Hassan Allam Construction HAC

Quality Management System

Quality Department

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Method statement

PROJECT NAME

METHOD STATEMENT FOR

FIRE FIGHTING WORKS
MS-XXXXX

Rev. Issue Date Prepared by Prepared by Reviewed by Approved by

Technical Office Project Quality
Site Manager Project Manager
Manager Manager

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Method statement

Document Revision History

Revision Date Summary of Changes / Details of Issue

TABLE OF CONTENT

1.0 SCOPE.............................................................................................................................................3
2.0 REFERENCES...............................................................................................................................3
3.0 RESPONSIBILITIES.....................................................................................................................3
4.0 RESOURCES..................................................................................................................................4
5.0 EXECUTION METHODOLOGY................................................................................................4
6.0 HSE REQUIREMENTS..............................................................................................................22

7.0 ATTACHMENTS.......................................................................................................23

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Method statement

1.0 Scope
This method statement covers the nature and type of work for the installation of Gas Extinguishing
Systems, Fire Fighting Extinguishers & Blankets and Water piping works in the building and frequency
at which inspections are to be carried out.

2.0 References

2.1 NFPA: National Fire Protection Association

2.2 UL: Underwriters Laboratories, Inc.

2.3 FM: Factory Mutual Engineering Corporation

2.4 ASTM: American Society for Testing and Materials

2.5 ASME: American Society of Mechanical Engineers

2.6 NEMA: National Electric Manufactures Association

2.7 ISO: International Organization for Standardization

2.8 Project Specifications

2.9 Project IFC Drawings

2.10 Inspection and Test Plan for FF System

3.0 Responsibilities
All workers who are involved in F.F work shall be oriented to the nature of work, to ensure that the
procedure is followed accordingly and to assure that the safety requirements is strictly adhered. The
contractor shall check all documents to ensure that the work is being carried out following the latest
revision of issued IFC drawing. Staff and foreman involved in the Works, whether he is working with
GS E&C or Subcontractor, shall take the responsibilities according to his entitled positions and the
Works.

3.1 SITE MANAGER

The Site Manager shall be responsible for the over-all direction, coordination and control of all
site activities and all construction works including HSE and quality control, etc.

3.2 CONSTRUCTION MANAGER

The Construction Manager shall report to and receive technical direction from the Site Manager
and developing and arranging the site construction team to the site necessary to manage and
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Method statement

supervise the construction works including HSE and quality control, etc. The Construction
Manager shall be responsible for the overall implementation and monitoring of all the activities
for the successful completion of construction works.

3.3 QUALITY INSPECTOR.

The QC Inspector shall be responsible for performing the inspection and test in accordance with
Inspection and Test Plan as approved by Company. And also, Q Inspector shall prepare hold
point inspections and the corresponding work releases by reviewing records and test results as
proof that work inspected conforms to specification.

3.4 SAFETY SUPERVISOR

The Safety Supervisor shall be responsible for the organization of Health Safety and
Environment (HSE) activities on site. To ensure that all safety plans, safety rules and regulations
are being implemented accordingly. And also, Safety Supervisor shall prepare prior to the start
of the work a safety plan that must be implemented and observed during the gas extinguishing
Systems, firefighting extinguishers & fire blankets and firefighting water piping works and
safety awareness of workers during the activity

3.5 F.F SITE SUPERVISOR

The F.F Supervisor shall report to and receive project direction from the construction manager.
The F.F Supervisor shall be directly involved in the planning and execution of the activities in
the gas extinguishing Systems, firefighting extinguishers & fire blankets and firefighting water
piping works. And also, F.F Supervisor shall prepare prior to the start of work, a safety action,
controlling of construction schedule, including submittal and inspection of materials that must
be implemented and observed during the F.F work.

3.6 F.F FORMAN

The Forman shall be responsible for the direct execution of works involve in the FF work
according to the plan and shall directly control and give instruction to the working personnel.
The Forman shall also ensure that works are done with utmost regard to safety and quality.

4.0 Resources

4.1 Manpower

4.2 Material

4.3 Equipment and Tools

5.0 Execution Methodology

5.1 GASEOUS EXTINGUISHING SYSTEMS

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Method statement

5.1.1 General

5.1.1.1 All system components shall be inspected by contractor and company prior to start work
and after inspecting, protect them properly in storage until their actual installation at site.
The subcontractor shall install components as per “Issued for Construction” drawings.

