MSRA Excavation Works Compaction Blinding and Backfilling
MSRA Excavation Works Compaction Blinding and Backfilling
INDEX
1. Scope
2. References
3. Responsibilities
4. Abbreviation
6. Manpower Requirement
7. Material Requirement
8. Equipment Requirement
14. Documentation
15. Attachments
16. Distribution
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The purpose of this procedure is to ensure that correct methods are employed during excavation,
backfilling and compaction to achieve compliance with the Contract Specifications and approved
drawings.
2.0 References:
Contract Drawings
Project Specifications
Approved Project Safety plan and procedures,
Approved material as per contract requirement
3.0 Responsibilities
3.6 Surveyor
The Surveyor is responsible to ensure to establish benchmarks from agreed points which
is approved by Engineer and will provide required setting out and level markings and
follow up with the construction activities through regular check. Co-ordinate with the
project / site engineer and ensure that the survey works are carried out according to the
drawings
4.0 Abbreviations
MS - Method Statement
ITP - Inspection and Test Plan
AFC
PPE - Personal Protective Equipment
IR - Inspection Request
QA - Quality Assurance Engineer
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5.2 Excavation
5.2.1 Starting time, sequence and the completion time of the excavation will be
according to the detailed construction program, which will be prepared
separately.
5.2.2 Prior to excavation commencing, the area will be checked for existing
services. This information shall be obtained from the relevant
authority/drawings. All the services/obstruction discovered will be
communicated to Engineer. To verify the existing services, necessary trial
pit / trenches has to be done and recorded.
5.2.3 Where permanent works are clashing with existing services, the following
action will be taken
5.2.3.1 NOC will be taken authorities, if any underground cables and utilities
are suspected in that area
5.2.4 Where permits or licenses are required to be utilized, they will be obtained
before excavation works starts.
5.2.5 Before the excavation starts, hand excavation will be done to ensure the line
and depth of all the underground services if any and shall be recorded for
future use.
5.2.6 Clearing and grubbing will be done by scarifying and removal of top loose soil
before the excavation.
5.2.7 Excavation will be done by using mechanical machines, suitable sized for the
task, as shown in the equipment list or by hand. An experienced labor will
accompany the mechanical operation, to observe the excavation in case of
an unmarked services.
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5.2.9 Excavation will be performed to the lines and grades indicated on the
drawings. The surveyor will monitor the excavation depths to prevent any
unauthorized excavation and maintain the excavation levels within the
tolerance. Survey report will be submitted by surveyor for Engineers
approval.
5.2.10 Existing structures or facilities adjacent to the excavation area, which are
likely to be damaged by settlement that may occur due to excavation, will be
protected prior to the excavation works and method of protection will be
submitted for the approval of the Engineer, Existing structure's photograph
will be taken before and after construction if possible. Fixed benchmarks will
be maintained to check levels and coordinates of existing structures before
and after construction. Any damage to the existing structures will be
reinstated to its original condition as per the direction of the engineer.
5.2.11 The sides of any excavation done as per approved excavation shop drawing
which is likely to collapse, will be sloped, stepped or shored to an extent
depending on the materials being excavated.
5.2.12 During the trench excavation extra care will be taken to ensure the sides are
stable, sufficiently wide enough for ample working room, and bottom of the
excavation will be angle sloped to establish invert elevations.
Excavations greater than 1.25 meters deep shall not be permitted unless a
shoring system is provided in accordance with a specific design by a
professional.
All the Excavated sand will be kept 2mtr away from the edge of the
excavation. Exclusion zone will be maintained, and separate access will be
given for vehicle and pedestrian.
5.2.13 If the existing ground water table is above the excavation level, dewatering
may be required and in that case, a detailed dewatering system procedure
will be submitted for approval to maintain the excavated area free of water.
5.2.14 Manual excavation shall be done 150mm before required level to avoid over
cutting and disturbance of formation level.
5.2.15 Any loose / soft spot and or weathered rock encountered to be conformed
with Engineer by Field Density Test results before blinding shall be removed
and replaced with approved blinding concrete up to the required formation
level.
5.2.16 Any over excavated area made, the same shall be reinstated by filling it
approved blinding concrete up to the required formation level
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5.2.19 Excavated materials will be tested for suitability for backfilling purposes.
Suitable materials will be stored on site or off-site and unsuitable material will
be removed to the dumping area as per the instruction from the Engineer.
5.3 Backfilling
5.4 Compaction
5.4.1 Once the areas is level and clear to the right invert elevation. A mechanical
compactor will follow to compact the area to the required compaction limit as
per specified percent of compaction Formation levels to min. of 95% MDD as
per BS 1377 Part 4 test 3.5 or 3.6. MDD shall be taken at frequent interval
and or as directed by the Engineer and area shall be selected by them.
