Manual Version OM-HYD-23-01

Language English

Please read the manual before use.

After reading the manual, please store

it in an easily accessible place for later
use. The manual is provided to protect
the safety of the installer and user and
to prevent damage to property.

1
Foreword

The CKDY Series Electro-Hydraulic Actuator User Manual is designed to guide users on
installing, operating, and maintaining the electro-hydraulic actuator. The "Safety Tips" in
this manual are meant to remind users to avoid personal injury and equipment damage.
Users must thoroughly read and understand the key points of this manual before putting
the equipment into use.

This manual is exclusively for use with CKDY Series Electro-Hydraulic Actuators. After the
equipment is operational, the management and maintenance personnel should keep this
manual handy for reference. When using methods or operations not described in this
manual, users are responsible for ensuring safety.

The design of the CKDY Series Electro-Hydraulic Actuator will continuously improve
based on customer requirements, so the content of this manual may differ slightly from
the details of the product you have purchased. If you have any questions about the
product or the content of the manual, please feel free to contact our company.

2
Safety Precautions:

To ensure proper use and user safety, and to prevent property damage, please take note
of the following safety precautions before installation:

• WARNING: Failure to follow these precautions may lead to serious accidents

resulting in personal injury or death.

• CAUTION: Failure to follow these precautions may result in significant damage or

malfunction of the actuator.

• NOTE: Important information regarding the installation and usage of the electro-
hydraulic actuator.

3
Table of Contents
1. Overview ............................................................................................................. 5
2. Structure and Principles ..................................................................................... 6
2.1 Components................................................................................................. 13
2.2 Working Principle .......................................................................................... 14
2.3 Technical Parameters .................................................................................... 15
2.4 Explosion-Proof Guidelines (Explosion-Proof Type) .......................................... 16
3. Transportation, Packaging, Storage, and Installation ......................................... 17
3.1 Acceptance, Handling, and Transportation ..................................................... 17
3.2 Storage ......................................................................................................... 18
3.3 Installation, Wiring, and Commissioning ......................................................... 18
4. Commissioning and Operation .......................................................................... 21
4.1 Commissioning and Operation Instructions .................................................... 21
4.2 Accumulator Charging ................................................................................... 21
4.3 Local Mode ................................................................................................... 22
4.4 Remote Mode ............................................................................................... 22
4.5 Emergency Shut Down (ESD) .......................................................................... 22
4.6 Manual Operation ......................................................................................... 22
4.7 Limit Switch/Position Display ......................................................................... 23
4.8 Menu Settings ............................................................................................... 23
5. Daily Maintenance and Periodic Inspection ...................................................... 42
5.1 Manual Operation ......................................................................................... 47
6. Appendix: ......................................................................................................... 48
Appendix 1: CKDY/CKDY-M Series Terminal Block Wiring Diagram .......................... 48
Appendix 2: Troubleshooting Guide ...................................................................... 49
Appendix 3: Technical Specifications ................................................................... 50
Appendix 4: Valve Connection Standards ............................................................. 51
Appendix 5: Wiring and Connection Diagrams ...................................................... 53
Appendix 6: Hydraulic System and Components ................................................... 54
Appendix 7: Valve Compatibility and Mounting...................................................... 55
Appendix 8: Drawings ......................................................................................... 57
Appendix 9: SIL Certificate .................................................................................. 60

4
1. Overview
The CKDY series of new electromechanical integrated actuators are important field
control devices in automated instrument control systems. They feature easy installation,
simple operation, hydraulic integration, and remote/local control options. The products
are available in single-acting, double-acting, and linear stroke series, compatible with
butterfly valves, ball valves, plug valves, dampers, gate valves, globe valves, etc. These
actuators are widely used in industries such as oil, chemical, metallurgy, power, light
industry, marine, building materials, and urban water treatment, achieving valve
adjustment or shut-off control.

This product uses hydraulics as its power source, with a built-in hydraulic unit, making it
an intelligent hydraulic actuator with control and communication functions integrated
into one. The power source consists of a motor, hydraulic pump, and oil tank. In the event
of a power failure or abnormal condition, manual control can be used to open or close
the valve.

The CKDY series electro-hydraulic actuators are suitable for various types of quarter-turn
and linear stroke valves. These products are easy to install and commission, allowing
automatic valve control either locally or remotely.

The CKDY series electro-hydraulic actuators provide a wide range of torque/thrust,

allowing direct connection with valves without the need for additional gearboxes.
Additionally, the CKDY series can set maximum torque limits, preventing damage to
valves caused by excessive torque.

The CKDY series electro-hydraulic actuators are equipped with a large OLCD screen,
allowing users to clearly view valve positions, output torque, and various fault alarm
signals.

5
2. Structure and Principles

The structure of the Hydraulic Actuator

6
Linear Hydraulic Actuator

7
 Closed-type
accumulator Accumulator

Valve Electronic control

coupling system

Linear actuator
position sensor

Motor pump module

Manual directional
Manual pump module
valve module

Solenoid directional
valve module
Motor housing

8
Specifications (CKDY-J Part-Turn Hydraulic Actuator)

Rated Output Motor Stroke Time ESD Stroke No. of

Cylinder Torque (n.M.) (s) Time (s) Manual
Model Diameter Working Working 750W 1500W Pump
(mm) Accumulator Strokes
Pressure Pressure motor motor
operation (n)
10 MPa 14 MPa module module
CKDY08 50 (Single) 800 1120 6 3 <5 23

CKDY13 63 (Single) 1300 1890 8 4 <5 30

CKDY15 50 (Double) 1500 2100 10 5 <5 38

CKDY24 80 (Single) 2400 3300 15 8 <5 60

CKDY30 63 (Double) 2750 3850 16 8 <5 60

CKDY45 100 (Single) 4500 6300 27 14 <5 110

CKDY50 80 (Double) 4900 6800 27 14 <5 110

CKDY80 125 (Single) 8200 11400 47 24 <8 60

CKDY100 100 (Double) 9200 12800 53 27 <9 70

CKDY120 140 (Single) 12000 16800 64 32 <10 80

CKDY170 125 (Double) 16300 22800 - 47 <15 120

CKDY220 140 (Double) 22000 30800 - 67 <20 170

CKDY300 160 (Double) 32000 44800 - 93 <30 230

CKDY450 180 (Double) 45000 63000 - 128 <40 320

CKDY700 200 (Double) 65000 91000 - 184 <60 470

9
Dimensions (CKDY Standard Type/ Part-Turn / Rack and Pinion Actuators)

Cylinder
Model Diameter L1 L2 L3 L4 H H1
(mm)
CKDY08 50 (Single) 540 170 231 163 750 380

