= i &) Automation 68a + js the technology “concerned | with tre application of mMechanicat electronic aNd computer —based_ _systerna fe operates and p> Conteel produchisy 1 2 eee A -@) Types oF _Qutormah'on EF —14) fixed —a.uxto mmc a 1 Dp his 25a system in, Loh bee givens err oe ee a the 24 Fi pment configuration, ee Mech an fs dis ee po rak —— _) Progra mrnabie _Adetom ahasyilinnn aT Ie 7 he operation Sequence! is Hiso Weds pi a _prpg ram whith re |, oi of ) ile fost chong « Te dtl each new fapn «a otth of a diff. Tt produck) the a eels «Be: Endustial rbot i ee erences iio ¢ 4 ae _ Lr is) “an n extension of , __ guromohon, AD Fiexibie “duhmalion is ae eee . ete on which is Gpable _ of paducing a variery of é + producks or parts _wi Be no tme losr _-for ShiF# n. Fo the next @ scanned with OKEN Scannera : ow Reasons for C.uko mak ng Produchén.. Ls Trcvease ol produc vity - 2 Hien cost of ae att 3: labouy sho na hadi 4, Trends of ‘abou _towerrd the service . “Sector 6 Safety , — 6. Wigh cost of yaw material a t Im proved product quality rs a.8- Reduced _manufecturing teod time “4. Redluchion of _tn- proces cinveokory te. ® Differentiate between eee © Tris the Technology oa isa a technology —... conceyed With the ~ concerned with Me | —s ap plicahon_ of F mach!neny application of machi narie = electronic fms prepa sper eft a based Stree iskm> ‘to Operabe, _ eae odudton. fee. @) tr is ae system whith @ this. System involves operates wifhout the Continous - conbo! boy humar oe Josed \ @ hua Feed be (ded Tr '!s_a closed joy No Teee IS provi de. © syem in whieh fe wl feed back is provi ded the Sensors. Ba Tris tne further | _@ minimize hi minimize 2 human eFfors, exkension of Mechan satin, & odorphing ra | om @ scanned with OKEN Scanner: 5 a Automated Flow lines. | Trans fex Iines ke Tr consists of BevevaielWies or S———Warkstasions which are Iinked together by Means of wor! —banster work, and ing devices Snot saga berWeen tne stovioyy, = ee akg a L iting “ A @ scanned with OKEN Scannerx Fos ex. A. Upper bound appwoodh cusu me | Heve we the part to be removed from th Hydra whic fevjuer at qa workc}Hon tne feed roe chantem [From working Cus +tool_which _|S_neary” worn out 45 Lneed te be changed a _ ee Vs close 4o being _ eutor | “Plevana too] Gelywkment is veqwived +e ho tovfeck condshi "idl ‘a ” for cbove ex. there is 2050 Ne xn _ fx pom to be vomoved from the trans tes _ Hines frope - COE eH sepsesenk ‘the BDIDABII Ky Hate oar WIN) Jama Ok pesB cider atic ta foe Where 1 =) me omiamereematy)| Dh —> no. ot jations Se The remo Miexeeetrer SS eric, euch, —r) a Fa > Pie al @ scanned with OKEN Scannerlower bound opproach Here we ossume at tn aHory breakdown vresutt, in the destuchor RIE OF the work piece “ll bre as - off in \ The _pavt dune sing, he broken | too} moses teplaced™ at tne re workstation And the | 1e WOK per mis Be” remove. Rey the tine. tor re we TECOR tre pot ennob a HaPe cee oto coat ae SIAHONS