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PM 17264 V2final May 1

This document is a product manual for Polyester Industrial Yarns according to IS 17264:2022, intended for use by regional offices and licensees to ensure uniformity and transparency in certification processes. It outlines guidelines for sampling, testing, and quality assurance, including specific requirements for various types of yarn and their mechanical properties. The manual serves as a reference for manufacturers seeking BIS certification and includes detailed annexes on grouping guidelines, test equipment, and inspection schemes.

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0% found this document useful (0 votes)
55 views10 pages

PM 17264 V2final May 1

This document is a product manual for Polyester Industrial Yarns according to IS 17264:2022, intended for use by regional offices and licensees to ensure uniformity and transparency in certification processes. It outlines guidelines for sampling, testing, and quality assurance, including specific requirements for various types of yarn and their mechanical properties. The manual serves as a reference for manufacturers seeking BIS certification and includes detailed annexes on grouping guidelines, test equipment, and inspection schemes.

Uploaded by

Raki Tanneeru
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

PM/17264/8

April 2024

www.bis.gov.in

उत्पाद मैन्यअ
ु ल
वस्त्रादद - पॉललएस्त्टर औद्योगिक धािे - ववलिष्टट

IS 17264:2022 के अनुसार

PRODUCT MANUAL
FOR Textiles – Polyester Industrial Yarns –Specification
ACCORDINGTO IS 17264:2022

ववलिन्न उत्पादों के ललए िारतीय मानक ब्यूरो (अनुरूपता मूलयाांकन) ववननयम, 2018 की योजना -I के तहत प्रमाणन के
सांचालन में एकरूपता और पारदलििता के ललए इस उत्पाद मैनुअल का उपयोि सिी क्षेरीय / िाखा कायािलयों और
लाइसेंसधाररयों द्वारा सांदिि सामग्री के रूप में ककया जाएिा। दस्त्तावेज़ का उपयोि बीआईएस प्रमाणन प्राप्त करने के
इच्छुक सांिाववत आवेदकों द्वारा िी ककया जा सकता है I

This Product Manual shall be used as reference material by all Regional/Branch Offices &
licensees to ensure uniformity of practice and transparency in operation of certification under
Scheme-I of Bureau of Indian Standards (Conformity Assessment)Regulations,2018 for various
products. The document may also be used by prospective applicants desirous of obtaining BIS
certification.

1. : IS 17264:2022
मानक सांख्या
IS No.
िीर्िक : Textiles – Polyester Industrial Yarns –Specification

Title
: 03
सांिोधनों की सांख्या
No. of amendments
2.
नमूना ददिाननदे ि
Sampling Guidelines
कच्चा माल No specific requirement
a) :
Raw material
b) समूहीकरण ददिाननदे ि : Please refer Annex-A
Grouping Guidelines
c) : 2 kg
नमूने का पररमाण
Sample Quantity Note: This section indicates the quantity of the sample of the
product and/or the raw material (if applicable), required to be
sent to the laboratory for testing, for the purpose of Grant of
Licence/Change in Scope of Licence/ Factory Surveillance (in
case of market surveillance, effort may be made to procure the
required quantity of product sample, as far as possible since
PM/17264/8
April 2024

raw material sample may not be available in market)


3. परीक्षण उपकरणों की सच
ू ी : Please refer to Annex-B
List of Test Equipment
4. ननरीक्षण और परीक्षण की स्त्कीम
Please refer to Annex-C
:
Scheme of Inspection
and Testing
5.
एक ददन में सांिाववत परीक्षण
Possible tests in a day
Identification and description (Cl. 5.2), Freedom from yarn defects (Cl. 6.3), Linear
Density, Tenacity, Elongation, Hot Air Shrinkage (Cl. 6.1)

