains what the data is about.
X-axis (horizontal line) shows the categories or groups that the data is sorted into.
Y-axis (vertical line) shows the number of times something occurs in each category or
group shown on the X-axis.
Bars are the vertical rectangles you see on the chart.
HISTOGRAM
Explanation: So, for example, if we are measuring people’s heights, the title might be
"Distribution of People's Heights." This is the X-axis which indicates several height ranges
such as "5-6 feet" or "6-7 feet". And the Y-axis which shows the number of people who fall
into each of these height categories.
Each Bar represents a category or group, the heights of each bar represent the number of
people in that specific height category and the width of each bar covers the range of
heights in each group. This histogram shows that the 6-7 feet height range has the highest
number of people and the 8-9 feet has the fewest people.
Types of Histograms
Uniform Histogram – shows uniform distribution.
Explanation: In a uniform distribution, each class has about the same number of data
points. This means the data is balanced and not concentrated in any one class.
Right - Skewed Histogram – shows bars leaning towards the right side.
Explanation: This signifies that the majority of the data points are on the left side, with
a few outliers reaching to the right.
Left - Skewed Histogram – shows bars that lean towards the left side.
Explanation: This means that the majority of the data points are on the right side, with
a few exceptionally low values extending to the left.
Histograms are used for continuous data, so the x-axis and the intervals shown on it
represent a range of data and the bars are stacked next to each other.
Explanation: The bars are adjacent because there are no gaps between the possible values.
Bar charts used for categorical data and gaps or spaces between the bars differentiate one
variable from each other.
Explanation: There are gaps between the bars because the categories are not related in a
continuous way.
CONTROL CHART
A control chart is a graph used to plot and study how a process changes over time. Data are
plotted in time order, in a similar fashion as run charts.
Explanation: A control chart is a tool used to monitor the stability and performance of a
process over time. It helps in understanding whether the process is stable or if there are
changes that might indicate problems. In a control chart, data points are plotted in
chronological order, similar to how data appears in run charts, which show trends over time.
1. Centerline: This is the horizontal line in the middle of the chart, representing the mean
or average value of the process over time.
Explanation: The centerline helps to see the general trend of the process. If the data
points are generally close to the centerline, it indicates that the process is stable.
2. Upper Control Limit (UCL) and Lower Control Limit (LCL): These are the boundaries
or thresholds that define the acceptable variation in the process.
Explanation: If the data points fall within these limits, the process is considered to be in
control. Any data points outside these limits signal that something unusual has occurred,
and corrective actions may be needed.
3. Data Points: These represent the actual output of the process measured over time.
Explanation: The data points are plotted on the chart, and their position relative to the
centerline and control limits helps to identify the state of the process (whether it's stable
or needs attention)
Explanation: If the data points fluctuate within the control limits and there is no specific
or recurring pattern, the process is considered stable or in control. This means that
the variation in the process is due to normal, expected factors (common cause
variation), and no corrective action is needed. The process is operating as expected.
Explanation: If the data points fall outside the control limits or if they form
recognizable patterns (e.g., trends, cycles, or clusters), this signals that the process
may be experiencing special causes of variation. Special cause variation is
unexpected and could indicate problems such as equipment malfunction, human error,
or external factors. In such cases, further investigation is needed to identify and
address the root cause of the variation to bring the process back under control.
Explanation: In both cases, this information is important for internal auditors during their
assessments. Management should identify errors, anomalies, and variations as part of their
ongoing activities. Among the various tools available to document this monitoring, control
charts are particularly well-suited for the task. These charts allow auditors to determine if a
process is stable and under control. Furthermore, control charts can be used to predict the
future performance of a process. If a process is found to be out of control, analyzing the chart
can help identify the root cause of the issue.
PARETO CHART
The Pareto Principle, also known as the 80/20 rule, suggests that for many events,
approximately 80% of the effects are caused by 20% of the causes.
Explanation: This principle essentially means that there is a concentration of sources that
internal auditors should identify for best results.
Pareto analysis is a useful formal technique where many possible courses of action compete
for attention. It is a creative way of looking at the causes of problems because it helps
stimulate thinking and organize thoughts.