CKDY13 63 (Single) 590 194 253 190 780 410

CKDY15 50 (Double) 540 170 252 163 750 380

CKDY24 80 (Single) 670 205 292 212 800 430

CKDY30 63 (Double) 590 194 274 190 780 410

CKDY45 100 (Single) 730 234 343 244 830 460

CKDY50 80 (Double) 670 205 327 212 800 430

CKDY80 125 (Single) 820 274 390 284 870 500

CKDY100 100 (Double) 730 234 380 244 830 460

CKDY120 140 (Single) 860 286 418 290 880 510

CKDY170 125 (Double) 820 274 446 284 870 500

CKDY220 140 (Double) 860 286 482 290 880 510

CKDY300 160 (Double) 960 315 538 314 900 530

CKDY450 180 (Double) 1090 390 596 380 970 600

CKDY700 200 (Double) 1160 425 656 438 1020 650

10
Specifications (CKDY-M Linear Hydraulic Actuator)

Rated output push/pull

Linear Speed (mm/s)
Cylinder force (kN) range
Model Diameter Working Working
(mm) 1500W motor Accumulator
Pressure Pressure
module operation
10 MPa 14 MPa
CKDY13 40 9 13 67 220

CKDY20 50 14 20 43 140

CKDY30 63 22 31 27 90

CKDY50 80 36 51 17 60

CKDY80 100 57 80 11 35

CKDY120 125 89 125 7 23

CKDY150 140 113 158 5 16

CKDY200 160 147 206 4 13

CKDY320 200 228 320 3 10

Dimensions (CKDY Standard Type/ Part-Turn / Rack and Pinion Actuators)

Cylinder
Model Diameter A B C D E F H1 H2
(mm)
CKDY13 40 580 330 180 240 210 200 230+S 180+S

CKDY20 50 580 330 180 240 210 200 245+S 180+S

CKDY30 63 580 330 180 240 210 200 260+S 180+S

CKDY50 80 580 330 180 240 210 200 300+S 180+S

CKDY80 100 580 330 180 240 210 200 340+S 180+S

CKDY120 125 580 330 180 240 210 200 370+S 180+S

CKDY150 140 580 330 180 240 210 200 410+S 180+S

CKDY200 160 580 330 180 240 210 200 435+S 180+S

CKDY320 200 580 330 180 240 210 200 510+S 180+S

Note: S—Cylinder stroke (mm). The above dimensions are for reference; specific dimensions can be found
in the detailed model drawings.

11
 Flange/Key Dimensions for Valve Connection (Rack and Pinion Cylinder/Linear
Cylinder)

The nominal torque and nominal thrust values of the actuator should meet the
requirements specified in Table 1 and Table 2. If the user has any special requirements,
these can also be specified in the contract.

Flange
F07 F10 F12 F14 F16 F25 F30 F35 F40
code
Nominal
40 100 250 400 600 700 900 1200 1800 2500 3500 5000 8000 10000
torque
(N·m)

Nominal
20 40 70 100 130 150 175 200 260 325 520 700 900 1100
thrust
(kN)

Table 1: Nominal Torque and Nominal Thrust Values for Multi-Turn/Linear Actuators

Flange
F03 F04 F05 F07 F10 F12 F14 F16
code
Nominal
32 63 125 250 350 500 800 1000 1500 2000 3 000 4000
torque
(N·m)
Flange
F25 F30 F35 F40 F48 F60
code
Nominal
6000 8000 12000 16000 24000 32000 50000 63000 80000 125000 160000 250000
torque
(N·m)

Table 2: Nominal Torque Values for Partial-Turn/Rotary Actuators

Note: measurement unit in mm

12
2.1 Components
The CKDY series electro-hydraulic actuator is a CPU-controlled electromechanical
actuator designed for various applications. The CKDY series primarily consists of the
actuator and the control system. The actuator is mounted on the valve, while the control
system can either be integrated into the actuator or installed nearby. The actuator and
control system are connected via motor cables, feedback cables, and control cables.

2.1.1 Actuator

The core of the electro-hydraulic actuator is the hydraulic power unit, which includes a
servo motor, a miniature gear pump, a control valve block, an oil tank, and solenoid valves.
The power unit system is set to operate at a pressure of 120-140 bar.

The quarter-turn electro-hydraulic actuator uses a rack-and-pinion rotary cylinder, which

converts the hydraulic thrust generated by the hydraulic pump into output torque. There
are travel limit screws on the rear cover of the rack-and-pinion cylinder to adjust the
piston travel, thereby controlling the output swing angle. The output angle of the rack-
and-pinion cylinder is 90° ± 5°, and it connects to the valve via the drive shaft. The linear
electro-hydraulic actuator uses a linear hydraulic cylinder to provide push-pull force,
connected to the valve via a flange. The travel limit can be set by adjusting the position of
the flange.

CAUTION: Before using the electro-hydraulic actuator, the positions/angles of the swing
cylinder and valve must be adjusted for proper alignment. The angle adjustment must
be performed under no-load conditions.

2.1.2 Control System Box

The control box includes the main control board, servo motor driver, display board,
communication board, and terminal block. The control box meets IP65/68 protection
standards and offers optional explosion-proof ratings of EXdIIBT4/CT4.

The control box is connected to the upper-level control system and the actuator using
four types of cables: power cables, servo motor cables, sensor feedback cables, and
control cables. The motor cables use RVV 40.75, the sensor feedback cables use 7-core
shielded RVVP70.3, and the control cables use 8-core shielded RVVP8*0.4.

Refer to the appendices for wiring details.

13
2.2 Working Principle
Hydraulic Lock Principle in Electro-Hydraulic Actuators

1. The ESD emergency shut-down type electro-hydraulic actuator is equipped with a

standard hydraulic lock. The hydraulic lock consists of two pilot-operated check
valves forming a bidirectional hydraulic locking valve. The principle is that each
check valve takes the pressure from the opposite oil circuit as pilot oil. When one
circuit loses pressure, the other valve simultaneously closes. During normal valve
opening and closing operations, the hydraulic oil in the closing valve circuit enters
the upper chamber of the cylinder through hydraulic lock chamber A, pushing the
piston downward to close the valve. Simultaneously, the pressure oil opens
hydraulic lock chamber B, allowing the hydraulic oil from the lower chamber of the
cylinder to return through hydraulic lock chamber B, enabling piston movement.

2. When the electro-hydraulic actuator is in a static state, as there is no pressure oil

driving it, the check valves in hydraulic lock chambers A and B remain in a closed
state. This prevents the hydraulic oil in both the upper and lower chambers of the
hydraulic cylinder from flowing back, thereby restricting the movement of the
cylinder piston and locking the valve in its position.

14
2.3 Technical Parameters

• Output Range:
o Quarter-turn direct installation: 800 N·m – 91,000 N·m
o Linear direct installation: 9 kN – 320 kN
• Power Supply Voltage: 220V/380VAC 50/60Hz, 24VDC
• Control Accuracy: < 0.2% (regulating type < 0.1%)
• Protection Level: IP65/68, explosion-proof rating: EExdIIBT4/EXdIICT4 (optional)
• Electrical Connections:
o M332 × 2, M482 × 1
o Optional: NPT 1 1/2" × 1, NPT 1" × 2, NPT 1/2" × 2
• Motor: Brushless DC servo, power 250W/750W/1500W/3000W
Motor insulation class: CLASS F (155°C)
• Dead Band: 0.15% – 5%, repeatability: < 0.15%
• Response Time: < 0.2s
• Temperature Range: Standard: -20°C to 70°C, optional for low temperature: -
40°C to 70°C
• Hydraulic Oil: Standard 32# hydraulic oil, low-temperature hydraulic oil is
optional
• Rated Hydraulic Cylinder Pressure: 12-14 MPa
• Position Indicator: Mechanical/electronic
• Input Signal: 4-20mA (regulating type) or dry contact (switch type) or Fieldbus
signal
• Output Signal: 4-20mA (regulating type) or dry contact (open/close position or
fault alarm)
• Position Sensor: Direct measurement of stroke/angle by the output shaft, Hall
absolute encoder
• Torque Sensor: Direct feedback of output torque/thrust by measuring output
pressure, resolution: 0.1%

15
2.4 Explosion-Proof Guidelines (Explosion-Proof Type)
• The flameproof structure of the actuator is designed according to GB3836.2
"Electrical Equipment for Explosive Atmospheres – Part 2: Flameproof Enclosures
'd'". The design ensures explosion-proof performance by meeting requirements
such as enclosure strength and joint surface clearance between components.