5.1.1.2 Automatic gaseous extinguishing systems (FM200) shall be provided to extinguish fire in
manned rooms like control room, IES rooms, electrical room & battery room in control
building including false ceiling/false floor for these rooms.

5.1.1.3 Automatic total flooding carbon dioxide extinguishing system shall be considered for
protection of unmanned rooms like closed cable cellar, battery room, and switchgear room
in substations. And automatic local application carbon dioxide extinguishing system shall
be considered for large oil filled transformers located outside of substations.

5.1.1.4 All systems shall comprise a 100% primary supply and 100% reserve supply which is
connected to the gas extinguishing system header with permanent piping.

5.1.1.5 The system shall be designed and installed in accordance with NFPA 2001 and NFPA12.

5.1.1.6 The fixed gaseous extinguishing systems shall be automatically activated by fire detection
system.

5.1.2 CO2 System & FM 200 System

5.1.2.1 Mark for the grid lines or fixed reference and for finish floor level.

5.1.2.2 Take the dimensions of the support systems as per “Issued for Construction” details
drawings and layout plans.

5.1.2.3 Fabricate and install the supports.

5.1.2.4 Fabricate the cylinders header and other system pipes as per “Issued for Construction”
drawings.

5.1.2.5 Test the pipes in accordance with Project Specification for Field Pressure Testing of
Piping.

5.1.2.6 Place the cylinders as indicated in “Issued for Construction” drawings.

5.1.2.7 CO2 system

5.1.2.7.1 Make sure for the correct location of the master cylinder.

5.1.2.7.2 Test the pipes as per NFPA 12 (Low Pressure System)

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Method statement

 The test medium shall be a dry, noncorrosive gas such as nitrogen or carbon dioxide.

 When pressurizing the piping, pressure shall be increased in 50 psi (3.5 bar) increments.

 Once the pressure in the pipe has reached the required test pressure, the pressure source
shall be shut off and disconnected from the pipe.

 Normally Pressurized Piping.

 All piping that is normally pressurized shall be subjected to a pressure test of minimum
300 psi (2068 kPa).

 No leakage shall be permitted from the piping during a 2-minute test.

 Piping Between the Tank Shutoff Valve and Nozzles.

 All piping between the tank shutoff valve and the nozzles shall be subjected to a minimum
pressure test of 300 psi (2068 kPa).

 The leakage during a 2-minute period shall not exceed a pressure drop of 10 percent.

5.1.2.7.3 Connect the CO2 cylinders to the headers and install nozzles and other systems
accessories.

5.1.2.7.4 The completed system shall be inspected, tested, and documented by qualified
personnel to meet the approval of the authority having jurisdiction

5.1.2.8 FM200 system

5.1.2.8.1 Test the pipes as per NFPA 2001

 The piping shall be pneumatically tested in a closed circuit for a period of 10 minutes at 40
psig (276 kPa). At the end of 10 minutes, the pressure drop shall not exceed

 The pressure test shall be permitted to be omitted if the total piping contains no more than
one change in direction fitting between the storage container and the discharge nozzle, and
where all piping is physically checked for tightness. Once the pressure in the pipe has
reached the required test pressure, the pressure source shall be shut off and disconnected
from the pipe.

 A flow test using nitrogen or an inert gas shall be performed on the piping network to
verify that flow is continuous and that the piping and nozzles are unobstructed.

5.1.2.8.2 Connect the FM200 cylinders to the headers and install nozzles and other systems
accessories.

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Method statement

5.1.2.8.3 The completed system shall be inspected, tested, and documented by qualified
personnel to meet the approval of the authority having jurisdiction.

5.2 PIPE THREADING

5.2.1 Pipes must be cleaned from rust by sand blasting before make the groove or threaded.

5.2.2 Check the pipe length required based on the approved “Issued for Construction” drawings.

5.2.3 Mark the desired length on the pipe and cut it by using a hacksaw. Make sure the pipe is
perpendicular to the hacksaw cut.

5.2.4 Threading shall be applied at site using either manual or machine threading tools.

5.2.5 Place the pipe in the threading machine and thread it accordingly. Make sure the thread of the
pipe is in good condition.

