L−force Controls

BA_c300
.O<S

Ä.O<Sä
Operating Instructions

c300

C30GAC...

Controller


 Please read these instructions before you start working!
Follow the enclosed safety instructions.

 Tip!
Information and auxiliary devices related to the Lenze products can be found in the
download area at
http://www.Lenze.com
 Contents i

1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Product−specific safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Controls and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6 UPS functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7 Real−time clock functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.8 Reset Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 General data and operating conditions ................................. 18
4.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Mechanical data .................................................... 19

5 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2 Wiring according to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

BA_c300 EN 1.0  3
i Contents

6.3 Connecting the supply and peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.3.1 Terminal diagram supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3.2 24 V connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3.3 EtherCAT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3.4 Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3.5 CAN port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.3.6 Cable fixing and strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3.7 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3.8 SD card interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1 Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4  BA_c300 EN 1.0
 About this documentation 1
Document history

0Fig. 0Tab. 0

1 About this documentation

Contents
This documentation contains some information relating to the intended use of the
controller in the context of the "Controller−based Automation" system.
The present operating instructions are part of the "Controller−based Automation" manual
collection. Further documents with regard to system components can be obtained via
download.

Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.

Validity
These instructions are valid for
ƒ Controller c300

1.1 Document history

Material number Version Description

.O<S 1.0 04/2014 TD15 First edition

1.2 Conventions used

This documentation uses the following conventions to distinguish between different

types of information:
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
For instance: 1234.56
Warnings
UL warnings 
Given in English and French
UR warnings 
Text
Program name »« PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference  Reference to another page with additional
information
For instance:  16 = see page 16
Documentation reference  Reference to another documentation with
additional information
For example:  EDKxxx = see
documentation EDKxxx

BA_c300 EN 1.0  5
1 About this documentation
Notes used

1.3 Notes used

The following pictographs and signal words are used in this documentation to indicate
dangers and important information:

Safety instructions
Structure of safety instructions:

 Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)

Pictograph and signal word Meaning

Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
Danger! serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.

 Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.

Application notes
Pictograph and signal word Meaning

Note! Important note to ensure troublefree operation

 Tip! Useful tip for simple handling

 Reference to another documentation

Special safety instructions and application notes

Pictograph and signal word Meaning

 Warnings! Safety note or application note for the operation according to

UL or CSA requirements.


The measures are required to meet the requirements according
Warnings! to UL or CSA.

6  BA_c300 EN 1.0
 Safety instructions 2
General safety information

2 Safety instructions

2.1 General safety information

Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!

For your own safety

 Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ For Lenze drive and automation components ...
... only use approved accessories.
... only use original manufacturer spare parts.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.

BA_c300 EN 1.0  7
2 Safety instructions
General safety information

Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.

Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.

Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains information about EMC−compliant installation
(shielding, earthing, arrangement of filters and laying cables). The system or
machine manufacturer is responsible for compliance with the limit values required
by EMC legislation.
Warning: The controllers are products which can be used in category C2 drive systems
as per EN 61800−3. These products may cause radio interference in residential areas. If
this happens, the operator may need to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!

Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).

8  BA_c300 EN 1.0
 Safety instructions 2
General safety information

Maintenance and servicing

ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.

Disposal
ƒ Recycle or dispose of the product according to the applicable regulations.

BA_c300 EN 1.0  9
2 Safety instructions
Product−specific safety instructions

2.2 Product−specific safety instructions

ƒ The device is classified as a class A device and can cause radio interference in
residential areas. In this case, the operator may have to take special measures. Any
costs arising from these measures have to be paid by the operator.
ƒ In the event of an error, the device must be switched to a deenergised state
immediately. For this, unplug the supply connector. Afterwards, send the device to
the manufacturer. The address can be found on the back cover of this
documentation. Please use the original packaging for the return!

Stop!
The product contains electrostatic sensitive devices.
Before working in the connection area, the personnel must be free of
electrostatic charge.