fos furtner ler PP be the prsboabiity Pho a pan 7 wil) Jom ora stehion Hence e, teil) be tra_probability tray te “past w il) jan > steton 4 And. -Cl=P.) is toe prwbabiity thar pan will nor Jam ar staron 1: and tre. ayvatobe for next _(270¢e2'Noy Be 6 probabiiin | Mar a Voie te Pork wil) pans tnrou OU 1) Staton, wiknowr a cee {wiky, a is ee by. mg Cpr), fp Tina 2 es at Nine, a px cy de | x Er L =e U=P:) | 12) @ scanned with OKEN Scanner* Assembly Wine bolanetngi @®_ Lb means arbanging the indiy) process! Ry One SSS a oc tne work ctWinns so Hook tee fotet Hi wequired or each station is approxmer. shye 5same< eee Es heen En most pracheed Situenions , it fs Fou A ficuth to OchiVe perfeck balance a __When_workstabon times are Uneg uat coal slowest _Stevhon determines the 7 _Ovevay, ——++production» rake velo ating Benckt. 1) Te betps fo _cehieVing a balances = aocahon OF Work load > | a LX) help to Increase Produchon rare | tes | > apit redial Seer means 4) reduces Maknat handing See ~ By upper bound approcsh a Dota Fonmp = lox 0.907 = OOF yO \ at cotose |) Proporhon down time a =tmin De Pid 4am ovo Kol 20-00% . ad TS Fie, Vg +@ OF X2) LEZ mi9 ON 0" S65 Smion | Mi) line eMiciene 8 IRE SaTe t+ eh UA cr ve+(FXTa) Ye +Lo- OTAR) EES eee al @ scanned with OKEN Scanneraw (at) Numer contol eee Sys tev Numencou contol. (Pe 8 a foun of PROTTa mrneole Qubomation in which the Peocessing equi pment is 1 Cont led by meam of Numbers letters and otner cbs) The numbes ang Sproule are coded in an \ete format to define a Pmryran meme INshycton for A__pecticifay job. “ae tne jobs is chan tthe Pra ot \obuctn Cheinged. | Application + lip Machine +o OpB) cation Such 05. doll ing milling | turning and other ne tat Wor Kine, -11)_Non = machisé tol applications ‘uch a. | Gem by, 5 Sropedion 2dehy Ardvenrayen.. 1 Redured ead as 11)_E Léminoke erruro} opecasor. A) Tepireesen lower laber us\~ ee yy Reduced | impecton Pitas) sores crt T Je sew 49 ets: Bhotue ah ont @ scanned with OKEN Scannera wh Basic _components SE ok Losing, — an oper. ationat 6 a ie) 1 Procram. _of- i Site ait step set of di cage = |machMne App enone __ | Seq wen Ges 2 “Lin coded shorn, a0 contas — peeded For _machinins Wy Lmaaeh conhol_unik 2 f gti | tice EAE of. clechonics male hard ware tate! weal and interpre she program OF jmshuchons and — Convert _ Te in’ poechonical ration =o rete (nach bool. “The _banic_ components oF 4 mec ne donb) eit ore (@) pwgramn xeader (5) food back system Machine too) + TD En a cumencavy contolled— Mochine QL the move Ments OF the too] — and ‘tne machine +cable are, cone _automakcal an) = @ scanned with OKEN Scanner@ scanned with OKEN Scanner____ Pyvo mming => _Dyord A — ___ precedes ___|fde nti fy tt _ jb oaaress the © _ ee = prefix. — | S= prefix = ees — [se a ee ant Date 1S Gnd Steet texibre _ | nt = ay tne [ees desivable OF the Noe en! “mosioe tne words 32 euth blak be te idembcak Sequence ek pre _ ss tharacker: wrth