5.2.6 Cut pipe ends shall be smooth, clean, square, free from distortion and reamed to a distinct
countersink.

5.2.7 Remove the oil from the pipe end after the threading procedure and wrap it with Teflon tape.

5.2.8 Install the pipe to the screw fitting.

Manual Threading Tools Threading Machine

5.3 PIPE WELDING ACTIVITY

5.3.1 General

5.3.1.1 Welding shall be in accordance with Project Specification for Pipe Welding and Welding
Inspection, 7T04-CS-00-TS-003.

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Method statement

5.3.1.2 Welding shall be performed to achieve complete fusion between filler metal and parent
metal over the entire pipe section. Each run shall be cleaned by grinding after welding, for
cleaning purpose and removal of defects if any

5.3.1.3 No welding shall be performed when surface to be welded are wet or during high wind
periods.

5.3.1.4 No welding shall be performed until all necessary safety precautions are provided to the
satisfaction of the client.

5.3.1.5 Every care shall be taken to prevent the distortion during welding. Staggered welding and
step back sequence shall be adapted, as applicable.

5.3.2 Welding procedure

5.3.2.1 Shield metal - arc welding: (SMAW)

5.3.2.2 The procedure shall be adopted for welding root, intermediate, and top runs of all types of
steels. It may not be used for pipes of < DN 50 mm and in case of wall thickness of <2-3
mm.

5.3.2.3 Gas Tungsten - arc welding (GTAW)

5.3.2.2.1 The procedure shall be adopted for welding unalloyed, low alloy and high alloyed steel.
The procedure shall also be employed for welding root runs, if special requirements
regarding the root run are required.

5.3.2.2.2 Welding grade argon shall have a purity ≥99.996 %. The argon flow rate shall be
adapted to the welding conditions to ensure satisfactory root welding.

5.3.2.2.3 For high alloyed steel, and normally also for chrome alloyed steel, the root run shall be
deposited under shielding of anti – slag gas to prevent oxidation on the inner pipe
surface.

5.3.2.2.4 The power source used shall ensure striking an arc without physical contact (e.g., at high
frequency).

5.3.3 Welding Consumables

5.3.3.1 Welding rods and wires shall not be exposed to moisture and shall be protected from
contamination by proper storing.

5.3.3.2 Covered electrodes shall be stored in dry rooms. Before use, Basic electrodes shall be dried
for 1 hr at approx. 250 – 300 'C, and shall then be stored in portable oven a temp. > 50 ‘C
during welding.

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Method statement

5.3.3.3 Shielding gases shall be retained in their containers and stored sheltered from direct sun
light.

5.3.4 Welding repairs

5.3.3.4 Defects of a weld shall be recorded and followed up until fully eliminated.

5.3.3.5 Repairs shall only be carried out after previous consultation and approval of the site
management.

5.3.3.6 Visible defects shall be removed by grinding and applying an additional run.

5.3.3.7 Internal defects shall be eliminated by grinding or flame – gouging.

5.3.3.8 Re-welding shall be performed in conformity with the specified welding procedure.

5.3.3.9 Repaired welds shall be examined 100% by the specified procedure.

5.3.3.10 All expenses incurred shall be borne by subcontractor.

5.4 DROP IN ANCHOR INSTALLATION

5.4.1 Marking

- Identify the actual location of the hanger based on the approved “Issued for Construction”
drawings. Mark the position for installing the drop-in anchor.

5.4.2 Confirm Hole of Depth

- Check the hanger size to confirm the depth of the hole to be drilled based on approved shop
drawings and approved manufacturer’s specification.

5.4.3 Drill Hole

- Check the hanger size to select the right drill bit. Then drill the hole according to the
approved manufacturer’s specification on the marked position.

5.4.4 Cleaning

- Clean the drilled hole to ensure it is free of dust.

5.4.5 Insert drop in Anchor

- Insert the drop-in anchor into the hole.

5.4.6 Hammering

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Method statement

- Hammering down the conical plug inside the anchor with setting punch.

5.4.7 Install Hanger Rod

- Install the hanger rod into the drop-in anchor.

5.5 PIPE HANGER INSTALLATION

5.5.1 Confirm Location

- Identify the actual location of the hanger based on the approved “Issued for Construction”
drawings. Mark the position for installing the drop-in anchor.

