Operation Manual - Hercell 150 With Decon User Manual
Operation Manual - Hercell 150 With Decon User Manual
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2
CO 2 Incubator HERAcell® 150 Operating Instructions
Contens
2. Delivery ................................................................................................ 15
2.1 Packaging ................................................................................. 15
2.2 Components standard equipment .............................................. 15
2.3 Acceptance inspection .............................................................. 16
5. Start-up ................................................................................................ 29
5.1 Preparing the work space .......................................................... 29
5.2 Installing the shelf system ......................................................... 29
5.3 Gas connection ......................................................................... 31
5.3.1 Installing gas pressure hoses ................................................. 32
5.3.2 Installing devices without gas guard ....................................... 32
5.3.3 Connecting devices with gas guard ........................................ 33
5.4 Power supply connection ........................................................... 35
5.5 RS 232 interface connection ..................................................... 36
5.6 Connecting the alarm contact .................................................... 38
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CO 2 Incubator HERAcell® 150 Operating Instructions
Contens
7. Operation ............................................................................................. 55
7.1 Preparing the device ................................................................. 55
7.2 Starting operation ...................................................................... 56
8. Shut-down ........................................................................................... 57
8.1 Shutting the device down .......................................................... 57
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CO 2 Incubator HERAcell® 150 Operating Instructions
Figures
5
CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
1.2 Warranty
Thermo Electron LED warrant the operational safety and the operativeness of
the CO2 incubator HERAcell®150 only under the condition that:
• the device is operated and serviced exclusively in accordance with its intended
purpose and as described in these operating instructions,
• the device is not modified,
• only original spare parts and accessories that have been approved by Thermo
Electron LED are used,
• inspections and maintenance works are carried out at the specified intervals.
The warranty is valid from the date of delivery of the device to the operator.
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
WARNING!
CAUTION!
NOTE
Harmful liquids!
Electric shock!
Hot surfaces!
Fire hazard!
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
Turn device on
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
Charge device
CE symbol
VDE - safety-tested
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
The CO2 incubator HERAcell® 150 is a laboratory device for preparing and cul-
tivating cell and tissue cultures. The device allows the simulation of the speci-
al physiological ambient conditions for these cultures due to the exact control
of:
• temperature,
• CO2 content,
• O2 content,
• and the setting of an increased relative humidity.
The HERAcell® 150 has been designed for installation and operation in the fol-
lowing fields of application:
• Laboratories for cytobiological and biotechnological experiments of safety
levels L1, L2, and L3.
• Medical-microbiological laboratories in accordance with DIN 58 956.
• Laboratories in the central area of clinics and hospitals.
The gases required for the incubator (CO2 and/or N2 / O2) are supplied to the
device from a separate gas supply system, either from gas cylinders or from a
central pressurized gas container.
The layout of the gas supply system must ensure that the operating pressure
of the gas supply lines can be set to a range between 0.8 bar (min.) to 1 bar (max.)
and that the pressure cannot be changed.
Depending on the capability of the gas supply system, several devices may be
connected in series.
The CO2 incubator is suited for continuous operation.
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
The following safety regulations must be observed if the device is operated within
the territory of the Federal Republic of Germany:
• ZH 1/10
• ZH 1/119
• ZH 1/342
• ZH 1/343
• ZH 1/598
• TRG 280
• EC Official Gazette, L 374
• Safety data sheets of the gas supplier relevant to the particular characteri-
stics of CO2, O2, and N2.
• Principles of good microbiological proceedings, notice of the trade association
of the German chemical industry.
For other countries, the applicable national regulations are binding.
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
Oxygen (O2):
O2 is a gas that promotes combustion and may explode in combination with
grease-containing materials.
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CO 2 Incubator HERAcell® 150 Operating Instructions
1. General notes
Nitrogen (N2):
Nitrogen mixes easily with air. High concentrations of nitrogen reduce the oxygen
content in the air.
