Issued April 2020 • Index No. EX/18.

84
®
XMT 425 Multiprocess Welding
Power Source

Heavy Industrial Applications Processes Input Power

Construction MIG (GMAW) Auto-Line™, 208–575 V,
Shipbuilding Stick (SMAW) requires 3- or 1-phase power
Quick Railroad TIG (GTAW)
Output Range
Truck/trailer manufacturing Flux-cored (FCAW)
Specs Fabrication Air carbon arc cutting and gouging (CAC-A) 10–38 V, 15–425 A
Repair shops Rated: 1/4-inch carbons
Net Weight
Rental fleets Capable: 5/16-inch carbons
80 lb. (36.3 kg)
Power generation plants

Portability and excellent arc performance make the

XMT family the most popular in the industry.
With multiprocess capabilities and features like Auto-Line, the XMT 425
is portable and versatile for applications from jobsites to the factory floor.

AUTO-LINE ™

Input power management

for portability

CONVENIENT
HANDLES
LESS SPACE
Lightweight and portable

BETTER
WELDS
WITH LESS
REWORK

Best multiprocess
capabilities

Power source is warrantied for three years, parts and labor.

Original main power rectifier parts are warrantied for five years.

Miller Electric Mfg. LLC Equipment Sales US and Canada MillerWelds.com

An ITW Welding Company Phone: 866-931-9730
1635 West Spencer Street FAX: 800-637-2315
P.O. Box 1079 International Phone: 920-735-4554
Appleton, WI 54912-1079 USA International FAX: 920-735-4125
 XMT 425 CC/CV Features
®

Versatility Welder friendly control panel

Process selector switch reduces the
number of control setup combinations
For portability and reliability, Auto-Line without reducing any features.
allows for any input voltage hookup Large, dual digital meters are easy to
(208–575 V, single- or three-phase) with view and are presettable to ease setting
no manual linking, providing convenience weld output.
in any job setting. Ideal solution for dirty
or unreliable input power. Ultra-tough, polycarbonate-blended
cover protects front controls from
14-pin receptacle has the flexibility to damage.
be used with spool guns, feeders, and
remote controls. Primary voltage display shows what
primary voltage the power source is
linked for without removing the side
panels. Saves time and assures you that
Optional Welding Intelligence™ system. the power source has been correctly
XMT 425 CC/CV is Insight-capable to Reliability linked for available input voltage.
monitor weld voltage, amperage, and Wind Tunnel Technology.™ Internal air flow that Auto Remote Sense™ enables unit to
arc-time and percentage. protects electrical components and PC boards from automatically use remote control if
dirt, dust and debris… greatly improving reliability. connected to remote control receptacle.
Multiprocess weld quality
Fan-On-Demand™ cooling system operates only
High-quality performance in all welding Portability
when needed, reducing noise, energy use and the
processes.
amount of contaminants pulled through machine. Jobsite mobility is made easy with a
Adaptive Hot Start ™ makes starting stick small, compact design and Auto-Line
Lightweight aerospace-grade aluminum case
electrodes easy without creating an inclusion. technology.
offers protection with the benefit of reduced weight.
Infinite arc control available in the stick
Dinse-style weld disconnects provide high-quality
and wire modes for easier fine tuning of
weld cable connections.
tough-to-weld materials and out-of-position
Note: Two Dinse-style connectors are supplied with each
applications. Dinse machine.
Lift-Arc™ provides arc starting that
minimizes contamination of the electrode
and without the use of high-frequency.

Specifications (Subject to change without notice.)

