Relion® Protection and Control

650 series
Installation Manual
 Document ID: 1MRK 514 013-UEN
Issued: September 2009
Revision: -
Product version: 1.0

© Copyright 2009 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third
party, nor used for any unauthorized purpose.

The software or hardware described in this document is furnished under a license

and may be used or disclosed only in accordance with the terms of such license.

Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.

Warranty
Please inquire about the terms of warranty from your nearest ABB representative.

ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: +46 (0) 21 34 20 00
Facsimile: +46 (0) 21 14 69 18
http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept
or product description and are not to be deemed as a statement of guaranteed
properties. All persons responsible for applying the equipment addressed in this
manual must satisfy themselves that each intended application is suitable and
acceptable, including that any applicable safety or other operational requirements
are complied with. In particular, any risks in applications where a system failure and/
or product failure would create a risk for harm to property or persons (including but
not limited to personal injuries or death) shall be the sole responsibility of the
person or entity applying the equipment, and those so responsible are hereby
requested to ensure that all measures are taken to exclude or mitigate such risks.

This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested
to notify the manufacturer. Other than under explicit contractual commitments, in
no event shall ABB be responsible or liable for any loss or damage resulting from
the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European
Communities on the approximation of the laws of the Member States relating to
electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning
electrical equipment for use within specified voltage limits (Low-voltage directive
2006/95/EC).

This conformity is proved by tests conducted by ABB AB in accordance with the

generic standard EN 50263 for the EMC directive, and with the standards EN
60255-5 and/or EN 50178 for the low voltage directive.

This product is designed and produced for industrial use.

Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.

Non-observance can result in death, personal injury or substantial

property damage.

Only a competent electrician is allowed to carry out the electrical

installation.

National and local electrical safety regulations must always be

followed.

The frame of the IED has to be carefully earthed.

The IED contains components which are sensitive to electrostatic

discharge. Unnecessary touching of electronic components must
therefore be avoided.

Whenever changes are made in the IED, measures should be taken

to avoid inadvertent tripping.
 Table of contents

Table of contents

Section 1 Introduction.......................................................................3
This manual........................................................................................3
Intended audience..............................................................................3
Product documentation.......................................................................4
Product documentation set............................................................4
Document revision history.............................................................5
Related documents........................................................................5
Symbols and conventions...................................................................6
Safety indication symbols..............................................................6
Manual conventions.......................................................................7

Section 2 Environmental aspects.....................................................9

Sustainable development...................................................................9
Disposing of the IED...........................................................................9

Section 3 Unpacking, inspecting and storing.................................11

Removing transport packaging.........................................................11
Inspecting the product......................................................................11
Identifying the product.................................................................11
Checking delivery items...............................................................11
Inspecting the IED.......................................................................11
Returning an IED damaged in transit..........................................12
Storing..............................................................................................12

Section 4 Mounting.........................................................................13
Required tools..................................................................................13
Checking environmental conditions and mounting space................13
Mounting the IED..............................................................................13
Flush mounting the IED...............................................................13
Semi-flush mounting the IED.......................................................15
Rack mounting the IED................................................................17
Rack mounting a single IED...................................................17
Rack mounting two IEDs........................................................19
Rack mounting a single IED and test switch RTXP................21
Wall mounting the IED.................................................................23
Arranging ventilation....................................................................24

Section 5 Connecting.....................................................................25
Required tools..................................................................................25
Connecting wires..............................................................................25

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Table of contents

Connecting screw-compression type wires.................................25

Connecting ring-lug type wires....................................................26
Connecting protective earthing.........................................................26
Connecting analog signals...............................................................28
Connecting current and voltage inputs .......................................29
Connecting IED with a test switch...............................................30
Connecting power supply.................................................................30
Connecting communication..............................................................32

Section 6 Checking installation......................................................33

Identifying hardware and software version.......................................33
Checking mounting...........................................................................33
Energizing the IED............................................................................33

Section 7 Removing, repairing and exchanging.............................35

Product lifecycle...............................................................................35
Checking IED information.................................................................35
Removing the IED............................................................................35
Sending the IED for repair................................................................36
Exchanging the IED..........................................................................36

Section 8 Technical data................................................................37

Case and HMI display variants.........................................................37
Front side of the IED....................................................................37
Rear side of the IED....................................................................38
Dimensions.......................................................................................38
Enclosure class................................................................................39

Section 9 Accessories and ordering data.......................................41

Mounting kits....................................................................................41
Flush mounting kit.......................................................................41
Semi-flush mounting kit...............................................................42
Rack mounting kit for a single IED..............................................43
Rack mounting kit for two IEDs...................................................43
Test switch...................................................................................44
Wall mounting kit for an IED .......................................................45

Section 10 Glossary.........................................................................47

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1MRK 514 013-UEN - Section 1
Introduction

Section 1 Introduction

1.1 This manual

The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.

1.2 Intended audience

This manual addresses the personnel responsible for installing the product hardware.

The installation personnel must have basic knowledge of handling electronic

equipment.

