TR Provision of MWA Fabrication and Loadout Service
TR Provision of MWA Fabrication and Loadout Service
1(A)
PHASE 3, OFFSHORE VIETNAM
Approved by
Deputy General Director
“VIETSOVPETRO”
TECHNICAL REQUIREMENT
FOR
PROVISION OF MWA FABRICATION AND LOADOUT
SERVICE
Approved by:
Checked by:
Prepared by:
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
1. INTRODUCTION
The Dai Hung oil field is located in Block 05-1(a), approximately 250 km from the coastline
of the South Eastern Viet Nam, and is situated in a water depth of 110 m (average). It has
been operated by PVEP since 2003.
The development of the Dai Hung Project Phase 3 shall consist of a newly build unmanned
wellhead platform WHP-DH01 including infield pipelines and a submarine cable connecting
to existing FPU.
• One (01) new unmanned 4-leg wellhead platform WHP-DH01 located near the existing
FPU. WHP-DH01 will be designed with 12 slots for drilling by jack-up rig. Full well stream
of WHP-DH01 will be routed to a Production Separator (on WHP-DH01), then the separated
liquid is transported to FPU for further processing, a portion of gas is transported to FPU fuel
gas at FPU. The separated gas is exported to BK-TNG.
- 01 flexible production flowline 10”, 2.8km long transporting separated liquid from
WHP-DH01 to FPU (including ~2500m static flowline & ~300m dynamic Riser).
- 01 flexible fuel gas flowline 6”, 2.8km long transporting 3MMSCFD associated gas from
WHP-DH01 to FPU (including ~2500m static flowline & ~300m dynamic Riser).
- 01 flexible flowline 8”, 2.8km long, transporting injection water from FPU to WHP-
DH01 (including ~2500m static flowline & ~300m dynamic Riser).
- 01 Power, Signal and Control cable (Submarine Cable) from FPU to WHP-DH01.
- One Middle Depth Buoy Structure (Mid Water Arch) which located near existing
Floating Production Unit DH1 (FPU DH1) to accommodate/support all three (03) Riser and
Cable (dynamic segment).
- 01 rigid gas pipeline 12”, 5.21km long, transporting associated gas from WHP-DH01 to
the tie-in point of the existing 20km 16” gas export pipeline from WHP-DH02 to BK-TNG.
• FPU Modification for the tie-in with WHP-DH01 for further process, control and
power/water injection supply.
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
The MDB will have 4 slots for the following flowlines and submarine cable according
to MDB’s preliminary motion analysis in Flexible Flowlines Riser and Submarine
Cable Riser Configuration Assessment Report, FPU DH1-L-R-2001:
One (1) x Power, Signal and Control cable (Submarine Cable) from FPU to WHP-
DH01.
Details information about MWA (MDB) are referred to Doc. No.: FPU-DH1-L-S-
2001_D0 MDB Specification
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
2. STANDARDS - CODE
All fabrication, installation, connection and load-out work must comply with the
requirements of the design drawings, specifications, standards, procedures, codes of practice
national and international are indicated in the following list:
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
NORSOK Standard
- Design Drawings
- Specification
3. SCOPE OF WORK
The Sub-Contractor shall provide manpower, equipment and materials to carry out
fabrication, testing and load-out compliant with code / standard,
CONTRACTOR/CLIENT requirement and this document.
Sub- Contractor shall at all times provide adequate fabrication facilities, labor, trades,
equipment and materials to enable Sub- Contractor to complete the Work, in
accordance with AFC drawings, Project Specifications, Codes and Standards and all
requirements in the contract.
Contractor reserves the right to inspect all phases of Sub- Contractor’s construction
operations including field and fabrication shop, equipment assembly, testing, packing
and load-out operations to ensure conformity to the AFC drawings, Project
Specifications, Codes & Standards and safe working practices.
Sub- Contractor shall demonstrate, as a critical success factor and as a priority in all
construction planning and execution, the philosophy that to the greatest extent possible
completion, testing, and integration activities shall be performed onshore.
Sub- Contractor shall complete of all components for the Facilities: fabricated,
installed, tested in accordance with the Project Specification and Technical
Requirements. Sub- Contractor’s responsibilities include but are not limited to,
fabrication and erection of Materials, mechanical completion and testing, cleaning, as
well as related activities of trial fitting, surveying, weight control, dimensional
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
control, outfitting and site engineering and mobilization. The MWA shall be
fabricated on load-bearing structures supplied by Sub- Contractor.
Sub- Contractor is also responsible for defining and providing all construction
facilities (quayside, reinforcements), Construction Equipment, temporary works,
including steelworks, sea-fastening, guides, padeyes/ trunnions, and the like,
temporary systems, testing requirements, all consumable and other items necessary to
complete the Work and Facilities.
Optional Scope: The Sub-Contractor carry out the procurement of materials for MWA
Fabrication.