• During on-site use and maintenance, strictly follow the principle of "no live
maintenance" to avoid accidents.

• Users should not replace parts by themselves. Any operational issues should be
addressed jointly with the manufacturer to prevent damage.

• Installation, use, and maintenance must comply with this manual and standards
such as GB3836.13-1997, GB3836.15-2000, GB3836.16-2000, and GB50257-
1996.

16
3. Transportation, Packaging, Storage, and Installation
3.1 Acceptance, Handling, and Transportation
• Use lifting machinery that complies with labour, safety, and hygiene regulations
for loading and unloading. It is strictly prohibited to stand or operate under lifted
goods.

• When hoisting the actuator, use slings or lifting tools suitable for the weight of the
actuator. The lifting point should be at the actuator's lifting rings.

• Avoid collisions, falls, or sudden impacts.

• After transportation, inspect the condition of the equipment to prevent potential

damage that may have occurred during transit.

Inspection Checklist:

o Verify that all specifications on the product nameplate match the site
requirements.

o Check for any visible physical damage.

o Inspect for hydraulic oil leaks.

o Check the connection between the actuator and valve for any signs of wear
or impact.

o Ensure all spare parts are complete.

o Confirm the actuator is in the closed position.

• The actuator is pre-filled with hydraulic oil, and it has been tested and inspected
before leaving the factory. After removing the actuator from the packaging, inspect
it for any mechanical damage caused during transport. If damage is found,
promptly report it to the manufacturer for assistance.

• Cross-check the packing list to ensure all items are included. If there are
discrepancies, notify the manufacturer immediately.

WARNING:
The actuator is heavy, please follow the safety precautions mentioned above during
handling to avoid severe personal injury.

17
3.2 Storage
• Before installation, do not remove the product's original packaging. If the
packaging is opened for acceptance purposes, ensure it is properly resealed.

• Do not store the actuator in the following locations:

o Outdoors where it may be exposed to rain.

o Environments with temperatures above 60°C or below -10°C.

o Dusty environments.

o High-humidity environments.

CAUTION:
If installed in locations exposed to direct sunlight or high-temperature radiation,
appropriate protective measures should be taken for the actuator.
Before wiring, do not remove the dust cap and protective cover from the wiring entrance.

3.3 Installation, Wiring, and Commissioning

• Installation environment temperature:

o Standard specification: -20°C to +70°C

o Low-temperature specification: -40°C to +70°C
Ensure appropriate protective measures and use the corresponding
hydraulic oil for high or low-temperature environments.
• Environmental humidity: Less than 95%

• The installation dimensions of various models are provided in the product

selection guide/manual. Ensure sufficient space for installation, commissioning,
and maintenance inspections.

• For specific commissioning procedures, refer to the process parameter

adjustment instructions.

• The installation dimensions of the actuator comply with ISO5211/5210 standards

and can be directly connected to corresponding valves.

• If the actuator's connection dimensions do not match the valve's shaft, a coupling
or flange adapter may be used.

• The coupling must fit perfectly with the valve shaft.

• Once the flange adapter and coupling are placed, align the bolt holes of the valve
flange with the flange adapter, and ensure all bolts and nuts are securely tightened.

• When connecting the valve, ensure the valve is in the closed position.

18
CAUTION:

• When installing, ensure the oil pump of the actuator is positioned correctly; the
oil pump must not face upward.

• During installation, avoid collisions and sudden impacts, as these can cause
malfunctions and require readjustment.

• Ensure the centerlines of the actuator cylinder and valve stem are aligned.
Misalignment can damage both the actuator and the driven device or cause injury
to the installation personnel.

• The standard hydraulic oil used in the electro-hydraulic actuator is ISO-L-HV32

anti-wear hydraulic oil. For temperatures below -20°C, ISO-L-HV10 or hydraulic oil
with a similar viscosity grade should be used.
Special hydraulic oils will be specified when necessary. Using other types of oil
may damage the hydraulic pump.

• When the power supply stops, or the motor ceases operation, the hydraulic
pressure inside the cylinder will remain locked. Ensure hydraulic pressure is
released before disassembling hydraulic components.

• Since the hydraulic system and its components are sensitive to contamination,
take precautions to prevent debris from entering the system during refueling.

• The oil level in the tank should be managed as follows:

o Before charging the accumulator: ensure the oil level is above the upper oil
mark.

o After charging the accumulator: the oil level should not fall below the lower
oil mark.

• Check before installation: Confirm the wiring location of the 220VAC/380VAC

power supply.

• Ensure the power is turned off.

• Open the actuator's wiring terminal cover. For models using a 220VAC power
supply, connect the power wires to the L and N terminals. For models using a
380VAC power supply, connect the power wires to the L1, L2, L3, and N terminals.
Connect the ground wire to the PE terminal.

19
CAUTION:

• Ensure the correct power voltage is supplied according to the specific model, as
incorrect voltage may cause electrical damage.

• Make sure the fuses used on the actuator control board meet the specifications.

• Choose appropriate wire specifications.

WARNING:

• Confirm the power is turned off. Unintentional movement of the actuator can
damage it or injure installation personnel.

• Avoid positioning the control box's wiring entrance upwards.

• After wiring, ensure the cable interface is sealed and waterproof. Water ingress
can damage the control circuit.

• Avoid wiring installation on rainy days or in environments exposed to precipitation.

• Do not install the actuator in explosive or corrosive gas environments.

• The actuator contains hazardous voltage levels. Only professional installation

personnel should handle the installation and commissioning. Before powering up,
thoroughly remove any metal fragments or residues inside the control box.

20
4. Commissioning and Operation
4.1 Commissioning and Operation Instructions
• Follow the process adjustment and parameter setting instructions to commission
and operate the equipment.

WARNING:

• Do not conduct commissioning outdoors during rainy weather or when there is

precipitation nearby.

• Once the adjustments and inspections are complete, make sure to close the
control box door.

• If the control box door is open during operation, there is a risk of electric shock.
Water, liquids, or dust entering the control box can also cause electrical leakage
and damage.

CAUTION:

• Before connecting the power supply, ensure the voltage matches the voltage
specified on the actuator’s nameplate.

• The actuator has been factory tested and commissioned. However, if it was
subject to impact during transportation or installation, re-commissioning may be
required. This should be carried out by a skilled electrical engineer following the
process parameter adjustment instructions.