5.4.2 The excavated, leveled and compacted area shall be at all times be kept free
from whatever source arising in contamination of any dirt or standing water
source arising by pumping or other means.
5.4.3 Trial for compaction shall be performed, recording the number of passes
using the required compaction machine. Once tested by an approved
independent laboratory and meet the required compaction min of 95% MDD it
will be the bases of compaction and guide for the whole operation. Using this
method the following operation shall be implemented at once.
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Once 3rd layer is compacted using the same number of passes and or more
passes. Depth test for the 2nd and testing the 3rd layer shall commence at
the same times.
9.1 Major importance will be given to safety matters so that the excavation activities can be
carried out in safe working practice.
9.2 For all excavation activities, adequate barriers, signboard, advance warning signs, traffic
control and flashlights will be provided. Warning tape will be installed around the
excavated area 1m away from the top of excavation. Steel bars will be used as posts with
warning tape on top all around.
9.3 Where an excavation crosses road or access track, permission from the appropriate
authority will be taken, and where required a stage system or a diversion will be adopted
to maintain the access. If an existing service is exposed during the excavation, the
service should be properly protected and supported during all the activities.
9.4 Whenever the excavation is deeper and which may result a side collapse the sides of the
excavation will be sloped, stepped or shored.
9.5 Proper and safe access to the bottom of the excavation will be given by ladders with
handrails.
9.7 All the dusty materials will be covered by Tarpaulin during the transportation.
9.8 Ensure Mandatory PPE are worn includes hard hat, coverall or HV vests, safety shoes,
mask, hand gloves.
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9.9 Adequate cool drinking water, shade and heat stress awareness training to be provided
The above referenced documentations will be retained in the filing system until
project/contract completion and thereafter in the archives for the prescribed period of
time.
15.0 Attachments
Risk Assessment
ITP
Inspection Request Form
Checklist
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Doc No.:
Revision:
Dubai South Mall 2020
Procedure:
Page: 1 of 1
EXCAVATION QUALITY CONTROL CHECK SHEET
LOCATION / AREA:
QCI Verification
SI No. Activities / Items to be Inspected
AFC REMARKS
1 Ensure excavation permit is obtained if required
2 Check and verify that the latest drawing is approved for excavation
Ensure that Ground Levels are agreed at suitable intervals with the
3
Consultant / Client
Check that temporary dewatering system is provided to lower and
4 maintain ground water to a depth of at least 1m below the excavation
depth at all times and maintained (if required)
Check for any existing underground utility services through Electrical
5 Scanning and make a full service survey before the start of Trial
Excavation (if required)
Ensure any interruption to the existing utilities shall be permitted by the
6
Consultant in writing before 48 hours to start of the work
Ensure that the dimensions and depths of excavation completed as
7
required to allow for safe and proper construction
Ensure Engineer’s inspection when the specified levels/limits of
8
excavation are reached.
Ensure that excavate to firm soil and not to disturb the bottom of
9
excavation
Check that the approval from the Engineer that excavated material to be
10
disposed off or to be used for back filling
Ensure that the excavation is complete as per spec and drawing and the
11
area if left clean and tidy
Comments / Discrepancies (if any)
SIGNATURE
NAME
DESIGNATION
DATE
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Doc No.:
Revision:
Dubai South Mall 2020
Procedure:
Page: 1 of 1
BACKFILLING QUALITY CONTROL CHECK SHEET
LOCATION / AREA:
QCI Verification
SI No. Activities / Items to be Inspected
AFC REMARKS
Check and verify that all the construction work is complete and accept
1
where backfill is required
Verify the excavated area to be backfilled is clear from debris and form
2
work materials
Check the surveying location of underground services / utilities for
3
document purposes
Ensure the testing of inspection and approval of underground services
4
completed
Ensure that the backfilling shall not commence earlier that 7 days after
5 concrete placement or until concrete has achieved 60% of design
strength or more.
Confirm that the fill material is approved, and the test results are
6
complied with the spec
Ensure that the bedding material to the required depth compacted,
7
service line installed and inspected as per spec and drawing in trenches
Ensure the backfill material is spread in layers not more than 250mm
8
thick after compaction
9 Ensure avoiding damage to waterproofing membrane (if any)
Ensure the in-place density test is done and the test result complied
10
with the requirement
11 Ensure the backfilling is completed and the area is cleaned and tidy
Comments / Discrepancies (if any)
SIGNATURE
NAME
DESIGNATION
DATE
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Document No.
AF Construction LLC
Inspection and Test Plan Procedure
Rev. No.