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Section 1 1MRK 514 013-UEN -
Introduction

1.3 Product documentation

1.3.1 Product documentation set

deinstalling & disposal

Planning & purchase

Decommissioning
Commissioning

Maintenance
Engineering

Operation
Installing
Engineering manual
Installation manual

Commissioning manual
Operation manual
Service manual

Application manual

Technical manual

Communication protocol
manual

en07000220.vsd

IEC07000220 V1 EN

Figure 1: The intended use of manuals in different lifecycles

The engineering manual contains instructions on how to engineer the IEDs using
the different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also
recommends a sequence for engineering of protection and control functions, LHMI
functions as well as communication engineering for IEC 61850 and DNP3.

The installation manual contains instructions on how to install the IED. The
manual provides procedures for mechanical and electrical installation. The chapters
are organized in chronological order in which the IED should be installed.

The commissioning manual contains instructions on how to commission the IED.

The manual can also be used by system engineers and maintenance personnel for
assistance during the testing phase. The manual provides procedures for checking
of external circuitry and energizing the IED, parameter setting and configuration as
well as verifying settings by secondary injection. The manual describes the process

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1MRK 514 013-UEN - Section 1
Introduction

of testing an IED in a substation which is not in service. The chapters are organized
in chronological order in which the IED should be commissioned.

The operation manual contains instructions on how to operate the IED once it has
been commissioned. The manual provides instructions for monitoring, controlling
and setting the IED. The manual also describes how to identify disturbances and
how to view calculated and measured power grid data to determine the cause of a
fault.

The service manual contains instructions on how to service and maintain the IED.
The manual also provides procedures for de-energizing, de-commissioning and
disposal of the IED.

The application manual contains application descriptions and setting guidelines

sorted per function. The manual can be used to find out when and for what purpose
a typical protection function can be used. The manual can also be used when
calculating settings.

The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during
normal service.

The communication protocol manual describes a communication protocol

supported by the IED. The manual concentrates on vendor-specific implementations.

The point list manual describes the outlook and properties of the data points
specific to the IED. The manual should be used in conjunction with the
corresponding communication protocol manual.

The service manual is not available yet.

1.3.2 Document revision history

Document revision/date Product series version History
-/September 2009 1.0 First release

1.3.3 Related documents

Documents related to REC650 Identity number
Commissioning manual 1MRK 511 209-UEN
Technical manual 1MRK 511 204-UEN
Application manual 1MRK 511 203-UEN
Table continues on next page

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Section 1 1MRK 514 013-UEN -
Introduction

Documents related to REC650 Identity number

Product Guide, configured 1MRK 511 211-BEN
Type test certificate 1MRK 511 211-TEN

Documents related to REL650 Identity number

Commissioning manual 1MRK 506 307-UEN
Technical manual 1MRK 506 304-UEN
Application manual 1MRK 506 305-UEN
Product Guide, configured 1MRK 506 308-BEN
Type test certificate 1MRK 506 308-TEN

Documents related to RET650 Identity number

Commissioning manual 1MRK 504 109-UEN
Technical manual 1MRK 504 106-UEN
Application manual 1MRK 504 107-UEN
Product Guide, configured 1MRK 504 110-BEN
Type test certificate 1MRK 504 110-TEN

650 series manuals Identity number

Operation manual 1MRK 500 088-UEN
Communication protocol manual, DNP3 1MRK 511 224-UEN
Communication protocol manual, IEC 61850 1MRK 511 205-UEN
Engineering manual 1MRK 511 206-UEN
Installation manual 1MRK 514 013-UEN
Point list manual, DNP3 1MRK 511 225-UEN

1.4 Symbols and conventions

1.4.1 Safety indication symbols

The electrical warning icon indicates the presence of a hazard

which could result in electrical shock.

The warning icon indicates the presence of a hazard which could

result in personal injury.

The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence

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1MRK 514 013-UEN - Section 1
Introduction

of a hazard which could result in corruption of software or damage

to equipment or property.

The information icon alerts the reader to important facts and

conditions.

The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.

Although warning hazards are related to personal injury, it should be understood

that operation of damaged equipment could, under certain operational conditions,
result in degraded process performance leading to personal injury or death.
Therefore, comply fully with all warning and caution notices.

1.4.2 Manual conventions

Conventions used in IED manuals. A particular convention may not be used in this
manual.

• Abbreviations and acronyms in this manual are spelled out in Glossary.

Glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons, for example:
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name
in PCM600.
• The * character after an input or output signal name in the function block
symbol given for a function, indicates that the signal must be connected to
another function block in the application configuration to achieve a valid
application configuration.

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8
1MRK 514 013-UEN - Section 2
Environmental aspects

Section 2 Environmental aspects

2.1 Sustainable development

Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the IED.

The choice of materials and the suppliers have been made according to the EU
RoHS directive (2002/95/EC). This directive limits the use of hazardous substances
which are the following:

Table 1: Maximum concentration values by weight per homogeneous material

Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%

Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is
supported by maintenance and repair services as well as by the availability of spare
parts.

Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an
external auditing body. We follow environmental rules and regulations
systematically to evaluate their effect on our products and processes.

2.2 Disposing of the IED

Definitions and regulations of hazardous materials are country-specific and change

when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.

All parts used in this product are recyclable. When disposing cast-off IEDs or its
parts, contact the local entrepreneurs who are authorized and specialized in

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Environmental aspects

handling electrical/electronics waste. These partners can sort the material by using
dedicated sorting processes and dispose of the product according to the local
requirements.