10  BA_c300 EN 1.0
 Product description 3
Scope of supply

3 Product description

3.1 Scope of supply

Quanti Name
ty
1 Controller
1 Connection plug for voltage supply
1 Plug connection for CAN bus
1 SD card (inserted)
1 Contact cover
1 Mounting instructions

BA_c300 EN 1.0  11
3 Product description
Application as directed

3.2 Application as directed

The Controller is used as directed if it is solely used for implementing control and operating
concepts or for presenting information in usual industrial and commercial fields. A
different use, or one beyond these purposes, is not permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
The Controller in particular must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!

12  BA_c300 EN 1.0
 Product description 3
Device features

3.3 Device features

EPM-S701

Controller I/O System 1000

c300_005

Fig. 3−1 Controller c300 (grey: connected I/O system 1000)

Controller c300

Design l I/O system 1000 can be connected via internal backplane bus
l Fanless and maintenance−free
Mounting l on standard DIN rail (35 mm)
Control and display l Reset button
elements l 4 diagnostic LEDs (power, PLC status, backplane bus status and one freely
programmable LED)
Processor l Cortex−A8, 800 MHz
Equipment l 512 MB DDR3−RAM
l Windowsâ Embedded Compact 7 operating system (WEC7) on flash memory (2 GB)
Interfaces l 1 x SD/SDHC card
l 1 x USB 2.0
l 1 x Ethernet
l 1 x EtherCAT (in preparation)
l 1 x CAN
Optional accessories l MC card (in preparation)
UPS functionality l Implemented

 For information on the I/O system 1000, please refer to the system manual
"I/O system 1000".

BA_c300 EN 1.0  13
3 Product description
Identification

3.4 Identification

How to find information

c300_002

 Nameplate
‚ Windows licence number (may also be placed at the side on the right)
ƒ MAC addresses, for X2 and X3
„ Terminal assignment

Nameplate

 ‚
ƒ Input: „
HW: SW:

†
Type: ‡
32xxC_002

 Manufacturer
‚ Certification
ƒ Type designation
„ Technical data
Serial number as bar code and numerically
† Material number (customer−specific)
‡ Type code/order number

14  BA_c300 EN 1.0
 Product description 3
Identification

Type code
Controller c300 ‡
C30GAC00000F3G x XXX−02S3C x 00 000

Extensions
0 = without

Control technology runtime software

3 = L−force Logic: LPC1000 (V3.x)

BA_c300 EN 1.0  15
3 Product description
Controls and displays

3.5 Controls and displays

c300_001

Pos. Description
Controller
Locking lever (DIN rail)
 Backplane bus contacts
 DIN rail guide
 Status LEDs
 Reset button
 Contact cover

LED Message
Power Error Status 1 Status 2
Is lit blue Off Off Off Supply voltage is available and system clock is
synchronised.
Is lit blue Off Blinking Off Operating system running (WEC7) and the
yellow control technology is started
Is lit blue Blinking red Blinking Off SD card not found
yellow
Yellow is Off Off Off Input voltage has fallen below a minimum
continuously value (power fail). UPS function is activated.
ON
Yellow is Off Off Off Reset after failed backup/restore
blinking
Is blinking Off Off Off System clock is not synchronised.
blue/yellow
Off Off Off Off Reset has been activated
− Messages of the optional "backup and restore tool": see documentation for the "backup and
restore tool"

16  BA_c300 EN 1.0
 Product description 3
UPS functionality

3.6 UPS functionality

The controller is provided with a backup functionality via which user data (retain variables)
are saved in the case of a supply voltage failure before the device is switched off.
Controller
c300
UPS functionality via internal buffer capacitor
Storage medium for backup data SD/SDHC card
Buffer time sufficient for 128 kB retain data

3.7 Real−time clock functionality

The operating system receives the CMOS−RTC time via a maintenance−free clock chip. The
clock chip is buffered internally for at least 28 days. Then the clock must be set again. A
battery is not required.

3.8 Reset Device

To reset the device, press the reset button ( 16).