Dubai South Mall Excavation, Compaction, Blinding and Backfilling Date
Page
ITP Inspection Points Verifying /
Type of Reference
Clause Inspection Description Testing Requirement / Acceptance Criteria ATKIN Control Data
Inspection Document AFC ITA
No. S Forms
1. Laboratory
Contract Approved
Approval from Independent Testing Pre-
1.1 Spec- Minimum Code B approval H - H Technical
Laboratory Qualification
31200 Submittal Form
2. Material Approval
3. Method Statement
Contract Approved
3.1 Method Statement of Earthworks Submittal Spec- Sec Minimum Code B approval H - R Technical
312000 Submittal Form
4. Prior Activities
Contract
Identification, location and
Spec- Sec Every existing service has to be correctly located and Existing service
4.2 protection of existing services, pits, Visual H - R
312000 / protected as built drawing
tanks, etc.
drawing
Contract
Demolition and site clearance,
Spec- Sec Site without turf, topsoil, scrub, vegetation, waste Inspection
4.3 checking existing ground levels Visual S R
312000 / material, trees, concrete, fencing, etc. Request
clearing and grubbing
drawing
5. Excavation
5.1 Request a permit to dig Visual Permits Obtain Approval Status H - R Permit to Dig
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Approved
Excavations according to the drawings: length, width, Inspection
5.2 Excavation Visual Drawing / H H
depth and angle of repose Request
MS
6. Backfilling
Contract
Check Placing of fill level ad Spec- Sec
6.1 Visual 250mm layer by layer compacted to 95% MDD H - S Checklist
compaction of layer 312000 /
drawing
7. Compaction
Contract 3 test per 2000 square meter for each later of fill or as Inspection
Test H H H
Compaction of formation / backfilling Spec- Sec directed by the Engineer Request
7.1
area (layer by layer) 312000 / Surfaces to receive sheet overlay or concrete +/-
Visual H - S Survey Report
drawing 25mm
LEGEND: H – Hold Point, W – Witness Point, R – Review Documents Only AFC – AF Construction LLC
S – Surveillance Inspection, P – Progressive Inspection ITA – independent Testing Agency
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Project Name: Dubai Expo Mall Project @ EXPO 2020 DUBAI Ref. No.:
Operation / Tasks: Excavation Works, Compaction, Blinding and Backfilling Date
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barriers
3. All vehicles should not be allowed
vehicles Excavation near the excavation
4. Warning sign boards will be
displayed
1. Vehicle access and pedestrian
Lack of access to be provided in separately Engineer, On daily
Injury to Workers 3 3 9 1 3 3 Yes
Access 2. Flagman must be present to guide Supervisor basis
the vehicle movement
1. Operators should have valid DAC
accredited training certificate
2. Operator should have valid RTA
license if it is driven on the road
Incompetent Physical injury to 3. Operator to be trained on Engineer, On daily
3 3 9 2 3 6 Yes
Operator workers excavation and equipment handling Supervisor basis
4. Pre-start up meeting to be done
Method Statement and Risk
Assessment communication to be
done
1. Excavations are allowed during
daytime only
2. Night works are allowed after taking
Soil collapse and the permit from Dubai South and
Poor Engineer, On daily
injury to workers 3 3 9 fulfilling all their requirement 2 3 6 Yes
illumination Supervisor basis
hit with excavator 3. Illumination to be ensured by
minimum 100 Lux
4. Revolving lights are to be ensured
in the excavator
1. Maintenance to be ensured on a
weekly basis
Oil leakage
Environment 2. Any damaged parts to be changed Engineer, On daily
from mobile 3 3 9 1 3 3 Yes
Pollution immediately Supervisor basis
plant
3. Daily inspection to be done on
excavators
1. Diesel filling to be done in the
designated places
2. Manual diesel filling is not allowed
Diesel Fire and
in the site Engineer, On daily
leakage from Environment 3 3 9 1 3 3 Yes
3. Diesel filling to be done by pumps Supervisor basis
mobile plant Pollution
only
4. Drip tray to be kept underneath of
diesel filling area
1. Hard barriers should be provided in
Compaction the roller movement area
Collision with Physical Injury to Engineer, On daily
3 Works by 2 4 8 2. Pedestrian access to be made 1 4 4 Yes
Roller workers Supervisor basis
Roller 3. Flag man to be kept to control roller
movement
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1. Ensure that only vibrating work
tools / equipment with trigger time
tags attached are issued.