• If you notice smoke, abnormal noises, or strange odors, immediately cut off the
power supply and contact the manufacturer.

4.2 Accumulator Charging

The accumulator’s gas cylinder is pre-filled with nitrogen before leaving the factory, and
the oil tank is pre-filled with hydraulic oil to the specified level. The accumulator should
remain uncharged before use, and the actuator is in the fully open position when it leaves
the factory.

After the electrical wiring is completed, check that the accumulator discharge valve is in
the closed position and that the manual shut-off valve is also closed.

Once the actuator is powered on, the system will automatically charge the accumulator
with oil after 3 seconds. Depending on the actuator model, the charging time ranges from
2 to 30 minutes. The system can be configured with a timeout alarm parameter for
charging.

21
4.3 Local Mode
Turn the rotary switch to the local mode ("LCL"), and the control system will switch to
local operation. In local mode, the actuator can be operated via the local control panel
or using infrared settings on the remote control.

In local mode, pressing the "OPEN" or "CLOSE" button will activate the actuator, allowing
it to open or close the valve. The display menu can be used to set whether the motion
mode is inching or holding.

4.4 Remote Mode

Turn the rotary switch to the remote mode ("REMOTE") to engage the remote control. In
this mode, the actuator will respond to remote control commands (open, close, or stop
the valve) and provide feedback to the remote control centre, including full-open, full-
close positions, remote/local mode, and alarm/fault signals.

4.5 Emergency Shut Down (ESD)

Regardless of whether the actuator is in remote or local mode, once the ESD signal (24V
active signal) is received, the valve will be driven to fully close.

4.6 Manual Operation

The hydraulic system is equipped with a manual pump. Detailed instructions can be
found in Appendices 2 and 4.

CAUTION:

• Before using the manual pump and manual shut-off valve, ensure that there is no
power supply or control signal input.

• During manual operation of the hand pump or manual shut-off valve, the display
will not show the valve position, so you must observe the mechanical position
indicator to avoid over-positioning, which could damage both the valve and the
actuator.

• The hydraulic oil pressure is preset before leaving the factory and does not need
further adjustment.

22
4.7 Limit Switch/Position Display
When the actuator reaches the fully open or fully closed position, the relay will engage,
providing position feedback to the control system, and the actuator will stop operating.
The display panel's LEDs (red or green) will illuminate to indicate that the valve has
reached the open or closed position.

In regulating-type actuators or those with valve position feedback, the actual valve
position will be displayed. The control system can perform self-diagnostics, and if the
power supply, driver, or other components fail, the control system will issue an alarm
signal and upload it to the control centre.

4.8 Menu Settings

IrDA Infrared Receiver Operation:

The local module is equipped with an IrDA infrared receiver function, allowing the
actuator to be controlled using an infrared remote control provided.

Control Button Descriptions

1 Move up Scroll up
2 Move down Scroll down
3 Move left Shift left
4 Move right Shift right
5 Increase Increase value or modify option
6 Decrease Decrease value or modify option
7 Confirm Save current settings or enter
the next menu level
8 Return Return to the previous menu or
stop a command
9 Open valve Open the valve in stop mode
10 Close valve Close the valve in stop mode
11 Infrared Transmitter Infrared transmission window

Parameter Settings:

The remote control is used to perform non-intrusive work settings for the actuator. When
using the remote control, set the selector knob to "RET". The infrared transmitter of the
remote control should be aimed at the actuator’s display window, with a distance of no
more than 1 meter.

23
CAUTION:

• Do not modify parameters while the actuator is in operation.

• Complete the stroke setting before normal operation, or the actuator will not
function properly.

• Wonder strongly recommends using the manual pump to set the stroke for the
actuator to avoid accidental valve damage. If the stroke is too long and manual
operation becomes difficult, make sure the valve is in a safe state before using
electrical power. When approaching the fully open or fully closed position, switch
to manual operation and use the hand pump to reach the final position.

• After the stroke setting is complete, conduct a thorough check.

• Always use the hand pump to move the valve to a mid-stroke safe position, then
control the actuator locally to open and close it, ensuring the correct direction of
valve movement and full open/close positions. Only after confirming everything is
correct should remote control be attempted.

24
Setting Electro-Hydraulic Actuator Parameters

Factory Default Settings Overview

Switch Signal Analog Signal
Actuator Emergency Analog Valve
Switch Signal Relay
Settings Control Signal Position
Control Feedback
Control Feedback
Valve closing ESD enable Remote hold S0 function = Low signal Feedback low
direction = Disabled = Momentary Comprehensive = 655 position = 0%
= Clockwise alarm (default)

S0 type =
Normally open
Local control Action direction External S1 function = High signal Feedback high
hold = Hold position interlock Fully closed = 3269 position =
= Momentary = Disabled position (default) 100%

S1 type =
Normally open

Remote control Contact type Two-wire S2 function = Dead zone High signal
hold = = Normally control Fully open = 1.0% corresponds
Momentary Open = Disabled position = Fully open

S2 type =
Normally open

Remote control Override S3 function = Signal loss

type interlock Remote mode action =
= Analog signal = Disabled Hold
S3 type = position
Normally open
Change Override local
password control
= 0008 = Disabled

Password Modification:

• The factory default password for the CKDY electro-hydraulic actuator is 0008. This
can be modified using the "+" and "-" buttons to adjust the value and the "left" and
"right" buttons to move between digits.

Entering Parameter Setting Mode

• To access the parameter setting mode, turn the selector knob to the "SET" position.
Aim the infrared remote control at the IrDA infrared receiver from within 1 meter
and press the confirm button to enter the password input screen.

25
Note: The infrared commands will only be accepted when the selector knob is set to the
"SET" mode (except in forced modes). Once the parameters are set, press the confirm
button to save, and the system will display “Saved.”

Guide Setting Advanced Search

Main menu

Changing the Parameters:

Guided Setup

26
 • The guided setup menu allows you to easily configure the basic settings of the
electric actuator. After completing each step, press the confirm button to save,
and then press "down" to automatically proceed to the next step. To return to a
previous step, press "up."

Example: After completing the "speed switch point" menu setup, press "down" to enter
the "remote control type" menu. Depending on your needs, you can select "switch signal",
"analog signal", or "bus control" from the options using the "left" and "right" buttons. After
saving your selection, press "down" to continue with the guided setup process. (This
model supports analog control; switch signal and bus control options will not be active).

Settings Menu

The "Settings" menu contains five submenus. Use the "up" and "down" buttons to
navigate between them, and press "confirm" to enter a submenu.

Valve Settings

The "Valve Settings" menu includes four submenus. Navigate using the "up" and "down"
buttons, and press "confirm" to enter a submenu.

27
 1. Valve close direction:

o Modify using the "+" and "-" buttons to set it to either clockwise or
counterclockwise.

2. Dead zone (precision):

o Set the dead zone value within the range of 0.05% – 2.50%. Adjust using the
"+" and "-" buttons, and shift digits with the "left" and "right" buttons. After
modifying, press "confirm" to save.

3. Minimum opening:

o Adjust using the "+" and "-" buttons and move between digits with the "left"
and "right" buttons. The setting range is 0% – 5%. This parameter defines
the threshold below which a valve close signal will default to full closure.