Table 2: Materials of the IED parts

IED Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts PC1), LCP2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper

1) Polycarbonate
2) Liquid crystal polymer

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1MRK 514 013-UEN - Section 3
Unpacking, inspecting and storing

Section 3 Unpacking, inspecting and storing

3.1 Removing transport packaging

IEDs require careful handling.

1. Examine the delivered products to ensure that they have not been damaged
during the transport.
2. Remove the transport packing carefully without force.

The cardboard packaging material is 100% recyclable.

3.2 Inspecting the product

3.2.1 Identifying the product

1. Locate the IED's order number from the label attached to the IED's case.
2. Compare the IED's order number with the ordering information to verify that
the received product is correct.

3.2.2 Checking delivery items

Check that all items are included in the delivery in accordance with the delivery
documents.

3.2.3 Inspecting the IED

IEDs require careful handling before installation on site.

• Check the IED to see if any damage occurred during transportation.

If the IED has damaged during transportation, make a claim against the transport
contractor, and notify the local ABB representative.

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Unpacking, inspecting and storing

3.2.4 Returning an IED damaged in transit

If damage has occurred during transport, appropriate actions must be taken against
the latest carrier. Please inform the nearest ABB office or representative. ABB
should be notified immediately if there are any discrepancies in relation to the
delivery documents.

3.3 Storing

If the IED is stored before installation, it must be done in the original transport
packaging in a dry and dust free place. Observe the environmental requirements
stated in the technical manual.

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1MRK 514 013-UEN - Section 4
Mounting

Section 4 Mounting

4.1 Required tools

Use Torx TX10 and TX15 screwdrivers when attaching the mounting kits to the IED.

4.2 Checking environmental conditions and mounting

space

The mechanical and electrical environmental conditions at the installation site must
be within the limits described in the technical manual.

• Avoid installation in dusty, damp places.

Avoid places susceptible to rapid temperature variations, powerful vibrations
and shocks, surge voltages of high amplitude and fast rise time, strong induced
magnetic fields or similar extreme conditions.
• Check that sufficient space is available.
Sufficient space is needed at the front and rear of the IED to allow access to
wires and optical fibres and to enable maintenance and future modifications.
• Flush mounted IEDs should be possible to be added or replaced without
excessive dismantling.

4.3 Mounting the IED

4.3.1 Flush mounting the IED

1. Make a panel cut-out and drill four holes according to the dimensional drawing.
2. Locate the IED securely in the mounting frame using the required screws.
3. Tighten the screws.
4. Mount the IED with the mounting frame to the panel cut-out.

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Mounting

1 2 3 5

K
A
H

B
C

IJ
D E
F

4 1 2 3
GUID-1D54537B-5CA1-4FDB-8957-AE3B1BFF7933 V1 EN

Figure 2: Flush mounting the IED into a panel cut-out

A 240 mm 1 Nuts and washers

B 21.55 mm 2 Threaded studs
C 227 mm 3 Screw
D 228.9 mm 4 Plastic plugs
E 272 mm 5 Mounting frame
F ∅6 mm
G 21.55 mm
H 220 mm
I 265.9 mm
J 300 mm
K 254 mm

5. Place a nut and a washer on each threaded studs.

6. Tighten the nuts.

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1MRK 514 013-UEN - Section 4
Mounting

GUID-F360FEBB-FE45-4305-81C8-3E7A7CF117B1 V1 EN

Figure 3: Flush mounted IED

A 222 mm + 12 mm with ring-lug connector

B 27 mm
C 13 mm

4.3.2 Semi-flush mounting the IED

1. Make a panel cut-out and drill screw holes according to the dimensional
drawing.
2. Remove the plastic plugs from the side of the IED and locate it securely in the
rising frame using the required screws.
3. Tighten the screws.
4. Mount the IED with the rising frame to the panel cut-out.

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Mounting

1 2 3 4

B C

D E
F

1 2 3
GUID-1E11BC7C-0043-480C-AD97-EFFE150E962B V1 EN

Figure 4: Semi-flush mounting the IED into a panel cut-out

A 240 mm 1 Screws
B 19.05 mm 2 Nuts and washers
C 229 mm 3 Threaded studs
D 245.9 mm 4 Raising frame
E 284 mm
F ∅6 mm
G 19.05 mm

5. Place a nut and a washer on each threaded studs.

6. Tighten the nuts.

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1MRK 514 013-UEN - Section 4
Mounting

D E

GUID-1D052708-4BED-48BA-BC2F-CD652AF6AA8D V1 EN

Figure 5: Semi-flush mounted IED

A 154 mm + 12 mm with ring-lug connector

B 265 mm
C 95 mm
D 315.9 mm
E 13 mm

4.3.3 Rack mounting the IED

4.3.3.1 Rack mounting a single IED

1. Remove the four plastic plugs from the right-hand side of the IED and attach
the right mounting panel securely using the required screws.
2. Tighten the screws.

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Mounting

2 1
GUID-3ADB2064-698C-4738-8B46-540D0FD325B1 V1 EN

Figure 6: Mounting the bracket

1 Screws
2 Right mounting bracket

3. Attach the left mounting bracket to the left-hand side of the IED using the
required screws.
4. Tighten the screws
5. Mount the IED with the rack mounting panels to the 19" rack.
6. Tighten the screws.

