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Quality Control Process

The Quality Control Workflow SOP outlines a systematic approach for inspecting manufactured items, starting with sample selection and visual checks, followed by laboratory testing if necessary. It includes a conformity check against engineering drawings and an inspection of product features before making a decision on batch approval. Non-conformances are recorded, and corrective actions are initiated if any issues are identified.

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2 views1 page

Quality Control Process

The Quality Control Workflow SOP outlines a systematic approach for inspecting manufactured items, starting with sample selection and visual checks, followed by laboratory testing if necessary. It includes a conformity check against engineering drawings and an inspection of product features before making a decision on batch approval. Non-conformances are recorded, and corrective actions are initiated if any issues are identified.

Uploaded by

karmayanagi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Quality Control Workflow – Standard Operating Procedure (SOP)

Step 1: Selection of Sample


 Randomly pick an item from the manufactured lot.
 Ensure the sample is representative of the overall batch (use statistical sampling if
necessary).

Step 2: Initial Visual and Dimensional Check


 Perform a basic visual inspection for defects such as dents, scratches, cracks, paint issues,
etc.
 Conduct dimensional verification using measuring instruments (calipers, micrometers,
gauges, etc.) to ensure physical specs align with tolerances mentioned in the drawing.

Step 3: Laboratory Testing (if applicable)


 Send the sample to the quality lab for specific material or performance tests such as:
o Tensile strength
o Surface finish
o Coating thickness
o Weld integrity

Step 4: Drawing Conformity Check


 Retrieve and review the latest approved engineering drawing for the product.
 Cross-verify each design parameter (dimensions, hole placements, notches, thickness,
bends, welding points, etc.).
 Use a QC checklist to ensure no aspect is overlooked.

Step 5: Product Feature Check


 Inspect functional features of the product such as:
o Assembly compatibility
o Movable parts (if any)
o Fit & finish
o Load-bearing sections
o Alignment and squareness

Step 6: Decision Making


 Compile results from lab tests, visual inspection, and drawing conformity check.
 If the item passes all checks, approve the batch for dispatch.
 If the item fails any stage:
o Record non-conformance in the QC log.
o Inform Production for rework or rejection.
o Initiate a Root Cause Analysis (RCA) for repeated failures.

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