CHAPTER - IV

TECHNICAL SPECIFICATIONS

1
TENDER NO.: BK/TS/940/2016-17/52

Name of Works: Supply & installation of two (02) nos. of 25 KL FRP underground
Surge Relief Tank, Evacuating Pump and other accessories at BKPL Allahabad
Pump Station

INDEX

S. N. DESCRIPTION
Chapter 1 Specification for Fibre glass horizontal surge relief tank
Chapter 2 Specification for Surge Relief Pump
Chapter 3 Specification for Flow switch
Chapter 4 Specification for Level switch
Chapter 5 Specification for Level transmitter
Chapter 6 Specification for API-600(150#) Gate Valve
Chapter 7 Specification for API 6D Ball Valves
Chapter 8 Specification for BS 1868 Swing Check Valves
Chapter 9 Specification for Seamless Steel Pipe
Chapter 10 Specification for Butted Welded End Pipefitting
Chapter 11 Specification for Steel Fastners
Chapter 12 Specification for Steel Flanges
Chapter 13 Specification for Power Cable
Chapter 14 Specification for Signal Cable
Chapter 15 Specification for Control Cable
Chapter 16 Specification for Motor for Surge Relief Pump
Chapter 17 Specification for Push Button (ON/OFF)
Chapter 18 Specification for Pressure gauge

2
 TECHNICAL SPECIFICATION FOR FIBRE GLASS HORIZONTAL SURGE RELIEF TANK

A) SUMMARY OF REQUIREMENT SUPPLY OF FIBREGLASS SURGE RELIEF TANK.

S. No Description Capacity Location No. Of Units

1. Fibre Glass Reinforced Plastic 25 KL Underground. 2

SR Tank for Underground
installation.

B) OTHER REQUIRED DATA.

S. No Item Description Data Remarks

1. Environment Temperature -5°C (min.) to

Range +50°C (max.)
Precipitation Heavy rainfall
during monsoon.
Relative
Humidity 98%

Storage -5°C to +55°C with

Location relative humidity
at dew point.
2. Dimensions Indicative Drawing for general As per attached
Arrangement of Sump Tank. drawing.

3. Technical Requirements As per Technical specifications Given Below.

4. Handling Liquid Petroleum Product MSDS given at

(gasoline/diesel/kerosene) last page.

C) COMPLIANCE TO SPECIFICATION:

The bidder should comply to the specification in totality and in token of confirmation the bidder shall return
a copy of specification duly signed & endorsed.
Any remark by the bidder in respect of specification shall be mentioned herein below with proper reference
to the clause and appropriate reason for the same.
Any remark directly or indirectly on the specification by the bidder made elsewhere in the offer shall not be
considered by the owner.
 SPECIFICATION FOR FIBRE GLASS REINFORCED POLYETHANE SUMP TANK

Clause Area Description Requirements/ Remarks

Design, fabrication, testing and

1. Scope inspection including supply of 25
KLs. capacity Horizontal Fibreglass
Sump Tank with appurtenances to
IOCL’s BKPL, Allahabad Pump
station premises.
2. Service  For storage of petroleum As detailed under specific
product oil. requirements of the
 For underground project.
horizontal installation.
3.0 Design & Codes
Filament Wound Tank: Working pressure-
In accordance with ASTM Specification About 2kg/cm2.
D-4021 (latest edition),”Glass Fibre
Reinforced Underground Petroleum
Storage Tank.
Drawing enclosed as
basic guidelines for
Contact Molded Tanks: design &
In accordance with ASTM Specification construction.
D-4097-95a(latest edition), Contact
Molded Glass Fibre Reinforced Thermo-
set resin Chemical Resistant tank.

Maximum permissible ovality-1% of

inside diameter of shell.

3.1 Loading Tank shall meet the following design

conditions criteria:

a) External load Buried in ground with 2 M of burden

over the top of the tank, with safety
factor to prevent general buckling.
b) Motor driving Tanks shall be suitable for installation Suitable
pumping unit and operation of sump pump with reinforcements to
motor unit. be provided for
taking care of the
loads and vibration.

c) Mounting of Shall be designed to support accessory

accessories. equipment such as ladders, drop tubes,
etc. when installed according to
manufacturer’s recommendations and
limitations.
Clause Area Description Requirements/ Remarks

4.0 Provisions
4.1 Manholes Supply & delivery of 25 KL FRP SR tank Total 2 nos. FRP tanks shall have to be
no. 1 with 1 nos. 24" nom. Dia. WNRF provided. Tank#1 shall have fittings/
flange & 1 no.30 “nom. Dia. WNRF flange nozzles as given in the description
at the top having manhole covers. The 1 column. Tank#2 shall have to be provided
nos. 24” flange with manhole cover with:
(manhole cover#1) shall be used for i) i) Top access man way with bolted cover
installing nozzles with WNRF flanges as (Bolted manhole covers shall be provided
mentioned below. The 1 nos. 30” flange with 1/8” thick full face neoprene gasket
shall be used for installation of Vertical & zinc plated bolting).
Sump Pump set along with 2 no. nozzle ii) 24" nom. Dia. WNRF flange at the top
for fitting level switch(4” flange) & Dip having manhole cover with 2 no. 4” nozzle
Stick(2” flange). Party has to provide all with WNRF flange for fitting level switch &
the attachment (except pump set) as per vent pipe.
indicative drawing (Enclosure-I)

Bolted manhole covers shall be provided

with 1/8” thick full face neoprene gasket
& zinc plated bolting.

4.2 Inlet Nozzle & Tank#1

2 nos. 8" nominal dia. with WNRF flange,
flanges for tanks
1 each for i)inlet pipe (at the Top of the
inter-connection tank mounted on Manhole cover#1) and
ii) connector pipe (between the 2 nos.
parallel laid horizontal sump tanks) near
the bottom of the tank*

Tank#2
1 no. 8" nominal dia. with WNRF flange,
for connector pipe (between the 2 nos.
parallel laid horizontal sump tanks) near
the bottom of the tank*

Note*: The 1 no. Nozzle with 8" WNRF

flange (150#) on the lower side of the
tank (flange face parallel to the plane
along the length of the tank) for inter-
connecting with another 25 KLs. FRP SR
Tank & it shall be at the middle of the
length of the sump tank for proper
alignment with the similar nozzle on the
other 25 KL FRP SR Tank (facing each
other)

4.3 Vent Nozzle Tank#1

1 no. 4” Nominal dia., mounted on 24”
manhole cover#1 with WNRF flange.

Tank#2
1 no. 4” Nominal dia., mounted on 24”
WNRF flange having manhole cover.
 4.4 Instrument Nozzle Tank#1
2 no. 4” Nominal dia., mounted on 24”
manhole cover#1 at the top with WNRF
flange for level transmitter & level
switch.

1 no. 4” Nominal dia., mounted on 30”

manhole cover#2 at the top with WNRF
flange for Level switch.

Tank#2
1 no. 4” Nominal dia., mounted on 24”
manhole cover at the top with WNRF
flange for Level switch.

4.5 Piping for dip stick Tank#1

1 no. 2” dia. perforated pipe fitted
through 4” Nominal dia. nozzle blind
flange on 30” manhole cover#2.

Tank#2
Not Applicable

4.6 Vent pipe Tank#1

The vessel shall be fitted with 4” vent
pipe having flame arrestor through 4”
nozzle fitted on the 24” manhole
cover#1.

Tank#2
The vessel shall be fitted with 4” vent
pipe having flame arrestor through 4”
nozzle fitted on the 24” manhole cover.