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CO 2 Incubator HERAcell® 150 Operating Instructions
2. Delivery
2.1 Packaging
The CO2 incubator HERAcell® 150 is delivered in a stable packaging box. All
packaging materials can be separated and are reusable:
Packaging materials
• Packaging carton Recycled paper
• Foam elements Styrofoam (CFC-free)
• Pallet Untreated wood
• Packaging film Polyethylene
• Packaging ribbons Polypropylene
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CO 2 Incubator HERAcell® 150 Operating Instructions
2. Delivery
After the device has been delivered, check the delivery immediately for:
• completeness,
• possible damages.
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CO 2 Incubator HERAcell® 150 Operating Instructions
The device must only be operated at locations that meet the particular ambient
conditions listed below.
Requirements:
• Draft-free and dry location.
• The minimal distance to adjacent surfaces must be observed on all sides (see
Section 3.3.).
• The operating room must be equipped with an appropriate room ventilation.
• Solid, level, fire-proof surface.
• Vibration-proof substructure (floor stand, lab table) capable of bearing the
weight of the device and of accessories (particularly if several devices are
stacked).
• To ensure a constant incubation temperature of 37° C, the ambient tempe-
rature must be within a range of +18° C to +33° C.
• Relative humidity up to 80 % (max.).
• No direct exposure to sunlight.
• Devices that produce excessive heat are not allowed near the location of the
HERAcell® 150.
When CO2/O2/N2 is supplied, the work space of the incubator is slightly pres-
surized. The pressure is released through the pressure compensation opening
into the operating room.
As the pressure compensation and any opening of the glass door/gas tight screen
during the operation of the device will release very small quantities of CO2/
O2/N2 into the operating room, the room ventilation must be capable of carrying
the released gas safely off into the open.
In addition, heat dissipating from the device during permanent operation may
cause a change in the room climate.
• Therefore, the HERAcell® 150 must only be installed in rooms with sufficient
ventilation.
• Do not install the device in room recesses without ventilation.
• The room ventilation should be a technical ventilation that is in accordance
with the requirements of ZH 1/119 (Guidelines for laboritories) or some other
suited ventilation system with appropriate capacity.
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CO 2 Incubator HERAcell® 150 Operating Instructions
Fig. 1: When installing the device, make sure that the instal-
lation and supply connections are freely accessible.
The control box at the rear panel of the device may serve as
a spacer to adjacent objects. The side distances given are mi-
nimal distances.
To protect the CO2 incubator against contamination, use a floor
stand even if the device is installed near the floor. The height
of the floor stand should not fall below 200 mm.
Several floor stands and carriers are available as options from
Thermo (part numbers see Section 11.1, “Spare parts and
accessories”).
3.4 Transport
Fig. 2: For the transport do not lift the device using the doors
or components attached to the device (e.g. control box on rear
panel) as lift points.
Fig. 2
Lift points
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CO 2 Incubator HERAcell® 150 Operating Instructions
3.5 Stacking
3.6 Retrofitting/Modifications
The outer door and the glass door can be equipped with left
or right side fasteners. The door fastening can also be reversed
later. Fig. 3
The standard version can also be retrofitted with a three-ele- Stacking
ment split gas bezel by replacing the glass door with the gas
bezel.
NOTE – Modifications
3.7 Tray
Fig. 4: After the device has been installed, the tray is inserted
between the two guide straps below the bottom of the device.
1. Open the outer door of the device all the way to the stop.
2. Fold the guide straps [1] all the way down.
3. Position tray [4] with vertical edge [2] below cable guide [3].
The quick reference [5] faces the front of the device.
4. Lift tray slightly and tilt it downward.
5. Push tray in until resistance is observed, then push tray in
all the way to the stop by pushing onto guide straps.
5
4
Fig. 4
Tray installation
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CO 2 Incubator HERAcell® 150 Operating Instructions
Fig. 5
Front view
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CO 2 Incubator HERAcell® 150 Operating Instructions
Fig. 6
Rear view
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CO 2 Incubator HERAcell® 150 Operating Instructions
In the work space of the incubator, the particular physiological ambient condi-
tions for the preparation and cultivation of cell and tissue cultures are simula-
ted. The work space atmosphere is determined by the following factors:
• Temperature,
• Relative humidity,
• CO2 concentration,
• O2 concentration (option).
Temperature:
To ensure undisturbed operation, the temperature in the operating room must
be at least 18° C and the incubation temperature must be at least 3° C higher
than this temperature.