2. Ensure tools and equipment are
Hard Arm
Vibration from regularly serviced and not abused Engineer, On daily
Vibration 3 2 6 1 2 2 Yes
Compactor 3. Defective tools are not allowed to Supervisor basis
Syndrome
use
4. Ensure all tools/equipment are
maintained in accordance with the
manufacturer’s recommendations
1. Provide separate access for
pedestrians
2. Provide hard barriers for
Compaction Construction vehicle movement Site Engineer, On daily
14 Collision Injury to workers 3 4 12 1 4 4 Yes
Works area Supervisors basis
3. Engage Trained flag man to control
the traffic in that area
4. Trained operator to be deployed
1. Roller and Operator should have
valid registration and driving license
as per RTA Regulations (If it is
operated on road)
2. Roller should have valid third party
annual examination certificate from
DM accredited agencies
3. Pre-deployment inspection to be
done for Roller by HSE Department
and only approved vehicles are
Rollers are
allowed to use in Site. Inspection
not in Injury to operator, Engineer, On daily
15 3 3 9 stickers are to be given for all 1 3 3 Yes
noteworthy Property damage Supervisor basis
vehicles before deploying in the
condition
Site.
4. Roller to be checked by operator on
daily basis by using the checklist.
5. Monthly inspection to be done by
HSE Department in coordination
with Plant Department and
inspection stickers to be given on
monthly basis.
Maintenance to be absurd on
weekly basis.
16 Noise from Noise induced 3 2 6 1. Maintenance to be ensured on 2 2 4 Yes Engineer, On daily
Roller Hearing Loss weekly basis. Supervisor basis
2. Any damages parts are to be
changed on immediately.
Ear Muff / Ear Plug to be given to
the operator and persons working
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in the nearby areas according to
the noise level
1. Dust suppression to be done on
daily basis by spraying the water. Engineer, On daily
17 Dust Health Issues 3 3 9 2 2 4 Yes
2. Respirator FFP1 type nose-mark Supervisor basis
are to be given to the workers
1. Workers are allowed to lift the
Compaction weight as per Dubai code of
Manual
testing by Health issues construction chapter – 7. Engineer, On daily
18 Handling of 3 3 9 2 2 4 Yes
compaction back pain 2. Manual Handling training to be Supervisor basis
machines
machine given for operator.
Job rotation to be ensured
1. Ramp access to be made in one
side of the excavation.
2. Ladder will be given as additional
Blinding Inadequate Workers may fall Engineer, On daily
19 3 4 12 access. 1 4 4 Yes
works access from height Supervisor basis
3. Ladder will be secured.
Training for the workers in work at
Height.
1. Concrete mixers are to be guided
by Flag man
Collision
Blinding 2. Audible reverse horn to be provided Engineer, On daily
20 concrete Injury to workers 3 4 12 1 4 4 Yes
works in Concrete mixer Supervisor basis
mixers
Follow the speed Limit of EXPO
30Km/hr
1. Rubber hand-gloves, Gum boots
Handling with and goggles to be used while Site Engineer, On daily
21 Skin disease 3 2 6 2 1 2 Yes
Concrete handling the concrete. Supervisor basis
Training to be arranged on PPWs
1. Bitumen paint to be stored in
COSHH Store.
2. It should be stored well below the
Flash point of the Bitumen. Flash
Point may be 39C.
3. Ignition Sources to be avoided in
inside the store.
4. Storage compatibility study to be
Applying the Flammable done while storing the bitumen On daily
22 Fire 3 4 12 1 4 4 Yes Site Engineer
bitumen paint liquid paint. basis
5. Fire extinguisher are placed near
the painting area and worker are
trained about the prevention and
usage of fire extinguishers.
No hot work should be carried near
the painting area.
Paints are to be brought only
required quantity
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1. Ensure adequate ventilation at the
chemical handling area.
2. Task specific PPE to be selected as
Adverse health per MSDS recommendations. Site Engineer, On daily
23 Toxic property 3 3 High 1 3 3 Yes
effect 3. COSHH assessment to be done for Supervisor basis
the Bitumen paint used.
Train the workers about the MSDS
and COSHH assessment.
1. Provide Drip tray to store the
materials Site Engineer, On daily
24 Spillages Land Pollution 3 4 High 1 4 4 Yes
Provide the plastic covers in sides Supervisor basis
to avoid the spillages to the ground
1. Ensure the hard barriers in the
excavated area
Fall of shovel 2. Provide Flag man to guide the
Backfilling Injury to the
into the shovel Site Engineer, On daily
25 Works by operator/Damage 3 4 12 1 4 4 Yes
excavated 3. Follow the speed limit 10 km/hr Supervisor, Driver basis
Shovel s to the shovel
area near the Excavated locations.
4. Train the operator on working near
excavations
Notes: (Legal Compliance)
The following legislation must be complied with at all times
1. U.A.E. Ministry of Labour and Social Affairs, Federal Law No. 8, Year 1980 Ministerial Order No. 32 – 1982
2. Federal Law No. 24 of 1999 for the Protection and Development of the Environment, UAE Official Gazette, Issue No. 340, Yr. 8, October 1999
3. DM Construction Code of Safety Practice
4. Expo 2020 standards
Assessed by: Reviewed by: Approved by: Date of Next Review:
Name: Name: Name:
Designation: Designation: Designation:
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