4.7 Support lugs To be provided for installation of the For installation of the tank
tank

5.0 Material
5.1 Pipe material. ASTM A 106/ASTM A53 Gr. B or equiv.
5.2 Flange Carbon Steel ASTM A 105
5.3 Bolts High Tensile Steel- ASTM A 193 Gr. B7
5.4 Nuts ASTM A 194 Gr.2H
5.5 Resin Shall be commercial- grade, corrosion-resistant Should have either been
thermo-set. evaluated in a laminate by test
in accordance with ASTM C-
581 or that, which has been
determined by previous
documented service to be
acceptable for the service
 conditions.
5.6 Additives The resin shall contain no pigments, dyes,
colorants, or filler, except as follows:

A thixotropic agent that does not interfere with For viscosity control
visual inspection of laminate quality, or with the
required corrosion resistance of the laminate,
may be added.
Resin pastes used to fill crevices before overlay
shall not be subject to the limitations of 5.7
above.
Ultraviolet absorbers shall be added to the For improved weather
exterior surface. resistance

5.7 Reinforcement

a. Chopped Strand Mat Shall be constructed from chopped commercial- The strands should be treated
grade E-type glass strands bonded together with a sizing that is chemically
using a binder. compatible with the resin
system used.
b. Continuous Roving Continuous roving shall be a commercial-grade Sizing to be chemically
of E-type glass fibre. compatible with the resin
system used.
c. Woven Roving Woven roving shall be in accordance with ASTM
Specification D2150

d. Surface Mat The reinforcement used for the inner surface

shall be either a commercial-grade chemical
resistant glass surface mat or an organic-fibre
surface mat as recommended by the resin
manufacturer for the intended service.
5.8 Laminate Construction Requirements

Clause Area Description Requirement/ Remarks

a. Structural tank The laminate comprising the structural tank

(cylindrical shell & dish ends) shall consist of
a corrosion-resistant barrier comprised of an
inner surface, interior layer, and a structural
layer.
b. Inner Surface The inner surface exposed to the petroleum
products environment shall be a resin-rich
layer 0.010 to 0.020 inches thick, reinforced
with a suitable chemical-resistant glass fibre
surface or with an organic fibre surface mat,
in accordance with 5.7 (d).
c. Interior Layer The inner surface layer exposed to the The combined thickness of
corrosive environment shall be followed with the inner surface and interior
a layer composed of resin, reinforced only layer shall not be less than
with non-contiguous glass-fibre strands 0.10 inches
applied in a minimum total of 3 oz/ft.
Glass content of the inner liner and the
interior combined shall be 27% +-5% by
weight.
The degree of cure of the laminate shall be
such as to exhibit a Barcol hardness on the
inner surface of at least 90% of the resin
manufacturer's minimum specified hardness
for the cured laminate.
 5.9 Structural layer

a. Filament Wound Subsequent reinforcement shall be Only those constructions

Structural Layer continuous-strand roving in accordance with evaluated for design
5.8(b), that, in combination with 5.9(a) and properties shall be used
5.9(b) is needed to satisfy the design
requirements.
Glass content of this filament-wound
structural layer shall be 50 to 80% by
weight.
b. Contact Moulded Subsequent reinforcement shall be
Structural Layer comprised of 1.5 oz/ft
2
chopped strand mat
or equivalent weight of chopped roving, or
shall be comprised of chopped strand mat
or chopped roving and such additional
number of alternating plies of 24 oz/yd 2
woven roving to a thickness as required to
meet the physical properties that are used
for the design.
Each successive ply or pass of
reinforcement shall be well-rolled prior to the
application of additional reinforcement.
Where woven roving is used, chopped
strand glass reinforcement shall be used as
alternating and final layers.
All woven roving and chopped strand shall
be overlapped.
Laps in subsequent layer shall be staggered
at least 2.25 inches from laps in the
preceding layer
6.0 Inspection & Testing

i) Dimensional & alignment W  By Owner or TPI (third

Checks. party Inspection) at
Vendor’s / Manufacturer’s
ii) Hydrostatic test at 3 Kg/Cm
2
W works.
for 1 hour.  Hydrostatic test should
not reveal any leakage /
iii) Material test certificates of R sweat.
the bought out items used for
fabrication of the tank. R - Review, W – Witness

7.0 Name Plate The nameplate shall be

Following data to be incorporated:
clearly stamped by punching
a) Manufacturer’s name the identification tag number
b) Type of Tank on tank at a place such that
c) Capacity of Tank it shall be accessible and
d) Test pressure and date of test seen after installation of the
e) Purchase Order Number tank.
f) Tag. No. and such other data as
deemed pertinent by the vendor.
8.0 Documentation i) With Bid

a) Supply record of similar tanks.

b) General arrangement/ Cross-sectional
drawing.
c) Bill of material and material of
conformity
ii) After Placement of Purchase Order within 15 days (4 Sets each) For
owner’s approval
 a) General arrangement/ Cross-sectional d) Quality assurance plan.
drawing. e) Testing & Inspection
b) Bill of material and material of plan.
conformity
c) Design calculations for loading
conditions stated in the specifications.
iii) After Inspection, for Dispatch Clearance (4 Sets)

a) Inspection reports. C) Guarantee certificate

b) Inspection Release note.

iv) Along with Despatch (6 sets)

a) Approved drawing c) Inspection report

b) Packing list d) Inspection Release note
9.0 Packing for Flanges and other parts of tank body shall Packing list to be enclosed
shipment be packed in such a way that during
transportation, handling and storing no
damage of any nature occurs
10.0 Manufacturer shall warrant the Sump Tank with all accessories firmly
Warranty
complete item of supply free from defect in Design, Material, Workmanship
and performance during the first year of operation or 18 months from supply.
All such defects, if any shall be rectified at his cost.

Gasoline (Petroleum Product) data sheet

1. Chemical identity

Chemical name: Petrol Chemical classification: Flammable liquid

Synonyms: Gasoline, Motor spirit Trade name: Petrol

Formula: mixture of hydrocarbons C.A.S. NO. 8006-61-9. U.N.NO. 1203.

Regulated identification Shipping name: Gasoline, Petrol

Codes/Label: Hazchem code: class 3

Hazardous waste ID No: N.A.

Hazardous ingredients C.A.S.NO. Hazardous ingredients C.A.S. NO.

Gasoline 8006-61-9 n-Hexane Trace 110-54-3

Benzene Trace 71-43-2

Gasoline is complex mixture of hydrocarbons. Its exact composition depends on the source of

Crude oil from which it is produced and the refining methods used

2. Physical and chemical data

Boiling point/Range (deg. C): 30 to 215 C Physical state: Liquid Appearance: Orange, red

Melting/freezing point (deg. C: -90 to -75.

Vapour pressure: 300 to 600 mm Hg (20 deg C)

Odour: Characteristic odour Vapour density: 3-4

Solubility in water @ 30 deg. C: 1-100ppm /100 ml water

Specific Gravity 0.75-0.85 at 20 deg C. ph NA

Others: Floatability (water): Floats;

3. Fire and explosion Hazard data

Flammability: yes ignited by Sparks/flames. LEL: 1.4% UEL: 7.6%.

Flash point (deg C): typically about -38 to -42 (CC)

TDG Flammability: Class 3

Ignition Temp (deg C): 456

Explosion sensitivity to impact: not sensitive to Mechanical Impact

Explosion sensitivity to static electricity: For vapours sensitivity exist

Hazardous Combustion Products: carbon monoxide, Nitrogen oxide and other aromatic

Hydro carbons

Hazardous Polymerization: N.A.

Combustible liquid: Yes Explosive material: Yes Corrosive material: No

Flammable material: Yes Oxidizer: N.A. Others: N.A.