The other general requirements of construction include but not limited to the
following:
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
confirmation and AFC package issuance. The Risk Assessment shall address cost,
schedule, constructability, installation methodologies and all impacts to WORK
including concurrent activities with other projects. CONTRACTOR and CLIENT
shall provide appropriate personnel to participate in Risk Assessment. All issues
identified in the Risk Assessment shall be catalogued in a Risk Register which
will be kept current at all times throughout the Project as new risks are identified.
Contractor Representative and Sub- Contractor shall evaluate the Risk
Assessment issues and jointly address all issues. The action sheets shall be
established and closed out and submitted for Contractor’s review and approval
prior to commencing construction. Sub- Contractor shall arrange and conduct
Construction Risk Assessment (CRA) Workshops for all major construction,
lifting, load-out, seafastening activities for onshore WORK.
h) Sub- Contractor shall operate a Permit to Work (PTW) System to control
activities up to the point of Mechanical Acceptance. Sub- Contractor system shall
also specifically manage and control energizing of sub-systems and systems. Sub-
Contractor shall submit said procedures for APPROVAL prior to commencing
fabrication/construction activities.
i) During the course of fabrication/construction Sub- Contractor shall undertake all
necessary engineering, design and supply to support the fabrication/construction
process. This shall include, but not be limited to:
- Design and engineering of all temporary fabrication aids (such as platforms and
staging, bracings, supports, lifting points, and others). Sub- Contractor shall also
be responsible for the specification, procurement and fabrication of all materials
for these temporary fabrication aids.
- All required structural analyses to ensure that the fabricated steelwork is not over
stressed at any time during fabrication.
- Design of all temporary strengthening to structure, including internal
seafastening, weather protection and green water protection.
- Provision of lifting method statements for lifts above 50 tons including tandem
lifting operations and prepare appropriate structural analyses to support a safe lift
that does not overstress the structure or lift points/rigging. Lifting
schematic/drawing is required and reviewed by Contractor for all lifts above 10
tons.
- Design of main and temporary supports.
- Confirmation of yard foundation integrity.
- Provision of verifying calculations to support any material/size substitutions
- Provision of design calculations and structural analyses for MWA to ensure that
the steelwork is not over stressed during lifting and transportation from another
yard to Sub- Contractor yard.
- Development of the weighing procedure.
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
Sub- Contractor shall be responsible for checking all drawings against all certified
equipment vendor data and for making all necessary design revisions prior to
fabrication.
Sub- Contractor shall provide a complete list of shiploose materials and drawings
identifying all items for each discipline complete with a tagging (piece mark)
system. Sub- Contractor shall provide to Contractor an updated list, drawings and
sketches of all inter-connecting tie-in points and shiploose for use in hook-up and
commissioning WORKS.
Sub- Contractor shall produce an "As-built" revision of all AFC drawings of the
completed WORKS at the end of fabrication.
Sub- Contractor shall have a valid Third-Party certification for the all
construction cranes. Sub- Contractor shall conduct load test and visual inspection
of the crane’s condition and shall be witnessed and certified by Third-Party with
the presence of Contractor Representative prior to commencement of WORKS.
The result of the tests and inspection shall be furnished to Contractor/ CLIENT
immediately upon completion.
Sub- Contractor shall provide complete on-site facilities for the radiographic,
ultrasonic and other non-destructive testing and inspection of welds including
dark room, equipment for development of films, viewing facilities, and full-time
services of qualified technicians conversant with radiographic, ultrasonic, and
other inspection techniques, who will be competent to operate the above
equipment as directed by Sub- Contractor and/or Contractor.
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
8. AS-BUILT DOCUMENTS
The Sub-Contractor shall prepare as-built documents for the work in accordance with
the CLIENT's As-Built documentation requirements.
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
The Sub-Contractor must provide as-built documents in accordance with Party A's
sample form, including but not limited to the following documents:
- Fabrication Documents.
- Acceptance protocol and handover of completed work.
- Volume settlement records.
- Material control records.
- Dimension control records.
- Anti-corrosion test report.
- Welding quality inspection report.
- Technical Query
- Project diary
- As-built documents;
9. WARRANTY
The Sub-Contractor is responsible for the warranty for the work. The warranty period
must be specified in the tender. The warranty period must not be less than 24 months from
the date of signing the acceptance protocol.
All costs of manpower - materials - equipment in service of warranty performance shall
be borne by the Sub-Contractor.
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VIETSOVPETRO
DAI HUNG FIELD DEVELOPMENT PROJECT
BLOCK 05.1(A) PHASE 3, OFFSHORE VIETNAM
11. ATTACHMENT
- Split Scope of Work for MWA Fabrication and Load-out – Appendix 1.
- Overall Project Schedule
- Client’s ITB Documents
- FPU-DH1-L-S-2001_D0 MDB Specification
- FPU-DH1-L-R-2001_D0 Flexible Flowlines Riser and Submarine Cable Riser
Configuration Assessment Report
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