The heating system controls the incubation temperature from this temperature
threshold up to 55° C. The principle of air jacket heating and the additional, se-
parate heating of the outer door and glass door/gas tight screen minimize the
risk of condensate formation at the side walls, at the ceiling of the work space,
and at the glass door/gas tight screen.
Relative humidity:
The water tray of the work space can hold 3.0 liters of processed water. The hea-
ting of the work space supports the condensation of the water, thereby ensu-
ring a constant humidity within the work space. Under normal operating conditions
and at the usual incubation temperature of 37° C, a constant relative humidity
of approx 95 % is achieved in the work space.
A high/low switch-over function allows the selection of two humidity settings:
• Select setting 0 (High) for a relative humidity of approx 95 %
(standard setting).
• Select setting I (Low) for a relative humidity of approx 90 %.
If heated containers are removed and put back into the work space, the elevated
humidity and the cooling may cause condensate to form on the outer sides of
the container.
The low humidity regulation effectively prevents the formation of conden-
sate on containers.
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CO 2 Incubator HERAcell® 150 Operating Instructions
CO2 supply:
To ensure the growth conditions for the cell and tissue cultures, the work spa-
ce is supplied with CO2.
The pH of the bicarbonate-buffered culture media largely depends on the CO2
content of the work space atmosphere.
The CO2 content of the work space atmosphere can be controlled within a range
of 0-20 %.
The supplied CO2 must have one of the following quality characteristics:
• Purity 99,5 % min.,
• medical gas quality.
O2 supply:
If the O2 incubator is to operated with more than 21 % oxygen, the work spa-
ce is supplied with oxygen. The O2 content of the work space atmosphere can
be controlled within a range of 21-90 %.
N2 supply:
If the oxygen content during operation is to be lowered to less than 21 % (air
oxygen content), the work space is supplied with nitrogen. The O2 content of
the work space atmosphere can be controlled depending on the configuration
of the sensor in a range of 1 % to 21 % or of 5 % to 21 %.
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CO 2 Incubator HERAcell® 150 Operating Instructions
Fig. 7: The blower wheel and two sensor modules are integral
to the baseplate [1] of the measuring cell:
• Sensor [2] for the acquisition of the work space tempera-
ture and of the thermal protection,
• CO2 sensor [3] for the acquisition of the CO 2 content in the
work space atmosphere.
A door switch [1] is installed at the upper edge of the work space
opening. If the door switch is activated by opening the glass
door, the gas supply and the heating of the work space are in-
terrupted and the display shows a corresponding message.
If the door remains open for more than 30 seconds, a short
acoustic alarm sounds. If the door remains open for more than
10 minutes, the acoustic alarm sounds continuously.
The outer door can only be closed after the glass door has been
latched properly.
Fig. 8
Door switch
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CO 2 Incubator HERAcell® 150 Operating Instructions
Gas connection:
The gas supply line between the device and the gas supply
system is connected using the supplied connecting hoses. Fig.
9 shows the connection of a device with combined CO2/ O2 /
N2 connection. Further optional connections are described in
Section 5.3.
O2 / N2 , and CO2 are supplied to the device through separate
connecting sleeves [1] and [2].
All process gases must be supplied to the device at a fixed
pressure that has been preset within a range of 0.8-1.0 bar and
must remain unchanged.
Befire the gases are fed into the work space, they flow through
a sterile filter with a separation rate of 99.97 % for a particle
size of 0.3 µm (HEPA filter quality).
Gas guard:
The devices can be equipped with an optional gas guard. The
gas guard allows the connection of a secondary gas supply
system and automatically controls the gas supply when the
primary gas container becomes empty.
Devices with gas guard have an additional distributor for the
connection of an additional CO 2 incubator so that several
devices can be supplied by one central gas supply system.
Label:
Fig. 9: The label [3] contains information about gas supply, an
alarm contact terminal legend, and notes about the electrical
fusing of the device.
RS 232 interface:
Fig. 9: Via the RS 232 interface [4], the incubator can be con- Fig. 9
Supply interfaces
nected to the serial interface of a PC. This connection allows
the computer-aided acquisition and documentation of the major
operating parameters (temperature, CO2/O 2 concentration,
failure codes, etc.).