Pyrophoric material: N.A. Organic peroxide: N.A.

4. Reactivity data

Chemical stability: Stable

Incompatibility with other material: oxidizers such Peroxides, Nitric acid and Perchorates

Hazardous reaction products: on fire it will liberate some amount carbon monoxide, Nitrogen

Oxide and other aromatic hydrocarbons

 BARAUNI-KANPUR PIPELINE

SPECIFIC REQUIREMENTS FOR THE PROJECT

BARAUNI-KANPUR PIPELINE PROJECT

A) SUMMARY OF REQUIREMENT FOR SUPPLY OF SURGE RELIEF PUMP & MOTOR

Sl. Item Description Pump Operating Qty Location

No. Parameters
3
1 centrifugal pumping unit (API610) with Q= 10 M /Hr 1 No. Allahabad
pump, frame , Mechanical seal, coupling H= 60 M at
between pump & motor, coupling guard Discharge Nozzle
between pump & motor , weather proof &
Flame proof motor complete as per
specification with companion
flanges(WNRF) spares and assisting during
commissioning as specified

Note:
1. Heads and flow rates shown above are based on Petroleum product having max specific gravity as per product
properties indicated at Annex I.
2. MCSF, NPSH(R) and impeller dia. (max. / Rated / Min.) Shall be clearly specified.

B) REQUIREMENTS GENERAL

Sl. Item Description Data Remarks

No.
0 0
1. Environment Temperature +5 C. (Min.) +50 C. (Max)
Range
Precipitation Heavy rain during
monsoon
Relative Humidity 98%
Site altitude 98m.
above sea level
0 0
Storage condition (-)5 C to +55 C with
relative humidity at dew
point
2. Handling Liquid Petroleum Product As per Annexure-I

3. Prime mover Motor As per specifications

attached.
4. Surge Tank Details of ID, Length etc. given in sketch of surge As per drawing.
tank
5. Flange Sizes Vendor to furnish Suction : ………………; Companion flange
Discharge : ……………….. (WNRF)
6. Spares 1. Bearing for Pump 1 No.

2. Complete Mechanical Seal 1 Set

3. Gasket and ‘O’ ring 1 Set

4. Case wear ring 1 Set
5. Ball bearing for Motor 1 set
6. Cooling Fan 1 No.

7. Commissioning The Vendor shall provide assistance in 3 days

Assistance commissioning of the pump & motor.

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 BARAUNI-KANPUR PIPELINE

C) SPECIFIC REQUIREMENT FOR PUMP

Sl. Item Description Data Remarks

No.
1. Guaranteed Pump Vendor to furnish (Minimum 40 %) -
efficiency
2. Suction Discharge Suction : submerged Dimensions as per
Nozzle ANSI B-16.5
Discharge : Vendor to furnish
(latest edition)
3. Mechanical seal Pressure rating to be of ANSI 150# Make: John
Crane/Burgman/
Flowserve / Chetra

D) SPECIFIC REQUIREMENT FOR MOTOR: As per Attatched Motor Specification

E) COMPLIANCE TO SPECIFICATION:
1. The bidder should comply to the specification in totality and in token of confirmation the bidder shall return
a copy of specification duly signed & endorsed.
2. Any remark by the bidder in respect of specification, shall be mentioned herein below with proper
reference to the clause and appropriate reason for the same.
3. Any remark directly or indirectly on the specification by the bidder made elsewhere in the offer shall not
be considered by the owner.

xxxxxxxxxxxx

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 BARAUNI-KANPUR PIPELINE

Above ground under ground

Ground level
Annexure-II

24”X150# WNRF flange

Surge relief pump

TANK No. 1

SKETCH FOR MOUNTING ARRANGEMENT OF SURGE RELIEF PUMP

MOTOR

SURGE RELIEF TANK 25 KL

24”X150# WNRF flange

AND MOTOR

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 BARAUNI-KANPUR PIPELINE

Annexure – I (Petroleum product)

PETROLEUM PRODUCT CHARACTERISTICS
SPECIFICATIONS FOR MS (BS 4040 - 1988):
PROPERTY LIMIT
Water & Suspended Matter Non visible
Distillation characteristics -
0
Distillation evaporated 78 C, % (V/V) 10 – 45
0
Distillation evaporated 100 C, % (V/V) 36 – 70
0
Distillation evaporated 180 C, % (V/V) 90
0
Final boiling point C 220
Residue, % (V/V) 2
0
Copper Corrosion, 3h at 50 C Class – I
Sulphur content, % (m/m) 0.2
Existent gum (solvent washed) Mg/ 100 ml. 5
Oxidation Stability, (Min.) 240
Lead Content, g/L 0.05 - 0.15
Benzene Content, % (V/V) 5.0

SPECIFICATIONS FOR DIESEL (BS 2869 - 1983):

PROPERTY LIMIT
0
Viscosity kinematic at 40 C, cst 1.50 - 5.50
Cetane number, min. 45 – 50
Carbon residue, Rams bottom on10% residue, % (m/m) max. 0.20
0
Distillation, recovery at 350 C % (V/V) min. 85.0
0
Flash point, closed, pensky marten C, min. 56.0
Water content , % (V/V) max. 0.05
Ash, % (m/m), max. 0.01
Sulphur content, % (m/m) max. 0.30 - 0.50
Copper corrosion test, max. 1

SPECIFICATIONS FOR KEROSENE (BS 2869 - 1983)

PROPERTY LIMIT
0
Viscosity kinematic at 40 C, cst 1.00 - 2.00
0
Distillation Recovery at 200 C, % (V/V) min. 15.00
0
Recovery at 200 C, % (V/V) max. 60.00
0
Recovery at 350 C, % (V/V) min. -
0
Final boiling point, C, max. 280 – 300
0
Flash point, closed, Abel, C, min. 35 – 43
Water Content, % (V/V), max. Nil
Sediment, % (m/m) max. Nil

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 BARAUNI-KANPUR PIPELINE

Ash, % (m/m), max. -

Sulphur content, % (m/m) max. 0.04 - 0.20
Copper corrosion test, max. 1
Smoke point, mm, min. 20 – 35
Char value, mg/ kg, max. 10 – 20

SPECIFICATIONS FOR NAPTHA

PROPERTY LIMIT
0 3
Density @ 15 C 666.0 to 740.0 kg/m
Distillation characteristics -
Distillation – IBP Min 35.0 0 C
0
Distillation – 50% volume recovered 96.0 C
0
Distillation – FBP Max. 170.0 C
Residue on evaporation air jet Max. 5.00 mg/dcl
0 2
Vapour Pressure @ 38 C Max. 0.700 kg/cm
Aromatic Content Max. 12.0 % (V)
Carbon Hydrogen Ratio Max. 5.8
Olefin Content Max. 1.0 % (V)
Calorific Value Gross Min. 11000 Cal/gm
Calorific Value Net Min. 10200 Cal/gm
Sulphur (Total) Max. 500.0 ppm (m)

SPECIFICATIONS FOR ATF KEROSENE TYPE (JET A-1) (IS: 1571-2001)

PROPERTY LIMIT
Viscosity kinematic at -20 0C, cst max. 8.00
Distillation
Recovery 10% Vol max. 205
Recovery 50% Vol 193
Recovery 90% Vol 230
Initial boiling point, C 161
Final boiling point, C max 300
Flash point, (Abel), 0C, min. 38
Water Content, % (V/V), max. Nil
Sediment, % (m/m) max. Nil
Ash, % (m/m), max. -
Sulphur content, % by mass max. 0.25
Sulphur Mercaptan, % by mass max. 0.002
Copper strip corrosion for 2 hrs at100 0C Not worse than 1
Silver strip corrosion classification, max. 1
Elec. Conductivity PS/M Min 50 max 450