Explanation: The value of the Pareto Principle for a project manager is to help project
managers focus on the most important tasks. It means that 20% of the work leads to 80% of
the results. By identifying and prioritizing these key tasks, they can manage the project more
effectively while still addressing the rest when needed.
Pareto diagrams are designed to organize data and can be used to prioritize improvement
efforts by focusing on major root causes of the problems under review.
Here's the Pareto chart for customer complaints in the store. The blue bars represent the
frequency of each complaint, while the red line shows the cumulative percentage to highlight
the most significant issues. From the chart we see that "Long Wait Time" is the most
common issue, followed by "Product Quality" and "Poor Customer Service" these three
complaints make up over 80% of all issues, so meaning no maiaddress dagitoy nga issues it
would lead to the most significant improvement in customer satisfaction.
This follows the 80/20 rule, which suggests that focusing on the most frequent problems can
solve the majority of issues efficiently.
https://youtu.be/LLZhOiAyH4U?si=7dQmMcnDr9kHxNll
The fishbone diagram visually organizes potential causes into categories, allowing
auditors to systematically explore all possible factors.
1. Identify what should have been done: Define the desired outcome or correct
process.
2. Verify that what was done aligns with what should have been done: Compare
the actual results with the intended standards or guidelines.
3. If yes, report no finding and close the workpapers.
4. If no, write up a finding and recommend that future practices align with the
established guidelines from step 1.
These six categories are often called the 6M. They help identify and solve problems in a
structured way. In this framework, people are called manpower, and the environment is
referred to as mother nature to make them easier to remember.
Policies Machinery/equipment/technology
Procedures Methods/process
Training Materials/money
System (IT) Staffing/manpower
Technology Measurement/inspection
Environment Environment/mother nature
Plant and equipment Maintenance
Processes Suppliers
Customer
Budget/funding/money
Management
Skills
Service Environments
Policies
For example, a hospital requires doctors to get patient consent before a procedure. If
doctors skip this step, patients might complain or take legal action.
Procedures
For example, a fast-food restaurant has a process for making burgers. If employees
skip steps, like nalipatan na kuma iti nagusar iti gloves, it could cause food safety
issues.
Training
For example, if a call center agent isn't properly trained, they might give wrong
information to customers. This can make customers unhappy and harm the company's
reputation.
System (IT)
For example, if a bank's online system crashes because of a software problem,
customers can't access their accounts or make transactions. This can cause frustration
and inconvenience.
Technology
For example, a retail store uses an outdated cash register that frequently
malfunctions. This makes customers wait in long lines and feel frustrated. Aglalo nu
nakabasbassit lang iti gatangem, santo pelang nakabaybayag ka agpilpila.
Environment
For example, an office has poor air and dim lights that makes employees feel tired and
less productive. A good ambiance with proper lighting can help them feel more
energetic and work better. Kasla mamotivate iti employees nu naaliwalas iti pagyanan
na.
Processes
For example, a government agency has a slow and complicated permit application
process, like agilakad ka pelang iti nakaad adu a documents ken kailangam pelang
mapan iti sabali sabali a opisina. So, this can cause delays and frustration for
businesses.
Customer
For example, a telecom company, like PLDT, faces many complaints about slow
internet. They offer different plans, kinanayon da pay damagen nu agpaupdate ka ba,
ngem isu metlang a isu, nakapsot met latta iti internet. Because of this, they might lose
customers nu haan da i improve iti service da.
Budget/Funding/Money
For example, a public school faces limited funding, making it difficult to buy enough
textbooks and other learning materials. As a result, students have to share books, rely
on outdated resources, or miss out on important lessons, which can affect their
learning and academic performance.
Management
For example, a retail store manager fails to clearly inform employees about their shift
schedules. This causes confusion, kem mabalin nga agkurang da iti staff nga agtrabaho
during that time gapu ta dda nagkikinnaawatan, affecting store operations and
customer service.
Skills
For example, a newly hired cashier struggles to operate the POS (Point of Sale) System
due to a lack of training. This leads to longer transaction times, delays at checkout, and
frustrated customers, which can negatively impact the store’s efficiency and customer
satisfaction. Kasla kuma idjay grocery, adu latta dgjay cashier a dda amu iti ub ubraen
da, kase kurang dat training. Tas dgjay nakapila a customer agririri dan kase
nakabaybayag jay cashier, adu pay iti tumalaw nukwan.