There are two options:
ƒ Reset button is pressed for >4 s and <10 s.
– Reset of the complete system is carried out.
– All LEDs are off during reset.
– After a successful reset, the POWER−LED is lit blue.
ƒ Reset button is pressed for >10 s.
– Default setting is loaded and restart is carried out.
– All LEDs are off during reset.
– Backup image is loaded.
– After a successful reset, the POWER−LED is lit blue.

BA_c300 EN 1.0  17
4 Technical data
General data and operating conditions

4 Technical data

4.1 General data and operating conditions

General data
Conformity and approval
Conformity
CE 2004/108/EC EMC Directive
Other
RoHS 2011/65/EU Products lead−free in accordance with directive

Protection of persons and device protection

Enclosure EN 60529 IP20
Electrical isolation
To the fieldbus Yes
To the process level None
Protective measures Against short circuit

EMC
Noise emission EN 61000−6−4 Class A (industrial premises)
Noise immunity zone B EN 61000−6−2 Industrial premises
EN 61000−4−2 ESD; severity level 3, i. e.
8 kV for air discharge,
4 kV for contact discharge
EN 61000−4−3 RF interference (housing)
80 MHz  1000 MHz, 10 V/m 80 % AM (1 kHz)
EN 61000−4−4 Burst, severity level 3
EN 61000−4−5 Surge, severity level 1
EN 61000−4−6 RF cable−guided
150 kHz  80 MHz, 10 V/m 80 % AM (1 kHz)

18  BA_c300 EN 1.0
 Technical data 4
Electrical data

Operating conditions
Ambient conditions
Climatic
Storage/transport IEC/EN 60068−2−14 −25 ... +70 °C
Operation EN 61131−2 Vertical mounting: 0 ... +55 °C
Horizontal mounting: 0 ... +55 °C
Air humidity EN 61131−2 RH1 (without condensation, relative humidity 10 ... 95 %)
Pollution EN 61800−5−1 Pollution degree 2
Mechanical
Vibration EN 60068−2−6 1g
Shock EN 60068−2−27 15 g
Site altitude
Operation < 2000 m amsl

Mounting conditions
Mounting place In the control cabinet
Mounting position l Vertical
l Horizontal
– CAN connection X5 points to the left ( 22)
Mounting type Clip mounting on DIN rail according to DIN 60715 (TH 35 x 7.5
or TH 35 x 15)

4.2 Electrical data

Type Supply
Stand−alone With maximum configuration of I/O
system 1000 (5 V/0.65 A)
Voltage Current Power 1) Current Power
[V DC] [A] [W] [A] [W]
c300 24 (+18 ... +30) 0.4 9 0.7 17
1) Without USB consumer

4.3 Mechanical data

Type Dimensions Mass

W x D x H [mm] [kg]
c300 42 x 127 x 102 0.35

BA_c300 EN 1.0  19
5 Mechanical installation
Important notes

5 Mechanical installation

5.1 Important notes

ƒ The mounting location always must correspond to the operating conditions

specified in the technical data. If required, take additional measures.
ƒ The mechanical connections must always be ensured.
ƒ The mounting rail and the mounting plate in the control cabinet must be electrically
conductive and free of lacquer.
ƒ Attach and detach Controller and modules of the I/O system 1000 only when the
supply voltage is switched off. Otherwise, they could be damaged by short circuits.
ƒ Always arrange the modules from left to right starting with the Controller directly
followed by a power supply module EMP−S701 on the right side.
ƒ The module must always be installed directly next to each other. Free slots between
the modules are not permissible because otherwise the backplane bus would be
interrupted.
ƒ The side contacts of the last module always must be covered with the supplied
contact cover. Otherwise, the modules may be damaged by short circuit or static
discharge.

20  BA_c300 EN 1.0
 Mechanical installation 5
Dimensions

5.2 Dimensions

42
mm

150 mm
127 mm

35 mm
100 mm
2 mm
10

c300_001m 32xxC_003

Fig. 5−1 Dimensions and mounting clearances

BA_c300 EN 1.0  21
5 Mechanical installation
Mounting

5.3 Mounting

c300:

1
1

c300_004

Always attach the cover !