each 1p0sd _ U>I— be OF tne Same len and tosmae . TN Lt a work wemaln, the Same dean Block to Block, Ph wma? see b-< sepeoted iN ea th Bile BD me: N wo iE Sa E08 ©) +02 pon +02.560 2 8F 573 £08 002. +04.000 +02.S00 &-8% 513 OR. @ scanned with OKEN ScannerA) this formate derives its nome From te a Kine _toends are ished io _a tixed equence and Sepecatcd by tne tab k. CTAB) - Stel Si oege dni Mllncrloal ames bowiHten jn @ set der, no order jeter js recurred \ Fer otter OF : er - Fe the word emai ny. the eel a | the Previous Block ia) nesdnepl bee ev However Hh ipa codices wequir Taalptw'n te sequence of oats ; 001 TAB 2.00 TAR 2.56 TRG 2.277AR573 | 002 TAR 4.00 The par& ysiem a — b i salon A ining eperakdn _— _pued = the desined tocat _@)_stealypr cor ne i he steal. + cat convo) systems arte _capable —e4_enevine, Hae tatving, tool, paratte — _4o one of the axes. IF 1S there fore. ap propm ore for pe fownnirey oi \\iney operahom. fo farrente workpiece of yeclengutere ane Heve ie is ner poscibe yo wr anata Leak usin fis syste i work pfeae y nL Too] _petn . OP eta, Vine. = @ scanned with OKEN Scanneree Becane thn pan oh me coher fs tenons conhalled. to genet he desired Oe tH se comb) Pam ve Tr is mos- com ple: fs Cole ay Hexvible 49 most expensive ype oF Mache $001 rho). Bris copay to pecfwv~ auk previo ms SSAA gS PH hn 4g a 7 e ; 7 anc Inouye Yipes of APT steute ment ( Pulmabcal. d = : Sar $1) rs seh asherys Stodemen\ ' These are “used Retin | tre geometm element ae Comprise i-tne wrth pay © re 4001 mmotivws Slre spate 4 jpacie. et phon ye Wa eterna) oh ODA ntl joa eu Mhevfore point ond surface, munb moohen cm mands _¢ ef penera) form of an APT _ state Se ae = Geom yee [decenPHve cate, Eon isto 4 ooo i INS 5 toca 2 kines Tee Mdenhhyes Ho heme er Porewe ele sl 4 @ scanned with OKEN Scanner, ave redldel Gnd no celdiHona) dar Moten staremeco} (. be. t o Thece cue ted tp dercibe tha pay Flakein by euthing “tool. ——- Hor © The generah fom. ot me — Stevhe rn. I ion _¢eroma A a | dexnp? deus, \c_ maton _¢2 Goro | PI - Z Kup secon are Sep erate ty LS} a ap 3 Post =processs_ Sialerpenk pe seen La They are_ wed specify feeds 404 spe . peak C+ SSR. <0 F ste: mess to “pare prey r to ho tage om eo thee ore te Neco alae eee Rel. CooLANT ft FepeAte/ 1 -6prNe le MAcH TN | __- TORE Ex - Py) Sis ae ool J Ae i 4. Muni lion: Statements = \ st) pets Ce mois ce aimee WAFS tee eae : - wea te sdenh a te pork tool, daleren and So OM, 36 Le CUTIEK] B00 7 EtNT > Coty aj 5 0. SOO So’ ee . @ scanned with OKEN Scanner=o = POINT /— 10,-10, 5 Pl = POTNT/ O, 0, O. we PoInT | 30, 8,0 P3 = POTNT/ 30,8..0 1P4=/POENT |. 