L−force Controls

BA_CPCx8xx
.SRU

Ä.SRUä
Operating Instructions

Industrial PC

CPC 2800

Control cabinet PC (CPC)


 Please read these instructions before you start working!
Follow the enclosed safety instructions.
 Contents i

1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Product−specific safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . 12

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Controls and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.1 ACU UPS control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.12 Baseboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 General data and operating conditions ................................. 21
4.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 Mechanical data .................................................... 24

5 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Mounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

BA_CPCx8xx EN 4.0  3
i Contents

6 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2 Wiring according to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.5 Connecting the supply and peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.5.1 Terminal diagram supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.5.2 24 V connection (X101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.5.3 UPS−PACK connection (X102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.4 Monitor interface (X109) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.5 PS/2 interface (X108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.6 Serial interface (X103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.5.7 Ethernet interface (X107) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.5.8 USB interface (X104, X105, X106) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.5.9 Communication interface (MC card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1 Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.5 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.5.1 Remove the PC housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.5.2 Mount the PC housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.5.3 Battery change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.5.4 Fuse change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4  BA_CPCx8xx EN 4.0
 About this documentation 1
Document history

0Fig. 0Tab. 0

1 About this documentation

Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.

Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.

 Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com

Validity
These instructions are valid for
ƒ CPC 2800 control cabinet PC

1.1 Document history

Material number Version Description

.SRU 4.0 12/2015 TD09 IntelâAtomäE3845 processor supplemented
13453526 3.0 12/2013 TD06 UL note (French language)
13370127 2.0 03/2013 TD29 General revision
13391190 1.3 10/2011 TD29 Revision of sections "Changing the battery" and
"Changing the fuse"
13370127 1.2 07/2011 TD29 Pin assignment of SUB−D plug corrected
13370127 1.1 02/2011 TD29 First edition

BA_CPCx8xx EN 4.0  5
1 About this documentation
Conventions used

1.2 Conventions used

This documentation uses the following conventions to distinguish between different

types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
For instance: 1234.56
Warnings
UL warnings 
Given in English and French
UR warnings 
Text
Program name »« PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference  Reference to another page with additional
information
For instance:  16 = see page 16
Documentation reference  Reference to another documentation with
additional information
For example:  EDKxxx = see
documentation EDKxxx

6  BA_CPCx8xx EN 4.0
 About this documentation 1
Notes used

1.3 Notes used

The following pictographs and signal words are used in this documentation to indicate
dangers and important information:

Safety instructions
Structure of safety instructions:

 Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)

Pictograph and signal word Meaning

Danger of personal injury through dangerous electrical voltage.

Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.

 Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.

Danger of property damage.

Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.

Application notes
Pictograph and signal word Meaning

 Note! Important note to ensure troublefree operation

 Tip! Useful tip for simple handling

 Reference to another documentation

Special safety instructions and application notes

Pictograph and signal word Meaning

 Warnings! Safety note or application note for the operation according to

UL or CSA requirements.


The measures are required to meet the requirements according
Warnings! to UL or CSA.

BA_CPCx8xx EN 4.0  7
2 Safety instructions
General safety information

2 Safety instructions

2.1 General safety information

Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!

For your own safety

 Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ For Lenze drive and automation components ...
... only use approved accessories.
... only use original manufacturer spare parts.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.

8  BA_CPCx8xx EN 4.0
 Safety instructions 2
General safety information

Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.

Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for careful handling and avoid mechanical overload. During handling neither
bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.

Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!

Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).

BA_CPCx8xx EN 4.0  9
2 Safety instructions
General safety information

Maintenance and servicing

ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.

Disposal
ƒ Recycle or dispose of the product according to the applicable regulations.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.

10  BA_CPCx8xx EN 4.0
 Safety instructions 2
Product−specific safety instructions

2.2 Product−specific safety instructions

ƒ The device is classified as a class A device and can cause radio interference in
residential areas. In this case, the operator may have to take special measures. Any
costs arising from these measures have to be paid by the operator.
ƒ In the event of a fault, unplug the power connector immediately and send back the
device to the manufacturer. The address can be found on the self−addressed
envelope included in this documentation. Please use the original packaging to
return the device!
ƒ Printed circuit boards which might be damaged by short circuit or electrostatic
discharge (ESD) must be handled appropriately.
ƒ The BIOS of the mainboard is configured by the factory. After the BIOS has been
updated, malfunctions are possible. Please address to our service.
ƒ If the optionally ACU UPS power supply is used:
– Before commissioning the basic device, establish the connection between the
power supply unit and the capacitor/battery pack.
– Observe that the basic device is only deenergised if the mains cable and the supply
cable of the capacitor/battery pack have been disconnected.
– If the basic device is disconnected from the mains for a longer time, the supply
cable of a battery pack has to be disconnected, so that the rechargeable batteries
are not damaged by a possible exhaustive discharge.
– If stored, the rechargeable batteries lose energy in the course of time. Thus the
rechargeable batteries have to be charged completely by the basic device at the
latest after half a year of storage.
– The rechargeable batteries of the battery pack may not be charged with external
battery chargers, but only with the ACU UPS power supply of the basic device!