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 BARAUNI-KANPUR PIPELINE

Density at 15 C Kg/m^3 775 to 840

Acidity Total, mg KOH/g, max. 0.015
Aromatics, % by volume, max. 20
Olefins Content, % by Volume, max. 5.0

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 Specifications for Flow Switch

S. No. Area Description

1 Type Electronic Thermal type
2 Make Bidder to describe
3 Model Bidder to describe
4 General
a) Operating Pressure For 3 IN 150# line
b) Process Fluid Petroleum Product
c) Operating Condition
d) Service Area Out Door unprotected
e) Region Non-coastal
f) Area of classification Zone1
5 Construction
a) Mounting Style Direct Pipe Mounting
b) Pipe Size 3IN
c) Rating 150 #
d) Wetted Parts SS-316
e) Enclosure Body Die cast copper free aluminum
6 Sensor
i) Sensor type Spherical/Twin probe sensor
Insertion length shall be suitably selected for
process pipe such that sensor tip lies within
Insertion length centre half of the process pipe(i.e. 1/3rd o
ii) 2/3rd of internal dia. and away from process
pipe internal wall)
Vendor to mention insertion length for flow
switch.
 Specifications for Flow Switch

7 Switch
For 3 IN 150# Line. 5KL/hr.
a)
Set points ( for no flow condition). decreasing
b) Operating Voltage 24 V .
c) Contact Rating Min 1A 24 VDC
Required, Certificate to be submitted for
d)
Factory Calibration dispatch clearance.
e) Response Time Less than 10 Second
f) Range Adjustable Across full length
g) Repeatability Better than 1% of full Scale
h) Over Pressure 150% of Rating
8 Process Connection
a) Material SS-316
b) Thread Size and Type 1" , NPTM
9 Electrical Connection
a) Cable Entry Size and Type 1 no. ,1/2" NPTF
10 Construction
a) Wetted parts SS 316
b) Enclosure body Die cast copper free Aluminum
c) Paint Acid & Alkali proof (Epoxy Coating)
d) Electromagnetic compatibility IEC 61326-1, IEC61326-2-3
11 Certification
Instrument shall be suitable for installation in
Zone 1as per IS 5572. Group IIA, IIB & T4 as
a) Hazardous Area classification per IEC 60079 or equivalent standards.
 Specifications for Flow Switch

As per Ex d IIA & IIB T4 as per IS

2148/IEC60079 or eq. Standard
CERTIFIED BY ATEX/BASEEFA /CENELEC / FM /
CSA / NEC / PTB/ OR INTERNATIONALLY
RECOGNIZED BODIES FOR HAZARDOUS AREA
ZONE/DIVISION CERTIFICATION & CCOE/
b) Instrument should be Explosion PESO.
Proof Certification by the Indian Statutory
Authority CCOE (Chief controller of
explosives) /PESO is mandatory. In absence
of same offer is liable for rejection.
Instrument should be Weather IP65 or better as per IEC60529 or IS 12063 or
c)
Proof eq.

SS tag with details below shall be securely

fixed on the body of level switch:-
1. Tag No.
12 2. Manufacture Name and Model No.
Tag detail
3. Adjustable Range
4. Element material
5. Enclosure classification
6. Body Material
7. Service
1. Flameproof & Weather proof Zinc/Nickel
Accessories Plated Cable Gland
13
2. Flameproof plug for spare cable entries
3. Adapter SS tag, fitting & fixtures

(i) Each instrument shall be factory

14 Calibration, Inspection and calibrated for set point.
Testing (ii) Bidder's quality plan shall include
comprehensive fully documented
inspection and testing plan.
 Specifications for Flow Switch

15 Documents

(i) Filled in Specification Sheet , Instrument

Data sheet and Deviation Statement
(ii) Complete technical literature of the
offered instrument along with
Documents with Bid (Please accessories
submit all documents as (iii) Mounting and Dimensional Drawing
a) mentioned here along with bid. In
(iv) Bill of material
absence of same offer is liable for
(v) Wiring and Termination Drawing
rejection. )
(vi) Copy of certificate from approving
authorities for use of equipment in hazards
area & CCOE/PESO approval.
Submission of copy of CCOE/PESO approval
along with bid is mandatory. In absence of
same offer is liable for rejection.
(i) Complete set of drawing of the system
(including detailed G.A. Drawing)
(ii) Technical catalogue
(iii) Mounting Drawing
(iv)Electrical and instrumentation drawing
(v)Wiring Diagram
(b) Upon Placement of PO for (vi)Bill of material and Material of conformity
Owner’s Approval (vii) Quality and assurance Plan
(viii) Testing and Inspection Plan
(ix) Copy of certificate from approving
authorities for use of equipment in hazards
area & CCOE/PESO approval.
 Specifications for Flow Switch

(i) Inspection Report

(ii) Inspection Release Note
After Inspection For Dispatch
(c) (iii) Guarantee/ Warrantee Certificate
Clearance
(iv)Calibration Report
(v)Material Test certificate
(i) Approved Drawing
(ii) Packing List
(iii) Inspection Report
(iv) Inspection Release Note
(v)Operation and Maintenance instruction
manual
(d) Along with material
(vi)Guarantee/ Warrantee Certificate
(vii) Calibration Report
(viii) MATERIAL Test certificate
(ix) Copy of certificate from approving
authorities for use of equipment in hazards
area & CCOE/PESO approval
All shipping container shall be sturdy,
16 Packing and Shipment Robust, and weather resistant and
proper shock absorbing material shall be
used.
 Specifications for Level Switch

.
o. Area Description
1 Type Displacer Type
2 Make Bidder to describe
3 Model Bidder to describe
4 General
a) Operating pressure As per requirement.
b) Process Fluid Petroleum Product
0°C to 55°C, 98%- RH, Rainfall-
c) Operating Condition moderate to heavy.
d) Service Area Out Door unprotected
e) Region Non-coastal
f) Area of classification zone1
5 Construction
a) Mounting Style Top mounted.
b) End Connection 4IN-150#
i) Flange size / material Carbon Steel
6 Switch SPDT/DPDT
a) Operating Voltage 24V
b) Contact Rating Min 1A 24 VDC
c) Factory Calibration Required
Hermetically sealed micro-switch
d) Type having Silver contacts
e) Setting Adjustable Across full length
f) Type of Sensing element Displacer
g) Accuracy +/- 5mm or better

Standard (Min 5000 MM) for Sump

h) length of steel rope/ guide tube Tank / Trans-mix tank.
7 Process Connection
a) Body Material Die Cast Aluminium

b) Float material Stainless Steel/ Brass/ Lead

c) Thread Type 1" ,NPTF

8 Electrical Connection
a) Cable Entry Size and Type 2 no. ,1/2" NPTF
9 Paint Epoxy Coating
10 Compliance IEC 61326-1, IEC61326-2-3
11 Certification
Instrument should be As per Ex IA/IB IIA & IIB T4 as per IS
a) intrinsically safe 5780/IEC60079 or eq.
 Instrument should be Explosion As per Ex d IIA & IIB T4 as per IS
or Proof 2148/IEC60079 or eq.
Instrument should be Weather IP65 or better as per IEC60529 or IS
b) Proof 12063 or eq.