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1MRK 514 013-UEN - Section 4
Mounting

1 2 3 4

A C
B
1 2
GUID-C8DC00E4-0416-424B-B1DF-432BE0AD40A6 V1 EN

Figure 8: Rack mounted IED

A 224 mm + 12 mm with ring-lug connector 1 Plastic plugs

B 25.5 mm 2 Screws
C 482.6 mm (19") 3 Left mounting bracket
D 265.9 mm (6U) 4 Right mounting bracket
E 13 mm

4.3.3.2 Rack mounting two IEDs

1. Remove the plastic plugs from the side of the case on both of the two IEDs
2. Locate the pins on the two middle mounting brackets to the holes on the sides
of the two IEDs.
3. Mount the upper and lower mounting brackets to the two IEDs using the
screws at the required location.
See that the lower venting hole on the IEDs line up with the venting hole in
the lower mounting bracket.

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Mounting

5 1 2 3

4 5 6 7
GUID-36783A5D-1F19-45B1-88E7-D1B18912A451 V1 EN

Figure 9: Mounting IEDs

1 Upper mounting bracket

2 Vent holes
3 Right mounting bracket
4 Lower mounting bracket
5 Screws
6 Left mounting bracket
7 Middle mounting brackets

4. Tighten the screws.

5. Mount the left and right mounting brackets to both sides of the IED assembly
using fixing screws.
6. Tighten the screws.
7. Mount the IEDs with the rack mounting panels to the 19" rack.
8. Tighten the screws.

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Mounting

E
1

A
C
B

GUID-77659F5C-692A-4A14-BE37-623C09FCBF0C V1 EN

Figure 10: Two rack mounted IEDs side by side

A 224 mm + 12 mm with ring-lug connector 1 Screws

B 25.5 mm
C 482.6 mm (19")
D 13 mm
E 265.9 mm (6U)

See that the lower venting holes in the IED is not obstructed.

4.3.3.3 Rack mounting a single IED and test switch RTXP

1. Attach the mounting bracket to the left side of the IED using the required screws.
2. Tighten the screws
3. Remove the four plastic plugs from the right side of the IED and attach the
mounting bracket securely using the required screws.
4. Tighten the screws.
5. Mount the IED with the rack mounting panels to the 19" rack.
6. Tighten the fixing screws.
7. Install the RTXP 8, 18 or 24 test switch.
8. Attach the front cover over to the test switch.

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Mounting

1 2 3 4

5
GUID-E7BB3FBB-D4CA-4E69-BD4A-2A76370150EB V1 EN

Figure 11: IED mounted with test switch RTXP 18

1 Left mounting bracket

2 Screws
3 Test switch
4 Right mounting bracket
5 Plastic front cover

The allowed minimum bending radius has to be checked from the

optical cable manufacturer.

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Mounting

4.3.4 Wall mounting the IED

1. Drill four screw holes according to the dimensional drawing.

2. Mount the mounting brackets using the required screws.
3. Remove the plastic plugs from the side of the IED.
4. Fit the IED securely between the mounting brackets by using the required
screws.
5. Tighten the screws.
A
B F

D E

1 2
GUID-E8BD96E7-EF70-4287-BA2E-1ADD385AB9B8 V1 EN

Figure 12: Wall mounting the IED

A 270 mm 1 Mounting bracket

B 252.5 mm 2 Screw
C ∅6.8 mm
D 268.9 mm
E 190.5 mm
F 296 mm
G 13 mm

Minimum of 50 mm space is needed between two kits.

It is recommended to connect wires and terminal strips before IED

is fitted on mounting brackets.

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Mounting

4.3.5 Arranging ventilation

Ventholes are located at the bottom and on the back plate of the IED. Reserve
sufficient space round the IED to ensure adequate ventilation.

• Reserve at least 1U below and above the unit.

• Reserve for rack mount approximately 10 cm behind the unit, measured from
the surface of the cover.
• Ensure sufficient space for the wiring and the installation of cable ducts.

24 650 series
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1MRK 514 013-UEN - Section 5
Connecting

Section 5 Connecting

5.1 Required tools

Only use a screwdriver and insert bits for slotted (Nr.1 / 3.5mm blade) when
handling CT/VT terminals of screw-compression type and slotted 4.5 mm blade
when handling CT/VT terminals of ring-lug type.

5.2 Connecting wires

All connections are made on the rear of the case. No soldering is needed.

1. Connect each signal connector terminal with one 0.5...2.5 mm2 wire or with
two 0.5...1.0 mm2 wires.
2. Connect each compression type (X101 and X102) terminal for CTs/VTs with
one 0.5...6.0 mm2 wire or with two of maximum 2.5 mm2 wires.
3. Connect terminals on the communication module for IRIG-B with one 0.2 -
1.5 mm2 wire.

Use multi-strand wire in door mounting.

See the technical manual for product-specific terminal diagrams.

5.2.1 Connecting screw-compression type wires

Terminal blocks of screw-compression type are used for electrical connections.

1. Open the screw terminal before inserting a wire into it for the first time. To
open the screw terminal, turn the fixing screw anti-clockwise until the
terminal hole is wide open (the inside of the terminal hole is surrounded by
metal).
2. Insert the wire and turn the fixing screw clockwise until the wire is firmly fixed.

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Connecting

5.2.2 Connecting ring-lug type wires

Ring-lug type insulated terminal can be used for signal connectors X101 and X102.
The maximum outside diameter for the M4 ring-lug type terminals is 9 mm.