10,250 L414 = LINEs, PY eUig= chit = Bien) od CIRCLE / CENTER ,P3, RACDS L2 = LINE /P4 TANTO 4 13 2 LIne / Pl, p4 Pla = PLANE/ P1,P2, p23 fp ae 3) $$ SETUP sTATEMenTs $4 _ CUTTER fio SPINDL/RPM, BDO, coLW L [00s 1 FITS @ scanned with OKEN ScannerA ON $$ MoTDON STATEMENTS $$ RAPID GOTO (SP __ 4 Gosrp 4, TO, Play TOL ba — OLFT Gopwrts 10, 0,-F) _GorGr | 1, 0~ TANTO, CA _Goewd / 1, PAST 12 GoBAck | L2, PAST, L3 _ _____Gobown / 13, PAST, Et _____ RAPED GOTO /SP__ SPINDL [OFF — copent [OFF iS ee FINT 3 or NO. oye Cemmbmuion ol above PARTN x Syn) size %6 equul_So_Sin op le» of egny Ton - OFILE pay T a yoo) — W5> ENIMMA COTTER oF O10 she LE - We 100V — 1000435) 21200 v7 = pmalley TWayO FEPROTE = F x= 03xN= 960 mm)mn Jor nting a @ scanned with OKEN Scanner/ | NG vA Bis — ————_—— el rs Cuzz) 0 vc 25,39) 48 | ay a —tr GUS | ae Ly GH ke | Cye5 19970 a Ly tr crane nC 7 PC19,10) | z PART No] Sob) MACHTN] ma; 4. INTO! | 0:0} ‘ QOvT TOL] 0-0) defo ly CuTTER)(e)— 3) NN. SEY PT = Pont foro Ceo) e105 erate | ame VOUNTS (MO lOe | OtFAT 1) 24 \ ONT | No, 42 @ scanned with OKEN ScannerLy = une) Pi, fe La = Line} for Ps Lo = LIne] Pa. Py i aa Ly = LIne | fy Ps Z Ls= Line / fs, Po =" — t Les Une | fe Pz _— Ly aLine | 25 Pio Lg ing] fio. f —— a — Cy = CRE | CENTER, pe! i907 PL = PLANE] Pi.fa, Pio Sp inat 1200 as a __FEORAT/) commer iicooinhs/ (5; aa Depo) Spain s= _ Goro / Li, 79, PL, TO! ohn _ Ha _ GOLF T/L past be i ‘ GoLv‘T/L2 past 2 to _ GOLET/13> past Lh G10 RGT/LY PAST LS Gopw2/Ls, phot L@ G10 put] Le TANTO Cy GIO EW) eS C1 TANTO L CAO QUTJL7, past LB GiO LET/L3, PAST LI AAPTD Gioto]ep ' SpindL)oFF 24 CooLNT/OrEe : FIND @ scanned with OKEN ScannerSiR 1 An _AGVs rust be Usk be capabi OF —__deliverie, . ern Vehide Velocity = 40 Mm) min Avg. dist travelled per deti very Pick-up time = 0. 5 min a OIE Hime = 0.5 min Avg. dist- travelling ero pty = 15m Traftic factor =0.80 Determine , th Humber oF vehicler Tequited to delivery demand. i | Piso_determine. tne handling eyskem_erticienay — No. of detiver per bows = 4D in Yebicle velocity 546 10 min Ng a aast travelled Se Aa liver Uys = ea fe 4 2:15 in | — chap oft tinal te 9 Steg ra vel'n 3 we a Se NO: ot vehuies in. <2 Handeliing sysr effi Ey = 2@ scanned with OKEN Scanner@ scanned with OKEN Scanner~Q Toted_cyste Hime Pom @ wk, load) woh dol veri _ ta —_ Per hove er rae oe = a @__ Noob veh' de 6 i very hie Ty ‘itis aM Veneer A Gy) = by " Ar a eli Ve Handobira _sy few eHicitnoy P| aid Oe eS i = EEGs @ scanned with OKEN Scannerwoe toe per delivew per he vehice Tye = diet alg Saf Timi h-prle 5 Ve Ve 5 ‘Cc a QE 200 + ah gf 15D. GO,t 64 Go 60 6629 min] 198-99 min \ ho@ scanned with OKEN Scanner® WET, lood wr _- No. det 4 @ scanned with OKEN Scannerany The_ storage eo ae oon ae capacity fer asile = ie Dyies No. nop load compastments aly. at the length of the alle k. fh = No. dt Wad tom a emake _up the height: _Ob the anle 2 = tortank, aucounis for aa eon 412 - tontsined on bog) Sides ot the asile — _=No- Jo. oF asiles _ capacthy ity per anile “Tote taped | _eee — 4K Dimension of the Storage tack sttuchire We 3(2ta) pe = Ty (y+b) | xa a He eh) iz +c) Where, ny — No.ct load x — depth dimensom Compuxtments Along. a Joad the lengin of atle 4 - Wid4n dimensioned a unt load jnzeeanonoraleodn. | z= Height