Machinery/Equipment/Technology
For example, a hospital's MRI (Magnetic Resonance Imaging) machine stops working
because its software isn’t updated on time. So, this delays patient appointments,
affecting diagnoses and treatments, and also costs extra money in repairs and lost
income from canceled scans.
Methods/Process
For example, a bakery follows an inefficient baking process. This can lead to wasted
ingredients, unevenly baked goods, and inconsistent product quality, which can affect
customer satisfaction and increase costs.
Materials/Money
For example, a furniture factory gets low-quality wood, causing weak and defective
products. This can lead to customer complaints and financial losses.
Staffing/Manpower
For example, a factory producing face masks during a pandemic struggle to meet
demand due to a shortage of skilled workers. This slows production and affects supply.
Measurement/Inspection
For example, a processing company skips regular quality checks, allowing
contaminated products to reach the market. This can harm consumers and result in an
expensive product recall.
Environment/Mother Nature
For example, a clothing manufacturer faces production delays after a typhoon floods its
warehouse, naperperdi amin a tela ken dgjay damaging supplies. This slows down
production and affects customer orders.
Maintenance
For example, a construction company ignores regular maintenance on its heavy
equipment, causing frequent breakdowns. This delays projects and increases repair
costs.
Suppliers
For example, a smartphone company stops making phones because its supplier is late
in delivering chips. This causes delays, fewer products, and lost sales.
To help avoid this situation, auditors may consider using force field analysis, a decision-
making tool designed to identify the forces for and against a particular course of action. This
technique involves listing, discussing, and evaluating the forces that support or hinder a
decision. It helps auditors to strategically present their recommendations by understanding
both the advantages and disadvantages, and encourages them to walk a mile in the
auditees' shoes to better understand their concerns and perspective.
Walk a mile in the auditees' shoes means that auditors should try to see things from the
auditees' perspective. This involves understanding their challenges, concerns, and reasons for
resisting recommendations.
Force field analysis is a management technique developed by Kurt Lewin, a pioneer in the
field of social sciences, for diagnosing situations.
According to Lewin, change is influenced by two opposing forces, the driving force and
restraining force.
Driving Forces are supportive forces that help to drive the change. These include new
ideas, clear goals, or strong support from leaders.
Restraining Forces are complicating forces that hinder the change. These include
resistance from people, lack of resources, or fear of the unknown.
Equilibrium is when driving and restraining forces are equal. When this happens, no
change occurs because they cancel each other out. For change to happen, the driving
forces must be stronger than the restraining forces.
Explanation: Flowcharts help find problems in a process by showing how tasks flow from one
step to another. They make it easy to spot issues like slowdowns, repeated work, delays, or
wasted resources. Flowcharts can also reveal mistakes, such as tasks not being assigned
properly, transactions being recorded incorrectly, or missing approvals. The use of symbols
and markers makes these problems easier to see, making flowcharts more useful than long
written descriptions.
Explanation: The key difference between flowcharts and process maps is the level of detail.
Flowcharts focus on the sequence of steps, while process maps provide additional
information, such as responsibilities, timelines, and inefficiencies.
People sometimes use these terms interchangeably, but flowcharts are better for a simple
visual guide, while process maps are more useful for detailed analysis and process
improvement.
So, what are some of the more common features of process flow diagrams?
While there are hundreds of symbols that can be used when drawing flowcharts, the most
common are:
Rectangular boxes: They show a processing step or activity
Diamonds: Represent a decision
Arrows: Show direction of the flow of each activity
Ellipses: Indicate the start and stop of the diagram
The As Is diagram shows the current state of a process, with activities, decisions, and flow
arrows. It’s important to document time, bottlenecks, production volume, and delays:
1. Time: Delays in work can cause problems, especially if they upset customers and lead
to lost sales.
2. Bottlenecks: When a process is too slow, employees and customers may get
frustrated. This can lead to skipped steps and mistakes.
3. Production Volume: Auditors check how much work is being done to find areas with
uneven performance or higher risks.