5.3 Connecting protective earthing

Earth the IED to earth using a 16.0 mm2 flat copper cable. The earth lead should be
as short as possible, the length should be less than 1500 mm but notice that extra
length is required for door mounting.

When the LHMI is installed on the cabinet door, earth the door with
a 16.0 mm2 flat braded copper cable.

1. Loosen the nut from the protective earth pin to connect a separate earth
protection lead.

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1MRK 514 013-UEN - Section 5
Connecting

GUID-C75F6FD4-485D-464D-B7B0-55FD1AA608E9 V1 EN

Figure 14: The protective earth pin is located below connector X102 on
the 6U half 19” case

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Section 5 1MRK 514 013-UEN -
Connecting

Each IED must have its own earth lead connected to the earth
circuit connector.

2. Connect the earth lead to the earth bar.

3. Thread the copper cable on the protective earth pin.
4. Tighten the nut on the protective earth pin.
5. Support the earth lead so that it cannot break or weaken.
Observe the situations for mechanical, chemical or electrochemical reasons.

5.4 Connecting analog signals

A connection diagram is needed to connect the analog signals.

Use the compression type for CT/VT terminals.

The wires for the analog signals can be connected to the CT/VT terminals before
the connector is connected to the IED. The connector features an automatic short-
circuit mechanism for the current terminals. Therefore, detaching the connector
from the unit will not open the secondary circuit of the CT which otherwise could
cause dangerously high voltages.

To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’.

GUID-44E54B97-4E48-46E1-8515-ED3087BACC0A V1 EN

Figure 15: Loose CT/VT connector coding

1 CT connector coding
2 VT connector coding
3 Empty connector

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Connecting

GUID-56FBFBB8-3388-4473-AF87-B725AFEF57BA V1 EN

Figure 16: Fixed CT/VT Connector coding

1 CT connector coding
2 VT connector coding
3 Empty connector

5.4.1 Connecting current and voltage inputs

Connect the wires from the CTs/VTs to the correct device according to the phase
order and the connection diagram. Each terminal for CTs/VTs is dimensioned for
one 0.5...6.0 mm2 wire or for two wires of maximum 2.5 mm2.

To help connecting the current and voltage inputs, the connector pair is marked
with symbols. For a current input, the connector pair forms a circle. Whereas a
voltage input, the connector pair forms two half-circles.

GUID-61D346C6-30D8-468A-8641-654864811C53 V1 EN

Figure 17: CTVT connector symbols

1 VT symbol
2 CT symbol

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Connecting

Table 3: Analog input modules

Terminal TRM TRM TRM AIM AIM
6I + 4U 8I + 2U 4I + 1I + 5U 6I + 4U 4I + 1I + 5U
X101-1, 2 1/5A 1/5A 1/5A 1/5A 1/5A
X101-3, 4 1/5A 1/5A 1/5A 1/5A 1/5A
X101-5, 6 1/5A 1/5A 1/5A 1/5A 1/5A
X101-7, 8 1/5A 1/5A 1/5A 1/5A 1/5A
X101-9, 10 1/5A 1/5A 0.1/0.5A 1/5A 0.1/0.5A
X102-1, 2 1/5A 1/5A 100/220V 1/5A 100/220V
X102-3, 4 100/220V 1/5A 100/220V 100/220V 100/220V
X102-5, 6 100/220V 1/5A 100/220V 100/220V 100/220V
X102-7, 8 100/220V 100/220V 100/220V 100/220V 100/220V
X102-9, 10 100/220V 100/220V 100/220V 100/220V 100/220V

See the connection diagrams for information on the analog input

module variant included in a particular configured IED.

5.4.2 Connecting IED with a test switch

When the IED is used with a test switch, connect the current and voltage
transformers directly to the switch.

5.5 Connecting power supply

When using power supply 110-250 VDC or 100-240 VAC, connect the IED's
auxiliary voltage to terminals X410-1 and X410–3. When using a DC supply,
connect the positive lead to terminal X410–3.

When using power supply 48-125 VDC, the IED's auxiliary voltage is connected to
terminalsX410-1 and X410–2 with the positive lead connected to terminal X410–2.

The permitted auxiliary voltage range is found from the IED sticker.

Connect power supply to connector X410. Do not accidentally

connect the power supply to connector X309.

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Connecting

GUID-0D1D8DEF-CF06-41FD-9417-103AB94C173D V1 EN

Figure 18: Connecting auxiliary voltage on a 6U half 19” unit

Connect the terminals on the auxiliary voltage connector correctly. Different power
supplies use different terminals.

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Connecting

No damage will occur when the plug is inserted 180 degrees turned.

110-250 VDC Correct / 180 degrees wrong

100-240 VAC
The input has a rectifier bridge

Correct

open
48-125 VDC

180 degrees wrong

No problem, contact open

open

GUID-C2321B6B-3157-4F0A-AD25-ACE8E71C4462 V1 EN

Figure 19: Connecting the auxiliary voltage connector

5.6 Connecting communication

Before connecting communication, check that the HW module has the correct
communication interfaces. The communication module is located on the left side of
the IED when viewing the case from the rear.

The fiber optical cables are very sensitive to handling. Do not bend too sharply. If
cable straps are used to fix the cables, apply with loose fit.