ot unit bs B Comput ents cu Cees a age 2 L- eal oF KSI HY = Height @ scanned with OKEN Scanner= HE of tne As /RS rack - shucture, | (@ fx 4) = velociy : of s]R omoching, Alony tHe len otal PS [e C9 [min oR FL Iman bi see Hele oF ae Wek stucure, Cn og f+ ) Va = Velocity oF in. s/R mach Nth, Vertical dive chon ot tw AS es, (| min £4 | mn) ums || Dual Om mand oye: el Dual command cycle time Chey) 7 Tey en to pe as i where Tye ey cle? hime for ats Ipa a duel om mand “Cain feyete) (ill) _eystem_trnmuglop it —__ wane Res Tes + Red Ted = 60 - ol Noe on ail command Derform nev hour sine ormed per @ scanned with OKEN ScannerQW) Tote hourly cycle year s Saven a Re = Res £ Rea Where Re = totu S/R__ cycle Tete (cycle {nour} 5 “No. ot storcae itt vebjewal Hour wil) be eter two, “tansachro _ accom p)is he tem mane} Cycle the “otal no. transachyp_ mee _pettormed par hour then — es Res +2 Red @ scanned with OKEN ScannerO- clorage asile in AS/RS f, | B(D)_The engin or me i is 18m. Suppose. 2 aM peeAs are \20 mein horizontot is tain a Pick-up and operahon | cycle time aaa “Throughpur — for TPS —— vipat dl 13 ter ——_> < 120. {mio 2c 49 in 9 re eee 19 50.3 my a ee. Man, (1 ee | ees Pare § ie @ scanned with OKEN ScannerPope : - v. - 7 ee KAW G2)e 4 ahs 17) “#(0.3) a IR0 13 > aT [ ee Sy iC a oe 1-6} Hh fi & Through pur le Re = Noo Single cmmand_ cycle | hr! 5 We angi) that- cyce thr, as Res Tes 4 Rey Tea gh uy yn NG Res + 27a sien (0.82) i 92 Resi =iRey inns x Palast Spe 156 Res +2:7 kes = 5| 43 Rey = 5) : | Res = Sl Feat 45 Bio dks antec Re = 3) single Cycles | hee. | \ 2 @ scanned with OKEN Scannerx ‘ aene me ah Real 4 Zoe | ae ace — a C4 _ thee + 23-72 = 38.58 tanachon hr. =a a me Ot GODUTA pe | EThig Statement is usefull in dviljig = Land | yelakd machining operctinins ._ (_ __kethe | toa) ran Hesddventerd ‘t0 90 to 9 { hole locaton s a xThen the GodiTA _ nee tan be ubed fp > drill the hole’ asin the — | bi oe | _ GobLTA/o o, 60,00 _ i a Drive surferce ( This fs th Burhree. that quides the side of the citter —_._ This is the surice on wohich the bottom or nese of the eae a quidled @l check, foe ‘ “this is tne surface “Tot Std ps “the forward motion of tne fool(10 he excerstin Gt the current command ) _ / i @ scanned with OKEN Scanner7 Sy er S “e ®) The Word To of thy! Sisal psihom Me Jean: ed 2, 'N__contee with, tne check, cus fae @) ON positions — ee a Check, Oe ter of the tool on tne Yond te cheek Surface. thu drive Sitfog! is] Cerne _ Check susfice | O 4 @ scanned with OKEN Scannerdel assembly line, The line is to be le below on a single mo pow demand of 1,00,000 units per year, The line operates S0meRir Soe AR, Manning, level will be one worker per station: Previous fue + tine will be 96% and repositioning time lost per cycle is as shown in tabl A proje balanced for shifts/week and 7.Shr experience suggest that uptime n Fo ~ will be 0.08 min. Determine 2) Twc- total work content time be 9 Ae pourly