Note: This section is for the guidance of BIS Certification Officers/Technical Auditors of BIS
Authorized Outside Surveillance Agencies (OSAs) during factory inspection to provide ready
reference regarding the tests which can be witnessed during the inspection in the factory by
the officer/auditor.
6. लाइसेंस का दायरा /Scope of the Licence:
“Licence is granted to use Standard Mark as per IS 17264:2022 with the following
scope:
Name of the product Textiles – Polyester Industrial Yarns
Declared (Range of) linear In Denier (dtex)
density
Type of yarn based on Single Yarn (with or without twist),
construction - Multiple Yarns (wound with similar or dissimilar
components),
- Doubled, Folded or Plied Yarns(with similar or
dissimilar components),
- Cabled Yarns(with similar or dissimilar components)
Types of yarn based on -Low Shrinkage(LS),
mechanical properties - Super Low Shrinkage(SLS),
- Low Elongation(LE),
- High tenacity(HT),
- Super High Tenacity(SHT),
- Super High Tenacity Adhesive Activated(SHT-AA),
- High Modulus Low Shrinkage(HMLS),
- High Modulus Low Shrinkage Adhesive
Activated(HMLS-AA)
Type of Yarn Based on Colour White or Dope Dyed (DD)
Type of yarn based on special Flame Retardant Yarn/Non Flame Retardant Yarn
characteristics
Ultraviolet Light Resistant Yarn/Non Ultraviolet Light
Resistant Yarn

Virgin/Recycled polyester yarn


Additional/optional With or without colour fastness to rubbing (optional)
requirements
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN,9, BAHADUR SHAH ZAFAR MARG,
NEW DELHI-110002
PM/17264/8
April 2024

ANNEX-A
GROUPING GUIDELINES

Polyester Industrial Yarns are classified based on the parameters as given below:-
a) Type of Yarn based on construction:-
- Single Yarn (with or without twist),
- Multiple Yarns(wound with similar or dissimilar components),
- Doubled, Folded or Plied Yarns(with similar or dissimilar components),
- Cabled Yarns(with similar or dissimalar components)
b) Type of Yarn based on Mechanical Properties:-
- Low Shrinkage(LS), - Super Low Shrinkage(SLS),
- Low Elongation(LE), - High tenacity(HT),
- Super High Tenacity(SHT),
- Super High Tenacity Adhesive Activated(SHT AA),
- High Modulus Low Shrinkage(HMLS),
- High Modulus Low Shrinkage Adhesive Activated(HMLS AA)
c) Type of yarn based on colour: White or Dope Dyed (DD)
d) Type of yarn based on special characteristics:
-Flame Retardant Yarn/Non Flame Retardant Yarn
-Ultraviolet Light Resistant Yarn/Non Ultraviolet Light Resistant Yarn
-Virgin/Recycled polyester yarn
e) Type of yarn based on optional requirements
-With/without colour fastness to rubbing (optional)
2. Considering the above, following grouping guidelines for Grant of Licence (GoL)/ Change in
Scope of Licence (CSoL) shall be followed:-
a) One sample of IDY of any Linear Density (Denier) from the declared range given shall be
tested
b) Separate samples of IDY of each type based on construction shall be tested to cover that
type in the scope of licence
c) Separate samples of IDY of each type based on mechanical properties shall be tested to
cover that type in the scope of licence
d) Separate samples of IDY of each type based on colour shall be tested to cover that type in
the scope of licence. However, if sample of dope dyed yarn is tested, white yarn can be
covered on that basis
e) If Flame Retardant Yarn and/or Ultraviolet Light Resistant Yarn is to be covered in the scope,
the samples shall also be tested for Phosphorus content (for Flame Retardant Yarn) and/or
Ultraviolet resistance (for Ultraviolet Light Resistant Yarn)
f) Separate samples of virgin and recycled polyester yarn shall be tested
g) Samples shall be tested for the optional requirement of colour fastness to rubbing if
product with colour fastness to rubbing is to be covered in the scope of licence

3. The firm shall declare the types of IDY intended to be covered within the scope of their licence.
The scope of the Licence may be restricted based on the Manufacturing capability and Testing
facilities of the manufacturer.