4. Enable disturbance-free switching:

o Modify using the "+" and "-" buttons, with options for enabled/disabled.
When enabled, the first motion controlled by the analog signal will not
actuate the actuator. Only when the analog signal value is adjusted to
within 5% of the actuator’s current position will it move. Subsequent
movements will proceed normally.

Other Valve Settings

• Max limit exceedance:

o Adjust using the "+" and "-" buttons, with a modification range of 1% – 100%
(default value is 10%). This parameter defines the maximum allowed
deviation from the fully open or fully closed position due to inertia.

• Valve close limit:

o Use the "open" or "close" buttons to adjust the target position or use the
manual pump, then press "confirm" to save.

• Valve open limit:

o Similar to the valve close limit, set the target open position and save.

• Inertia zones:

o Adjust the valve close inertia zone (range: 0.00% – 2.50%, default: 0.02%)
and valve open inertia zone using the "+" and "-" buttons.

28
Valve Speed Settings

The "Valve Speed Settings" menu contains two submenus: Dual-Speed Mode and
Speed Curve Mode. Navigate using the "up" and "down" buttons, and press "confirm" to
enter the submenus.

1. High-Speed Value:

o This menu sets the motor's high-speed operating percentage. The range is
1% – 100%. Use the "+" and "-" buttons to modify, and the "left" and "right"
buttons to shift digits. The default value is 100%.

2. Low-Speed Value:

o This sets the motor's low-speed operating percentage. The range is 1% –

100%. Use the "+" and "-" buttons to adjust, and the "left" and "right"
buttons to shift digits. The default value is 50%.

3. Speed Switch Point:

o This menu sets the point at which the motor switches from high speed to
low speed. The range is 1% – 100%. Modify with the "+" and "-" buttons,
shift digits with the "left" and "right" buttons, and confirm to save. The
default value is 3%.

4. Switch Point Motor Off:

o This setting controls whether the main motor is turned off at the switch
point. Adjust using the "+" and "-" buttons. For dual-motor models, this
menu is applicable; for single-motor models, this setting will be disabled.

5. Valve Close Speed Curve:

o Adjust the speed within a range of 1 to 10 and the valve position within a
range of 001% – 100%. Use the "+" and "-" buttons to modify, and the "left"
and "right" buttons to shift digits. Press "confirm" to save.

6. Valve Open Speed Curve:

o Similar to the close speed curve, set the speed and valve position for the
open cycle.

7. Startup Stage Speed Curve:

o Adjust the startup speed within a range of 1 to 10, and the valve position
within 001% – 10%. Modify with the "+" and "-" buttons, and the "left" and
"right" buttons to shift digits. Press "confirm" to save.

29
 8. Approach Stage Speed Curve:

o Set the speed for the approach stage (1-10) and the valve position (001% –
10%). Adjust and save in the same way as the other curves.

Control Settings

The "Control Settings" menu contains four submenus: Local Control, Remote Control,
Motor Parameters, and Accumulator Pressure Settings. Navigate using the "up" and
"down" buttons, and press "confirm" to enter a submenu.

1. Local Control Hold Selection:

o Adjust using the "+" and "-" buttons to either hold or momentary mode. In
momentary mode, the open and close buttons must be continuously
pressed for the actuator to move. In hold mode, the buttons only need to
be pressed once for the actuator to fully open or close.

2. Infrared Valve Operation Enable:

o Enable or disable the use of the infrared remote for valve operation while in
local mode using the "+" and "-" buttons.

3. Selector Switch Working Mode:

o Adjust the control mode of the selector switch using the "+" and "-" buttons.
There are four options:

▪ Allow panel control: Control mode is set via the selector switch on
the panel.

▪ Forced remote: Forces the actuator into remote mode. The

selector switch becomes inactive.

▪ Forced local: Forces the actuator into local mode. The selector
switch becomes inactive.

▪ Forced stop: Forces the actuator into stop mode. The selector
switch becomes inactive.

4. Remote Control Type:

o This menu sets the source of the remote control signal. Use the "+" and "-"
buttons to choose between "switch signal", "analog signal", or "bus control".
Confirm to save.

30
 5. Two-Wire Priority Selection:

o Adjust using the "+" and "-" buttons to choose between disabled, "open
priority", or "close priority". In two-wire control mode, the actuator
responds based on the priority setting.

6. Remote Hold Selection:

o Use the "+" and "-" buttons to enable or disable remote hold. When
enabled, the actuator will maintain the movement corresponding to the
last command even if the remote signal is lost. When disabled, the
actuator will stop when the remote signal is lost.

7. Remote Effective Counter:

o Adjust the unit in 10 ms increments (range: 20 ms – 1 second). The default

value is 100 ms. This parameter defines the minimum duration a remote
switch signal must be held for the actuator to execute the corresponding
action.

8. Remote Interlock Enable:

o Enable or disable the remote interlock function using the "+" and "-"
buttons. When enabled, the remote open or close signal will only be
accepted if the corresponding interlock signal is active.

Motor Parameter Settings

1. Motor Reversing Time:

o Set the motor reversing time within a range of 100 ms – 1 second. Use the
"+" and "-" buttons to adjust, and the "left" and "right" buttons to shift digits.

2. Maximum Motor Speed:

o Set the motor’s maximum speed within a range of 1000 RPM – 5000 RPM.
Adjust using the "+" and "-" buttons. The default is 3000 RPM.

3. Motor Start Timeout:

o Set the motor start timeout within a range of 1 to 99 units (each unit
represents 10 ms). If the motor does not start within this time, a start
timeout will be triggered, and the system will automatically retry.

31
 4. Motor Stop Timeout:

o Similar to the start timeout, this parameter defines the duration within
which the motor must stop. If the motor does not stop within this time, a
stop timeout will be triggered.

Accumulator Pressure Settings

1. Accumulator Oil Pressure Low Limit:

o Set the low-pressure limit within the range of 0 to 160 (representing 0 – 16

MPa). The default value is 80 (8 MPa). When the accumulator pressure falls
below this value, the motor will automatically recharge the accumulator.

2. Accumulator Oil Pressure High Limit:

o Set the high-pressure limit (range: 0 to 160, representing 0 – 16 MPa). The

default value is 120 (12 MPa). When the accumulator pressure exceeds this
value, the motor will stop recharging the accumulator.

3. Oil Charging Timeout:

o Set the accumulator charging timeout within the range of 10 seconds – 600
seconds. The default is 360 seconds (6 minutes). If the motor runs for
longer than this duration while charging the accumulator, it will stop
automatically to prevent damage.

32
Feedback Settings

33
The Feedback Settings menu contains various submenus related to the status feedback
and position feedback.

1. Status Contact Settings:

o This menu allows configuration of the status contacts S0–S8. Use the "+"
and "-" buttons to switch between the contacts and press "confirm" to
enter the next level.

o Contact Function Selection:

▪ Use the "up" and "down" buttons to select the function of each
contact. Press "confirm" to enter and modify using the "+" and "-"
buttons. You can configure each contact to be either normally open
(NO) or normally closed (NC). After making changes, press
"confirm" to save.