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CO 2 Incubator HERAcell® 150 Operating Instructions
Alarm contact:
Fig. 9: The device can be connected to an on-site, external
alarm system (e.g. telephone system, building monitoring
system, visual or acoustic alarm system). For this purpose, a
potential-free alarm contact [5] is preinstalled in the device.
Interior container:
All components of the work space are made of stainless steel
and have a burnished, absolutely smooth and easy-to-clean
surface. Any embossings have a large radius.
As an option, the interior container, the shelf system, and the
blower wheel with its cover can be made of copper material.
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CO 2 Incubator HERAcell® 150 Operating Instructions
Water reservoir:
Fig. 11: The water reservoir [1] is integral to the interior con-
tainer floor and inclines toward the rear. The water level is
monitored by a water level sensor [2] that issues an alarm
message at the display and an audible signal when the wa-
ter falls below the minimal level. The embossings [3] in the water
tray are used as indicators for the maximal level.
Heating system:
An air jacket heating is used for heating the work space. The
arrangement of the heating elements ensures that condensate
formation above the water reservoir is prevented as fast as
possible.
The outer door of the device is also heated. The heat radia-
ted onto the interior glass door/gas tight screen prevents con-
densate formation. The work space of the device always
remains visible, despite high humidity.
Fig. 11
Water reservoir,
gas humidification
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CO 2 Incubator HERAcell® 150 Operating Instructions
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
NOTE – Decontamination
Tools are not required for the installation of the shelf system.
The support rails are secured using spring pressure. After the
support hooks have been inserted into the rail, the shelves are
pushed onto the support hooks.
5
6
5
6
Fig. 13
Support rail installation/
removal
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Fig. 15
Installing gas humidification
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
CAUTION – Overpressure!
The device can be supplied with process gases from four different connections:
• CO2 connection,
• combined CO2 and O2 / N2 connection,
• CO2 connection with gas guard,
• combined CO2 and O2 / N2 connection with gas guard.
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Fig. 16
Gas pressure hose installation
Fig. 17
CO 2 connection, combined
CO 2/O 2/N 2 connection
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Fig. 19
CO 2 connection with gas guard
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
CO2 supply
• The distributor connection [1] is capped.
• The gas supply line compressed air tank B [7] is connected to the upper con-
nection [2] of the gas guard,
• the gas supply line compressed air tank A [8] is connected to the lower con-
nection [3] of the gas guard.
• Upon delivery of the device, a short gas pressure hose [5] connects the output
of the gas guard [4] to the sterile filter [6].
O2/N2 supply
• The distributor connection [11] is capped.
• The gas supply line compressed air tank B [9] is connected to the lower
connection [12] of the gas guard,
• the gas supply line compressed air tank A [10] is connected to the upper
connection [13] of the gas guard.
• Upon delivery of the device, a short gas pressure hose [15] connects the output
of the gas guard [14] to the sterile filter [16]
Fig. 20
Combined CO2-/O 2-/N2-
connection gas guard
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
35
CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Transfer protocol:
The interface must be configured as follows:
9600 baud, 8 data bits, 1 stop bit, no parity.
Frame structure:
<STX | command | data | BCC | ETX>
Command:
Bit 0 - 3 = data field length in byte
Bit 4 - 7 = command
Check sum:
BCC = 1 - complement
(command XOR data XOR ... XOR dataN
XOR FFH)
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Data:
none
Request
O2 H 61H 10H 8EH 03H
Response:
O2H 6DH 01H 72H 38H 91H C7H 41H F5H 6BH F4H 43H 9EH 00H 32H 4BH 03H
integer float intern
(37.0) (24.946)
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CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Function:
When failures occur in the temperature or gas control circuits, an alarm mes-
sage is issued to the connected alarm/monitoring system. The potential-free con-
tacts (1 changeover contact) have been laid out for the following circuits:
38
CO 2 Incubator HERAcell® 150 Operating Instructions
5. Start-up
Connection example:
Fig. 23: The connector [5] for the connecting cable is comprised in the scope
of delivery. The values for the operating voltage of the external circuits and of
the fusing of the alarm system are given in the table below.