4. Delays: Waiting too long for information or approvals slows things down. Allowing
parallel work or better access can speed up the process and reduce costs.
The As Is map helps understand the current process and establish a performance baseline. It
can be used to compare before and after results once improvements are made. To effectively
create the map:
1. Define the Process Boundaries
Determine the scope, including where the process starts and ends.
2. Identify Steps via Consensus
Engage employees to understand the process and identify potential issues.
3. Walk the Process Chronologically
Arrange activities in sequence, asking, “What happens next?”
4. Use Appropriate Symbols
Follow organizational conventions (e.g., ellipses for start/end, rectangles for
tasks, diamonds for decisions).
5. Test for Completeness
Ensure all steps are accurately represented, avoiding loops and dead ends.
6. Look for Problem Areas
Discuss inefficiencies with the team to find opportunities for improvement.
7. Show Details
Add inputs, outputs, suppliers, metrics, and time estimates to highlight
inefficiencies and delays.
Cycle time. Cycle time is the total time from the start to the end of a process. There
may or may not be clear standards regarding transaction completion times, but in
general, quick execution is a general expectation.
Explanation: This is how long it takes to complete a task from start to finish. For
example, in manufacturing a factory takes 2 hours to assemble a product, but due to
machine breakdowns, it now takes 5 hours.
Rework. This happens when tasks or transactions need to be fixed because of errors,
missing details, or outdated information.
Explanation: For example, nagisubmit ka ti purchase order then adda ti kurang the
supporting documents na so ni auditor isubli na tay papers mo to comply those missing
supporting documents.
Systems data
Some information systems can provide detailed cycle-time information through their
reporting functionality. If that’s not possible, auditors can use tools that track when a
user opens or edits a transaction, recording details like user ID, date, and time.
Sample
After selecting the sample of transactions to test, the auditor can review files to check
if everything was done correctly and according to the rules.
Auditors often review individual files and test financial and compliance controls,
checking for;
a. Accuracy – What the customer asked for is what the customer received.
b. Completeness – All the transactions that constitute a customer request, were
executed.
c. Authorization
o Every transaction was business related
o Every transaction was reviewed and approved as required
TAKT TIME
Takt time is the rate at which the production operation produces output. The term is derived
from the German word “takzeit” that translates to “rhythm”.
Explanation: Bottlenecks happen when too much work comes in, and the workers can’t
finish it fast enough.
Example:
Consider a mortgage loan processing operation with a staff of 10 operators that receive an
average of 180 loan applications per day. The unit spends 6h actively processing these
applications per day after deducting lunch, breaks, and required meetings.
This means that operators should spend on average 20 min processing each loan application.
Some applications may take less time, others may take more, but on average, they must
keep a pace of 20 min per application. If it takes them longer, there will be delays. Internal
auditors can also combine procedures. They calculate the expected time for each step based
on workload, observe and record actual task durations, and compare both to identify delays
or inefficiencies. This analysis shows whether the process is running at the right pace for
success.
Lead time refers to the time from the initiation to the completion of a process.
Explanation: This is the total time from starting a process to finishing it. For example, if a
company orders a part for production, the lead time is how long it takes for the part to arrive.
If lead time is too long, production may stop while waiting for supplies. To avoid this,
companies may rush deliveries, which costs extra money or companies keep extra stock.
Explanation: These diagrams are particularly useful for structuring and summarizing
information after brainstorming exercises or analyzing extensive survey results. Without an
effective method for organizing data, the process of analysis can become overwhelming.
Affinity diagrams help bring clarity and order to complex data sets.
Challenges of Auditors
1. Making sure they are not reporting on symptoms, but rather on the cause of problems.
2. Reducing the length of the audit report.
As auditors take on bigger roles in organizations, affinity diagrams can help them improve
audit reports and drive positive change. For example, if a company lacks Key Performance
Indicators (KPIs), auditors can use affinity diagrams to:
By using this method, auditors can present well-organized recommendations and help
organizations make better decisions.
CHECK SHEET
Check sheets are a common tool widely used by internal auditors, but seldom called by that
name. It is a structured form or document used to collect and analyze data.
This form is often called a tally sheet because it helps track and count how often certain
events or issues occur during a review.