required production re to achieve annual demand > c) Te-eyole time 4) Theoretical minimum nun @) Service time Ts to which 1) Draw the network diagram. mber of workers required on the Tine, line must be balanced. Table ~ 1 ‘Tek(min) Must be Preceded By 02 E: o4 07 Ol ousunng toe | | io @ scanned with OKEN ScannerSoi: Line operates , for Boutiee xis 5 Shifts x15 8 , ie Week, 7 = 1875 hous fr 2 Totet work content Two = Zee oe SO24 04469 40) 40.34 014032406 + O27 + 038 +0-S +0.\2. = 4.0 min @ Hourly production woke, Rp = Demand Toth hou = 100000 ‘i Maes i = $3.32 uns hy = nye Winery thd i f is) Rp 2h ott) Roane _& Production tim Te = Cota 60s SA I25) min, i Re 53.33 j | corresponding cycle time Te with uptime effictenc, Oh 9 % 18 i T= 096 x Tp = 096 x 1125 = 108 min Theotebicol min, Number e+ workers ; ‘Tgp - 4 Sg 3 aes 08 4 @ scanned with OKEN Scanner@ scanned with OKEN Scanner@ Pagefo; Wié Pete A manual assembl; rat ith a mechanized i * lr with a mechanized convéStrs which moves at a speed of devin, The spacing between the base part put on the linés 1.5m and stations are separated | Gan each other by 2.5m. Find the ideal min imber of work stations and eycle time Fel the line balancing solution using largest candidate rule and find the balance delay Element [Time (Min) | Preceeded by [Element [Time (Min) [ preceeded by | fe eae ee Ores zi & 0.2 5 Ez 2 0s z 9 04 3 4 0.2 10 03 67. = = 0.6 i OL 9 z.. 5 0.1 si 12 02 8.10 6 0.2 Lor 34 13 On u St 7 03 4 14 03 12,13 z Gen! Speed =V,_ <2 M|min Spacing Sp= lS ™ Sepecated hy lg 2 aS 0 @) fred vote Fo - % eS noses a nS mn, b) Tolerance time T= lg = 3S 2 ).25 min Wrreve , Te} =Max ele mens Shibi0o pe ceobe | SNM ese >, | 7 | = Gua noi, fPranster some ue +—0.4 leh) aie yh) | d) M19 no ck theorehcal work, stibon tequived D> Two > Ragrejate ob all Hretmin) Te + Seyele Hone | | (aS ie ee 4D | ' [a =r ae) a i @ scanned with OKEN ScannerNovk Flement Te ImmeVel® Py ede, ange] oe A a pos ae te Te Now | setion gee Te = '4, | 0. si 4. 3 ae ce ly io Toes < 1a9 1). 2123 Hee) ener gale 10 or 12 >) tnt {P27 RAN 20,p3_ JESizsbonieh ips yae4 < : L4 crane [Pa Tam cy sig gran Le = LIVE | TANTO: Gl PEiega\ 5 Lé = Line / Petey 54 sopra) 1145 Ky! Fvetne (03,9) eee Gt ot EW 8 Ashes > @ scanned with OKEN ScannerPL) = PLANE / Reet R, PL2 < pLANE | PRREEL + SPINDLE /sp0 RPM: FEDRAT | 2,™™Pe- COLNT /ON — : e part = MACRO CUTTE "FROM | pO — irs P Go: [TD , Ll, T°s Li past, Le _|qorwo /Lt, a TR Gono LON, 8 Goup | Ls, eps bs —— : Goa ack | 66, Pasig Gorown | LF, OS ER re CALL | MILL, CuTteER = ~feare) mrt, CumeR {20 — | peri {se mm _ __* { patie =™MAcko [Px Got | Px. moe ? aad : Gooirr | 0,0,-25 — Goora / 0,0, F255 | Fereape “£e0m [PO pLa VeEALL ([DRELON Bo =o PR Si CALL /ORTLL, Py 21% : i Aer jz Oy pas, py AeA _— Sour | ly pis tg — a ote § ore TANTO, Cp __~—_______ Ler i eee Gist intnihy 8 20% = ENS eee, Zr Cod * pad py RIPSD GoTo _| $P SPEND LOE Coounr | ott finp @ scanned with OKEN Scanner