1. Connect the individual conductors [1] to [4] of the connecting cable as shown
in the wiring diagram.
2. Connect the connector [5] of the alarm system connecting cable to the in-
terface [6] at the control box at the rear panel of the device.
Fig. 23
Example of a connection
scheme for an external alarm
system (changeover contact:
device off, no failure)
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CO 2 Incubator HERAcell® 150 Operating Instructions
Fig. 24: Depending on which side the door hinges are installed,
the power switch [1] is integral to the front cover [2] of one of
the front device stands.
• To turn the device on:
Press the power switch [1]; the switch illumination comes
on.
• To turn the device off:
Press the power switch; the switch illumination goes off.
[1] Temperature display [11] LED for indicating active low humidity
[2] Heating LED [12] LED for indicating low water level
[3] Key for setting temperature nominal value [13] LED for indicating active overtemperature
[4] Key for setting O2 nominal value protection
[5] Key for increasing value [14] Key for starting ContraCon decontamina-
[6] Key for reading failure codes/stopping acoustic tion routine
alarm [15] Key for starting cal function
[7] Key for activating auto-start [16] Key for reducing value
[8] LED for indicating active auto-start [17] Key for setting CO2 nominal value
[9] LED for indicating door (open door) [18] CO 2 display
[10] LED for indicating active ContraCon decontamina- [19] LED for indicating active CO2 gas supply
tion routine [20] O2 display
[21] LED for indicating active O2 gas supply
Fig. 25
Operating panel functions
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CO 2 Incubator HERAcell® 150 Operating Instructions
After the device has been turned on, the control goes through a test routine.
All indicators on the operating panel come on, all displays show the
numeric value 8 to indicate that the test routine is being run.
°C
23 % O2
% CO2
41
CO 2 Incubator HERAcell® 150 Operating Instructions
42
CO 2 Incubator HERAcell® 150 Operating Instructions
The nominal value can be increased or reduced in increments; if you keep the
key depressed, the UP/DOWN function switches to a rapid increase/reduction;
after approx 3 seconds, another increase/reduction occurs.
The O2 display shows the current actual value measured in the work
space.
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CO 2 Incubator HERAcell® 150 Operating Instructions
or
44
CO 2 Incubator HERAcell® 150 Operating Instructions
The nominal value can be increased or reduced in increments; if you keep the
key depressed, the UP/DOWN function switches to a rapid increase/reduction;
after approx 3 seconds, another increase/reduction occurs.
The CO2 display shows the current nominal value measured in the
work space.
If condensate forms at the culture containers due to high relative humidity, the
humidity in the work space can be reduced to a lower value.
It takes some time for the change of relative humidity in the work
space to be effected. Therefore, the setting ”low humidity”
should be used permanently to prevent condensate formati-
on on containers.
45
CO 2 Incubator HERAcell® 150 Operating Instructions
Use the following key combinations to switch between the two modes:
or
The temperature, O2, and CO2 displays show the actual values.
46
CO 2 Incubator HERAcell® 150 Operating Instructions
The auto-start function is an automated routine for the start and the subsequent
adjustment of the CO2 measuring system. After the start, the device control adjusts
the temperature to the set nominal value while humidity is generated. When tem-
perature and relative humidity have reached constant values, the CO2 measuring
system is automatically adjusted to these values, and the work space is supp-
lied with the preset quantity of CO2.
1. Open both doors until the acoustic alarm sounds after 30 seconds:
All current actual values flash at the displays, the ”door” LED illumi-
nates, after 30 seconds the acoustic alarm sounds.
47
CO 2 Incubator HERAcell® 150 Operating Instructions
The temperature display shows the actual value, the CO2 display
shows ”run”, the ”door” LED goes off.
48
CO 2 Incubator HERAcell® 150 Operating Instructions
The device is equipped with a failure diagnostic system. This system recogni-
zes failures during the operation and allows the allocation of failure causes due
to numeric codes. Failure recognition is displayed by an acoustic and a visual
alarm at the operating panel. The diagnostic system stores the last 10 failures
in the sequence of their occurence. The failure table can be requested and read.