Check sheets are also helpful for documenting patterns, such as how often defects or
problems appear. They are useful when data is collected repeatedly to identify frequency or
trends.
Explanation: The challenge is not just whether auditors use check sheets, as most already do,
but how well they are designed. Many check sheets focus on listing issues but may not help
identify the root cause or where problems are most frequent.
Explanation: This is an example of a check sheet that can be used to collect data on errors
made while paying invoices. This check sheet helps track errors in invoice processing, making
it easier to spot patterns and identify the most common mistakes. By analyzing the data,
organizations can focus on the biggest issues and find ways to improve the process. For
example, the most frequent error in this dataset is "No PO created for invoice", which
occurred 13 times. This suggests that the company may need to enforce stricter rules for
creating purchase orders before processing invoices.
SCATTER DIAGRAM
Scatter diagram is a graphical representation of a set of data in which the values of pairs of
variables are plotted on a coordinate system. The tool is widely used in statistics and other
fields of science and engineering to represent data relationships.
The scatter diagram is also called a scatter plot chart, XY chart, and correlation chart.
A scatter diagram is a two-dimensional graphical representation of a set of data. The scatter
diagram graphs pairs numerical data with one variable on each axis to look for a relationship
between them.
Explanation: If two variables are related, the points in a scatter diagram will form a line or
curve. The closer the points are to the line, the stronger the relationship between
the variables. Scatter diagrams are one of the seven basic quality tools that help identify
potential root causes of problems by revealing patterns and correlations in data.
Scatter diagrams are used and applied in several ways, where the most important benefit
is showing the correlation between two variables. It will visualize in an easy to observe way if
the data points are positively correlated, negatively correlated, or there is no
correlation between the two variables.
According to the correlation, scatter plots are divided into the following three categories.
1. Positive Correlation: The scatter plot with a positive correlation is also known as a
Scatter Diagram with Positive Slant.
Explanation: In this case, as the value of X increases, the value of Y will increase too,
which means that the correlation between the two variables is positive. If you draw a
straight line along the data points, the slope of the line will go up. For example, if the
weather gets colder, hot drink sales will go up.
2. Negative Correlation: The scatter plot with a negative correlation is also known as a
Scatter Diagram with a Negative Slant.
Explanation: In this case, as the value of X increases, the value of Y will decrease. If you
draw a straight line along the data points, the slope of the line will descend. For
example, as the cycle time of a workflow increases, the number of tasks completed
decreases.
3. No Correlation: The scatter plot with no correlation is also known as the Scatter
Diagram with Zero Degree of Correlation.
Explanation: In this case, the data points are spread randomly, making it impossible to
draw a line through them. This means the two variables have no relationship. For
example, if the weather gets hotter, we can’t conclude that the sales of wooden chairs
will go up or down because there is no correlation between the two variables.
1. Overplotting
Explanation: When too many data points are plotted, they may overlap, making it
difficult to see patterns or relationships between variables. This can be addressed by
using transparency, jittering, or aggregation techniques.
JAPANESE ENGLISH
This process involves removing unnecessary items from the workspace to create a more
efficient and organized environment. By eliminating obstacles and clutter, workers can
perform tasks more easily and with fewer distractions. This also helps prevent the buildup of
unneeded materials. When sorting items, it is important to assess their necessity based on
cost and usage. Tools, parts, and equipment that are not in use should be removed or stored
separately. Seiri focuses on maintaining an orderly workspace, optimizing material
arrangement, and improving overall efficiency.
This process requires workers to arrange all necessary items so they can be easily located
and used. By implementing this principle, the workplace can minimize the loss of essential
tools, reduce time wasted searching for items, and ensure quick access to what is needed. A
well-organized workspace helps prevent confusion, promotes efficiency, and creates a clear
system where everything has a designated place, making tasks simpler and more
streamlined.
This process focuses on cleaning the workplace and maintaining cleanliness. This practice
helps prevent equipment deterioration, ensures a safer work environment, and improves
overall efficiency. Regular cleaning activities such as dusting, scrubbing, vacuuming, and
washing help maintain hygiene, reduce hazards, and create a more organized workspace. By
keeping the workplace clean, employees can work more efficiently and safely.