5.5.2 Install Drop in Anchor

- Install drop-in anchor. (Please refer to Method Statement for Drop in Anchor Installation)

5.5.3 Install Pipe

- Install the pipe either by screw fitting or welding.

5.5.4 Install Hanger Rod

- Select the hanger based on the pipe size. Install the hanger rod to the drop-in anchor.

5.5.5 Install Hanger

- Install the hanger to the pipe and the hanger rod. Refer to figure 3.

5.5.6 Tightening

- Tighten the bolts and nut that hold the hanger rod and hanger evenly.

SCHEDULE OF PIPE HANGER SPACING AND ROD SIZE

Pipe Diameter (mm) Maximum Hanger Spacing (mm) Rod Size (mm)
12 3000 10
25 3000 10
32 3000 10
40 3000 10
50 3000 10
65 3000 10
80 3000 10
100 3000 10
150- Rev. 01- Issued Date. 01/01/2018
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200 3000 12
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Method statement

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Method statement

5.6 FLANGE FITTING INSTALLATION

5.6.1 Select Flange

- Check the flange size and specification according to pump size and valve size.

5.6.2 Fabricate Pipe

- Cut the pipe to the required length.

5.6.3 Jointing

- Jointing the flange to either valve or pump. (Please refer to the Method Statement for Valve
with Flange End Connection Installation).

5.7 VALVE with SCREW CONNECTION INSTALLATION

5.7.1 Select Valve

- Confirm the valve size and location based on “Issued for Construction” drawings. Ensure that
the selected valve is Project Piping Material Specification.
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Method statement

5.7.2 Fabricate Pipe

- Cut the pipe to the required length and thread it accordingly.

5.7.3 Positioning

- Place the valve between the pipes and make sure the threads are free of dust.

5.7.4 Jointing

- Guide one of the pipe ends onto the valve’s thread, slowly run pipe in clock-wise direction.

5.7.5 Tightening

- Hold the valve firmly by a spanner on the flat nearest joint and then rotate the pipe with a
plumbing wrench. Rotate the pipe until the end of the spindle operating joint. Repeat the
above steps for the other pipe.

5.8 VALVE with FLANGE END CONNECTION INSTALLATION

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Method statement

5.8.1 Select Valve

- Confirm the valve size and location based on the “Issued for Construction” drawings. Ensure
that the selected valve is flange type.

5.8.2 Positioning

- Place the valve between the pipe flanges. Make sure the flange and adjacent pipe work are
clean of dirt.

5.8.3 Select Gasket

- Select the gasket size according to the valve size and associated pipe size based on approved
“Issued for Construction” drawings so that it can match the pipe work flange.

5.8.4 Connecting

- Connect the valve with the pipe flange. The pipe flange shall be square with the associated
pipeline.

5.8.5 Tightening

- When the valve is in proper position, install the bolts into the holes. Tightening the nuts one
by one evenly. Repeat the above steps for the other joint.

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Method statement

5.9 FLOW SWITCH INSTALLATION (IF ANY)

5.9.1 Select Flow Switch

- Confirm the valve size and location based on the shop drawings. Ensure that the selected
valve is flange type.

5.9.2 Confirm Location

- Place the valve between the pipe flanges. Make sure the flange and adjacent pipe work are
clean of dirt.

5.9.3 Drill Hole

- Select the gasket size according to the valve size and associated pipe size based on approved
shop drawings so that it can match the pipe work flange.

Pipe Size Hole Size

2” to 2 ½ “ 1 ¼ “ + 1/8” – 1/16”

3” to 10” 2” + 1/8”

5.9.4 Cleaning

- Clean the inside pipe of all growth or other materials for a distance equal to the pipe diameter
on either side of the hole.

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Method statement

5.9.5 Invert Vane

- Roll the vane so that it may be inserted into the hole, do not bend or crease it. Insert the vanes
so that the arrow on the saddle points in the direction of water flow.

5.9.6 Tightening

- Install the saddle points and tightening the nuts alternatively. The vane must not rub the
inside of the pipe or bind in any way.

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Method statement

5.10 FIRE HOSE CABINET INSTALLATION

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Method statement

5.10.1 Fire Hose Cabinet Installation shall be in accordance with NFPA 14.

5.10.2 Select the Fire Hose Cabinet

- Confirm the type based on the shop drawings, and ensure that the components of FHC like
hose reel, landing valve and fire hoses / nozzles are in good condition, without any damage.