If the cause of a failure cannot be repaired, please have the fault code and the
serial number of the device available when contacting Technical Service.
49
CO 2 Incubator HERAcell® 150 Operating Instructions
--- °C
--- % O2
--- % CO2
If the system detects a failure, the display that is assigned to the corre-
sponding control circuit shows a failure code. Example: If the tempera-
ture display shows failure code 101, a failure in the temperature con-
trol circuit was detected.
°C
--- % O2
--- % CO2
50
CO 2 Incubator HERAcell® 150 Operating Instructions
The temperature display shows the 10 failure codes that had been re-
gistered last. The CO2 display shows the ranking of the individual failu-
re codes within the table.
°C
% O2
% CO2
The temperature, O2, and CO2 displays show the current actual
values.
The temperature and CO2 displays flash to indicate that the failure ta-
ble has been erased.
51
CO 2 Incubator HERAcell® 150 Operating Instructions
CO2 below nominal value Act. val. < nom. val. –1 % Check gas supply:
• No CO 2 • Connect new gas cylinder
200
• Prepressure low • Raise prepressure to 1 bar
• Supply line blocked • Check supply line to device
CO2 above nominal value Act. val. > nom. val. +1 % Check gas supply:
201
• Prepressure high • Reduce prepressure to 1 bar
CO2 measuring cell faulty Sensor circuit open/shorted Complete an auto-start. If error code 204
204 appears again, contact the service
department.
206 No CO2 supply Both CO2 cylinders empty Replace one or both CO2 cylinders
CO2 gas monitor faulty or not Check connection of CO2 gas monitor at
207 CO2 gas monitor failure
connected gas cylinders, contact Service as required
52
CO 2 Incubator HERAcell® 150 Operating Instructions
When the pressure in one of the two gas cylinders drops below the limit value
of 0.6 bar for more than two minutes, the gas guard switches the gas supply over
to the other cylinder (filling pressure > 0.6 bar).
The response time of two minutes prevents the gas minitor from switching over
upon momentary pressure fluctuations (e.g. when opening device doors).
The failure appears alternatingly as „actual value“ and „error message“ (see be-
low) on the display of the detected process gas.
If the filling pressure is below the limit value in both cylinders, the audible alarm
is triggered, the potential-free contact is activated, and a visual alarm (flashing
failure code) appears on the display of the detected process gas.
and
and
Pressure drop in both monitored gas cylinders A and B (pressure < 0.6 bar)
and
53
CO 2 Incubator HERAcell® 150 Operating Instructions
54
CO 2 Incubator HERAcell® 150 Operating Instructions
7. Operation
The device must only be released for operation after all major measures for the
start-up have been taken (Section 5.1–5.6).
55
CO 2 Incubator HERAcell® 150 Operating Instructions
7. Operation
NOTE – Charge
56
CO 2 Incubator HERAcell® 150 Operating Instructions
8. Shut-down
1. Remove culture containers and all accessories from the work space.
2. Pump water off (see Section 9.2).
3. Fill in 300 ml of fresh processed water and start the ContraCon decontami-
nation routine.
After the ContraCon decontamination routine has been run, disconnect the device
from the power and gas supply:
57
CO 2 Incubator HERAcell® 150 Operating Instructions
The operator must prepare hygiene regulations for the decontamination of the
device in accordance with the application of the device.
58
CO 2 Incubator HERAcell® 150 Operating Instructions
Recommended disinfectant:
A surface disinfectant recommended by Thermo Electron Corporation can be
ordered under following part numbers:
• Spray bottle, 250 ml Part No.: 50052425
• Refill bottle, 500 ml Part No.: 50051939
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CO 2 Incubator HERAcell® 150 Operating Instructions
60
CO 2 Incubator HERAcell® 150 Operating Instructions
Predisinfection:
1. Remove all samples from the work space and store them
at a safe place.
2. Spray disinfectant onto the surfaces of the work space and
of the accessories or wipe the surfaces clean using
disinfectant.