22  BA_c300 EN 1.0
 Mechanical installation 5
Mounting

I/O System 1000:

c300

c300

0 2

EPM-S701

, EDKPM-SXXX
3

0 I/O System 1000

0

c300_008

Always attach the cover !

Stop!
Short circuit on the backplane bus contact
The backplane bus signals are forwarded to the adjacent module of the I/O
system 1000 via a contact strip. If electrically conductive material contacts this
contact strip, a short circuit can be caused. Moreover, touching the contact
strip can cause a static discharge.
Possible consequences:
ƒ Damage of the device and/or the modules.
Protective measures:
ƒ If no module of the I/O system 1000 is connected, always attach the cover
.

BA_c300 EN 1.0  23
5 Mechanical installation
Dismounting

5.4 Dismounting

1
2
OFF

c300_007

24  BA_c300 EN 1.0
 Electrical installation 6
Important notes

6 Electrical installation

6.1 Important notes

The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.

Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.

BA_c300 EN 1.0  25
6 Electrical installation
Wiring according to EMC

6.2 Wiring according to EMC

General notes l The electromagnetic compatibility of the system depends on the type of installation and care
taken. Especially consider the following:
– Assembly
– Shielding
– Earthing
l For installations differing from the one described, the evaluation of the conformity with the
EMC Directive requires a check of the system regarding the EMC limit values. This for instance
applies to:
– Use of unshielded cables
l The compliance with the EMC Directive is in the responsibility of the user.
– If you observe the following measures, you can assume that no EMC problems will occur
during operation and that compliance with the EMC Directive and the EMC law is achieved.
– If devices which do not comply with the CE requirement concerning noise immunity (EN
6100042) are operated close to the system, these devices may be electromagnetically
affected by the system.
Assembly l Provide electrical contact between the DIN rail and the earthed mounting plate:
– Mounting plates with electrically conductive surfaces (zinc−coated or stainless steel) allow
permanent contact.
– Painted plates are not suitable for an EMC−compliant installation.
l If you use several mounting plates:
– Connect as much surface of the mounting plates as possible (e.g. with copper strips).
l When laying the cables, pay attention to the separation of signal cables and mains cables.
l Lay the cables as close as possible to the reference potential. Freely suspended cables act like
aerials.
Shielding l Only use cables with braided shield if possible.
l The overlap rate of the shield should be higher than 80%.
l For data cables for serial connection, always use metal or metallised connectors. Connect the
shield of the data cable to the connector shell.
Earthing l Earth all metallically conductive components using suitable cables connected to a central
earthing point (PE bar).
l Keep to the minimum cross−sections defined in the safety instructions:
– For EMC not the cable cross−section is important, but the surface of the cable and the
contact with a cross−section as large as possible, i.e. large surface.

26  BA_c300 EN 1.0
 Electrical installation 6
Connecting the supply and peripheral devices
Terminal diagram supply

6.3 Connecting the supply and peripheral devices

6.3.1 Terminal diagram supply

Stop!
No device protection against excessive input voltage
The voltage input is not fused internally.
Possible consequences:
ƒ The device can be destroyed when the input voltage is too high.
Protective measures:
ƒ Observe the max. permissible input voltage.
ƒ Professionally fuse the device on the input side against voltage fluctuations
and voltage peaks.

Note!
The controller starts as soon as the supply voltage is applied.
After the operating system has been shut down, the controller switches off
automatically. For restarting, the supply voltage has to be disconnected for a
short time.

L1
N
PE
F

0 L1 N +

~ =
0 V PE +24 V 1
+ 0V + +24
2
CPC2xx−006

Controller
Power supply unit
 PE conductor connection on the supply side via DIN rail

6.3.2 24 V connection

X1 Description Connection type Cable type

0V U Cable (conductor
Connection of 24 V DC
3−pin Combicon socket cross−section max. 2.5 mm2)
current supply
with Combicon connector
IPC001

BA_c300 EN 1.0  27
6 Electrical installation
Connecting the supply and peripheral devices
EtherCAT interface

6.3.3 EtherCAT interface

Support of this interface is in preparation!

