HAC Quality Management System Quality Department

QMS Ref#HAC-QLT-PR-14-F01E Rev.01

Inspection Test Plan - ITP Issued Date. 01/07/2021

PROJECT NAME

ITP

INSPECTION TEST PLAN

INSPECTION AND TEST PLAN for

REFORMER
ITP-XXXXX

Rev. Issue Date Prepared by Reviewed by Approved by

 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Inspection Test Plan - ITP Issued Date. 01/07/2021

FORM INDEX

NO. FORM NO. DESCRIPTION

Note: The referenced forms are included in and controlled by the referenced document. The latest revision of these
forms will be used.
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 3 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

GENERAL

For Construction review Check approval for

1.1 Latest issued H R
DWG construction DWG

Welding Procedure
The WPS / WPQR
Specifications (WPS) &
have to be in place EN ISO 15614- and ASME
1.2 Welding Procedure H R/A
of work prior B31.3 & ASME IX
Qualification Records
welding(Approved
(WPQR).

All welders must be

qualified before
Welder's performance EN ISO 287-land ASME
1.3 start welding H R/A
Qualification Certificates. B31.3 & ASME IX
activity.( Welders
List)

Welding Map. (Marking of Review welding Last Revision

1.4 H R/A
weld no. on the DWG). map. DWG.

Prepare Material Last Revision

1.5 Material Matrix H R/A
Matrix DWG.

HAS quality
procedure for
control of
Welding M/C
Calibration record measuring
1.6 calibration H R/A
for M/C. inspection and
control.
test equipment PT-BM-203-
DC-
0012
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 4 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

HAS PWHT
Issue of Post Weld Heat Monitg and record procedure, PT-
1.7 H R/A
Treatment Procedure the PWHT Process BM-203-DC-
000015

Issue of Welding
Control of
consumable handling, PT-BM-203-DC-
1.8 Consuambles. H R/A
storage and drying 00006
Welding
procedure.

Issue Non destructive

testing Monitor the NDE PT-BM-203-DC-
1.9 H R/A
procedures.(PT,VT,MT,RT activities 00006
and UT)

PMI Procedure
Identify of material
1.10 Issue PMI Procedure PT-BM-GO O-DC- H R/A
compositions
00016

GENERAL H

Check
2.1 DWG construction Last Revision DWG. H R
DWG. Revision

Review of Material Code

2.2 Material Receiving Material List & requirement. H W
DWG Construction DWG

Visual Inspection for

2.3 external damage for all Visual inspection As per severity of the damage H W
parts.
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 5 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

2.4 Fit-up Check fit up. Drawing and WPS H W

2.5 Tacking

Check correct welding

2.5.1 Check Correct welding consumable Approved WPS H R/A
consumable.

Check the dimensional according

2.6 Dimensional Checks. Last revision of DWG H W
DWG.

Check gas type and mixing

2.7 Check Purging Gas Approved WPS and Spec H W
percentage

2.8 Pre-heat Check required pre-heat Drawing and WPS H W

2.9 Welding

AD-MERKBLATTER
Welding
2.9.1 Welding monitor and EN 1011, part 1 H R/A
requirements
-3.

EN 5817-B -AD2000
Visual check of completed 100% visual HAS visual
2.10 H W
welds Examination procedure PT-BM-
203-DC-00005

100% PT for
2.11 PT PT Application attachment 2000MERKBLATT H H
seams
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 6 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

UT 100 %for
2.12 UT UT Application Circumferential 2000MERKBLATT H H
seams

EN 5817-B -AD2000
HAS visual
2.13 Final VT& DOCS review Final inspection procedure PT-BM- H W
203-DC-00005
203-DC-00005

3.0 PIG TAIL TUBE

Check
3.1 DWG construction Last Revision DWG. H R
DWG. Revision

Review of
Material Code
Material List &
3.2 Material Receiving requirement. H R/A
DWG List +
Construction DWG
Rev.

Visual Inspection for Visual As Per severity of the damage

3.3 H W
external damage for all inspection amage

Check fit up as
Fit-up & Check installation
3.4 per drawing and Drawing & WPS as used H W
of ring
WPS.