4. During the operation of the Licence, BO shall ensure that all the Varieties covered in the Licence
are tested in rotation to the extent possible.
PM/17264/8
April 2024

ANNEX – B

LIST OF TEST EQUIPMENTS


(INDICATIVE LIST, FOR GUIDANCE ONLY)

Sl. Tests Used In With Test Equipment/Chemical


No. Clause Reference
1 Identification and Description, Cl Microscopic and dissolution test given in IS
5.2 667: Compound Microscope (100X-500X),
Dissecting Needles, glass slides, cover glasses,
and cross sectioning device and laboratory
reagents as per IS 667
or
Staining Test as per IS 667: Mixture of
dyestuffs (e.g. Shirlastain A, Detex, Fibre Stain
etc.), Known Dyed Samples
or
Determination of Melting Temperature as per
Annex H of IS 16481: Differential Scanning
Colorimeter (DSC), Balance, capable of weighing
to ± 10 μg
2 Linear Density, Cl. 6.1 - Conditioning Chamber

- Weighing Balance(L.C.-0.1mg)

- Drying Oven(>110oC,L.C.1oC)

- Desiccator with a suitable desiccant

- Sealed Containers

- Wrap reel
3 Tenacity and Elongation, Cl. 6.1 Tensile Strength Testing Machine either of CRT,
CRL or CRE type, with clamps to grip the
sample and means for adjusting the distance
between the clamps and for application of pre-
tension.
4 Hot Air Shrinkage, Cl. 6.1 Dry Hot Air Thermal Tester as per Annex F of IS
17264:2022
5 Moisture regain, Cl. 6.2 - Precision Balance(L.C ....0.1mg)

- Stainless Steel Vessels

- Hot Air Oven Capable of Maintaining at 110 ±


5°C

- Forceps

-Wrap Reel
6 Isophthalic acid (IPA) content, Cl. - PPE’s like safety goggles, apron, surgical
6.2 hand gloves
- Gas chromatograph,
- Capillary column
PM/17264/8
April 2024

- Dispensette or pipette
- Volumetric Flask
- Beaker, Funnel, 50mlflask,
- Heating Mental
AR grade Dimethyl Isophthalate, Benzyl Alcohol,
Chloroform, Isopropyl Titnate, Dimethyl Suburate
7 Water soluble matter, Cl. 6.2 - Water Cooled Condensor
- Distilled Water
- Hot Air Oven
- Flat Bottom Flasks
8 Finish oil pick-up, Cl. 6.2
- Precision Balance(L.C.-0.1mg)

- Stainless Steel Vessels

- Conical Flasks

- Forceps

- Petroleum Ether

- Soxhlet Apparatus
- Bowls
9 Phosphorus content, Cl. 6.2 - Sulphuric Acid
- 2000 ml Beaker
- Demineralized Water
- 1000 ml flask
- Ammonium Molybdate
- 500 ml and 100 ml Volumetric Flask
- Hydroquinone
- Sodium Sulphite
- Zinc Oxide
- Whatman Filter Paper No.1
- Di-Sodium Hydrogen Ortho Phosphate
Dihydrate
- Weighing Balance(LC-1mg)
- Hot Plate
- Silica Crucible
- Muffle Furnace
- Pipettes-10mland05ml
- UV Spectro-photometer
10 Ultraviolet resistance, Cl. 6.2 - Conditioning Chamber
- Xenon Arc Type Apparatus equipped with
inner and outer borosilicate filter glass
- Tensile Testing m/c
11 Colour strength with reference to - Card Winding Machine with uniform
standard yarn, Cl. 6.2 tension control system
- Scanning Spectrometer
- Card(Aluminium)
- Clean Cotton Cloth
12 Colour difference with reference - Card Winding Machine with
to standard yarn, measured as uniform tension control system
ΔE, Cl. 6.2 - Scanning Spectrometer
- Card(Aluminium)
- Clean Cotton Cloth
PM/17264/8
April 2024

13 Freedom from Yarn Defects, Cl. - Packing Table UV


6.3 Light(Clause6.3.4and6.3.7)
- Vernier Calipers
- Eye Piece Lens(Clause5.3.15)
- Bottom weights(1gto15g)
- Stop watch
14 Colour Fastness Properties, Cl. For Colour Fastness to Daylight(as
6.4 per IS/ISO105-B01:2014
 Source of Daylight 
 Reference materials 
 Exposure Rack 
 Opaque Cardboard
 Grey Scale for Measuring
change in colour
or
For Colour Fastness to artificial light(as per
IS/ISO 105-B02 : 2014