Voltage Amperage Max. Open-
Range in Range in Rated Output at Amps Input at Rated Load Output, 60 Hz Circuit Net
Input Power CV Mode CC Mode 60% Duty Cycle 208 V 230 V 400 V 460 V 575 V KVA KW Voltage Dimensions Weight
Three-phase 10–38 V 5– 425 A 350 A at 34 VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6 75 VDC H: 17 in. (432 mm) 80 lb.
W: 12.5 in. (318 mm) (36.3 kg)
Single-phase 10–38 V 5– 425 A 300 A at 32 VDC 60.8 54.6 29.7 24.5 19.9 11.7 11.2 D: 24 in. (610 mm)

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

Performance Data
Duty Cycle Chart
500
425
400
3-phase operation
350
Welding Amperes

300
1-phase operation
250
6 AWG power cord
200
8 AWG power cord
(supplied with power source)
150

100
10 15 20 25 30 40 50 60 70 80 90 100
% Duty Cycle

2
 Genuine Miller Accessories ®

MIGRunner ™ Cart RFCS-14 HD Foot

195445 Control 194744 SuitCase® 12RC 301121
For single feeders. Maximum flexibility is Lightweight, portable wire
Small footprint and accomplished with a feeder for a variety of wires
easily maneuverable, reconfigurable cord that up to .062 inch. Holds up to
with dual-cylinder can exit the front, back a 12-inch spool of wire.
rack low enough or either side of the pedal. Foot pedal provides
that you do not remote current and contactor control. Includes
70 Series
have to lift bottles. 20-foot (6 m) cord and 14-pin plug.
S-74S 300616
Durable ergonomic
RHC-14 Hand Control S-74D 300617
handles are designed
242211020 Features Posifeed™
for comfort.
20-foot (6 m) cord wire drive assembly
Note: Not compatible with dual wire feeders.
242211100 and handles a variety
Running Gear 100-foot (30.5 m) cord of wires up to 1/8 inch.
Cylinder Rack Miniature hand control
300408 for remote current and
For single or dual contactor control. Dimensions: 4 x 4 x 3.25
feeders. Holds two inches (102 x 102 x 82 mm). Includes cord
large gas cylinders and 14-pin plug.
and has gun cable
hangers and a
consumable drawer
in front. A convenient 70 Series MPa Plus
handle allows the RCC-14 Remote Contactor and Current Control S-74 MPa Plus 300577
cart to be pulled 151086 D-74 MPa Plus 300578
easily through doorways. Power source and East/west rotary-motion fingertip control attaches Same features as traditional 70 Series plus more.
single or dual feeders can be mounted to cart to TIG torch using two hook-and-loop fasteners. Handles a variety of wires up to 5/64 inch.
and secured. Includes 26.5-foot (8 m) cord and 14-pin plug.
Extension Cables
247831025 25 ft. (7.6 m)
247831050 50 ft. (15.2 m)
247831080 80 ft. (24.4 m)
MIG kit RCCS-14 Remote Contactor and Current Eleven conductors to support contactor control
300405 Control 043688 and remote voltage control on all Miller®
shown. North/south rotary-motion fingertip control electronic CV 14-pin power sources. Additional
attaches to TIG torch using two hook-and-loop functions supported when using MPa power
Industrial MIG 4/0 Kit with Dinse Connectors fasteners. Includes 26.5-foot (8 m) cord and sources include synergic pulsed MIG, remote
300405 For single feeders 14-pin plug. process select and side select capabilities.
300956 For dual feeders Extension Cables for Remote Controls
Consists of flowmeter regulator with 10-foot and 24 VAC Wire Feeders
(3 m) gas hose, 10-foot (3 m) 4/0 feeder weld 242208025 25 ft. (7.6 m)
cable, and 15-foot (4.6 m) work cable with 242208050 50 ft. (15 m)
600-amp C-clamp. Dual kit comes with two Spoolmatic
242208080 80 ft. (24.3 m)
flowmeter regulators and gas hoses. 30A WC-24
14-pin plug to 14-pin socket. Not for use with
70 Series MPa Plus feeders. Spoolmatic® 30A 130831
Remote Controls A one-pound, air-cooled spool gun that extends
weld process range by adding a handy portable
Wireless Remote
Wire Feeders/Guns system for small wire MIG. Rated 200 amps at
Foot Control 300429 100% duty cycle. Includes 30-foot (9.1 m) cable
For remote current assembly. Requires WC-24 (137549), order
and contactor control. separately. For use with Miller CV power sources
Receiver plugs directly with 14-pin receptacles and supplying 24 VAC.
into the 14-pin receptacle
of Miller machine. Welding Intelligence™
90-foot (27.4 m) operating range.
Insight Core™ 14-pin Module
Wireless Remote
301072
Hand Control 300430 ArcReach® SuitCase® 8 301457 Easy-to-install module brings
For remote current ArcReach® SuitCase® 12 301456 Insight Core capabilities to your existing fleet.
and contactor control. Portable feeder designed to run off of arc voltage. This simplified, Internet-based weld data solution
Receiver plugs directly When paired with an ArcReach power source, collects, transmits and presents actionable
into the 14-pin receptacle provides remote control of the power source information to any Web-connected device.
of Miller machine. without a control cord — saving time and money. Insight Core can help you increase productivity,
300-foot (91.4 m) operating range.
improve weld quality and manage costs.