3.5 Tacking
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 7 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

Correct welding Check Correct welding consumable

3.5.1 Approved WPS as used H R/A
consumable. as per WPS

Check the dimensional according

3.6 Dimensional Checks Last revision of DWG. H W
DWG.

Check gas type and mixing

3.7 Check Purging Gas Approved WPS and Spec. H W
percentage

HAS Preheat Procedure PT-

3.8 Pre-heat Approved WPS and Spec. BM¬203-DC-00013 and WPS H W
as used

3.9 Welding

Approved WPS and

3.9.1 Welding monitor Welding requirements H R/A
ASME B31.3

100 0/0 HAS visual

Visual check of completed
3.10 visual procedure PT-BM- 203-DC- H W
welds
inspection 00011 as per ASME V
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 8 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

HAS PT procedure
PT-BM-203-DC-
3.11 PT Application 100% PT H W
00008 as per ASME
V
HAS visual
procedure PT-BM-
3.12 Final VT& DOCS review Final inspection H W
203-DC-00011 as
per ASME V
4.0 REFORMER TUBE

Check
4.1 DWG construction Last Revision DWG. H R
DWG. Revision

Review of Material Code

4.2 Material Receiving Material List & requirement. H R/A
DWG Construction DWG

Visual Inspection for

Visual As Per severity of
4.3 external damage for all H W
inspection the damage
parts.

Check fit up as
Drawing and
4.4 Fit-up per drawing and H W
Applied WPS
WPS.

4.5 Tacking

Correct welding Check Correct welding consumable

4.5.1 Applied WPS H R/A
consumable. as per WPS
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 9 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

Check the dimensional according

4.6 Dimensional Checks. Last revision of DWG. H W
DWG.

Check gas type and mixing

4.7 Check Purging Gas Approved WPS and Spec. H W
percentage

7.8 Welding

Welding AD-2000-
4.8.1 Welding monitor H R/A
requirements. MERKBLATT

HAS visual
Visual check of completed 100 % Visual
4.9 procedure PT-BM- H W
welds inspection
203-DC-00005

AD-2000-
4.10 PT Application 100%PT H R/A
MERKBLATT

AD-2000-
4.11 UT Application 100%UT H H
MERKBLATT

AD-2000-
4.12 Final VT& DOCS review Final inspection H W
MERKBLATT

5.0 INLET MANIFOLD

Check
5.1 DWG construction Last Revision DWG. H R
DWG. Revision
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 10 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

Review of Material Code

5.2 Material Receiving Material List & requirement. H R/A
DWG Construction DWG

Visual Inspection for As Per severity of the damage

5.3 Visual inspection H W
external damage for all amage

Check fit up as
5.4 Fit-up per drawing and Drawing and WPS H W
WPS.

5.5 Tacking

Correct welding Check Correct welding consumable

5.5.1 Approved WPS as used H R/A
consumable. as - per WPS

Check the dimensional according

5.6 Dimensional Checks. Last revision of DWG. H W
DWG.

Check gas type

Approved WPS and
5.7 Check Purging Gas and mixing H W
Spec.
percentage

Check required
5.8 Pre-heat ASME B31.3. H W
pre-heat

5.9 Welding

Check Welding
5.9.1 Welding monitor ASME B31.3. H R/A
requirements
 HAC Quality Management System Quality Department
QMS Ref#HAC-QLT-PR-14-F01E Rev.01
Issued Date. 01/07/2021
Inspection Test Plan - ITP Page 11 of 11

PROJECT NAME: PROJECT NAME

ITP TITLE: INSPECTION AND TEST PLAN FOR REFORMER
ITP REFERENCE: ITP-XXXXX DATE: DISCIPLINE: Civil

Inspection involvment
Sr#. Description of Activity Test/ Inspection Reference Document Acceptance Criteria Frequeney Verification Document
HAC CS / Eng.

HAS visual
Visual check of completed 100% Visual procedure PT-BM-
5.10 H W
welds inspection 203-DC-00005 &
ASME V
HAS PWHT
Proper heat treatment Process and procedure, PT-BM-
5.11 Post Weld Heat Treatment H W
procedure 203-DC-00015 and
UN 9253-06 part 3

HAS PT procedure
5.12 PT Application 100% PT PT-BM-203-DC- H R/A
00008

HAS RT procedure
5.13 RT Application 100 eoRT PT-BM-203-DC- H R/A
00009

Check the
5.14 Hardness test hardness After ASME B31.3 H W
PWHT, visual

HAS visual
5.15 Final VT& DOCS review Final inspection procedure PT-BM- H W
203-DC-00011

Pneumatic
5.16 Pneumatic test H H
Procedure

Abbreviations and Definitions:

S: Surveillance - Random checkpoint.
W: Witness - Not allowed to start the Next Phase, if the inspection body not present at the date and time stipulated in the examination request.
H: Holdpoint - Not allowed to start the Next Phase, until the examination and acceptance of the inspection body.
R: Review Documents