5.10.3 Confirm Location

- Place the cabinet as per the bottom level and location in the plan.

5.10.4 Pipe Connection

- Pipe and fittings shall be in accordance with Project Piping Material Specification.

- Pipe sizes of 50 mm and below: black seamless steel pipe (Sch.40); to be threaded.

- Pipe sizes above 50 mm: black seamless steel pipe (Sch.40); to be welded.

5.11 SPRINKLER HEAD with CEILING INSTALLATION (IF ANY)

5.11.1 Sprinkler System shall be in accordance with NFPA 13.

5.11.2 Select Sprinkler Head & Confirm Location

- Select the sprinkler head according to the approved materials list and ensure that the sprinkler
head positions are based on “Issued for Construction” drawings.

5.11.3 Check Ceiling Tee Installation

- Ensure the ceiling tee is being installed and levelled.

5.11.4 Install Dropper

- Install the dropper pipe to the sprinkler range pipe.

5.11.5 Cleaning

- Clean the screw fitting and sprinkler tee joint to ensure they are free of dust.

5.11.6 Wrapping

- Wrap the screw joint of the sprinkler head Teflon tape to prevent leaking.

5.11.7 Tightening

- Install the sprinkler head rosette and sprinkler head to screw joint of the dropper pipe. Then,
tighten the sprinkler head into the screw fitting by using wrench.
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Method statement

5.11.8 Levelling

- Ensure the sprinkler head is level against the ceiling board.

5.12 SPRINKLER HEAD without CEILING INSTALLATION (IF ANY)

5.12.1 Sprinkler System shall be in accordance with NFPA 13.

5.12.2 Select Sprinkler Head & Confirm Location

- Select the sprinkler head according to the approved materials list and ensure that the sprinkler
head position is based on the approved shop drawing.

5.12.3 Cleaning

- Clean the screw fitting and sprinkler tee joint to ensure they are free of dust.

5.12.4 Wrapping

- Wrapping the screw joint of the sprinkler head Teflon tape to prevent leaking.

5.12.5 Then tightening the sprinkler head into the screw fitting by using wrench.

5.13 BLACK PIPE PAINTING

5.13.1 Painting of Pipe shall be in accordance with project specification for Painting 7T04-PE-00-
PC-001

5.13.2 Clean the Black Pipe

- Clean the black pipe with cotton rag to remove any dust or grease on the pipes.

5.13.3 Paint the Pipe with Red Oxide

- After cleaning, paint the black pipes with 1 layer undercoat of Red Oxide Primer. Please
ensure both sides (top & bottom) are painted evenly.

5.13.4 Wait for Dry

- Put the painted pipes in a good ventilation condition for 24 hours for the paint dry.

5.13.5 Paint with Finish Coat

- After the paint is dried, then paint the pipes with 1 layer of finish coat. Please ensure both
sides (top & bottom) are painted evenly.

5.13.6 Install the Pipe

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Method statement

- After the finish coat dry, install the pipes.

5.13.7 Paint Final Layer

- After installation, paint the final layer of paint to the installed pipes. Please ensure both sides
(top & bottom) are painted evenly.

5.14 FIRE SEAL INSTALLATION

5.14.1 Installed Pipe Sleeve

- Install pipe sleeve with radius 25mm bigger than fire protection pipe.

5.14.2 Inspect Pipe & Sleeve

- Ensure pipe sleeve or galvanized sheet are installed with a proper gap spacing.

5.14.3 Insert Rockwool

- Insert Rockwool to the center area in between sleeve and pipe and create a tight bond.

5.14.4 Apply Sealant

- Apply fire sealant to the front gap of pipe sleeve. Ensure minimum sealant penetration depth
should not less than 12mm.

5.14.5 Touch-Up

- Ensure the fire sealant have filled all the visible gap and make a smooth surface finish.

5.15 Flushing

5.15.1 METHOD – PREPARATION

5.15.1.1 Flushing is carried out methodically from the main fire water inlet to the end of the main
branches (marked-up in the attached drawing) of the system.

5.15.1.2 The isolating valves are installed at the drain points indicated in the shop drawing to
control the drainage for flushing.