3. Allow disinfectant to react as speciefied by manufacturer.
61
CO 2 Incubator HERAcell® 150 Operating Instructions
Final disinfection:
1 Install shelf system and accessories.
2. Again, spray disinfectant onto the surfaces of the work space and of the ac-
cessories or wipe the surfaces clean using disinfectant.
3. Allow disinfectant to react as speciefied by manufacturer.
The entire program run of the decontamination routine takes approx 25 hours.
1. After the cleaning, reinstall the shelf system components into the work space.
2. Fill the water tray with 300 ml of processed water.
3. Turn the device on using the power switch.
4. Activate decontamination routine (see table in Section 9.4).
5. After the decontamination routine has been completed, remove the remai-
ning water using a sterile cloth.
6. Turn the device off or restart the device operation using auto-start
(see Section 7.2).
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CO 2 Incubator HERAcell® 150 Operating Instructions
If the door is opened during this time, the decontamination routine is restarted
automatically as soon as the door has been closed.
Fig. 27
ContraCon decontamination
routine procedure
63
CO 2 Incubator HERAcell® 150 Operating Instructions
NOTE – Overtemperature
64
CO 2 Incubator HERAcell® 150 Operating Instructions
Before running the decontamination routine, fill the water tray with 300 ml of water.
2. Ventilate work space: Open both doors until the acoustic alarm sounds
after 30 seconds:
The current actual values flash at the displays, the ”door” LED illumi-
nates, the acoustic alarm sounds after 30 seconds.
°C
% O2
% CO2
65
CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
To ensure the operativeness and the operational safety of the device, the functions
and device components listed below must be checked at different intervals.
Daily check:
• Gas supply of the CO2 supply system.
• Gas supply of the O2/N2 supply system.
Annual inspection:
• Tightness of the glass door seal.
• Permeability of the pressure compensation opening with insert.
• Functional check of the operating panel and of the device control.
• Electrical safety check in accordance with the relevant national regulations
(e.g. VBG 4).
Weekly service:
• Refill the work space water tray with fresh processed water.
3-month service:
• Run auto-start routine.
• Perform temperature and CO2/O2 calibration.
Annual service:
• Replace sterile filter.
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CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
Measurement example:
• Temperature nominal value: 37° C
• Reference temperature: 36.4° C
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CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
1. Activate calibration:
or
The temperature display and the CO2 display show the actual values.
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CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
Suited instrument:
• Portable IR readout instrument. (Part no. see Section 11,
“Spare parts and accessories”)
Measurement example:
• CO2 nominal value: 5%
• Measured value: 5.6 %
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CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
or
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CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
Fig. 31: The two identical device fuses [4] are installed in the
fuse compartment [1] next to the power plug receptacle of the
device:
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CO 2 Incubator HERAcell® 150 Operating Instructions
10. Maintenance
1. Fig. 32: Pull magnetic seal [3] out of the guide slot [1].
2. Position new seal at a corner [2] and press seal retaining
rail [4] into slot.
3. Make sure that the retaining rail taper is positioned correctly
in the slot [1] and that the seal is flush with the door frame.
4 1
Fig. 32
Door seal replacement
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CO 2 Incubator HERAcell® 150 Operating Instructions
When ordering spare parts, please have the device specifications of the nameplate
available.
NOTE – Repairs
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CO 2 Incubator HERAcell® 150 Operating Instructions
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CO 2 Incubator HERAcell® 150 Operating Instructions
Mechanical
External dimensions (W x H x T) mm 637 x 870 x 766
Interior dimensions (W x H x T) mm 470 x 607 x 530
Chamber volume l approx. 151
Shelves (W x T) mm 423 x 455
Standard quantity Piece 3
Maximal quantity Piece 10
Maximal surface load kg 10 / insertion shelf
Maximal device overall load kg 30
Weight, without accessories kg 60 (stainless steel)
Thermal
Ambient temperature range °C +18...33
Temperature control range °C RT + 3 ... 55
Temperature deviation, time (DIN 12880, Part 2) °C ± 0.1
Temperature deviation, spatial (DIN 12880, Part 2) °C ± 0.5
at 37 °C
Duration of the auto-start routine, to 37 °C
h 5 ... 10
ambient temperature 20 °C
Temperature recovery time, at 37 °C, door open 30
min < 10
seconds (to 98 % of initial value)
Heat transfer to environment:
kWh/h 0.085
at 37 °C
kWh/h 0.112
during ContraCon decontamination
Humidity
demineralized / distilled or
autoclaved or completely
Water quality
deionized / distilled or
autoclaved.