ATEX, PTB, BASEEFA, NEC, EN, CCOE/

c) Approvals PESO. Approval from PESO is must.
12 Tag detail Tag should be of SS material
a) Tag No.
Manufacture Name and Model
b) No.
c) Adjustable Range
d) Element material
e) Enclosure classification
f) Body Material
g) Service
EP, with FLP/WP double compression
13 Enclosures cable gland.
14 Accessories As per requirement.
15 Warranty As per GCP.

(i.) Each instrument shall be factory

calibrated for set point

(ii) Bidder's quality plan shall include

comprehensive fully documented
inspection and testing plan
(iii) After QAP owner has all rights to
advice bidder to include test
procedure which owner may feel
appropriate.

(iv) Owner reserves the right to reject

or change any or all test, calibration
Calibration, Inspection and report if found not complying with
16 Testing specification.
17 Documents

(i) Filled in Specification Sheet ,

Instrument Data sheet and Deviation
Statement

(ii) Complete technical literature of

the offered instrument along with
a) Documents with Bid accessories.
 (iii) Mounting and Dimensional
Drawing

(iv) Wiring and Termination Drawing

(v) Bill of material

(vi) copy of certificate from approving

authorities for use of equipment in
hazards area
(i) Complete set of drawing of the
system (including detailed G.A.
Drawing)
(ii) Technical catalogue
(iii) Mounting Drawing
(iv)Electrical and instrumentation
drawing
(v)Wiring Diagram
(vi)Bill of material and Material of
conformity

(vii) Quality and assurance Plan

(viii) Testing and Inspection Plan

(ix) copy of certificate from approving

Upon Placement of PO for authorities for use of equipment in
(b) Owners Approval hazards area
(i) Inspection Report
(ii) Inspection Release Note

(iii) Guarantee/ Warranty Certificate

After Inspection For Dispatch (iv)Calibration Report
(c) Clearance (v)Material Test certificate
(i) Approved Drawing
(ii) Packing List
(iii) Inspection Report
(iv) Inspection Release Note

(v)Operation and Maintenance

instruction manual

(vi)Guarantee/ Warranty Certificate

(vii) Calibration Report

(d) Along with material (viii) MATERIAL Test certificate

 (ix) copy of certificate from approving
authorities for use of equipment in
hazards area

All shipping container shall be sturdy,

robust, and weather resistant and
proper shock absorbing material shall
18 Packing and Shipment be used.
 Specifications for Level Transmitter (Along with probe and Antenna)

. Area Description

1 Type Smart Electronic type (direct measuring).

2 Based On Radar based.

3 Model & Make Bidder to describe.

4 Measurement Type Guided Wave Radar.

5 General

a) Process Fluid Petroleum Product

0°C to 55°C, 98%- RH, Rainfall-moderate to
b) Operating Condition heavy.

c) Service Area Out Door unprotected

d) Region Non-coastal
Suitable for installation in zone1 as per
IS5572, group II A, II B & T4 as per IEC 60079
e) Area of classification or equivalent standards.
f) Purpose To measure level.

6 Construction
a) Mounting Style Top mounted.
b) End Connection Flanged
i) Flange material Carbon Steel
ii) Flange size 4IN – 150# per ASME B 16.5
iii) End Connection size 4IN-150#
c) Body Material SS316
d) Thread Type 1" ,NPTF as per ASME B 1.20.1
e) Paint Epoxy Coating
f) Cable Entry Size and Type 2 no. ,1/2" NPTF
Type of antenna, guide
h) length, range. To be specified by bidder.
7 Process Details
24V DC (protected against reverse polarity
a) Operating Voltage and short circuit).
b) Compatible HART
c) Response time < 1 sec.
 d) Repeatability +/- 2.5 or better.
e) Accuracy +/- 5mm or better

f) Hysteresis To be mentioned by bidder.

g) Factory Calibration Required

h) output 4-20mA or better.
i) Output resolution 0.01 or better.

8 Compliance IEC 61326-1, IEC61326-2-3

9 Certification
Instrument should be As per Ex IA/IB IIA & IIB T4 as per IS
a) intrinsically safe 5780/IEC60079 or eq.
Instrument should be As per Ex d IIA & IIB T4 as per IS
or Explosion Proof 2148/IEC60079 or eq.
Instrument should be IP65 or better as per IEC60529 or IS 12063
b) Weather Proof or eq.
ATEX, PTB, BASEEFA, NEC, EN, CCOE/ PESO.
c) Approvals Approval from PESO is must.

10 Tag detail Tag should be of SS material

a) Tag No.
Manufacture Name and
b) Model No.
c) Adjustable Range
d) Element material

e) Enclosure classification

f) Body Material

g) Service

“Explosion Proof Instrument, Isolate

h) A Warning label (reads.) Elsewhere Before Opening”.

11 Enclosures EP/WLP
Flameproof and weather proof zinc/nickel
plated cable glands, flameproof plug for
spare cable entries, adapters, mounting
accessories, SS tag, fittings and fixtures shall
12 Accessories be supplied by bidder.
13 Warranty As per GCP.
Calibration, Inspection and (i) Each instrument shall be factory
14 Testing calibrated for set point
(ii) Bidder's quality plan shall include
comprehensive fully documented
 inspection and testing plan
(iii) After QAP owner has all rights to advice
bidder to include test procedure which
owner may feel appropriate.
(iv) Owner reserves the right to reject or
change any or all test, calibration report if
found not complying with specification.
15 Documents
(i) Filled in Specification Sheet , Instrument
a) Documents with Bid Data sheet and Deviation Statement
(ii) Complete technical literature of the
offered instrument along with accessories.
(iii) Mounting and Dimensional Drawing

(iv) Wiring and Termination Drawing

(vi) Bill of material

(v) copy of certificate from approving

authorities for use of equipment in hazards
area

(i) Complete set of drawing of the system

(including detailed G.A. Drawing)
(ii) Technical catalogue

Upon Placement of PO for

(iii) Mounting Drawing
Owners Approval

(iv)Electrical and instrumentation drawing

(v)Wiring Diagram
(vi)Bill of material and Material of
conformity
(vii) Quality and assurance Plan
 (viii) Testing and Inspection Plan
(ix) copy of certificate from approving
authorities for use of equipment in hazards
area

After Inspection For Dispatch Clearance

Along with material
(ii) Inspection Release Note

(iii) Guarantee/ Warranty Certificate

(iv)Calibration Report
After Inspection For Dispatch
(c) Clearance (v)Material Test certificate

(i) Approved Drawing

(ii) Packing List

(iii) Inspection Report

(iv) Inspection Release Note
(v)Operation and Maintenance instruction
manual

(vi)Guarantee/ Warranty Certificate

(vii) Calibration Report
(viii) MATERIAL Test certificate

(ix) copy of certificate from approving

authorities for use of equipment in hazards
(d) Along with material area

18 Packing and Shipment All shipping container shall be sturdy,

robust, and weather resistant and proper
shock absorbing material shall be used.
 INDIAN OIL CORPORATION LIMITED

PIPELINES DIVISION, NOIDA

SPECIFICATION FOR API-600 (150#) GATE VALVE

Clause Area Description Requirement / Remarks

1.0 Scope Supply of Gate Valve Designed & Quantity as specified in Specific
Manufactured to API 600 & Press.Class-
150# standard (latest edition). Requirement of the Project

2.0 Service 1. Petroleum Product / Crude for both i) Continuous service

Above and Underground installation. ii) Hazardous area, Class-I, Div. -I
2. Unprotected outdoor service. & II, Group C&D gases as
classified in API RP-500 C
iii) Product / Crude as Specified

3.0 Design/ 1.) Designed/ fabrication code- As per

API 600 & ANSI B
16.10
Code
2.) Face to Face & end to end – As
per API600/ANSI B 16.10

3.) Flanges – As per ANSI B 16.5

4.0 Provision Stem shall be rising type.

Bonnet shall be through bolted to body.