BA_CPCx8xx EN 4.0  11
2 Safety instructions
Safety instructions for the installation according to UL

2.3 Safety instructions for the installation according to UL

Original − English

Approval
Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number
E236341)

Ratings
ƒ Input 18 ... 30 V DC , max. 4 A
ƒ ACCU−Pack and CAPS−Pack: max 0.6 A
ƒ Max. ambient temperature 50 °C.
ƒ Optional communication ratings:
– RS232−Connection: max. 3 A
– USB−Connection: max. 1 A
– PS/2−Connection: max. 1 A
– LAN−Connection: Standard ISDN or RJ45
– DVI−Connection: max. 1 A

 Warnings!
Field Wiring Markings
Wiring Terminal MSTB 2,5/3−STF−5,08:
ƒ Use copper wire only.
ƒ AWG 18 ... AWG 12 (0.82 mm2... 3.3 mm2)
ƒ Torque 5...7 lb−in (0.5 ... 0.6 Nm)
Battery
ƒ Replace battery with any from the list below, Part No. CR 2450 only. Use of
another battery may present a risk of fire or explosion.
Recommended CR2450 (R/C, BBVC2) types:
Renata Part.no. CR2450N, Sony Corp. part no. CR2450B, Toshiba part no.
CR2450, Varta part no. CR2450, Matsushita part no. CR2450
ƒ Battery may explode if mistreated. Do not recharge, disassemble, dispose of
in fire or heat above 100 °C (212 °F).
ƒ Dispose of used battery according to the regulation of recycling or waste.

12  BA_CPCx8xx EN 4.0
 Safety instructions 2
Safety instructions for the installation according to UL

Original − French

Homologation
Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL
E236341)

Caractéristiques assignées
ƒ Alimentation 18 ... 30 V CC , 4 A max.
ƒ Pack ACCU et CAPS : maximum 0,6 A
ƒ Température ambiante maximale : 50 °C.
ƒ Caractéristiques de communication assignées (option) :
– Port RS232 : maximum 3 A
– Port USB : maximum 1 A
– Port PS/2 : maximum 1 A
– Port LAN : RNIS standard ou RJ45
– Port DVI : maximum 1 A

 Warnings!
Marquage du câblage à pied d’oeuvre
Bornier de câblage MSTB 2,5/3−STF−5,08 :
ƒ Utiliser exclusivement des conducteurs en cuivre.
ƒ AWG 18 ... AWG 12 (0.82 mm2... 3.3 mm2)
ƒ Couple de 5 à 7 lb−in (0,5 ... 0,6 Nm)
Batterie
ƒ Remplacer la batterie par l’un des types répertoriés dans la liste ci−dessous,
n° de référence CR 2450 uniquement. L’utilisation d’une autre batterie
présente un risque d’incendie ou d’explosion.
Types CR2450 recommandés (R/C, BBVC2) :
Renata référence CR2450N, Sony Corp. référence CR2450B, Toshiba
référence CR2450, Varta référence CR2450, Matsushita référence CR2450
ƒ Toute utilisation non conforme de la batterie entraîne un risque d’explosion.
Ne pas recharger, démonter, jeter au feu ni exposer la batterie à une chaleur
supérieure à 100 °C (212 °F).
ƒ Eliminer la batterie conformément à la réglementation en vigueur en
matière de recyclage ou de traitement des déchets.

BA_CPCx8xx EN 4.0  13
3 Product description
Scope of supply

3 Product description

3.1 Scope of supply

Quantity Name
1 Control cabinet PC
1 Connection plug for voltage supply
1 DVD "PC based Automation"
1 Test report
1 Device pass card

 Note!
After receipt of the delivery, check immediately whether the items match the
accompanying papers. We do not accept any liability for deficiencies claimed
subsequently.
Claim
ƒ visible transport damage immediately to the forwarder
ƒ visible deficiencies/incompleteness immediately to your Lenze
representative.

3.2 Application as directed

The industrial PC is used as directed if it is solely used for implementing control and
operating concepts or for presenting information in usual industrial and commercial
fields. A different use, or one beyond these purposes, is not permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
The industrial PC in particular must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!