3
 Genuine Miller Accessories (Continued)
®

Cable Connectors and Adapters Extension Kit for Dinse-Style Cable Connectors Dinse/Tweco® Adapter 042465
042419 Accepts #4 to #1/0 AWG cable. Dinse/Cam-Lok Adapter 042466
Note: XMT 425 CC/CV power source is equipped with Used to adapt or extend weld and/or work One-piece adapter with Dinse-style male plug
Dinse-style connectors for secondary connections. cables. Kit includes one male Dinse-style plug (to power source) on one end and Tweco or
Dinse-Style Connectors and one in-line female Dinse-style receptacle. Cam-Lok female receptacle (for weld cable
042418 Accepts #4 to #1/0 AWG cable connection) on other end.
042533 Accepts #1/0 to #2/0 AWG cable Extensions for Dinse-Style Cable Connectors
Kits include one Dinse-style male plug which 134460 Male Dinse-style plug
attaches to the work and/or weld cables and 136600 Female Dinse-style receptacle
plugs into the Dinse-style receptacles on the Used to adapt or extend weld and/or work
power source. cables. Accepts #1/0 to #2/0 AWG cable.

Ordering Information
Power Source and Options Stock No. Description Qty. Price
®
XMT 425 CC/CV 907386 208 – 575 V with Auto-Line™
Gas Valve Kit 195286 For XMT 425 CC/CV
Accessories
MIGRunner™ Cart 195445 For single feeders
Running Gear Cylinder Rack 300408 For dual feeders
Industrial MIG 4/0 Kit with Dinse Connectors 300405 For single feeders
300956 For dual feeders
Remote Controls
Wireless Remote Foot Control 300429 Foot control with wireless 90 ft. (27.4 m) operating range
Wireless Remote Hand Control 300430 Hand control with wireless 300 ft. (91.4 m) operating range
RFCS-14 HD 194744 Foot control with 20 ft. (6 m) cord and 14-pin plug
RHC-14 242211020 Hand control with 20 ft. (6 m) cord
242211100 Hand control with 100 ft. (30.5 m) cord
RCC-14 151086 Fingertip control
RCCS-14 043688 Fingertip control
Extension Cables (8-conductor) See page 7
Wire Feeders/Guns
ArcReach® SuitCase® 8 301457
ArcReach® SuitCase® 12 301456
SuitCase® 12RC 301121
70 Series 300616 S-74S
300617 S-74D
70 Series MPa Plus 300577 S-74 MPa Plus (single-wire)
300578 D-74 MPa Plus (dual-wire)
Extension Cables (11-conductor) See page 7
Spoolmatic® 30A Spool Gun 130831 Requires WC-24 for use with 14-pin receptacles
WC-24 Weld Control 137549 Required for use with Spoolmatic® 30A and power sources with 14-pin
®
Bernard MIG Guns See Bernard literature SP-BTB
Welding Intelligence See page 7
Cable Connectors and Adapters See above

Date: Total Quoted Price:

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© 2020 Miller Electric Mfg. LLC