Always hold the connector, never the cable, when connecting or disconnecting
optical fibers. Do not twist, pull or bend the fiber. Invisible damage may increase
fiber attenuation thus making communication impossible. Strictly follow the
instructions from the manufacturer for each type of optical cables/connectors.

See the technical manual for product-specific communication

interfaces.

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1MRK 514 013-UEN - Section 6
Checking installation

Section 6 Checking installation

6.1 Identifying hardware and software version

Hardware and software version information can be found from the label that is
attached on the case of the IED. There is also module labels that can be used to
identify modules inside the IED.

6.2 Checking mounting

Check that all fixing screws are tight and that all cables are connected.

6.3 Energizing the IED

Before you connect the auxiliary power, check that the terminal strip is wired and
placed correctly.

During the start-up all LEDs are lit for a short period.

• Green Ready LED starts to flash

• LCD lights up and starting... is displayed
• The main menu is displayed. A steady green Ready LED indicates a successful
start-up.

If the IED detects a self-supervision error during start-up, the green Ready LED
flashes. Cause for the internal failure can be checked via the LHMI.

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1MRK 514 013-UEN - Section 7
Removing, repairing and exchanging

Section 7 Removing, repairing and exchanging

7.1 Product lifecycle

In the product lifecycle, there is going to be a time to upgrade the IED to a next
generation unit. Although this is not relevant until some 20 years after the
installation, it is wise to already consider the product lifecycle when investing on
the original product.

7.2 Checking IED information

The IED information includes detailed information about the device, such as
version and serial number.

1. Select Main Menu/Diagnostics/IED status.

2. Select a submenu with and .
3. Enter the selected submenu with .
4. Browse the information with and .

The Product identifiers submenu contains product related information like

product type, serial number, order number, production date and SW version.

The Installed HW submenu contains information about the HW modules.

7.3 Removing the IED

Before removing the IED make sure that auxiliary power is turned off and all
wiring is disconnected.

Check with your local ABB if the IED can be upgraded.

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Removing, repairing and exchanging

7.4 Sending the IED for repair

In case of product problems, contact the nearest ABB or representative for

consultation and instructions.

7.5 Exchanging the IED

To exchange the IED with another identical unit, remove the IED and install the
new one. Contact your local ABB for information about exchangeable units.

Check with your local ABB if the IED can be upgraded.

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1MRK 514 013-UEN - Section 8
Technical data

Section 8 Technical data

8.1 Case and HMI display variants

8.1.1 Front side of the IED

GUID-54166097-76E0-42A6-ADA7-D8580D1B2B1D V1 EN

Figure 20: Front view of 6U half 19” IED

The LHMI includes a monochrome LCD of 320x240 pixels.

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650 series
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Rear view of 6U half 19”

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Rear side of the IED

GUID-A87FAB18-230C-4DBC-B13E-81DAE22DEA73 V1 EN

Dimensions
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 1 2 3
+
X0 X1 X4 X9

Figure 21:
1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
HMI LAN1 IRIG-B Rx Tx
Technical data
Section 8

8.1.2

8.2

38
1MRK 514 013-UEN - Section 8
Technical data

Table 4: Dimensions of the IED

Description Type Value
Width half 19" 220 mm
Height half 19" 265.9 mm (6U)
Depth half 19" 249.5 mm
Weight half 19" box <10 kg (6U)
half 19" LHMI 1.3 kg (6U)

8.3 Enclosure class

Table 5: Degree of protection of flush-mounted IED

Description Value
Front side IP 40
Rear side, connection terminals IP 20

Table 6: Degree of protection of the LHMI

Description Value
Front and side IP 42

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1MRK 514 013-UEN - Section 9
Accessories and ordering data

Section 9 Accessories and ordering data

9.1 Mounting kits

9.1.1 Flush mounting kit

• Mounting frame
• Screws
• Nuts and washers
• Dimensions for screw holes

GUID-87C934B9-C35C-4424-9516-4BFB61146EE5 V1 EN

Figure 22: Flush mounting frame

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Accessories and ordering data

Table 7: Mounting kit

Items Order number
Flush mounting kit for one 6U half 19” housing IED 1KHL400228R0001

9.1.2 Semi-flush mounting kit

• Raising frame
• Screws
• Nuts and washers
• Dimensions for screw holes

GUID-57A36D01-2E15-462F-8324-53FEC26E247C V1 EN

Figure 23: Raising frame

Table 8: Mounting kit

Items Order number
Semi-flush mounting kit for one 6U half 19” housing IED 1KHL400229R0001

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Accessories and ordering data

9.1.3 Rack mounting kit for a single IED

• Mounting brackets
• Screws

GUID-21666A58-8EF4-4C05-9D04-F91FBB224EA4 V1 EN

Figure 24: 19” rack mounting panels

Table 9: Mounting kit

Items Order number
19" rack mounting kit for one 6U half 19” housing IED 1KHL400239R0001

9.1.4 Rack mounting kit for two IEDs

• Mounting brackets
• Screws

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Accessories and ordering data

GUID-934DD622-5D8F-47D5-B8FB-354E7DF513A6 V1 EN

Figure 25: 19” rack mounting parts for two IEDs

Table 10: Mounting kit

Items Order number
19" rack mounting kit for two 6U half 19” housing IEDs 1KHL400240R0001