This process emphasizes maintaining work practices and ensuring that employees follow
procedures without constant reminders. It focuses on building a culture where discipline and
compliance become automatic. Achieving this requires management involvement, continuous
investment, and proper training. Regular training sessions help employees understand
expectations and reinforce best practices. Providing feedback on processes allows for
continuous improvement, making the workplace more efficient and effective over time.
RACI DIAGRAM
Explanation: In every organization, there is a hierarchy of responsibilities that facilitate the
completion of work. In fact, one of the reasons organizations are created is to leverage the
contributions of multiple individuals so that by their integrated work and collaboration, more
can be accomplished.
Accountable (or approver) – the person who approves the completed task. It
answers the question.
Explanation: This person may also be the person who delegates the work to those
responsible. There must be only one accountable specified for each task.
It may happen that the role that is accountable for a task is also the one responsible for
completing it. This is indicated on the matrix in one of two ways
By only marking A (it’s assumed they’re also responsible).
By marking R/A for "Responsible/Approver.
Documents Expense AR
Forward to manager A R
Review C AR
Approve I AR
Forward to accounting R A
Classify expense C AR
Process payment AR
Explanation: For the task of documenting expenses, the employee is both Responsible (R)
and Accountable (A). Then, the employee completes the expense report and takes full
responsibility as both Responsible (R) and Accountable (A), while Accounting is
Consulted (C) to ensure accuracy. Once the expense report is completed, the secretary
takes on the Responsible (R) role when forwarding it to the manager, while the employee
remains Accountable (A). During the review process, the manager assumes both
Responsible (R) and Accountable (A) roles, with the employee being Consulted (C) for
any necessary clarifications. When it comes to approval, the manager retains both
Responsible (R) and Accountable (A) roles, while the employee is only Informed (I)
about the decision. After approval, the secretary is Responsible (R) for forwarding the report
to Accounting, with the manager staying Accountable (A). For expense classification, the
employee is Consulted (C), while Accounting takes on both Responsible (R) and
Accountable (A) roles. Finally, in the payment process, Accounting remains both
Responsible (R) and Accountable (A) to ensure proper handling of the transactions.
COMMUNICATION PLAN
A communications plan identifies the key elements to make sure the intended message is
received, understood, and acted upon by the main stakeholders during the engagement,
providing a schedule of key communications and defining what will be shared. It helps to
make sure the messages get to the audience.
Explanation: A communications plan is very simple to prepare and very useful to make sure
communications within and outside the organization are effective. The means of
communication can be formal or informal.
2. When. This refers to the timing of the communication activities, so here we are
focusing on the timing.
Explanation: In terms of their frequency, meetings sometimes work very well early in
the morning to prepare for the day ahead.
4. Who. This relates to the decision of who should attend the meetings.
Explanation: Answering this question can be as important as deciding what is going to
be discussed during the meeting.
COMMUNICATION MATRIX
Communications matrix is an important tool that builds upon the foundation provided by
the communications plan. While the communications plan outlines the overall strategy for
communication, the matrix helps put that strategy into action by breaking down the details of
how and when communication will take place during a project.
2. Description – Provides details on what the communication will cover, including key
messages, objectives, and expected outcomes.
4. Frequency – Indicates how often the communication occurs (e.g., daily, weekly,
monthly, or as needed).
7. Responsible Party – Specifies who ensures that each communication event happens
as planned, such as a project manager, team lead, or designated communicator.
This structured approach ensures clear and consistent information flow, helping teams stay
aligned and informed.
Explanation: By using a communications matrix, teams can prevent situations where people
feel they’ve been excluded from crucial updates or discussions, ultimately leading to
smoother project execution and reducing confusion.
A SIPOC diagram, which stands for Suppliers, Inputs, Process, Outputs, and
Customers, can be very helpful in understanding a process. It summarizes the key
participants, the inputs that go into the process, the steps involved, the outputs produced,
and the customers who receive the results. This diagram is a tool used by a team to identify
all relevant elements of a process before work begins.