14  BA_CPCx8xx EN 4.0
 Product description 3
Device features

3.3 Device features

CPC 2800
Design l PC housing made of powder−coated sheet steel and aluminium
Mounting l To be mounted in control cabinets
Electrical supply l Voltage supply 24 V DC
l Lithium battery to buffer the real−time clock (RTC)
Computer unit l ETX module with
– Intelâ Atom N270, 1.6 GHz, 512 kB L2 Cache
– Chip set: Intelâ 945GSE, Intelâ ICH7M
– Ethernet controller: Intelâ 82562V, 10/100 MBit Ethernet
– Integrated with Intelâ Graphics Media Accelerator
(GMA950, DirectXâ 9, PS 2.0)
or
– Intelâ Core Duo, 1.66 GHz, 512 kB L2 Cache
– Chip set: Intelâ 945GM, Intelâ ICH7M
– Ethernet controller: Intelâ 82562VZ, 10/100 MBit Ethernet
– Integrated with Intelâ Graphics Media Accelerator
(GMA950, DirectXâ 9, PS 2.0)
or
– Intelâ Core E3845 1.91 GHz 2M Cache
– Chip set: integrated in SoC
– Ethernet−Controller: Intelâ i211 (MAC/PHY) 100 MBit−Ethernet
– Integrated with Intelâ HD Graphics
Interfaces l 1 x DVI−I
l 1 x PS/2
l 1 x LAN (Ethernet)
l 3 x USB type A (V 2.0)
l 1 x serial (RS232)
l 2 x MC card slot
l 1 x Compact Flash slot (type I)

Accessories
ƒ MC card
ƒ Battery pack (ACCU PACK)
ƒ Capacitor pack (CAPS PACK)
ƒ DVI/USB extender

BA_CPCx8xx EN 4.0  15
3 Product description
Identification

3.4 Identification

31855 Aerzen; Germany

Made in Germany †

Type ‚
ƒ
‡
„
107AT12345
107AT12345
… ˆ

DVIUSB−012

 Type designation
‚ Type code (catalogue/order no.)
ƒ Technical data
„ Customised material number
… Bar code with serial number
† Manufacturer address
‡ Certification
ˆ CE mark

‚
Type code CPC 2800 EP8GAC 00000 x x x x x 00− x x xx x x x x 000

Processor
C = Intelâ Atomä 1.6 GHz
P = Intelâ Atomä E3845 1.91 GHz
9 = Intelâ Coreä Duo 1.66 GHz (smart cool)

RAM
4 = ³1024 MB
5 = ³2048 MB
6 = ³4096 MB

Internal mass storage

0 = no mass storage
1 = hard disk, 6.4 cm (2.5"), ³80 GB, for continuous
operation
2 = hard disk, 6.4 cm (2.5"), ³80 GB, ext. temp. range
3 = hard disk, 6.4 cm (2.5"), ³160 GB
M = SSD, 6.4 cm (2.5"), ³80 GB

MC card slot 1
0 = none
9 = MC−CAN2
B = MC−CAN2 (with Light API licence)
1 = MC−ETH
D = MC−ISI
C = MC−MPI
5 = MC−PBM
6 = MC−PBS
8 = MC−PND

16  BA_CPCx8xx EN 4.0
 Product description 3
Identification

‚
Type code CPC 2800 EP8GAC 00000 x x x x x 00− x x xx x x x x 000

MC card slot 2
0 = none
9 = MC−CAN2
B = MC−CAN2 (with Light API licence)
1 = MC−ETH
D = MC−ISI
C = MC−MPI
5 = MC−PBM
6 = MC−PBS
8 = MC−PND

DVD drive
0 = none
1 = DVD writer drive

UPS
0 = none
1 = ACU UPS control unit

External memory card

00 = none
C3 = Compact Flash ³512 MB
C6 = Compact Flash ³4 GB
C7 = Compact Flash ³8 GB

Operating system
0 = none
4 = Windowsâ CE 6 Prof.
5 = Windowsâ Embedded Std. 2009 on Compact Flash
6 = Windowsâ Embedded Std. 2009 on hard disk
7 = Windowsâ XP on hard disk
9 = Windows Embedded Standard 7 P 64bit

Control technology runtime software

0 = none
1 = LPC1000 (V2.x)
2 = MPC1200 (V2.x)

Visualisation runtime licence type

0 = none
1 = VisiWinNETâ Compact
2 = VisiWinNETâ Standard

Number of power tags for visualisation

0 = none
1 = 50 power tags
2 = 100 power tags
3 = 250 power tags
4 = 500 power tags
5 = 1000 power tags
6 = 2000 power tags
7 = 4000 power tags
8 = 64000 power tags