Gate shall be one piece.

Seat ring shall be renewable type.

Material of 1. Body ASTM A 216 WCB

5.0
Construction 2. Bonnet ASTM A 216 WCB

3. Stem ASTM A 276-410

ASTM A 216 WCB WITH 13 % CR

4. Gate HARD FACING.

5. Seat Ring ASTM A 276-410

6. Back Seat Bush ASTM A 276-410

7. Hand Wheel ASTM A 358 MALLEABLE IRON

8. Bonnet Bolt ASTM A 194 GR 2H

9. Bonnet Nut ASTM A 193 GR. B8

10. Bonnet Gasket SWMG SS304 with C.A filler

11. Gland Packing Braided Asbestos

Inspection & Test Inspection at Vendor’s /

6.0 i) Standard- API 598 Manufacturer’s works.
 i) Standard- API 598
Inspection & Test Inspection at Vendor’s /
6.0 Manufacturer’s works.
ii) Chemical Analysis and R
Mechanical
Properties * Hydro test & Air Seat test
iii) Hydro test W shall be taken for all the
valves
iv) Air Seat test W
R - Review, W – Witness
v) Dimension checking W

API600-
7.0 Marking In accordance with 150#

8.0 Painting Shot Blasting +Zinc phosphate primer ( 50 micron) + Two coat synthetic enamel (
40 micron each)
Total dry film thickness min. 130.Micron.

9.0 Packing a) In wooden crates suitable to weather handling and transportation.

b) Packing list to be enclosed.
c) Crate shall have legible identification marking of contents

10.0 Documentation i) With Bid

a) Supply record for similar sizes

b) G.A , Dimensional and cross sectional drawings with gear box(if applicable)
c) Bill of Material
d) Testing facilities available at bidder’s work

ii) After Placement of Purchase Order within 15 days (4 sets)

a) G.A drawings & cross sectional drawing

b) Quality Assurance, Testing & Inspection plan

iii) After Inspection, for Despatch Clearance (4 Sets)

a) Inspection report

b) Inspection release note

iv) With Despatch (6 Sets)

a) Packing List

b) Inspection report

c) Inspection release note

11.0 Warrantee The item shall be guaranteed by the vendor for a period of one year of operation
or within 18 months of date of supply against defective materials, poor
Workmanship, improper design and failure of normal usage.
 SPECIFICATION OF API 6 D BALL VALVES

Clause Area Description Requirements / Remarks

1.0 Scope Supply of API 6D Ball Valves Rating and Q uantity as specified

2.0 Service 1. Petroleum Product, (for i) Continuous service

both above and underground installation). ii) Hazardous area, Class-I, Divn.
2. Unprotected outdoor service -I & II, Group C&D gases as
classified in API RP-500 C
Installation, both underground and above
ground iii) Product / Crude / Liquid
petroleum Gas / CNG as
Specified
3.0 Design As per API 6D (latest edition) 1. Valve body design shall be
either fully welded or bolted.
2. Ball shall be of single piece,
solid type construction.
3. Full bore /Reduced Bore as per
specific requirement of Project
4. Minimum wall thickness shall
not be less than minimum
requirement of ASME B16.34.
5. Ball mounting shall be trunnion
type as per API 6D.
6. Underground valves shall be
fully welded construction.
7. Aboveground valves shall be in
3-piece bolted design
8. Double block and double bleed
type.
For valves to be used in liquid
service, the body cavity over-
pressure shall be prevented by
self-relieving seat rings/
assemblies. A pressure relief
hole in the ball is not permitted.
Self – relieving seat rings shall
relieve at a body cavity
differential pressure not
exceeding 50% of the valve
class rating pressure.
9. Valves to withstand
sustained internal vacuum of at
least 1(one) mill –bar in both
open and closed positions.
10. Repair of stem seal/ packing
under full line pressure.
11. Provision of Ball position
indicator and stops of rugged
construction at the fully open
and closed positions.
12. Design to avoid bimetallic
corrosion between carbon steel
and high alloy steel
components. Suitable insulation
shall be provided as required.
13. The tolerance on internal

Page No 1 of 7

IOCL-MECH-BV-API 6D- 046

PIPELINES
 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

diameter and out of roundness

at the ends for weld-ends
valves shall be as per
connected pipe specification as
per specific requirement of
Project.
14. Bolted bonnet arrangement
(using stud bolts and nuts on
both sides).
15. Drain and vent connection
16. Underground valve centre line
of bore to hand wheel 2500
mm.
17. Bubble tight upstream and
downstream sealing
Valves shall have a power actuator
or of manual operation as specified
in specific requirement.

IOCL-MECH-BV-API 6D- 046

Page No 2 of 7
PIPELINES
 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

4.0 Provisions 1. Full Bore valves of nominal valve size, DN a) For the manual operator of all
> 250 mm (8”) and Reduced Bore valves of valves, the diameter of the
nominal valve size, DN > 250 mm (10”), to hand wheel the length of
be equipped with support foot and lifting operating wrench shall be such
lugs. Tapped holes and eyebolts not to be that under the maximum
used for lifting lugs. Height of support foot differential pressure, the total
to be kept minimum force required to operate the
valve does not exceed 350N.
2. Secondary sealant injection at seat under b) Direction of operation of hand
full line pressure wheel shall be in clock-wise
direction while closing the
valve.
3. Seals used for drip tight sealing shall be c) Gear operated valves to have
encased in a suitable groove in such a a self-locking provision & be
manner that it cannot be removed from seat fully encased in water
ring and there is no extrusion during proof/splash proof enclosure
opening or closing operation at maximum and shall be filled with suitable
differential pressure. grease.
d) 1 Stem extension and stem
4. Full Bore valves of nominal valve size 200 housing design shall be such
mm (8”) above and Reduced Bore Valves of that the complete assembly
nominal valves size 250 mm (10”) & above, forms a rigid unit giving
to have provision for secondary sealant positive drive under all
injection under full line pressure for seat condition with no possibility of
and stem seals. All sealant injection free movement between valve
connection to be provided with an internal body, stem extension or its
non-return valve. Provision to be there to operator.
replace the sealant injection fitting under full e) Outer casing of stem extension
line pressure. Location and arrangement of shall have 3/8’’ or 1/2’’ NPT
sealant point shall be as per fig 4.9 of API plugs at the top and bottom, for
6D. draining and filling with oil to
prevent internal corrosion.
f) Repair by welding is not
5. Valves shall have locking devices to lock
permitted for fabricated and
the valves either in full open (LO) or full
forged body valves. Repair by
close (LC) positions with locking devices
permanently attached to the valve operator] welding as per ASME B16.34 is
permitted for cast body valves.
g) Design of weld end shall be
6. Full Bore valves of nominal valve size, DN such that during field welding
> 250 mm (8”) and Reduced Bore valves of operation, soft seals are not
nominal valve size, DN > 250 mm (10”), to liable to damage.
be equipped with support foot and lifting h) Valve stem shall be capable of
lugs. Tapped holes and eyebolts shall be withstanding the maximum
not used for lifting lugs. Height of support operating torque required to
foot shall be kept minimum. operate the valve against the
maximum differential pressure
7. Valves provided with stem extension shall corresponding to applicable
have waterproof outer casing. class rating. The combined
8. For extended stem valves, vent and drain stress shall not exceed the
maximum allowable stresses
connections and sealant injection lines shall
be terminated adjacent to the valve operator specified in ASME section VIII,
by means of suitable piping anchored to the Division 1. for power actuated
valve body. valves, the valve stem shall be
designed for maximum output
torque of the selected power
actuator (including gear box, if
any) at valve stem.
5.0 Materials 1. Body : ASTM A 216 WCB/
ASTM A 234 Gr.WPB