All of these items form the columns of the matrix. It prompts the audit team to
consider:
Suppliers of the process
Inputs to the process
Process the team is reviewing
Outputs of the process
Customers that receive the process outputs
A SIPOC map gives auditors a clear picture of a process by showing its key parts: Suppliers,
Inputs, Process, Outputs, and Customers. This helps define the review's scope and understand
the process better. If any part is missing, it can be harder to plan and assess the process. The
SIPOC diagram also helps identify the main people involved, how they interact, possible risks,
the scale of operations, and customer expectations.
Suppliers
A delay in coffee bean delivery, for instance, could impact service quality.
Inputs
1. Coffee beans
2. Milk
3. Sugar
4. Cups
5. Espresso machines
6. Baristas,
7. Cash register system
Nu naperdi jay machine wennu kurang iti barista, the process slows down.
Process
1. Customer places an order
2. Cashier inputs the order and processes payment
3. Barista prepares the coffee
4. Drink is served to the customer
Outputs
Nu nabayag nga maiserve dgjay coffee wennu haan naimas, customers may not return.
Customers
1. Walk-in customers
2. Online orders
3. Delivery service users
By using the SIPOC map, the coffee shop can identify inefficiencies, improve service
speed, and enhance the customer experience.
A common expression to describe this condition is “trying to fit a square peg into a round
hole”. The phrase means forcing something to work in a way that doesn’t fit. It describes
situations where a solution, person, or approach is unsuitable, leading to frustration and poor
results.
These designs help prevent mistakes and make things safer and easier to use.
Poka Yoke can be a phenomenal tool for internal auditors who are often called upon to
examine the design of programs and processes, and make recommendations for
improvement.
Explanation: The best Poka-Yoke solutions are simple, low-cost, and easy to use. They
should work on their own to prevent mistakes without needing people to decide when to use
them.
Orientation – Ensures that a part can only be inserted or assembled in the correct
way, to prevent errors.
o Example: A USB plug only fits one way.
Location/Size/Count – Checks if parts are there, the right size, and not missing.
o Example: An ATM won’t give money if bills aren’t loaded properly.
BENCHMARKING
Benchmarking is the process of comparing performance metrics to standards or other
organizations to evaluate how well something is performing.
Explanation: It helps identify areas where performance meets or exceeds expectations and
areas where improvement is needed. It's important for internal auditors to not just focus on
poor performance but also to acknowledge areas of excellence.
Explanation: Time (how fast tasks are done), Quality (how reliable a product or service is),
and Cost (operational expenses) are key factors. Comparing results with top-performing
organizations in the same or other industries helps identify best practices.
Robert Camp, in his book The Search for Industry Best Practices that Lead to Superior
Performance, defines benchmarking as "the search for those best practices that will lead to
superior performance" of a unit or organization.
Explanation: This highlights that benchmarking isn’t just about comparing results – it’s about
learning from the best practices of top organizations to improve performance. By studying the
methods and strategies of top performers, organizations can adopt practices that will help
them achieve higher efficiency, quality, and customer satisfaction.
FIVE WHY’S
It is a very powerful tool, useful to identify the root cause of issues.
It is one of the simplest tools for Root Cause Analysis (RCA). It is easy to use and does
not require statistical analysis. The approach consists of asking “why” multiple items,
each of which probes further as to the source of the problem. It is an iterative
technique used to explore the cause-and-effect relationships underlying a problem. The
primary goal of the technique is to determine the root cause of a defect or problem by
repeating the question “why?”.
How the 5 Whys Works The 5 Whys technique is an iterative process where each answer
forms the basis for the next question. Although "5" is a general guideline, sometimes fewer or
more iterations may be required. The objective is to go beyond surface-level explanations to
uncover the actual root cause of a problem.
To illustrate the process, consider the example of the water on the floor.
The 5 Whys can be used individually or in conjunction with the fishbone diagram or other
related tools. The fishbone diagram, also called cause and effect diagram and
Ishikawa diagram, helps to explore all potential and real causes resulting in a single defect
or failure. After identifying all of the inputs on the fishbone diagram, the 5 Whys technique
can help to drill down to the root causes.
Benefit of WBS
A key benefit of creating and using a WBS during a project is that it forces the project
planners to avoid high-level planning that focuses on core tasks only.
A WBS is best prepared with the input from others who have done similar work in the past or
the project team, who will be doing the actual work.