Liquid quantity:
l
Incubation operation max. 3. 0 / min 1.2
ml
ContraCon disinfection operation 300
Constant humidity at 37 °C (high-humidity mode) % rH approx. 95
Constant humidity at 37 °C (low-humidity mode) % rH approx. 90
Humidity recovery time, at 95 % rH, door open 30 min approx. 30 (stainless steel)
seconds (to 98 % of initial value)1 min approx. 30 (copper)
1
The specified technical data do not apply for devices w ith O2 equipment
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CO 2 Incubator HERAcell® 150 Operating Instructions
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CO 2 Incubator HERAcell® 150 Operating Instructions
Fig. 33
Gas consumption
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CO 2 Incubator HERAcell® 150 Operating Instructions
13. Disposal
All device components can be discarded properly after they have been decon-
taminated properly.
Component Material
Thermal insulation components Polystyrene foam EPS/PPS-Compound
Enclosed electrical components coated with different
Printed circuit boards
plastics, equipped on epoxy resin-bound boards.
Plastic components, general Note material labelling
Exterior housing Galvanized steel sheet, painted
Device rear panel Galvanized steel sheet
Outer door Galvanized steel sheet, painted
Door inner panel Galvanized steel sheet, painted
Operating panel and indicator foil Polyethylene
Magnetic door seal Magnetic core sheathed with EMPP
Heating Silicone-sheathed resistance-type wires
Interior containers, installed components
Stainless steel 1.4301 or copper
and shelves
Plug for pipe channel Silicone
Pressure compensation opening insert POM with brass sinter filter
Glas screen Soda-silicate glass
Glass door seal, measurement opening Tempered silicone
Sensor block Stainless steel 1.4301
Blower wheel Stainless steel 1.4305 or copper
Measuring cell baseplate seal Tempered silicone
Cables Plastic-sheathed copper flexible
Packaging Corrugated board, polyethylene film, and styrofoam
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CO 2 Incubator HERAcell® 150 Operating Instructions
13. Disposal
WEEE Compliance:
This product is required to comply with the European Union‘s Waste Electrical
& Electronic Equipment (WEEE) Directive 2002/96/EC. It is marked with the
following symbol:
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CO 2 Incubator HERAcell® 150 Operating Instructions
General information:
• Keep windows and doors at the place of location closed while carrying out
work.
• Do not eat, drink or smoke in the work area.
Do not store food in the work area.
• Wear laboratory frocks or other protective clothing in the work area.
• Always use auxiliaries when pipetting.
• Do not use syringes and hollow needles unless absolutely necessary.
• For all manipulators, try to avoid aerosol formation.
• After completion of the work and prior to leaving the work area, wash your
hands thoroughly and disinfect and regrease them, as required.
• Keep the work area tidy and clean. The work tables should contain only the
required devices and materials. Store stocks only in the designated contai-
ners and cabinets.
• Check the identity of the used agents at regular intervals as required for as-
sessing the potential hazard. The intervals depend on the potential hazard.
• When handling agents, employees are subject to a verbal, job-related instruc-
tion prior to starting work and subsequently at least once a year.
• Employees with no or little experience in microbiology, virology or cellular
biology must be carefully instructed, guided, and looked after.
• Vermins must be exterminated at regular intervals, as required.
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CO 2 Incubator HERAcell® 150 Operating Instructions
Reference: Notice B003, Issue 1/92 – ZH 1/343 of the trade association of the
German chemical industry, published by Jedermann Verlag, Postfach 103140,
D-69O21 Heidelberg.
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CO 2 Incubator HERAcell® 150 Operating Instructions
16. Anhang
NOTE – Device log!
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CO 2 Incubator HERAcell® 150 Operating Instructions
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CO 2 Incubator HERAcell® 150 Operating Instructions
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CO 2 Incubator HERAcell® 150 Operating Instructions
Internet: www.thermo.com
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