IOCL-MECH-BV-API 6D- 046 Page No 3 of 7

PIPELINES
 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

ASTM A 234 Gr.WPB

2. ASTM A 216
Ball (solid):
WCB/ ASTM A 234
Gr.WPB + 0.003” ENP*
3. Body seat Ring : AISI 4140 +
0.003” ENP* / AISI – 410
4. Stem : AISI 4140 + 0.003” ENP*
/ AISI – 410
5. Seat Seal :Viton
6. Stem Seal : PTFE/Viton
7. Stud Bolts/Nuts : ASTM A 193
B7/ASTM A 194 2H

* Thickness of ENP (Electroless

Nickel Plating) 0.003” (as per
ASTM B 733 having
classification of SC2 type II class
2).
6.0 Codes and ASME B31.3- Process Piping.
Standard
ASME B31.4- Pipeline Transportation
System for Hydrocarbons a nd
Other Liquids.
ASME B31.8- Gas Transmission and
Distribution Piping Systems.

ANSI B16.5-Pipe Flanges and Flanged Fittings.

ASME B 16.47-Large Diameter Steel Flanges.

ASME B16.25-Butt-welding Ends.

ASME B16.34-Valves – Flanged, Threaded and

Welding Ends.

API 1104-Welding Pipelines and Related

Facilities.

ASME Sec VIII/IX - Boiler and Pressure

Vessel Code.

ASTM A-370-tandard Test Methods and

Definitions for Mechanical
Testing of Steel Products.

ASTM B 733-Auto catalytic Nickel

Phosphorous Coating on Metals.
MSS-SP-6 -Standard Finishes for Contact
Faces of Pipe Flanges and
Connecting – end Flanges of Valves and
Fittings.

MSS-SP-44-Steel Pipeline Flanges (above

24”).

SSPC-VIS-1-Steel Structures Painting Council

IOCL-MECH-BV-API 6D- 046 4 of 7

Page No

PIPELINES
 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

Visual Standard.
7.0 Dimensions 1)API 6D !)For face to face and End to End
2)ANSI-B16.5for valve size up to 24” excluding 2)End Flanges
22” and as per MSS-SP-44/B-16.47 for valve
size 22” and 26” & above.
3)Butt weld end preparation as per ASME
16.25
8.0 Inspection & i) Check of chemical analysis and R 1. By Owner or TPI(third party
Test Mechanical properties certificate. Inspection) at Vendor’s/
Identification of casting at sub- Manufacturer’s works.
vendor’s foundry shop.
2. Testing as per API 6D, API 598
ii) Ultra sonic testing of weld ends W
for lamination/cracks/other 3. Chemical composition and
defects upto a length of 50 mm mechanical properties test shall be
iii) V-notch test on each heat R conducted for each heat of
steel/materials used for valve
manufactured
iv) Radiography of Body W
4. NDT shall be carried out for each
casting/radiography of fabricated
valve component.
or forged body.
v) When Low Temperature Carbon W 5. Body AND bonnet (for both
Steel (LTCS) materials are casting and fabricated valves) of
specified in specific requirement all valves shall be radiographically
of the project, Manufacturer, the examined as per ASME B16.34.
Charpy V-notch test requirements
6. If any portion of weld parts cannot
of applicable material standard
shall be complied with. be inspected by radiography, the
same shall be checked by
Valve, specified to be used for R
gas services or High Vapour ultrasonically/magnetic particle
test as per API6D and ASME
Pressure (HVP) liquid services,
hardness test shall be carried out B16.34.
on each heat of base material for 7. All weld ends of the valves shall
all pressure containing parts of be tested ultrasonically for
the valve. A full thickness cross laminations and crack upto a
section shall be taken for this length of 50 mm.
purpose and the maximum Laminations/cracks/other defects
hardness shall not exceed shall not be acceptable. Weld
248 HV10 based on minimum repair on bevel end is not
four (4) measurements permitted.
representing the entire thickness
vi) Visual Dimensional final check W 8. Valves shall be subjected to
operational torque test as per
vii) Hydraulic test/pneumatic test clause C.6 of API 6D latest edition.
W
9. Subsequent to successful testing
viii) Double block and bleed test
W as per above, one valve out of the
total ordered quantity shall be
ix) Operation Torque test as per
randomly selected by the
clause C4 of API 6D standard W
Company Representative for cyclic
x) Painting inspection R
testing as mentioned below -

IOCL-MECH-BV-API 6D- 046

Page No 5 of 7
PIPELINES
 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

xi) Final documentation check R testing as mentioned below -

a)The valve shall be subjected to
atleast 500 Open-Close-Open
cycles with maximum
differential pressure corresponding
to the valve rating.

b)Subsequent to the above, the valve

shall subject to hydrostatic test
and supplementary air seat
test.

In case this valve fails to pass

these tests, the valve shall be
rejected and two more valves shall
be selected randomly and
subjected to testing as indicated
above. If both valves pass these
tests, all valves manufactured for
the order (except the value that
failed) shall be deemed
acceptable. If either of the two
valves fails to pass these tests, all
valves shall be rejected or each
valve shall be tested at the option
of manufacturer.

Previously carried out prototype

test of similar nature shall not be
considered acceptable in place of
this test.

R - Review, W – Witness

8.0 Marking As per API 6D (Section – 6) As specif ied

9.0.0 Painting Shot Blasting + Ethyl Zinc silicate primer + Total dry film thickness min. 125
Epoxy high build MIO +Polyurethane Micron

10.0 Documentation i) With Bid

n
a) Leaflets / Catalogues
b) General arrangement/ Cross-sectional drawing-
c) Bill of Material & Material of conformity
d) Supply record of API 6D ball valve along with size & Pressure rating and the
source of manufacturer
e) Copy of valid API certificate for use of API monogram for 6D valves for the
original manufacturing company.
f) Quality Assurance Plan.
g) Testing & Inspection plan.

ii) After Placement of Purchase Order within 15 days (4 sets)

IOCL-MECH-BV-API 6D- 046

Page No 6 of 7
PIPELINES
 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

a) General arrangement/ Cross-sectional drawing-
b) Bill of Material & Material of conformity
c) Quality Assurance Plan-
d) Testing & Inspection Plan
e) Drawing indicating locations where radiography shall be carried out for cast
body

iii) After Inspection, for Despatch Clearance (4 Sets)

a) Inspection and Testing certificates and inspection release note.

b) Packing List

iv) Along with despatch (In 6 sets)

a) Inspection and Testing certificates and inspection release note.

b) Packing List
c) Operation & Maintenance instruction manual
11 Packing a) In wooden crates suitable to weather handling and transportation.
b) Packing list to be enclosed.
c) Crate shall have legible identification marking of contents
12 Warranty The manufacturer shall warrant the Valve to be free of defects in mechanical design,
material, manufacturing & workmanship. Any defect so detected in one year of
operation or within 18 months from the date of supply shall be replaced free of cost by
the supplier.

IOCL-MECH-BV-API 6D- 046

Page No 7 of 7

PIPELINES
 PIPELINES DIVISION, NOIDA

SPECIFICATION OF BS 1868 SWING CHECK VALVES

Clause Area Description Requirements / Remarks

1.0 Scope Supply of BS–1868 Swing Check Rating and Quantity as specified.
Valves.
2.0 Service 1. Petroleum Product i) Continuous service.
ii) Suitable for both above and under
ground installation (as specified).