X2 Beschreibung Anschlusstyp Kabeltyp

EtherCAT RJ45−Buchse Netzwerkkabel

CAT5e S/FTP (empfohlen)
Kabellänge max. 100 m
IPC001

Note!
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.

28  BA_c300 EN 1.0
 Electrical installation 6
Connecting the supply and peripheral devices
Ethernet interface

6.3.4 Ethernet interface

X3 Description Connection type Cable type

Network cable
Ethernet LAN RJ45 socket
CAT5e S/FTP (recommended)
IPC001 Max. cable length 100 m

Note!
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.

BA_c300 EN 1.0  29
6 Electrical installation
Connecting the supply and peripheral devices
CAN port

6.3.5 CAN port

A1 A2 An

CAN CAN CAN

CG LO HI CG LO HI CG LO HI

R R

EL100−009

A1 Node 1
A2 Node 2
An Node n
CG CAN−GND
LO CAN−LOW
HI CAN−HIGH
R 120 W−bus terminating resistor

We recommend the use of CAN cables in accordance with ISO 11898−2:

CAN cable in accordance with ISO 11898−2
Cable type Paired with shielding
Impedance 120 W (95 ... 140 W)
Cable resistance/cross−section
Cable length £ 300 m £ 70 mW/m / 0.25  0.34 mm2 (AWG22)
Cable length 301  1000 m £ 40 mW/m / 0.5 mm2 (AWG20)
Signal propagation delay £ 5 ns/m

X5 Description Connection type Cable type

CAN bus connection
Pin 1: CAN−GND (CG) CAN cable according to
Pin 2: CAN−LOW (LO) 5−pole Phoenix Combicon ISO 11898−2 with Phoenix
Pin 3: not assigned socket Combicon connector, MSTB
Pin 4: CAN−HIGH (HI) 2.5 / 5−STF−5.08
EL100−011 Pin 5: not assigned

Shield connection of CAN cable above cable clamp in the control cabinet:

EL100−033

30  BA_c300 EN 1.0
 Electrical installation 6
Connecting the supply and peripheral devices
Cable fixing and strain relief

6.3.6 Cable fixing and strain relief

Fasten the cable bundles on the device using cable ties.

c300_022

Fastening points for cable ties for strain relief; at the top and at the bottom, respectively

EL100−034

BA_c300 EN 1.0  31
6 Electrical installation
Connecting the supply and peripheral devices
USB interface

6.3.7 USB interface

X4 Description Connection type Cable type

USB 2.0 host connection USB−A socket USB cable with USB−A plug
Max. load: 5 V/500 mA
IPC001

6.3.8 SD card interface

SD Description Connection type Cable type

SD−/SDHC−compatible Slot −

Note!
The combination of control technology software and application data on the
SD card ensures that the data suit the respective application in the present
version. This enables an easy transfer of the SD card to another device.
Automatic, possibly unwanted and difficult−to−handle update/downgrade
processes can be avoided in this way.
The SD card is used as a flash memory for the following applications:
ƒ PLC boot project
ƒ Visualisation
ƒ Databases of the data manager
ƒ prestart.txt/poststart.txt
ƒ Retain and logbook data (3241 C only)
ƒ Customer−specific data
The SD card is not bootable and must always be inserted!

Exchanging the SD card

1. To unlock the SD card, gently press it into the slot and let loose.
2. Remove the SD card carefully.
3. Gently press another SD card into the slot until it locks into place with a click.

32  BA_c300 EN 1.0
 Maintenance 7
Regular checks

7 Maintenance

7.1 Regular checks

The system is maintenance−free. Nevertheless, visual inspections must be carried out at

regular intervals which must not be too long, depending on the ambient conditions.
Please check the following:
ƒ Does the environment of the system still meet the operating conditions specified in
the Technical data?
ƒ Is the heat dissipation impeded by dust or dirt?
ƒ Are the mechanical and electrical connections still okay?