Customer version

BA_CPCx8xx EN 4.0  17
3 Product description
Controls and displays

3.5 Controls and displays

1
2
3
0 0 4
5

7
8
9
:
;

CPC2700−001

Pos. Description
 Control cabinet PC
DVD drive (optional)
 PS/2
 LAN (Ethernet)
 Status LEDs
Error (red):
l Is lit if a power supply failure has occurred;
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (−−−−−−−−) in the case of a hardware error.
l Is blinking (−−−−−−) when the ACU UPS (optional) is being charged.
l Is blinking (−−−−−−−−) when there is a supply voltage failure and the device is being supplied by the ACU
UPS.
l Is blinking (−−−−) when the supply voltage of the ACU UPS is too low (e.g. rechargeable battery is
empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is completely
discharged.
 USB
 RS 232
 CF Card
 MC Card
 ACU UPS
 24 V DC
 DVI

18  BA_CPCx8xx EN 4.0
 Product description 3
Options
ACU UPS control unit

3.6 Options

3.6.1 ACU UPS control unit

Description
The optional ACU UPS control unit in conjunction with a battery pack or capacitor pack
extends the industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800 and 3241 C series
by a UPS functionality.
The ACU UPS control unit is either pre−equipped at delivery or can subsequently be added
by Lenze service staff.
Features of the ACU UPS control unit
with battery pack (ACCU−PACK) with capacitor pack (CAPS−PACK)
l Bridges a short mains failure or mains fluctuations l Provides the possibility of data backup in the event
and shuts down the PC. of mains failure.
l Software−based configuration l Only suitable in conjunction with Windows CE /
l  Documentation for the battery pack Windows Embedded Compact.
l Software−based configuration
l  Documentation for the capacitor pack

EPC50

AC
CU
-P
ac
k

UCA
S FAN3

0 FAN2

3
CR2450
20
19
BLIGHT
USB-µCON

Be
fo US
V
in re
st
ru open
ct
io ing,
n
ma re F1 T4A
nu ad
al
1

. the
2

ACCU
RESET

1
POWER

2
4
CS57x0−042

 2700 battery pack or 2701 capacitor pack (accessories)

Connection cable (included in delivery of battery pack/capacitor pack)
 Port on industrial PC
 ACU UPS control unit
 Baseboard

BA_CPCx8xx EN 4.0  19
3 Product description
Baseboard

3.7 Baseboard

FLAT-PANEL-LVDS VGA FAN0

POWER

X3 X4

0
HARDDISK / CD-ROM

1
5
FAN3

FAN2

2
CR2450
20
19
BLIGHT

X1 X2
USB-µCON

4
F1 T4A FAN1
COM1
1
2

ACCU

MOUSE
USB_C
USB_A

USB_B
RESET
RT
POWER CF-CARD GE
GN

x8xx_001

 Hard disk
CPU module
 Battery (  33)
 ACU UPS control unit (  19)
 Fuse (  34)
 Socket connector for MC card

20  BA_CPCx8xx EN 4.0
 Technical data 4
General data and operating conditions

4 Technical data

4.1 General data and operating conditions

General data
Conformity and approval
Conformity
CE EN 61000−6−4 EMC Directive Class A, industrial premises
EN 61000−6−2
Approbation
UL UL 508 Programmable Controllers (File−No. E236341)
CSA C22.2
Other
RoHS − Products lead−free in accordance with CE Directive
2011/65/EU

Protection of persons and equipment

Safety VDE0805 (EN60950),
VDE0870, UL
Enclosure EN 60529 IP20
UL 508 (NEMA 250) Type 1 enclosure
Class of protection 3

EMC
Noise emission EN 61000−6−4 Class A (industrial premises)
Noise immunity Zone B EN 61000−6−2 Industrial premises
EN 61000−4−2 ESD; severity: 3, i.e.
8 kV in the case of air discharge,
4 kV in the case of contact discharge
EN 61000−4−3 RF interference (housing)
80 MHz  1000 MHz, 10 V/m 80 % AM (1 kHz)
EN 61000−4−4 Burst, severity: 3
EN 61000−4−5 Surge, severity 3 *
EN 61000−4−6 RF conducted
150 kHz  80 MHz, 10 V/m 80 % AM (1 kHz)
* Due to the high−energy single current pulses, a surge requires a suitable external connection with lightning
protection elements like for instance lightning conductors and overvoltage arresters.