9.1.5 Test switch

• Mounting bracket
• Screws
• Front cover

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Accessories and ordering data

GUID-31472A64-A075-4D79-B2FF-C085B0D3B200 V1 EN

Figure 26: 6U mounting bracket for test switch

Table 11: Test switch mounting accessories

Items Order number
19" rack mounting kit for one RTXP8 test switch (the test switch is not 1KHL400180R0001
included in the delivery)
19" rack mounting kit for one RTXP18 test switch (the test switch is not 1KHL400181R0001
included in the delivery)
19" rack mounting kit for one RTXP24 test switch (the test switch is not 1KHL400253R0001
included in the delivery)

9.1.6 Wall mounting kit for an IED

• Mounting brackets
• Screws
• Dimensions for screw holes

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Accessories and ordering data

GUID-11F37B1B-595B-4287-8FFB-E2A77EA2DA03 V1 EN

Figure 27: 6U wall mounting brackets

Table 12: Mounting kit

Items Order number
Wall-mounting kit (cabling towards the mounting wall) for one 6U half 19” 1KHL400200R0001
housing IED

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1MRK 514 013-UEN - Section 10
Glossary

Section 10 Glossary

AC Alternating current
ACT Application configuration tool within PCM600
A/D converter Analog to digital converter
ADBS Amplitude dead-band supervision
ANSI American National Standards Institute
AR Autoreclosing
ASCT Auxiliary summation current transformer
ASD Adaptive signal detection
AWG American Wire Gauge standard
BR External bi-stable relay
BS British standard
CAN Controller Area Network. ISO standard (ISO 11898) for
serial communication
CB Circuit breaker
CCITT Consultative Committee for International Telegraph and
Telephony. A United Nations sponsored standards body
within the International Telecommunications Union.
CCVT Capacitive Coupled Voltage Transformer
Class C Protection Current Transformer class as per IEEE/ ANSI
CMPPS Combined mega pulses per second
CO cycle Close-open cycle
Co-directional Way of transmitting G.703 over a balanced line. Involves
two twisted pairs making it possible to transmit information
in both directions
COMTRADE Standard format according to IEC 60255-24
Contra-directional Way of transmitting G.703 over a balanced line. Involves
four twisted pairs of with two are used for transmitting data
in both directions, and two pairs for transmitting clock signals
CPU Central processor unit
CR Carrier receive
CRC Cyclic redundancy check
CS Carrier send

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CT Current transformer
CVT Capacitive voltage transformer
DAR Delayed auto-reclosing
DARPA Defense Advanced Research Projects Agency (The US
developer of the TCP/IP protocol etc.)
DBDL Dead bus dead line
DBLL Dead bus live line
DC Direct current
DFT Discrete Fourier transform
DIP-switch Small switch mounted on a printed circuit board
DLLB Dead line live bus
DNP Distributed Network Protocol as per IEEE/ANSI Std.
1379-2000
DR Disturbance recorder
DRAM Dynamic random access memory
DRH Disturbance report handler
DSP Digital signal processor
DTT Direct transfer trip scheme
EHV network Extra high voltage network
EIA Electronic Industries Association
EMC Electro magnetic compatibility
EMF Electro motive force
EMI Electro magnetic interference
EnFP End fault protection
ESD Electrostatic discharge
FOX 20 Modular 20 channel telecommunication system for speech,
data and protection signals
FOX 512/515 Access multiplexer
FOX 6Plus Compact, time-division multiplexer for the transmission of
up to seven duplex channels of digital data over optical fibers
G.703 Electrical and functional description for digital lines used by
local telephone companies. Can be transported over balanced
and unbalanced lines
GCM Communication interface module with carrier of GPS
receiver module
GDE Graphical display editor within PCM600

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Glossary

GI General interrogation command

GIS Gas insulated switchgear
GOOSE Generic object oriented substation event
GPS Global positioning system
HDLC protocol High level data link control, protocol based on the HDLC
standard
HFBR connector Plastic fiber connector
type
HMI Human machine interface
HSAR High speed auto reclosing
HV High voltage
HVDC High voltage direct current
IDBS Integrating dead band supervision
IEC International Electrical Committee
IEC 60044-6 IEC Standard, Instrument transformers – Part 6:
Requirements for protective current transformers for
transient performance
IEC 61850 Substation Automation communication standard
IEEE Institute of Electrical and Electronics Engineers
IEEE 802.12 A network technology standard that provides 100 Mbits/s on
twisted-pair or optical fiber cable
IEEE P1386.1 PCI Mezzanine card (PMC) standard for local bus modules.
References the CMC (IEEE P1386, also known as Common
mezzanine card) standard for the mechanics and the PCI
specifications from the PCI SIG (Special Interest Group) for
the electrical EMF Electro Motive Force.
IED Intelligent electronic device
I-GIS Intelligent gas insulated switchgear
Instance When several occurrences of the same function are available
in the IED they are referred to as instances of that function.
One instance of a function is identical to another of the same
kind but will have a different number in the IED user
interfaces. The word instance is sometimes defined as an
item of information that is representative of a type. In the
same way an instance of a function in the IED is
representative of a type of function.
IP 1. Internet protocol. The network layer for the TCP/IP
protocol suite widely used on Ethernet networks. IP is a
connectionless, best-effort packet switching protocol. It