Available contact functions include:

Valve fully closed Valve fully open Intermediate valve

Operation timeout
position position position

Pressure hold Movement test Valve position

Refill timeout
timeout timeout exceeded

Pressure sensor Solenoid valve

Encoder fault Drive fault
fault fault

Remote mode
Closing valve Opening valve ESD signal active
active

Local mode active Power phase loss Power outage General alarm

34
2. Position Feedback (CPT) Settings:

o This menu contains five submenus. Navigate using the "up" and "down"
buttons, and press "confirm" to enter the next menu level.

o CPT Enable Selection:

▪ Choose whether to enable or disable position feedback. Use the "+"

and "-" buttons to modify the setting, then press "confirm" to save.

35
o CPT Signal Type:

▪ Select between 4-20mA or 0-10mA as the feedback signal. Use the

"+" and "-" buttons to adjust, then press "confirm" to save.

o CPT High Point Calibration:

▪ Set the high point feedback signal corresponding to the valve

position. Adjust using the "+" and "-" buttons. Options include "high
point corresponds to fully open" or "high point corresponds to fully
closed."

▪ When the high point corresponds to fully open, the feedback signal
is 4mA for 0% valve position and 20mA for 100% valve position.

▪ When the high point corresponds to fully closed, 20mA represents

0% and 4mA represents 100%. Modify and confirm the selection.

o CPT Low Point Calibration:

▪ Use the "+" and "-" buttons to adjust the low point calibration within
the range of 0 to 32,767 and save with "confirm."

36
ESD Settings

The ESD (Emergency Shut Down) menu includes several options for configuring
emergency shutdown behaviour. Use the "up" and "down" buttons to navigate the
submenus, and "confirm" to enter and adjust settings.

1. ESD Valve Power Supply:

o Choose between "internal" or "external" power supply for the ESD valve.
Adjust using the "+" and "-" buttons. If set to "internal," the ESD valve will
be powered by the actuator's internal 24V supply. If set to "external," it will
rely on an external 24V power supply.

37
2. Remote ESD Valve Position:

o This submenu configures the valve's behaviour when a remote ESD signal
is received. Options include "disabled," "close valve," "open valve," or "hold
position." Modify using the "+" and "-" buttons and confirm.

3. Remote ESD Contact Type:

o Set the contact type for the remote ESD signal to either normally open (NO)
or normally closed (NC). Modify and confirm using the "+" and "-" buttons.

4. Remote ESD Interlock Override:

o Enable or disable the ability for the ESD signal to override any interlock
controls. Adjust with the "+" and "-" buttons and confirm.

5. Remote ESD Local Stop Override:

o Enable or disable the ability for the ESD signal to override local stop
commands. When enabled, the actuator will respond to an ESD command
regardless of the local control settings.

38
Advanced Settings

The Advanced Settings menu is accessed using the password 0008. It contains several
submenus for configuring system preferences and advanced parameters.

1. Language Switch:

o Choose between "Chinese" and "English" for the display language. Modify
using the "+" and "-" buttons and confirm to save.

2. Contrast Adjustment:

o Adjust the display contrast using the "+" and "-" buttons. Shift digits with the
"left" and "right" buttons and confirm to save. The default value is 96.

3. Password Settings:

o Set a new 4-digit password using the "+" and "-" buttons to modify each digit.
Use the "left" and "right" buttons to shift between digits. After setting the new
password, press "confirm" to save.

4. System Reset:

o Press "confirm" to perform a software reset, restoring the actuator to

default settings.

39
Information Inquiry

40
The Information Inquiry menu contains four submenus for checking various system
details. Use the "up" and "down" buttons to navigate and press "confirm" to enter the
submenus.

1. Version Information:

o View the software version and compilation date of the actuator system.

2. Status Information:

o Check the current status of the selector switch, remote control state, and
feedback signals from the actuator’s contacts.

3. Log Information:

o View the last 24 valve operation records, 54 selector switch operation

records, and 12 historical alarm records. The most recent record is labeled
as "001." Use the "down" button to view earlier records.

o To clear all records, enter the password 8888 and press "confirm" three
times.

4. Partial Parameter Information:

o View the valve limit position information and analog input/output signals
for the actuator.

41
5. Daily Maintenance and Periodic Inspection
• The CKDY electro-hydraulic actuator is designed to operate for extended periods
without requiring fixed maintenance. However, regular maintenance can help
extend the life of the equipment and reduce unexpected downtime.

Daily Inspection:

• Regularly inspect for external physical damage, and replace any damaged parts
as needed.

• The hydraulic unit is a closed system, and under normal conditions, the
hydraulic oil can be used for over three years without needing replacement. The
accumulator pressure should typically range between 5-8 MPa. If the pressure is
low, nitrogen needs to be replenished.

• Check the following daily:

1. Tighten any loose or corroded screws or bolts and replace them if

necessary.

2. If the equipment is experiencing oscillation during operation, adjust the

dead zone/sensitivity.

Monthly Inspection:

• Check the wiring for any signs of disconnection, breakage, or damage.

• Verify that the grounding is properly secured.

Annual Inspection:

• Inspect for hydraulic oil leaks at the hydraulic valve block.

• Check for leaks at the cylinder connections or the piston rod.

• Inspect for leaks around the manual pump plunger.

• Ensure the oil tank has sufficient hydraulic oil and top it up if necessary.

• Confirm that the accumulator pressure is within the required range and recharge
the nitrogen if needed.

42
NOTE:
The actuator must remain powered when in use. If the actuator is not operated
frequently (e.g., at least once per month), it should be cycled open and closed at least
once a month. If the valve operates frequently (e.g., more than ten times a day) or is
installed in dry, high-temperature environments, it is recommended to replace or
replenish the hydraulic oil every two years.

WARNING/CAUTION:
During daily maintenance and inspection, refer to the safety precautions outlined in the
commissioning and operation section to avoid personal injury or equipment damage.

Appendix: Working Principles and Operating Specifications for CKDY-S-EX (Switch-

Type ESD Emergency Shut Down Electro-Hydraulic Actuator)

1. Accumulator Charging:
When the pressure is low, the pressure sensor will send a signal to the servo
motor, which will drive the oil pump to pressurize the accumulator. When the
pressure reaches the set high value, the pressure sensor sends a signal to stop
the motor and oil pump.

2. Valve Operation:
When the control system receives a signal to open or close the valve, the
solenoid valves are energized, allowing pressure oil from the accumulator to
move the cylinder, thereby opening or closing the valve.

3. Bypass ESD Signal (or power failure):

The solenoid valve directs pressure oil from the accumulator to the cylinder,
ensuring that the valve closes as part of the emergency shut-down procedure
(ESD).

4. Manual Operation:
If there is a system power failure, manual operation is possible using a manual
reversing valve and hand pump. With accumulator storage, a single or multiple
valve operations can be performed.

43
Appendix: CKDY-S-EX (Switch-Type ESD Emergency Shut Down) Electro-Hydraulic
Actuator Operating Specifications

1. Pre-Operation Check and Preparation

• Before operating the valve, carefully read the operating instructions.

• Ensure the flow direction of the medium is clear and check the valve’s
open/close markings.