7.2 Cleaning

Stop!
Sensitive surfaces and components
The system can be damaged if it is not appropriately cleaned.
Possible consequences:
ƒ Housings will get scratched or dull if cleaning agents containing alcohol,
solvents or abrasives are used.
ƒ Electrical components will be damaged if humidity enters in the housing.
Protective measures:
ƒ Deenergise the complete system before cleaning.
ƒ Wipe the housing using a clean, lint−free, soft cloth. For stubborn dirt,
dampen the cloth with water and an ordinary household cleaning agent.

BA_c300 EN 1.0  33
8 Index

8 Index

A EMC, 18 Mounting position, 19

− Assembly, 26 Mounting type, 19
Air humidity, 19
− Earthing, 26
Ambient conditions − Shielding, 26
− Climatic, 19
N
Enclosure, 18
− Mechanical, 19 Nameplate, 14
Error behaviour, 10
− Site altitude, 19 Nameplate data, 15
EtherCAT−Anschluss, 28
Application as directed, 12 Noise emission, 18
Ethernet connection, 29
Noise immunity, 18
C Notes, definition, 6
F
Cable fixing, 31
Fault scenario, behaviour, 10
CAN port, 30 O
Cleaning, 33 G Operating conditions, 19
Conformity, 18 General data, 18 Operating temperature, 19
Controls, 16 Overview, 16
I
D I/O system 1000, 13 P
Danger Identification, 14 Pollution, 19
− Short circuit, 25 Installation, CE−typical drive system Product description, 11
− Static discharge, 25 − Assembly, 26 − application as directed, 12
Definition of notes used, 6 − Earthing, 26 Protection of persons, 18
Device − Shielding, 26
Protective measures, 18
− overview, 16 Installation, electrical, 25
− Radio interference, 10 Installation, mechanical, 20 R
Device features, 13 − Dimensions, 21
Radio interference, 10
device protection, 18 Interface, CAN, 30
Real−time clock functionality, 17
Diagnostic LED, 16
Regular checks, 33
L
Dimensions, 19, 21
LAN connection, 29 Reset, 17
Displays, 16
LED, 16
Disposal, 9 S
M Safety instructions, 7
E Mains connection, 27
− application as directed, 12
Electrical data, 19 − definition, 6
Maintenance, 33 − layout, 6
Electrical installation, 25 − Cleaning, 33
− Ethernet, 29 Scope of supply, 11
− Regular checks, 33
− LAN, 29 SD card, 32
Mass, 19
− Mains, 27 Shielding, EMC, 26
Mechanical data, 19
− SD card, 32
Shock resistance, 19
− Terminal diagram, 27 Mechanical installation, 20
− USB, 32 − Dimensions, 21 Short circuit, 25
− Wiring according to EMC, 26 Mounting clearances, 21 Static discharge, 25
Electrical isolation, 18 Mounting conditions, 19 Status LED, 16
Elektrische Installation, EtherCAT, 28 Mounting place, 19 Storage temperature, 19

34  BA_c300 EN 1.0
 Index 8

Strain relief, 31 Terminal assignment, 14 V

Supply, 19 Terminal diagram, 27 Validity, documentation, 5
Type code, 15 Vibration resistance, 19
T − finding, 14 Voltage supply, 19
Technical data, 18
− Electrical data, 19
U W
− General data, 18
− mechanical data, 19 UPS functionality, 17 Windows licence number, 14
− Operating conditions, 19 USB connection, 32 Wiring according to EMC, 26

BA_c300 EN 1.0  35
 
© 04/2014
F Lenze Automation GmbH Service Lenze Service GmbH
Postfach 10 13 52, D−31763 Hameln Breslauer Straße 3, D−32699 Extertal
Hans−Lenze−Str. 1, D−31855 Aerzen
Germany Germany
( +495154 82−0 ( 0080002446877 (24 h helpline)
Ê +495154 82−2800 Ê +49515482−1112
š lenze@lenze.com š service@lenze.com
ü www.lenze.com

BA_c300 § .O<S § EN § 1.0 § TD15

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