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Glossary

provides packet routing, fragmentation and re-assembly

through the data link layer.
2. Ingression protection according to IEC standard
IP 20 Ingression protection, according to IEC standard, level 20
IP 40 Ingression protection, according to IEC standard, level 40
IP 54 Ingression protection, according to IEC standard, level 54
IRF Internal fail signal
IRIG-B: InterRange Instrumentation Group Time code format B,
standard 200
ITU International Telecommunications Union
LAN Local area network
LIB 520 High voltage software module
LCD Liquid crystal display
LDD Local detection device
LED Light emitting diode
MCB Miniature circuit breaker
MCM Mezzanine carrier module
MVB Multifunction vehicle bus. Standardized serial bus originally
developed for use in trains.
NCC National Control Centre
OCO cycle Open-close-open cycle
OCP Overcurrent protection
OLTC On load tap changer
OV Over voltage
Overreach A term used to describe how the relay behaves during a fault
condition. For example a distance relay is over-reaching
when the impedance presented to it is smaller than the
apparent impedance to the fault applied to the balance point,
i.e. the set reach. The relay “sees” the fault but perhaps it
should not have seen it.
PCI Peripheral component interconnect, a local data bus
PCM Pulse code modulation
PCM600 Protection and control IED manager
PC-MIP Mezzanine card standard
PISA Process interface for sensors & actuators
PMC PCI Mezzanine card
POTT Permissive overreach transfer trip

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Glossary

Process bus Bus or LAN used at the process level, that is, in near
proximity to the measured and/or controlled components
PSM Power supply module
PST Parameter setting tool within PCM600
PT ratio Potential transformer or voltage transformer ratio
PUTT Permissive underreach transfer trip
RASC Synchrocheck relay, COMBIFLEX
RCA Relay characteristic angle
REVAL Evaluation software
RFPP Resistance for phase-to-phase faults
RFPE Resistance for phase-to-earth faults
RISC Reduced instruction set computer
RMS value Root mean square value
RS422 A balanced serial interface for the transmission of digital
data in point-to-point connections
RS485 Serial link according to EIA standard RS485
RTC Real time clock
RTU Remote terminal unit
SA Substation Automation
SC Switch or push-button to close
SCS Station control system
SCT System configuration tool according to standard IEC 61850
SMA connector Subminiature version A, A threaded connector with constant
impedance.
SMT Signal matrix tool within PCM600
SMS Station monitoring system
SNTP Simple network time protocol – is used to synchronize
computer clocks on local area networks. This reduces the
requirement to have accurate hardware clocks in every
embedded system in a network. Each embedded node can
instead synchronize with a remote clock, providing the
required accuracy.
SRY Switch for CB ready condition
ST Switch or push-button to trip
Starpoint Neutral point of transformer or generator
SVC Static VAr compensation
TC Trip coil

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Glossary

TCS Trip circuit supervision

TCP Transmission control protocol. The most common transport
layer protocol used on Ethernet and the Internet.
TCP/IP Transmission control protocol over Internet Protocol. The de
facto standard Ethernet protocols incorporated into 4.2BSD
Unix. TCP/IP was developed by DARPA for internet
working and encompasses both network layer and transport
layer protocols. While TCP and IP specify two protocols at
specific protocol layers, TCP/IP is often used to refer to the
entire US Department of Defense protocol suite based upon
these, including Telnet, FTP, UDP and RDP.
TNC connector Threaded Neill Concelman, A threaded constant impedance
version of a BNC connector
TPZ, TPY, TPX, Current transformer class according to IEC
TPS
Underreach A term used to describe how the relay behaves during a fault
condition. For example a distance relay is under-reaching
when the impedance presented to it is greater than the
apparent impedance to the fault applied to the balance point,
i.e. the set reach. The relay does not “see” the fault but
perhaps it should have seen it. See also Overreach.
U/I-PISA Process interface components that deliver measured voltage
and current values
UTC Coordinated universal time. A coordinated time scale,
maintained by the Bureau International des Poids et Mesures
(BIPM), which forms the basis of a coordinated
dissemination of standard frequencies and time signals. UTC
is derived from International Atomic Time (TAI) by the
addition of a whole number of "leap seconds" to synchronize
it with Universal Time 1 (UT1), thus allowing for the
eccentricity of the Earth"s orbit, the rotational axis tilt (23.5
degrees), but still showing the Earth"s irregular rotation, on
which UT1 is based. The Coordinated Universal Time is
expressed using a 24-hour clock and uses the Gregorian
calendar. It is used for aeroplane and ship navigation, where
it also sometimes known by the military name, "Zulu time".
"Zulu" in the phonetic alphabet stands for "Z" which stands
for longitude zero.
UV Undervoltage
WEI Weak end infeed logic
VT Voltage transformer
X.21 A digital signalling interface primarily used for telecom
equipment

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Glossary

3IO Three times zero-sequence current. Often referred to as the

residual or the earth-fault current
3UO Three times the zero sequence voltage. Often referred to as
the residual voltage or the neutral point voltage

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55
Contact us

1MRK 514 013-UEN - © Copyright 2009 ABB. All rights reserved.

ABB AB
Substation Automation Products
SE-721 59 Västerås, Sweden
Phone +48 (0) 21 34 20 00
Fax +48 (0) 21 14 69 18

www.abb.com/substationautomation