BA_CPCx8xx EN 4.0  21
4 Technical data
General data and operating conditions

Operating conditions
Mounting conditions
Place of installation Control cabinet
Mounting position Vertically with the ventilation slots at the top/bottom

Ambient conditions
Climatic
Storage −10 ... +60 °C
Transport −10 ... +60 °C
Operation Equipment−dependent ( 22)
Relative humidity 10 ... 90 %, no condensation
Site altitude
StoragetTransport < 12000 m amsl
Operation < 3000 m amsl

 Note!
The failure probability of an electronic component increases with the ambient
temperature to which the component is subjected. Regarding the
serviceability and reliability, particular attention should be paid to the cooling
of the device. For every application, you should take care to keep the heating
of the device as low as possible.
ƒ We recommend to use forced−ventilated systems with "Smart Cool" fan
control to ensure sufficient heat dissipation.
The fan control monitors the internal temperature of the device and the
functioning of the fan. When a preset maximum temperature is exceeded,
the control system switches on the fan. When the fan speed falls below a
minimum speed, the control system signals a fault.
ƒ Systems with passive cooling via heatsinks should only be used if it is
guaranteed that there is always sufficient convection (e.g. by means of
external fan modules in the control cabinets or the installation of the device
in air−conditioned areas).

.Permissible ambient temperatures for fanless systems

Basic device l with standard l with hard disk for l with hard disk for l with DVD writer
hard disk continuous extended drive
operation (24/7) temperature
1) range
l up to 1 GB RAM
l with CF card

Processor [°C]
Intelâ Atomä N270,
1.6 GHz
5 ... 40 5 ... 45 0 ... 45 5 ... 40
Intelâ Atomä
E3845, 1.91 GHz

22  BA_CPCx8xx EN 4.0
 Technical data 4
Electrical data

Permissible ambient temperatures for systems with "Smart Cool" cooling

Basic device l with standard l with hard disk for l with hard disk for l with DVD writer
hard disk continuous extended drive
operation (24/7) temperature
1) range
l up to 1 GB RAM
l with CF card

Processor [°C]
Intelâ Coreä Duo
1.66 GHz with max. 5 ... 45 5 ... 45 0 ... 45 5 ... 40
50 % CPU load 2)
Intelâ Coreä Duo
1.66 GHz with max. 5 ... 40 5 ... 40 0 ... 40 5 ... 40
100 % CPU load 2)
1) We recommend to exchange the hard disk after 30 000 hours of operation or after 5 years.
2) The CPU load can be determined via the Windows Task Manager ("System performance" tab)

4.2 Electrical data

Standard device
Supply
Voltage Current at 24 V 1) Fuse Buffer battery
Intelâ Core Duoä Intelâ Atomä Type Type Service life
[DC V] [A] [A] [years]
24 (+18 ... 30) 2) 1.4 0.9  34  33 > 6 (25 °C)
1) without ACU UPS control unit, DVD drive, MC card and USB load
2) with ACU UPS control unit DC +20 ... 30 V

ACU UPS control unit (option)

Type Operating voltage Max. current Charging current in operating
range
[V DC] [mA] [mA]
At 5 V At 12 V
ACU UPS 12 / 5 10 10 ... 600 1) Approx. 250
1) Subject to charging

BA_CPCx8xx EN 4.0  23
4 Technical data
Mechanical data

4.3 Mechanical data

Versions and weights

Device housing Side cover Mass *)
[kg]
CPC 2800 Powder−coated sheet steel Powder−coated aluminium 3.5
*) Without optional accessories (hard disk, DVD drive, etc.)

30
9

310
340
280

21

40

178 101

CPC2700−003

All dimensions in millimetres.

24  BA_CPCx8xx EN 4.0
 Mechanical installation 5
Important notes

5 Mechanical installation

5.1 Important notes

The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.
Proceed as follows for the mounting:
1. Check that the installation location meets the operating conditions specified in the
technical data.
2. Prepare the control cabinet mounting plate.
– Observe the dimensions and mounting clearances ( 24).
– There must be sufficient space for inserting disks into or ejecting them from the
DVD drive.
– The ventilation slots must not be covered.
3. Screw the device onto the mounting plate.
– The mounting location and the installation material must guarantee a permanent
mechanical connection.

5.2 Mounting steps

Proceed as follows for the mounting:

1. Check that the installation location meets the operating conditions specified in the
technical data ( 21).
2. Prepare the control cabinet mounting plate.
– Observe the dimensions and mounting clearances ( 24).
– There must be sufficient space for inserting disks into or ejecting them from the
DVD drive.
– The ventilation slots must not be covered.
3. Screw the device onto the mounting plate.
– The mounting location and the installation material must guarantee a permanent
mechanical connection.

BA_CPCx8xx EN 4.0  25
6 Electrical installation
Important notes

6 Electrical installation

6.1 Important notes

The installation must be carried out by qualified, skilled personnel familiar with the
applicable national standards.

Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.
ƒ All persons handling printed circuit boards have to take account of ESD
measures.
ƒ Contacts of plug connectors must not be touched.
ƒ Printed circuit boards may be touched only at places free from electrical
contacts and may be placed only on appropriate materials (e.g. on ESD
packaging or conductive foam material).
ƒ Printed circuit boards may only be transported and stored in ESD packaging.

26  BA_CPCx8xx EN 4.0
 Electrical installation 6
Wiring according to EMC

6.2 Wiring according to EMC

General notes l The electromagnetic compatibility of the system depends on the type and accuracy of the
installation. Please especially note the following:
– Structure
– Shielding
– Earthing
l In the case of a differing installation it is required for evaluating the conformity to the EMC
Directive to check the system with regard to compliance with the EMC limit values. This for
instance applies to:
– The use of unshielded cables
l The end user is responsible for compliance with the EMC Directive.
– If you observe the following measures, you can be sure that no EMC problems will occur
during operation and that the EMC Directive or the EMC law is met.
– If devices which do not meet the CE requirement with regard to noise immunity
EN 61000−4−2 are actuated near the system, these devices can be affected
electromagnetically by the system.
Structure l Connect device to the earthed mounting plate:
– Mounting plates with an electroconductive surface (zinc−coated or stainless steel) allow for
continuous contacting.
– Coated plates are not suitable for an EMC−compliant installation.
l If you use several mounting plates:
– Connect mounting plates to each other on a large surface and in a conductive manner (e.g.
by means of copper strips).
l When installing the cables, observe a spatial separation of signal and mains cables.
l Route the cables as near to the reference potential as possible. Freely suspended cables act
like aerials.
Shielding l Preferably only use cables with a braid.
l The coverage of the shield should be more than 80%.
l In the case of data lines for a serial coupling, always use metallic or metallised plugs. Connect
the shield of the data line on the connector shell.
Earthing l Earth all metallically conductive components by the use of corresponding cables from a
central earthing point (PE rail).
l Comply with the minimum cross−sections defined in the safety instructions:
– With regard to EMC, however, not the cable cross−section, but the surface of the cable and
of the extensive contacting is decisive.

BA_CPCx8xx EN 4.0  27
6 Electrical installation
Connecting the supply and peripheral devices
Terminal diagram supply

6.3 Connecting the supply and peripheral devices

6.3.1 Terminal diagram supply

L1
N
PE

0 L1 N +

~ =
USV 0 V PE +24 V 1
+ 0V + +24

2 3
Elx7xx−006

 IPC
Power supply unit
 Battery pack (Option)
 Capacitor pack (Option)

 Note!
ƒ Observe the max. permissible input voltage.
Professionally fuse the device on the input side against voltage fluctuations
and voltage peaks.
ƒ The IPC boots up as soon as the supply voltage is applied.
After the operating system has been shut down, the IPC switches off
automatically. For restarting, the supply voltage has to be disconnected for a
short time.

6.3.2 24 V connection (X101)

Description Connection type Cable type

Cable (conductor
0V U
3−pole Phoenix Combicon cross−section max. 2.5 mm2)
DC 24 V connection
socket with Phoenix Combicon plug,
MSTB 2.5 / 3−STF−5.08
IPC001

Separate earthing conductor

PE connection M4 Recessed head screw (min. 2.5 mm2) with ring
cable lug
IPC001

28  BA_CPCx8xx EN 4.0
 Electrical installation 6
Connecting the supply and peripheral devices
UPS−PACK connection (X102)

6.3.3 UPS−PACK connection (X102)

Description Connection type Cable type

In the scope of supply of the
Terminal for Battery pack /
2−pin socket pack; length 2.5 m; extension
Capacitor pack
available
IPC001

6.3.4 Monitor interface (X109)

Description Connection type Cable type

DVI−I single link (18+5)
DVI−I double link (24+5)
Monitor connection with DVI DVI−D single link (18+1)
interface or with VGA DVI−I socket DVI−D double link (24+1)
interface and adapter DVI−A no link (12+5)
VGA cable with DVI−I
plug−to−VGA socket adapter
IPC001

6.3.5 PS/2 interface (X108)

Description Connection type Cable type

PS/2 mouse
(a keyboard and a mouse can
PS/2 connection 6−pin, mini DIN
be connected via a PS/2 Y
cable)
IPC001

6.3.6 Serial interface (X103)

Description Connection type Cable type

1 RS232 connection
Pin 1: DCD
Pin 2: RxD
6 Pin 3: TxD
Pin 4: DTR Control cable, shielded, with
9−pin Sub−D plug
Pin 5: GND 9−pin Sub−D socket
Pin 6: DSR
Pin 7: RTS
Pin 8: CTS
Pin 9: RI
IPC001