• Inspect the exterior of the electro-hydraulic actuator for any signs of damage. Do
not operate the actuator if there are unresolved issues.

• Check and ensure that all parts of the valve are securely connected, with no
signs of looseness or leaks.

• If the actuator is newly installed or has not been used for a long time, check the
power supply and ensure that all indicators are functioning normally before
operation.

• Verify that the valve display state and the actual valve position match.

• Ensure that the accumulator pressure is within the operational range (10 MPa –
14 MPa).

44
 • Check that the hydraulic oil level in the tank is sufficient.

WARNING:
Do not operate the valve until proper approval is obtained from the relevant supervisory
departments.

2. Remote Operation

• Turn the selector switch to remote mode, and the actuator will be ready for
remote operation (this will be indicated on the LCD display).

• Follow the specified remote operation procedures to open and close the valve
from the control room.

• When the ESD (Emergency Shut Down) command is received, the actuator will
close the valve and hold it in the closed position. After an ESD operation, the
actuator requires manual reset at the site before further local or remote
operation can be performed.

3. Local (Inching) Mode

• When manually operating the valve, ensure the red selector switch is not set to
remote mode.

• Turn the selector switch to local mode, and the actuator will be ready for local
operation (this will be indicated on the LCD display).

• Press the "open valve" button on the control panel to operate the actuator to
open the valve. When the valve is fully open, the open valve indicator will light up,
and the valve's mechanical indicator will show a 90-degree position. If set to
local hold mode, pressing the button once will initiate the valve's opening; if set
to local inching mode, the button must be held continuously for the valve to
move.

• Press the "close valve" button on the control panel to operate the actuator to
close the valve. When fully closed, the close valve indicator will light up, and the
mechanical indicator will show a 0-degree position.

45
LED Indicators

The LED indicators on the control panel display the current valve status:

Valve Status Red LED Green LED Yellow LED

Fully closed position Off On Off

Fully open position On Off Off

Closing valve Off Blinking Off

Opening valve Blinking Off Off

Midway position Off Off On

46
5.1 Manual Operation
Hand Pump Manual Valve Operation (ESD Signal Type)

• When manually operating the valve, ensure the red selector switch is not set to
remote mode.

• First, ensure that the accumulator has no pressure. Turn the selector switch to
setup mode and turn the accumulator discharge valve and ESD manual shut-off
valve clockwise to the closed position.

• To close the valve, set the manual reversing valve to the right side (close valve
position) and use the manual pump to pressurize the actuator to close the valve.

• To open the valve, set the manual reversing valve to the left side (open valve
position) and use the manual pump to pressurize the actuator to open the valve.

• After fully opening or closing the valve, return the manual reversing valve to the
middle position.

47
6. Appendix:
Appendix 1: CKDY/CKDY-M Series Terminal Block Wiring Diagram

When remote control uses an active signal, remove the wire between terminals 7 and 18. Connect
the negative end of the control signal to terminal 7, which serves as the common terminal.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
L L L N P - + - + - + - + - + + - + - + - + -
1 2 3 E
远远远远 关开 综 远 阀 阀 辅 远

ESD
ESD
模 模
程程程程 阀阀 合 程 门 门 助 程 拟 拟
关停开 连连 报 模 全 全 供 公 关 开 信 信
ESD
AC380V：L1,L2,L3,N,PE 共
阀止阀 锁锁 警 式 开 关 电 阀 阀 号 号
AC220V：L1,N,PE 有 位 位 端 输 输

24V
TNS 1.5KW 效 置 置 入 出

（1） Remote control input for valve close （15） Valve fully closed position (+)
（2） Remote control input for stop/hold （16） Auxiliary power supply 24V (-)
（3） Remote control input for valve open （17） Auxiliary power supply 24V (+)
（4） Remote control input for emergency protection （18） Internal 24V DC output (-)
（5） Remote control input for valve close interlock （19）Remote control input common
terminal (passive signal)
（6） Remote control input for valve open interlock （20）ESD valve close (+)
（7） Remote control input common terminal (active signal) （21） ESD valve close (-)
（8） Comprehensive alarm (-) （22） ESD valve open (+)
（9） Comprehensive alarm (+) （23） ESD valve open (-)
（10） Remote mode active (-) （24） Analog signal (4-20mA) input (+)
（11） Remote mode active (+) （25） Analog signal (4-20mA) input (-)
（12） Valve fully open position (-) （26） Analog signal (4-20mA) feedback (+)
（13） Valve fully open position (+) （27） Analog signal (4-20mA) feedback (-)
（14） Valve fully closed position (-)

48
Appendix 2: Troubleshooting Guide
When operating the CKDY electro-hydraulic actuator, issues may arise that require
troubleshooting. The following table outlines common problems and their possible
causes, along with corresponding solutions.

Problem Possible Causes Solutions

Check the power supply and

Power supply failure
reconnect
Actuator does not
operate Control fuse blown Replace the fuse

Incorrect control wiring Check and correct wiring

Check the control signal source

Control signal error
and connections
Actuator operates
abnormally Verify remote control system
Remote control failure
settings

Inspect the limit switch and

Valve limit switch malfunction
adjust if necessary

Check hydraulic pressure,

Valve does not
Hydraulic pressure too low recharge or refill hydraulic oil if
fully open/close
needed

Inspect and clean the hydraulic

Blockage in hydraulic system
system

Actuator sensitivity set too low Increase the sensitivity setting

Unstable valve
operation Hydraulic oil contaminated or
Replace hydraulic oil
degraded

Bleed air from the hydraulic

Air in the hydraulic system
system

Actuator makes Mechanical obstruction in the Inspect the valve for mechanical
abnormal noise valve issues and remove obstructions

Loose mechanical connections

Tighten mechanical connections
between the actuator and valve

49
Problem Possible Causes Solutions

Damaged or worn hydraulic Inspect and replace damaged

seals seals
Oil leakage from
actuator Improper connection of Check and tighten hydraulic
hydraulic lines connections

NOTE:
In case of persistent issues, please contact the manufacturer for further assistance. Do
not attempt unauthorized repairs, as this may void the warranty.

Appendix 3: Technical Specifications

Here is a summary of the Technical Specifications for CKDY Series Electro-Hydraulic
Actuators:

1. Power Supply:

o 220VAC/380VAC 50/60Hz or 24VDC.

2. Control Accuracy:

o Less than 0.2% (for regulating actuators, accuracy is < 0.1%).

3. Protection Level:

o IP65/68 (with optional explosion-proof ratings: EXdIIBT4/CT4).

4. Motor:

o Brushless DC servo motor, with power options of 250W, 750W, 1500W, or

3000W.

o Motor insulation class: CLASS F (155°C).

5. Hydraulic Pressure:

o Rated pressure: 12–14 MPa.

6. Temperature Range:

o Standard models: -20°C to +70°C.

o Low-temperature models: -40°C to +70°C.

50
 7. Hydraulic Oil:

o Standard oil: ISO-L-HV32 anti-wear hydraulic oil.

o For temperatures below -20°C, ISO-L-HV10 or a low-viscosity oil is

recommended.