3.0 Design As per BS–1868 (latest edition) 1. Valve type shall be swing check valve.
2. Valve shall conform to BS–1868.
3. Cover bolted to the body.
4. Flange / Flange or Weld / Weld (as
specified).
4.0 Codes and 1. Code of conformity for valve: BS – 1868.
Standard
2. Flange dimension: ANSI B 16.5.
3. For face to face and End to End BS – 1868.
dimensions.
5.0 Material of 1. Body- (Cast body) ASTM A 216 WCB
conformity 2. Cover (Bolted): ASTM A 216 WCB
3. Disc (Hinged): ASTM A 216 WCB / CA 15
4. Clapper arm: ASTM A 276 – 410 or equivalent.

6.0 Painting Shot Blasting +Zinc phosphate primer Total dry film thickness min. 130 Micron
(50 micron) + Two coat synthetic
enamel (40 micron each)
7.0 Marking A nickel steel or nickel alloy All primary information to be given
nameplate of proper size attached to
the valve.
8.0 Inspection & Testing and inspection to be carried By Owner or TPI (third party Inspection) at
Test out for individual valves as per BS– Vendor’s / Manufacturer’s works.
1868.

9.0 Documentation i) With Bid

a) General arrangement / cross-sectional drawing.

b) Complete bill of material
c) Design calculation for orifice area
d) Supply record of similar valves for petroleum service.
e) Compliance letter from the valve manufacturer that the valves shall be
manufactured as per the furnished specification.
f) Delivery schedule.
ii) After Placement of Purchase Order (4 sets) within 15 days
a) General arrangement/ Cross-sectional drawing with Bill of Material.
b) Quality Assurance Plan.
iii) After Inspection, for Despatch Clearance (4 Sets)

a) Inspection and Testing certificates and inspection release note.

b) Guarantee certificate.
iv) Along with despatch (In 6 sets)

PIPELINES Page No 1 of 2

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 PIPELINES DIVISION, NOIDA

Clause Area Description Requirements / Remarks

a) General arrangement/ Cross-sectional drawing.

b) Inspection and Testing certificates and inspection release note.
c) Guarantee certificate.
10.0 Packing & Packing list to be enclosed.
a) Individual valves in wooden crates
Shipment suitable to weather handling and Crate shall have legible identification
Transportation. marking of contents.

11.0 Warranty The Supplier shall warrant the swing check valve and its component parts to be
free from defects, Mechanical design and workmanship, during the first year of
operation and shall replace at his cost all such defective supplies.

PIPELINES Page No 2 of 2
 INDIAN OIL CORPORATION LIMITED

PIPELINES DIVISION, NOIDA

SPECIFICATION FOR SEAMLESS STEEL PIPES (ASTM A 53 Gr. B STANDARD)

Clau
se Area Description Requirements/ Remarks

1.0 Scope Supply of Seamless Steel Pipes as per Rating and Quantity as per
ASTM A 53 Gr. B Standard specific requirement of the
project

2.0 Service Liquid Hydrocarbon As specified in “Specific

Requirement for the Project”

Design and In accordance with ASTM A 53 Gr. B Standard
3.0
Codes

4.0 Provisions Process of Manufacturing - Seamless

Tolerance- As per ASTM A 53

Length- Single random length not less than 5 meters.

Ends- Plain - ends bevelled as per ASTM A 53

Jointers- Not Permitted

Outside and inside diameters, wall thickness and test pressure of pipes –

Appropriate sections of ASTM A 53

6.0 Inspection & Chemical composition, Mechanical properties, As per ASTM A 53

Test hydrostatic testing & frequency of test

7.0 Painting
Brush Cleaning + Rust Preventive Coating

8.0 Marking All pipes marked to display the following Marking on outside surface of
Information:- the pipes starting approximately
12” from the end.

Size and Wall Thickness.

Weight per meter.
Grade.
Test pressure.
Length.

I) With Bid
9.0
Documentation

a) Process of manufacturing & Heat treatment.

b) Supply record for ASTM pipes

 II) After Inspection for Dispatch clearance (in 4 sets)

a) Inspection report

b) Test certificates as per ASTM A 53 including chemical composition,

Hydraulic test and mechanical test.

10.0 Packing & All the pipes shall be given a mill coating on the entire length of the pipe to protect

Despatch the pipe against rusting in transit.

11.0 Warranty The manufacturer shall warrant the pipes to be free of defects in mechanical

design & workmanship within one year or 18 months from the date of supply and

shall replace at his cost any defective pipe.

INDIAN OIL CORPORATION LIMITED
BARAUNI-KANPUR PIPELINE
(PIPELINES DIVISION)
INDIAN OIL CORPORATION LIMITED
BARAUNI-KANPUR PIPELINE
(PIPELINES DIVISION)
INDIAN OIL CORPORATION LIMITED
BARAUNI-KANPUR PIPELINE
(PIPELINES DIVISION)
INDIAN OIL CORPORATION LIMITED
BARAUNI-KANPUR PIPELINE
(PIPELINES DIVISION)
INDIAN OIL CORPORATION LIMITED
BARAUNI- KANPUR PIPELINE
(PIPELINES DIVISION)
 INDIAN OIL CORPORATION LIMITED

PIPELINES DIVISION, NOIDA

SPECIFICATION FOR STEEL FLANGES

Clause Area Description Remarks

1.0 Scope Design, manufacture, testing, inspection and Rating and Quantity as per

supply of raised face carbon steel forged Weld specific requirement of the

Neck Raised Face (WNRF) / Blind Raised Face Project.

(BLRF) flanges.

2.0 Service Liquid Hydrocarbon As specified in the specific

Requirement of the project.

3.0 Design & Codes Details Up to 20” & 24” 22” & 26” to 36” 42” & above

ANSI-150( B 16.5 )
a Manufacturing latest MSS SP 44 API 605

edition

ANSI-150 (B16.5)
b Dimensions latest MSS SP 44 API 605

edition

c End Preparation ANSI-150(B16.5) MSS SP 44 API 605

4.0 Provisions Material- ASTM A 105

Drilling- ANSI B 16.5

Facing- Serrated facing

 In accordance with ANSI-150 ( B 16.5) & ASTM
7.0 Inspection & A 105 By Owner or TPI (third party

Test Inspection)

i) Material test certificates (incl. R R - Review,

Chemical analysis & mechanical

W – Witness

properties)

ii) Physical Dimensional Check R

(W- Random)

iii) Final documentation check R

8.0 Painting Brush Cleaning + Rust Preventive Coating

9.0 Marking Each flange shall be legibly and permanently Markings shall be applied by

marked as per ANSI-150 B 16.5 to display the integral forging or stamping.

following information: -

- Manufacturer’s trade mark

- Nominal size

- ANSI classification

- Material

10.0 Documentation i) With Bid

a) Supply record

b) Compliance letter from the flange manufacturer that the flanges shall be

manufactured as per the furnished specification.

ii) Before Dispatch (4 Sets)

 a) Inspection report.
b) Inspection release note.

iii) Along with dispatch (6 sets).

a) Packing list.
b) Inspection report.
c) Inspection release note.

All flanges should be dried and packed in such a way that during transportation,
11.0 Packing & & handling and storage no damage of any nature occurs.
Despatch

The flange shall be guaranteed by the vendor against defective materials, poor
workmanship, improper design and failure in normal usage within 18 months from the
date of supply. The supplied flanges shall be guaranteed for withstanding hydrostatic
testing along with the piping system at a pressure of 1.5 times the pressure rating
12.0 Warranty &specified in the summary of requirement.