5.15.1.3 All the isolating valves at the drain points are connected to the nearest drain point by
means of hoses.

5.15.1.4 All the drainage valves and main valve are closed.

5.15.1.5 Firefighting jockey pump (or another suitable pump) is ready to operate to provide the
pressured water for flushing.
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Method statement

5.15.2 METHOD FLUSHING

5.15.2.1 Open the main valve indicated in the attached drawing to provide water to the sprinkler
pipes for flushing.

5.15.2.2 Operate the pump to provide the pressured water to the system for flushing.

5.15.2.3 Open the drainage pipes gently for all branches one by one to start flushing the system.

5.15.2.4 Thoroughly flush the section to be cleaned with fresh water to remove any dirt, dross and
debris from pipework.

5.15.2.5 Carry out the flushing until the clean water appears at the drainage points.

5.15.2.6 Remove the valves installed at the drainage points and install the sprinklers to fill up the
system again.

5.15.2.7 After flushing completion, the system will be immediately filled with water in order to
prevent corrosion, and prepare the system for serve.

5.16 Test

5.16.1 During the progress of the work, pressure test the various piping systems including mains,
risers, branches and fixture roughing as directed or as required to permit insulation general
construction and built-in rough work to proceed.

5.16.2 After testing, remove and/or repair joints as required and retest. No caulking of pipe joints to
remedy leaks will be permitted except where lead and oakum joints are used.

5.16.3 Sprinkler Drainage Piping: fill with water to produce at least 20 feet head at highest point of
section tested. Let stand with no loss of level for a period of four hours.

5.16.4 Fire Standpipe and Sprinkler System: test in full accord with NFPA Code requirements but in
n case less than 200 psig hydrostatic pressures for a period not less than two hours.

5.17 Quality Department

5.17.1 A quality assurance system shall be established to ensure conformance to related standards,
codes, specification and procedures.

5.17.2 Site Management, Supervisors and Safety Officer will closely supervise and monitor all
phase of works to ensure full compliance with the procedures of Safety and work
methodology.

5.17.3 Significant stages of work shall be ensured by Site Supervisor / Quality Inspector to be
conforming to the drawings and specification including:
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Method statement

- Use of approved materials.

- Set out of work before commencing installation.

- Check installed materials.

5.17.4 Inspection Test Request (ITR) shall be submitted 24 hours before the date and time of
inspection for each stage of work as per approved inspection and Test Plan.

5.17.5 Inspection and Test Plan

- All inspections and tests as identified in the Inspection and Test Plan.

- Inspection and Test Plan shall be completed by the SUB COTRACTOR and will be reviewed
and approved by the CONTRACTOR.

6.0 HSE Requirements

The responsible supervisor will periodically check the condition of the barriers, and where
necessary refurbishment will be conducted.

6.1 Safety Role and PTW

6.1.1 Appropriate PTW is introduced and applied for approval from the central Safety Management.

6.1.2 Training programs and competence standards are established and maintained.

6.1.3 Monitoring/auditing/reviewing of PTW system is established and maintained.

6.1.4 PTW is processed properly as follows:

1- Defining, requesting and approving the work scope

2- Hazard Identification, Risk Assessment and Proposed Controls

3- Approval of Proposed Controls – Hold Point

4- Implementing Risk Controls

5- Permission to Proceed/Issuing the PTW – Hold Point

6- Managing the Work after Issue of PTW

6.2 Use of PPE

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Method statement

6.2.1 All personnel will be issued with PPE and instructed to maintain safe working practices
always. The HVAC Supervisor will be responsible to confirm that safety procedures are
followed.

6.2.2 PPEs for ear protection (ear muffs, earplugs, etc.) must be used in areas where the noise level
is high (above 85 dBA).

6.2.3 Personnel executing the work will always confirm that:

- Eye Protectors (goggles /shields /spectacles) are suitable for the work being carried out.

- Adequate and appropriate respiratory protection is available while entering confined space.

- Appropriate type of hand gloves is used for the activity to be performed.

6.3 Hand Tool and Equipment

6.3.1 Construction equipment, machines, tools and measuring instrument to be used in the works
will be thoroughly inspected to confirm its working condition prior to used.

6.3.2 Operator will be trained and instructed in the safe use of the equipment.

6.3.3 All power hand tools and Equipment to be inspected and tagged.

7.0 Attachments

Document Ref#. HAC-xxxx-xxxx - Rev. 01- Issued Date. 01/01/2018