8. Input and Output Signals:

o Input signal: 4–20mA for regulating type or dry contact for switch type.

o Output signal: 4–20mA for position feedback or dry contact for valve
status (open/closed).

9. Torque and Thrust Output:

o Quarter-turn output torque: 800 N·m to 91,000 N·m.

o Linear thrust output: 9 kN to 320 kN.

10. Explosion-Proof:

• Complies with explosion-proof requirements for hazardous environments.

Ensure proper precautions are taken during installation and maintenance.

Appendix 4: Valve Connection Standards

CKDY actuators can be directly connected to various valve types according to
international standards. Below are the recommended connection standards:

1. Flange Standards:

o Follows ISO 5211/5210 standards for flange sizes and dimensions.

2. Coupling Requirements:

o Ensure proper alignment between the valve stem and the actuator's drive
shaft. If the dimensions do not match, a coupling adapter must be used.

3. Output Shaft Adjustments:

o The actuator's output shaft can be customized to fit different valve stems.
Ensure that the valve stem and output shaft are aligned properly before
operation.

4. Valve Stroke Settings:

51
 o The CKDY series supports both quarter-turn (90°) and linear stroke
settings. These can be adjusted during the installation and
commissioning process based on the specific valve requirements.

Safety Instructions and Warnings

Electrical Safety:

• Only qualified personnel should perform electrical wiring, installation, and

maintenance.

• Ensure the power is completely turned off before performing any wiring or
disassembly to avoid the risk of electrical shock.

Hydraulic Safety:

• Regularly check for hydraulic leaks and maintain the proper oil level in the tank.

• Bleed any air from the hydraulic system before operation to ensure smooth
functioning.

• The hydraulic system operates under high pressure; handle all components
carefully to avoid injury.

Mechanical Safety:

• When handling the actuator or valve, use proper lifting equipment to avoid injury
due to the heavy weight of the components.

• Ensure the actuator and valve are securely fastened and aligned before initiating
operation to prevent mechanical damage.

52
Appendix 5: Wiring and Connection Diagrams
The CKDY electro-hydraulic actuator uses several different wiring configurations
depending on the power supply type and control method. Below is a summary of the
common wiring and connection options for the actuator:

Power Supply Wiring

• For 220V AC or 380V AC models:

o Ensure the live wire (L), neutral wire (N), and ground wire (PE) are correctly
connected to their respective terminals.

o The power supply must match the actuator’s specified voltage range.
Connecting to an incorrect voltage can result in electrical damage.

• For 24V DC models:

o Connect the positive (+) and negative (-) terminals as specified.

o Ensure a steady DC supply voltage within the specified range for proper
operation.

Control Signal Wiring

• Remote Control Wiring:

o The actuator is controlled remotely via either dry contact or 4-20mA

analog signals.

o Use shielded control cables to minimize interference from external

electrical noise.

• Feedback Signal Wiring:

o For actuators equipped with feedback functionality, the valve position

can be transmitted via a 4-20mA signal or via a dry contact relay
indicating the fully open/closed status of the valve.

o Connect the output wiring to the monitoring or control system to receive

real-time feedback.

Grounding

• The grounding terminal (PE) must be securely connected to the facility’s ground
system to ensure safety and proper operation.

o Use a sufficiently thick grounding wire to minimize the risk of electrical

shock.

53
Communication Interface Wiring

• For actuators equipped with fieldbus communication (e.g., Modbus, Profibus):

o Connect the communication lines according to the wiring diagram.

Ensure correct polarity and termination for proper data transmission.

o Use shielded twisted pair cables to reduce communication errors due to

electromagnetic interference (EMI).

o Ensure the correct baud rate and address are set on the actuator’s control
system for smooth communication with the remote monitoring or control
system.

Solenoid Valve Wiring (For ESD Models)

• The solenoid valve is powered either by the actuator’s internal power supply or
by an external 24V supply, depending on the configuration.

• Ensure the solenoid valve wiring is correctly connected to the actuator’s terminal
block. If the solenoid valve is powered externally, ensure the external 24V DC
power supply is stable and within range.

Appendix 6: Hydraulic System and Components

The hydraulic system in the CKDY electro-hydraulic actuator is critical for ensuring
smooth valve operation. Below is an overview of the key hydraulic components and their
functions:

Hydraulic Pump

• The hydraulic pump supplies pressure to the system, allowing the actuator to
open or close the valve. The pump is driven by a brushless DC motor and is
designed for long-term operation with minimal maintenance.

• The pump operates within a pressure range of 12-14 MPa. Regular inspections of
the pump and hydraulic fluid levels are recommended.

Accumulator

• The accumulator stores hydraulic pressure to ensure quick response times

during valve operation. It also provides pressure in case of power failure, allowing
for manual operation of the valve.

• The accumulator is pre-charged with nitrogen and should be recharged if the

pressure falls below the specified range (typically 8-10 MPa).

54
Hydraulic Cylinder

• The hydraulic cylinder converts hydraulic pressure into mechanical motion,

opening or closing the valve.

• The cylinder should be inspected regularly for leaks and wear. If the cylinder
shows signs of leakage, it should be repaired or replaced promptly to avoid
system failure.

Solenoid Valves

• Solenoid valves control the flow of hydraulic fluid to the cylinder. In ESD
(Emergency Shut Down) configurations, the solenoid valves are critical for
ensuring the valve can be quickly closed in case of an emergency signal.

• Solenoid valves should be inspected regularly for electrical and mechanical

functionality.

Hydraulic Oil

• The CKDY actuator is pre-filled with ISO-L-HV32 hydraulic oil. For low-
temperature applications, ISO-L-HV10 or similar low-viscosity oil is
recommended.

• The oil level in the hydraulic reservoir should be checked regularly, and oil should
be added as necessary to ensure proper system operation.

Appendix 7: Valve Compatibility and Mounting

The CKDY series electro-hydraulic actuators are compatible with a wide variety of valve
types. Below are the main valve types and how to ensure proper mounting:

Quarter-Turn Valves

• The CKDY actuators are often used with quarter-turn valves such as ball valves,
butterfly valves, and plug valves.

• The actuator’s output shaft and the valve’s stem should be properly aligned
before mounting. Use a coupling adapter if necessary to ensure a secure fit.

• Once mounted, adjust the travel limit screws to set the correct open and closed
positions for the valve.

55
Linear Valves

• For linear motion valves such as gate valves and globe valves, the CKDY
actuator’s linear stroke model is used.

• Mount the actuator using a flange adapter that matches the valve’s stem and
flange. Ensure the actuator’s piston rod aligns with the valve stem.

Valve Stem and Coupling Adapter

• Proper alignment of the valve stem and actuator output shaft is critical for
ensuring smooth operation. Misalignment can result in damage to the actuator
or valve.

• If the dimensions of the valve stem and actuator output shaft do not match, use
a coupling adapter to ensure a proper fit. The coupling adapter should be
tightened securely to prevent slippage during operation.

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Appendix 8: Drawings

57
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59
Appendix 9: SIL Certificate

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Wonder Engineering Technologies Pte Ltd

10 Bukit Batok Crescent #04-05,

Singapore 650215
T: +65 6686 0181; +65 6635 6759 62
E: support@wonder.com.sg