 Reference materials
 Humidity test control fabric
 Light Source(xenon arc lamp)
 black-standard thermometer
or a black-panel
thermometer
 Humidity chamber
 Covers
 Colour matching lamps
 Assessment cabinet
 Sample mounting card
 Assessment mask

For Colour Fastness to Rubbing as per


IS/ISO 105-X12: (optional)
 Suitable testing device for determining the
colour fastness to rubbing, using a
reciprocating straight line rubbing motion
and two alternative sizes of rubbing
fingers.
 Cotton rubbing cloth
 Soft-back waterproof abrasive paper, or
grating of stainless steel wire 1 mm in
diameter
 Grey scale, for assessing staining, in
accordance with ISO 105-A03
 Weighing Balance
 Distilled water (for wet rubbing)
15 Commercial Mass, Cl. 6.5 - Balance/Weighing Instruments(LC-.1mg)
- Airtight vessels/ Desiccator
- Hot air oven/Ventilated air oven
- Laboratory reagents for Cleaning
Specimens
PM/17264/8
April 2024

ANNEX C

SCHEME OF INSPECTION AND TESTING

1. QUALITY ASSURANCE PLAN

1.1 It is expected that manufacturers (licensees/applicants) will implement a Quality Assurance Plan
i.e. a plan of regular testing and in-process controls, designed to ensure that the product bearing the
Standard Mark conforms to all requirements of the Indian Standard.

1.2 The manufacturers shall define a Quality Assurance Plan defining the control unit (i.e. lot/batch
etc.) and the levels of control (i.e. the frequency and number of samples for conducting the different
tests as per the Indian Standard) and submit the same to BIS Branch Office for information. The
manufacturer shall comply with the same and maintain test records in accordance with para 2.4.

1.3 RECOMMENDED LEVELS OF CONTROL/CONTROL UNIT:

1.3.1 For the guidance of manufacturers, the recommended definition of control unit is : Entire
quantity of polyester industrial yarn, of each type and variety processed under similar conditions in a
single day

1.3.2 For the guidance of manufacturers in preparing the Quality Assurance Plan, recommended
levels of control are given in Table 1.

1.3.3 The manufacturer shall ensure inspection and testing as per the Quality Assurance Plan
submitted by them on the whole production of the factory which is covered by this plan. Alternatively,
the manufacturer has the option of adherence to the quality plan as per levels of control
recommended in column 3 of Table 1.

1.4 However, all manufacturers shall ensure compliance of their products to all the requirements
of the Indian Standard.
2. ENSURING COMPLIANCE THROUGH TESTING- It is expected that manufacturers
(licensees/applicants) will establish a suitably equipped and staffed in house laboratory (In house
testing facility) for testing at least those parameters of the Indian Standard which require routine
testing for ensuring quality of the product. This includes in-process controls as may be defined and
put in place by the manufacturer and testing parameters/requirements which can only be
performed in the factory.

2.1 For the guidance of manufacturers, Table 1 giving the recommended levels of control is given
below. Column 2 of Table 1 indicates routine tests where test equipment is required in house as
“R” or other tests which can be subcontracted as “S”. Subcontracting is permitted to BIS
recognized/empanelled laboratory or any other laboratory having valid NABL accreditation as per
IS/ISO/IEC 17025.

2.2 For MSME manufacturers, the requirement of maintaining a laboratory/in-house testing


facility for routine tests (indicated as “R” in Column 2 of Table 1) is also optional.

2.2.1 MSME manufacturers may utilize common cluster based facilities as per guidelines for the
utilization of cluster based test facilities by MSMEs or the provisions of Sharing of testing facilities
or get testing done from BIS recognized/empaneled laboratory or any other laboratory having valid
NABL accreditation as per IS/ISO/IEC 17025.
PM/17264/8
April 2024

2.3 Large Scale manufacturers shall maintain an in-house laboratory equipped at least with
test facilities for routine tests (indicated as “R” in Column 2 of Table 1), where different tests
given in the specification shall be carried out in accordance with the method given in the
specification. They shall also implement a calibration plan for the in-house test equipment.
2.3.1 Alternatively, in lieu of an in-house laboratory, large scale manufacturers can also utilize the
provisions of Sharing of testing facilities as per the Guidelines for Grant of Licence available on
BIS website www.bis.gov.in. (Under Conformity Assessment>Product Certification Process).
Even for subcontracted tests, provisions for sharing of testing facilities can be utilized.