BA_CPCx8xx EN 4.0  29
6 Electrical installation
Connecting the supply and peripheral devices
Ethernet interface (X107)

6.3.7 Ethernet interface (X107)

Description Connection type Cable type

Ethernet connection
10/100 Mbps
Green LED (SPEED):
on = 100 MBPS Network cable CAT5 S/UTP or
off = 10 Mbps RJ45 socket CAT5e S/FTP (recommended),
Yellow LED (LINK/ACTIVITY): cable length: max. 100 m
on or blinking = LINK
/ACTIVITY
off = no LINK
IPC001

 Note!
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.

6.3.8 USB interface (X104, X105, X106)

Description Connection type Cable type

USB 2.0 host connection
USB−A socket USB cable with USB−A plug
Max. load: 5 V/500 mA
IPC001

6.3.9 Communication interface (MC card)

Description Connection type Cable type

Interface for MC card Socket connector −

EL100−013

30  BA_CPCx8xx EN 4.0
 Maintenance 7
Regular checks

7 Maintenance

Stop!
Short circuit and static discharge
The device contains components which are endangered in the case of short
circuit or static discharge.
Possible consequences:
ƒ The device or parts of it will be destroyed.
Protective measures:
ƒ Always switch off the voltage supply when working on the device. This
particularly applies:
– Before connecting / disconnecting connectors.
– Before plugging in / plugging out modules.
ƒ All persons handling printed circuit boards have to take account of ESD
measures.
ƒ Contacts of plug connectors must not be touched.
ƒ Printed circuit boards may be touched only at places free from electrical
contacts and may be placed only on appropriate materials (e.g. on ESD
packaging or conductive foam material).
ƒ Printed circuit boards may only be transported and stored in ESD packaging.

7.1 Regular checks

The device is free of maintenance. Nevertheless, visual inspections should be carried out
at regular intervals which must not be too long, depending on the ambient conditions.
Please check the following:
ƒ Does the environment of the device meet the operating conditions specified in the
Technical data?
ƒ Is the heat dissipation of the device not impeded by dust or dirt?
ƒ Are the mechanical and electrical connections o.k.?

BA_CPCx8xx EN 4.0  31
7 Maintenance
Cleaning

7.2 Cleaning

Stop!
Sensitive surfaces and components
The device can be damaged if it is not appropriately cleaned.
Possible consequences:
ƒ The housing gets scratched or dull if you use alcoholic, solvent−containing or
scouring cleaning agents.
ƒ Electrical components can be damaged ...
– by a short circuit caused by humidity.
– by static discharge.
Protective measures:
ƒ Observe the following notes.

ƒ Before cleaning, disconnect the device from the power supply.

ƒ Clean the device with a clean, lint−free and soft cloth. Do not use liquid or foaming
detergent since it may enter the housing or terminals.

32  BA_CPCx8xx EN 4.0
 Maintenance 7
Repair
Remove the PC housing

7.3 Repair

7.3.1 Remove the PC housing

cpc2700−005

1. Remove the mains cable ( 28).

2. Loosen the four screws  on the left side of the housing.
3. Remove the cover .

7.3.2 Mount the PC housing

1. Place the cover on the left side of the housing.

2. Attach the cover with the four screws .
3. Plug on the mains cable ( 28).

7.3.3 Battery change

 Danger!
Danger of fire and explosion
On the baseboard there is a battery for buffering the clock (RTC) when the
device has been switched off.
Possible consequences:
ƒ The use of other batteries than the approved ones or improper handling can
result in a fire, explosion, or environmental damage.
Protective measures:
ƒ The battery may only be replaced by an approved battery type according to
the following list.
ƒ The battery may not be recharged or opened. Furthermore it may not be
thrown into a fire or be heated above 100 °C (212 °F).
Approved types:
ƒ Matsushita CR2450, Renata CR2450N, Sony Corp. CR2450B, Toshiba CR2450, Varta
CR2450

BA_CPCx8xx EN 4.0  33
7 Maintenance
Repair
Fuse change

FAN3

+
FAN2

MC
CA -

0
N2

CR2450
CA
N2

20
19
BLIGHT
USB-µCON
CA
N1

F1 T4A

1
2
ACCU
RESET

POWER CF-CARD

ELx7xx−017

How to proceed:
1. Remove the MC Card, if inserted.
2. Remove the old battery  from the support.
3. Insert a new approved battery  into the support so that the positive pole is at the
top.
According to European legislation you are obliged to dispose of batteries separately, using
the take−back systems specified.