2.4 TEST RECORDS- The manufacturers maintaining an in-house laboratory or utilizing common
cluster based facilities or shared test facilities shall maintain test records for the tests carried out
to establish conformity. For the tests being subcontracted to BIS recognized/empanelled laboratory
or any other laboratory having valid NABL accreditation as per IS/ISO/IEC 17025, test reports
issued by the laboratories shall be available for inspection by BIS.

3. PACKING AND MARKING - The Standard Mark as given in the Schedule of the licence shall
be incorporated legibly and indelibly on each carton/pallet of Polyester Industrial Yarns provided
always that the material so marked conforms to each requirement of the specification.

3.1 Packing and Marking shall be done as per the Indian Standard.

3.2 Additional Marking requirements: The material shall also be marked with the following
additionalrequirement on each carton/pallet of Polyester Industrial Yarns:

a) “For BIS certification details please visit www.bis.gov.in”

4. REJECTION - Non-conforming material shall be clearly identified and labeled as “rejection” and
it shall be segregated and stored separately by manufacturers in India. Such rejected material shall
be disposed of suitably by manufacturers in India in such a way so as to ensure that there is no
violation of provisions of BIS Act, 2016 and the applicable Quality Control Order. Appropriate
records of such rejection shall be maintained.
PM/17264/8 April 2024
TABLE 1
(ONLY FOR GUIDANCE PURPOSE)

(1) (2) (3)


Test Details Test equipment Levels of Control
Cl. Requirement Test Methods requirement No. of Frequency Remarks
Clause Reference R: required (or)S: Sample
Sub-contracting
permitted
5.2 Identification and IS 667, Annex H of In addition, each
Description IS16481 consignment of raw
S 06 Bobbins Each month material shall be
accompanied by test
certificate of supplier
6.1, Physical Requirements
Table 3 of Polyester Industrial
Yarn
i) Linear Density IS 7703 (Part 1) R 06 Each control
bobbins unit
ii) Tenacity IS 7703 (Part 2) R 06 -do-
bobbins
iii) Elongation IS 7703 (Part 2) R 06 -do-
bobbins
iv) Hot Air Shrinkage Annex F IS 17264 R 06 -do-
bobbins
6.2, Chemical Requirements
Table 4 of Polyester Industrial
Yarn
i) Moisture regain Annex B IS 17264 R 06 Each control
bobbins unit

ii) Isophthalic acid (IPA) Annex C IS 16481 S 06 Bobbins Each


content month

iii) Water soluble matter IS 3456 R 06 Each control


bobbins unit
PM/17264/8 April 2024
iv) Finish oil pick-up Annex C IS 17264 R 06 Each control
bobbins unit

v) Phosphorus content, Annex D IS 17264 R 06 Each control


(For fire retardant yarn bobbins unit
only)
vi) Ultraviolet resistance, IS 13162 (Part 2) S 06 Once a month
500 h Percent retained bobbins
strength (For UV
resistant yarn only)
vii) Colour strength with Annex E IS 17264 R 06 Each control Either this or the
reference to standard bobbins unit requirement at viii) needs
yarn, percent (For dope to be complied with
dyed yarns only)

viii) Colour strength with Annex E IS 17264 R 06 Each control Either this or the
reference to standard bobbins unit requirement at vii) needs
yarn, percent (For dope to be complied with
dyed yarns only) (

6.3 Freedom from Yarn 6.3 IS 17264 R All -do-


Defects bobbins

6.4 Colour Fastness


Properties

i) Light IS/ISO 105-B01 or S 02 Once a year Samples of each type and


Change in colour IS/ISO 105-B02 bobbins variety to be drawn and
tested
iii) Rubbing (optional) IS/ISO 105-X12 S As agreed between -do-
a) Dry purchaser and supplier
b) Wet
6.5 Commercial Mass 6.5 IS 17264:2022 R 01 Each control -do-
bobbin unit
per
position

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