7.3.4 Fuse change

Stop!
Damage of the device by non−permissible fuse possible
The baseboard in the device is protected by a fuse which will be damaged if
the supply voltage applied is too high.
Possible consequences:
ƒ The device can be damaged if a non−approved fuse is installed.
Protective measures:
ƒ The fuse may only be replaced by an approved type.

Approved types:
ƒ Littelfuse 0454 004

34  BA_CPCx8xx EN 4.0
 Maintenance 7
Repair
Fuse change

FAN3

FAN2

MC
CA -
N2

CR2450
CA
N2

20
19
BLIGHT
0

USB-µCON
CA
N1

F1 T4A

1
2
ACCU
RESET

POWER CF-CARD

ELx7xx−018

How to proceed:
1. Remove the MC Card, if inserted.
2. Remove the old fuse  from the support.
3. Insert a new approved fuse  into the support.

BA_CPCx8xx EN 4.0  35
8 Index

8 Index

A Electrical installation, 25 Maintenance, 30

− COM, 28 − Back−up battery, 32
ACU UPS control unit, 18
− EMC−compliant wiring, 26 − Cleaning, 31
Ambient conditions − Ethernet, 29 − Fuse, 33
− Climatic, 21 − LAN, 29 − Mount the PC housing, 32
− Site altitude, 21 − Mains, 27 − Regular checks, 30
− MC card, 29 − Remove the PC housing, 32
Application as directed, 13
− Monitor, 28 − Repair, 32
Approbation, 20 − PS/2, 28 MC card, 29
− RS232, 28
Mechanical data, 23
B − Terminal diagram, 27
− version, device, 23
− UPS, 28
Back−up battery, change, 32 − weight, device, 23
− USB, internal, 29
Baseboard, 19 Mechanical installation, 24
EMC, 20
Battery, change, 32 − earthing, 26 Monitor port, 28

Battery pack, 18 − shielding, 26 Mounting conditions

− structure, 26 − Mounting position, 21
EMC−compliant wiring, 26 − Place of installation, 21
C
Enclosure, 20
Capacitor pack, 18
Error behaviour, 10
N
Class of protection, 20 Nameplate, 15
Ethernet connection, 29
Cleaning, 31 Nameplate data, 15
COM connection, 28 F Noise emission, 20
Conformity, 20 Fault, behaviour, 10 Noise immunity, 20

Controls, 17 Fuse, change, 33 Notes, definition, 6

D G O
General data, 20 Operating conditions, 21
Danger
− Mounting conditions, mounting
− Short circuit, 25, 30 position, 21
− Static discharge, 25, 30 I − mounting conditions, Place of
Identification, 15 installation, 21
Definition of notes used, 6
Installation, CE−typical drive system Overview, 17
Device
− earthing, 26
− overview, 17
− radio interference, 10
− shielding, 26 P
− structure, 26
− version, 23 PC housing
Installation, electrical, 25 − Mount, 32
− weight, 23
Installation, mechanical, 24 − Remove, 32
Displays, 17
Product description, 13
Disposal, 9
L − application as directed, 13
DVI port, 28 LAN connection, 29 PS/2 connection, 28

E M R
Electrical data, 22 Mains connection, 27 Radio interference, 10

36  BA_CPCx8xx EN 4.0
 Index 8

Regular checks, 30 Site altitude, 21 U

Repair, 32 Static discharge, 25, 30 UPS, 18
RS232 connection, 28 Supply, 22 UPS connection, 28
USB connection, internal, 29
S T
Technical data, 20 V
Safety, 20
− Electrical data, 22
Safety instructions, 7 Validity, documentation, 4
− General data, 20
− application as directed, 13 − mechanical data, 23 Version, device, 23
− definition, 6 − Operating conditions, 21 Voltage supply, 22
− layout, 6
Temperatures, 21
Scope of supply, 13
Terminal diagram, 27 W
Shielding, EMC, 26 Type code, 15 Weight, device, 23
Short circuit, 25, 30 − finding, 15

BA_CPCx8xx EN 4.0  37
 
© 12/2015
F Lenze Automation GmbH Service Lenze Service GmbH
Postfach 10 13 52, 31763 Hameln Breslauer Straße 3, 32699 Extertal
Hans−Lenze−Str. 1, 31855 Aerzen
GERMANY GERMANY
HR Hannover B 205381
( +495154 82−0 ( 0080002446877 (24 h helpline)
Ê +495154 82−2800 Ê +49515482−1112
š lenze@lenze.com š service@lenze.com
ü www.lenze.com
BA_CPCx8xx § .SRU § EN § 4.0 § TD09
10 9 8 7 6 5 4 3 2 1